You are on page 1of 56

Vacuum Package System

Please read and save these instructions. Read carefully before attempting to assemble, install, operate or maintain the product described.
Protect yourself and others by observing all safety information. Failure to comply with instructions could result in personal injury and/or prop-
erty damage! Retain instructions for future reference.

General Description
AUDIBLE

Powerex vacuum package duplex/ triplex ALARM

units are designed to provide vacuum for


WARNING

hospitals, laboratories, packaging, print-


ing and other similar facilities. System is
NFPA 99 compliant.
Vacuum package systems can be used for
a variety of applications. A vacuum
pump creates a suction to rid unwanted
fluids or gases from the working area.
Waste fluids are deposited into a collec-
tion tank and the vapors are filtered Vacuum Package System
through the system, then vented to the
atmosphere. tive screen is built into the inlet flange as of a low vacuum condition. This level is
VACUUM PACKAGE SYSTEMS standard equipment on LVP series factory preset at 19 in Hg. An acknowl-
The VPD and VPT (Vacuum Package pumps. The inlet screen protects the edge button is provided for start condi-
Duplex and Triplex) units are of modular pump from large particles entering the tion and maintenance.
construction to allow for doorway pas- rotor/vane area. The adjustable timer alternator cycles
sage. System consists of two or three RECEIVER TANK each pump so equal run time is main-
rotary vane vacuum pumps that can be The ASME National Board registered air tained. This alternator is factory set to
operated independently or as a system. receiver is available in 80 and 120 gallon alternate the vacuum pumps every 10
The systems control panel sequences the sizes. Receivers are provided with sight minutes. Minimum run timers are set at
vane pumps to maintain a continuous tube and manual drain. two (2) minutes minimum run per horse-
vacuum on the system while equally Factory installed power (ex. 3HP setting, 6 minutes). This
managing the on time of each pump. ! CAUTION receiver is used for feature protects the motor from exces-
The direct drive vacuum pump is vacuum capacity only and is NOT a collec- sive starts per hour with a maximum set-
equipped with a continuous duty TEFC tion receiver. ting of 10 minutes.
tri-voltage motor. The single point inlet CONTROL PANEL Low oil level switch and timer is set for 2
and exhaust are provided with flex line The NEMA 12, UL listed control panel is minutes. This timer checks the oil level
to isolate the system from rigid piping. provided in duplex or triplex configura- after the pump turns off and the oil is
Maintenance on the rotary vane pump is tions and meets NFPA 99 requirements degased.
simplified through convenient access to for medical vacuum. Primary voltage is If the oil level is insufficient, the pump
both ends of the pumps. Brass shut off protected by fusing or circuit breaker. will not restart and a visual light will turn
valves allow for isolation of each rotary Control transformer power is 110 volts on.
vane pump and the receiver. Sight tube and protected by secondary fusing.
and receiver tank drain provide visual The exterior of the control panel is pro-
Vacuum control switches signal the vacu- vided with through the door disconnects.
access to the liquid level in receiver.
um pumps on and off cycle, and signal On/Off/Auto switches run lights, power
The LVP series pump draws air through a lag vacuum pump(s) to turn on if vacu- on lights, run hourmeters, lag vacuum
10 micron polyester filter and external um demand increases. light, high temperature light, low oil
check valve. An additional built-in check
A lag vacuum switch or transducer sig- level light and reset.
valve is provided for added protection
nals a light and audible alarm warning
against leakage. A stainless steel protec-

