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PETROKEMYA Arabian Electro-Velocity

Industrial
Petrochemical Co.
Contracting Co.
Nordson BKG Document Number EVICCO-PK-FAT-P-00
Revision Number 0
Münster Revision Date
Project Title:Screen Changer Replacement in Line B (GPPS) Project No: 4300328934

FAT Procedure

OBJECTIVE:
Factory acceptance test (FAT) for screen changer will be done at the equipment manufacturing
site of the Nordson in Germany before shipping. A proper FAT can help to minimize the
problems occur during installation of the equipment at site.

PURPOSE:
To evaluate the SREEEN CHANGER after the assembly process by verifying that it is built and
operating in accordance with design specification. FAT ensure that the components and controls
are working properly according to the functionality of equipment itself.

PREPARATION:
Before FAT begins, EVICCO will align with OEM and present the FAT procedure to PK for
review and approval. As per the approved procedure & checklist FAT will be conducted.

PROCEDURE:
This procedure includes a clear explanation on what we are going to do (verification list), the
acceptance criteria, punch list and required signature upon FAT completion and acceptance.
For the FAT there will be a live stream session in Nordon facility which will be limited to
maximum 15 minutes.
During the FAT, Nordson representative will present/check the most important data’s together
with Petrokemya like:

 Dimension Checking (Extrusion height)


 Equipment marking or tagging
 Surface preparation and painting
 Color
 Safety devices installed
 Control panel and instrument checking
 Operation test as applicable
 Painting of the machine

OEM recommendation:
 For the electrical points, we would recommend to open the control cabinet so that we can
have visual inspection of the inner part’s.
 And we make a functional test of the SPS control unit due to a test run of the automatic
modus.
 We will check screen size.
 It also include placing the screen meshes and removing to understand the fitmet.

FAT Procedure Page 1


PETROKEMYA Arabian Electro-Velocity
Industrial
Petrochemical Co.
Contracting Co.
Nordson BKG Document Number EVICCO-PK-FAT-P-00
Revision Number 0
Münster Revision Date
Project Title:Screen Changer Replacement in Line B (GPPS) Project No: 4300328934

FAT Procedure

MACHINE DETAIL:
Below is the detail of machine upon which FAT will be conducted.

Machine: Screen Changer


Make: Nordson
Type: K-SWE-300
Serial No: 20-234557/0010
Year of Construction: 2020

DOCUMENTS:
 FAT Checklist no: FAT-EVICCO-PK-CL-00 (With FAT procedure document)
 OEM internal electrical & Mechanical certification (Submitted to PK)
 Provisional Documents (With machine)
 Approved Drawing

CONCLUSION:
FAT is typically conducted in order to assess any discrepancies and non-conformities, as well as
develop a process for how they are to be handled. Deviation or abnormalities observed during
testing will be recorded in a punch list and corrected prior to shipment.

FAT Procedure Page 2


PETROKEMYA Arabian Electro-Velocity Industrial
Petrochemical Co. Contracting Co.

Nordson BKG
Münster Document Number EVICCO-PK-FAT-CL-00

Project Title : Screen Changer Replacement in Line B


Project No : 4300328934
(GPPS)
FAT Check List
Location: Munster Germany Method: Live Streaming
Date: ------------------------------- Time: 15 Minutes
ACCEPTANCE CRITERIA
TEST REMARKS
Item Parameters
Model : Machine
A) Equipment Marking & Type: BKG® NorCon ™ Melt Filter - K-SWE-30
Tagging Machine / Job No.: 20-234557/0010
Year of construction: 2020

Extrusion height 1880 ±25 mm


Inlet adaptor size 190.1 ⁺⁰∙⁰⁵, 271 ±0.3, 393.7 ⁺⁰∙²
Outlet adapter size 190.1 ⁺⁰∙⁰⁵, 250 ᴴ⁷, 480 ⁺⁰∙²
Width 580 mm
B) Dimensions Checking
Overall Dimension 3579.75 x 1264 mm
Weight 5974.90 kg
Screen Size Measurement
Screen meshes fitment Placing & Removing

Housing + adaptor Heat resistance black / silver


Screen Changer 9006 RAL
E-motor / drive 9005 RAL
C) Painting
Support cart 9006 RAL / verzinkt / galvanized
Connection box 7035 RAL
Terminal boxes 7035 RAL

Warning Sign All warning signs


D) Safety Safety Devices All safety devices
Safety Guard All safety guard

Electrical Testing
Mechanical Testing
E) Operation Test
Hydraulic Testing
Control & Instrument Testing
Witness By
CONCERN: NORDSON EVICCO PK
Name:
Signature:
Date:

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