Powerex • 150 Production Drive • Harrison, OH 45030 • USA IN256500AV 12/00


Vacuum Package System
2. The area should be free of excessive 3. Never locate the vacuum system
General Description dust, toxic or flammable gases and where hot exhaust air from other
(Continued) moisture. heat generating units may be pulled
3. Never install the vacuum system into the unit. Keep pump vents at
ELECTRIC MOTORS
where the ambient temperature is least 12 inches away from any wall or
• The electric motors are NEMA rated by
higher than 104˚ F (40˚C). obstruction.
horsepower.
4. Clearance must allow for safe, effec-
• TEFC construction is standard.
tive inspection and maintenance.
Start-Up
• Operating speed is 1725 RPM, tri-volt- BEFORE START-UP
age arrangement of 208-230/460 volt Minimum Clearances 1. Make sure all safety warnings, labels
60 Hertz. and instructions have been read and
Above 24”
• Class B rated insulation. understood before continuing.
Other Sides 24”
• Ambient temperatures to 40˚C (104˚F). 2. Remove any shipping materials,
• Service factor of 1.15 or higher. 5. If necessary, use metal shims or level- brackets, etc.
ing pads to level the unit. Never use 3. Confirm electric power source and
• Continuous duty rated.
wood to level the vacuum system. ground have been firmly connected.
Operation VENTILATION 4. Be sure all pressure connections are
Powerex Vacuum Package Unit operates 1. If the vacuum system is located in a tight.
at a maximum vacuum pressure of 29.88 totally enclosed room, an exhaust fan 5. Ensure all fuses, circuit breakers, etc.,
in Hg. with access to outside air must be are properly sized.
installed.
DUPLEX VACUUM PACKAGE 6. Make sure inlet filter is properly
2. Never restrict the cooling fan exhaust installed.
Unit alternates between pumps to share
air. Maintain a minimum of 2 feet
the air usage. Pumps alternate through 7. Close drain valve.
clearance around entire unit.
the use of a timer alternator in the con-
trol panel. The On cycle of the lead
pump is 21 in Hg. and OFF at 25 in Hg. A NFPA99 Medical Vacuum Diagram
lag vacuum switch will activate the lag
pump if the vacuum falls below 19 in Hg. Configuration 1 Configuration 2
The lag vacuum switch operates
Master
between 19 and 23 in Hg. If the ON cycle alarm Either configuration Vent-discharge
of the lead pump is more than 10 min- vacuum line(s)
is acceptable outside of
switch
utes, the alternator will switch to the lag building
pump, making it the lead pump. If at any Source
shutoff Gauge
time the pressure falls below 19 in Hg., valve Optional muffler
both pumps will operate. If the lag pump From Drip leg(s) as
medical Vent lines required (one
begins to run during normal operations, as close as
piping
a lag alarm will sound. system possible
to the pump)
TRIPLEX MEDICAL PACKAGE
FT Manual
Unit operates the same as the duplex From
laboratory valves
except a lag/lag switch is activated when piping Receiver Flexible connectors
pressure falls below 17 in Hg. This switch system
turns on the lag/lag pump. If lag/lag Vacuum Vacuum
pump pump
pump begins to run during normal oper-
ation, an alarm will sound.
To drain

Installation Note 1: Other arrangements that differ from this schematic in such items as the number
of pumps, receivers, piping layout, etc., or other arrangements that meet
INSTALLATION SITE specific recommendations of the vacuum source equipment manufacturer
are permissible.
1. The vacuum system must be located
in a clean, well lit and well-ventilated Note 2: Dotted lines indicate optional items.
area.
Shutoff valve Gauge Check valve Vacuum switch FT Fluid trap

2
Vacuum Package System
START-UP AND OPERATION 4. Check for excessive vibration, unusual
Start-Up (Continued) 1. Follow all procedures under “Before noises or leaks during operation.
8. Visually check rotation of vacuum Start-Up” before attempting opera- 5. Close discharge valve completely.
pump. If rotation is incorrect, have a tion of the vacuum pump. 6. Check the vacuum (in Hg). Ensure
qualified electrician correct motor 2. Switch on electric source breaker. designated vacuum setting is reached
wiring. by checking vacuum gauge.
3. Open tank discharge valve completely.
Switch breaker OFF if vacuum pump will
not be used for a long period of time.

Maintenance
Operating Hours
Item Action needed 500 2000 5000 10,000 15,000 20,000 Remarks
Tank Drain moisture Daily
Inlet air filter Replace   (Every 2,000 hrs or less)
Blower fan Clean    
Fan Shield Clean    
Pump Fins Clean    
Bearings Replace  
Vanes Replace  
Shaft seal Replace  
Coalescing filter Replace  (Every 2,000 hrs or less)
Inlet check valve Replace    
Vacuum Switch Inspect    
Oil filter Replace  (Every 2,000 hrs or less)
Oil Replace  (Every 2,000 hrs or less)
Coupling Insert Inspect/Replace     
 Inspect
 Replace

NOTES: 1. Inspect and perform maintenance periodically according to maintenance schedule.


2. The maintenance schedule relates to the normal operating conditions. If the circumstances and load condition
are adverse, shorten the cycle time and do maintenance accordingly.

Specifications
VACUUM PACKAGE DUPLEX - MODEL VPD

ACFM @ ACFM @ ACFM @ Full Load Gal. Dimension (Inches) Shipping


Model HP Phase 0” in Hg 19” in Hg 25” in Hg RPM Voltage Amp/Motor Tank LxWxH Weight (lbs.)

VPD0203 2(2) 3 60 58 54.4 1725 208 / 230 / 460 6.4 / 6.2 / 3.1 80 32 x 66 x 74 776
VPD0303 3(2) 3 90 88 82 1725 208 / 230 / 460 8.5 / 8.2 / 4/1 80 32 x 66 x 74 1200
VPD0503 5(2) 3 140 131 128 1725 208 / 230 / 460 14 / 13.2 / 6.6 80 32 x 66 x 74 1245
VPD0754 7.5(2) 3 260 254 244 1725 208 / 230 / 460 21.5 / 20 / 10 120 64 x 55 x 76 1895
VPD1004 10(2) 3 402 382 372 1725 208 / 230 / 460 28 / 26 / 13 120 64 x 55 x 76 2170

VACUUM PACKAGE TRIPLEX - MODEL VPD

ACFM @ ACFM @ ACFM @ Full Load Gal. Dimension (Inches) Shipping


Model HP Phase 0” in Hg 19” in Hg 25” in Hg RPM Voltage Amp/Motor Tank LxWxH Weight (lbs.)

VPT0203 2(3) 3 90 87 81.6 1725 208 / 230 / 460 6.4 / 6.2 / 3.1 80 32 x 66 x 80 890
VPT0303 3(3) 3 135 132 123 1725 208 / 230 / 460 8.5 / 8.2 / 4/1 80 32 x 66 x 83 1070
VPT0503 5(3) 3 210 196.5 192 1725 208 / 230 / 460 14 / 13.2 / 6.6 80 32 x 66 x 83 1390
VPT0754 7.5(3) 3 390 381 366 1725 208 / 230 / 460 21.5 / 20 / 10 120 64 x 55 x 90 2230
VPT1004 10(3) 3 603 573 558 1725 208 / 230 / 460 28 / 26 / 13 120 64 x 55 x 90 2610

3
Vacuum Package System

Powerex Limited Warranty


Powerex 3 Year / 10,000 Hour Extended Parts Limited Warranty - Powerex warrants each Compressor Pump,
Scroll Air-End or Vacuum Pump against defects in material or workmanship from the date of purchase for a period
of Three years or 10,000 hours, whichever may occur first. This warranty applies to the exchange of part(s) of the
compressor pump, air-end or vacuum pump found to be defective by an Authorized Powerex Service Center.
Powerex 1 Year / 5,000 Hour Inlet to Outlet Limited Warranty - Powerex warrants each Compressor Unit,
System, Pump, or Air-End against defects in material or workmanship from the date of purchase for a period of One
Year or 5,000 Hours, whichever may occur first. This warranty applies to the exchange of defective component
part(s) and labor performed by an Authorized Powerex Service Center.
The above mentioned warranty applies to POWEREX manufactured units or systems only.
Items listed in the operator’s manual under routine maintenance are not covered by this or any other warranty.
THERE IS NO OTHER EXPRESS WARRANTY. IMPLIED WARRANTIES, INCLUDING THOSE OF MERCHANTABILITY AND
FITNESS FOR A PARTICULAR PURPOSE, ARE LIMITED TO ONE YEAR FROM THE DATE OF PURCHASE: AND TO THE
EXTENT PERMITTED BY LAW, ANY AND ALL IMPLIED WARRANTIES ARE EXCLUDED. THIS IS THE EXCLUSIVE REME-
DY AND LIABILITY FOR CONSEQUENTIAL DAMAGES UNDER ANY AND ALL WARRANTIES IS EXCLUDED TO THE
EXTENT EXCLUSION IS PERMITTED BY LAW.
All claims pertaining to the merchandise in this schedule, with the exception of warranty claims, must be filed with
POWEREX within 6 months of the invoice date, or they will not be honored. Prices, discounts and terms are subject
to change without notice or as stipulated in specific product quotations. All agreements are contingent upon
strikes, accidents, or other causes beyond our control. All shipments are carefully inspected and counted before leav-
ing the factory. Please inspect carefully any receipt of merchandise noting any discrepancy or damage on the carri-
er’s freight bill at the time of delivery. Discrepancies or damage which obviously occurred in transit are the carrier’s
responsibility and related claims should be made promptly directly to the carrier. Returned merchandise will not be
accepted without prior written authorization by POWEREX and deductions from invoices for shortage or damage
claims will not be allowed. UNLESS OTHERWISE AGREED TO IN WRITING, THESE TERMS AND CONDITIONS
WILL CONTROL IN ANY TRANSACTION WITH POWEREX any different or conflicting terms as may appear on any
order form now or later submitted by the buyer. All orders are subject to acceptance by POWEREX.

Powerex • 150 Production Drive • Harrison, OH 45030 • USA


P U R E A I R T E C H N O L O G Y

Rotary Vane Vacuum Pumps


Please read and save these instructions. Read carefully before attempting to assemble, install, operate or maintain the product described.
Protect yourself and others by observing all safety information. Failure to comply with instructions could result in personal injury and/or prop-
erty damage! Retain instructions for future reference.

General Description
The Powerex vacuum pumps are lubri-
cated-vane vacuum pumps, which can
be used for a variety of applications.
These vacuum pumps create a suction
system, designed to remove unwanted
fluids and/or gases from the working
area. Wasted fluids are deposited into
a collection tank, and the vapors are fil-
tered through the system and then
vented into the atmosphere.
The Powerex vacuum pumps draw the Figure 1 - Vacuum pump operation
intake gas through a suction filter
(available as a factory installed option
Phases of Operation: valve, and to the exhaust unit where the
or may be provided by the customer), a
1 Suction / start of filling first stage oil separation occurs. In the
protective stainless steel screen, and a
exhaust unit the exit gas velocities are
built-in suction valve to fill the inlet 2. Maximum filling volume
slowed and the flow directed upward so
section of the pump (Figure 1). The 3. Compression and exhaust that the largest droplets of oil are
centrifugal force resulting from the
During phase 1, oil is injected for lubri- allowed to fall back into the oil injector.
rotation of the rotor, forces the vanes
cation, sealing, and cooling. Prior to The remaining oil is removed from the
against the inner wall of the pump
injection, a portion of the oil is passed gas by a coalescing filter. The gas is then
body, thereby forming three chambers
through an oil filter to remove any discharged from the exhaust, and the oil
leading to a succession of variable vol-
debris. The gas / oil mixture travels from is returned to the body of the pump
umes that create the vacuum and flow.
the pump body, through the exhaust through a trap and automatic float valve
assembly.
Specifications
End Oil Inlet Water Vapor Noise
Vacuum ACFM @ ACFM @ ACFM @ Amperage Capacity Connection Capacity Level Weight
Model HP in. Hg 0 in. Hg 19 in. Hg 25 in. Hg RPM 208/230/460 (Qts.) (NPT) (lb/hr) db(A) (lbs.)

LVP0157 1.5 29.90 21 21 21 1725 5.3 / 5.0 / 2.5 1.6 1" 1.2 60 109

LVP0207 2 29.90 33 31 31 1725 6.5 / 6.2 / 3.1 1.6 1" 2.2 62 130

LVP0307 3 29.90 46 43 41 1725 8.5 / 8.2 / 4.1 4.2 11⁄4" 3.1 65 195

LVP0407 5 29.90 68 66 65 1725 15 / 13.2 / 6.6 4.2 11⁄4" 5.5 67 225

LVP0507 5 29.91 106 104 103 1725 15 / 13.2 / 6.6 7.4 2" 6.2 70 265

LVP0757 7.5 29.91 134 131 130 1725 22.2 / 21.6 / 10.8 7.4 2” 9.7 71 325

LVP1007 10 29.91 203 197 195 1725 28 / 26 / 13 7.4 2” 14.1 75 480

Powerex • 150 Production Drive • Harrison, OH 45030 • USA IN552601AV 9/05


Rotary Vane Vacuum Pumps

Figure 2 - Pump dimensions

General Description system under vacuum. The exhaust


valve bypass allows the body to be
Use of the air ballast system allows for
the removal of any water emulsions in
(Cont.) brought to atmospheric pressure to the lubricating oil.
When the pump is stopped, the suction avoid oil accumulation in the body and
valve prevents the entry of air and the prevent irregular oil injection at start-
transfer of oil from the pump to the up.

2
Rotary Vane Vacuum Pumps

Operation
BEFORE STARTUP
1. Make sure all safety warnings, labels
and instructions have been read and
understood before continuing.
2. Remove any shipping materials,
brackets, etc.
3. Confirm electric power source and
ground have been firmly connected.
4. Be sure all vacuum and/or pressure
connections are tight.
5. Ensure all fuses, circuit breakers, etc,
Figure 3 - Installation
are properly sized.
6. Make sure an inlet filter is present
INLET FILTRATION (available
Installation separately)
and properly installed.
Several factors should be considered 7. Close the tank drain valve.
Inlet filtration is required to prevent
when choosing a location for the vacu- 8. Verify the pump has the proper oil
solid particles from entering the vacu-
um pump. Ventilation, surrounding level.
um pump. Powerex offers both paper
temperature, available maintenance
and polyester inline filters to 10 micron, 9. Visually inspect the rotation of the
space, and location of the work area
which assure 99% particulate free air. vacuum pump. If the rotation is
are all important factors.
Certain applications such as the pump- incorrect, have a qualified electri-
Install the pump on a level surface in a ing of solvents, alkaline solutions or cian correct the motor wiring.
clean, well-ventilated room, which has corrosive vapors may require an addi- STARTUP AND OPERATION
a controlled temperature. The ideal tional carbon filter.
temperature is between 50o and 86o F 1. Follow all procedures under
WIRING “Before Startup” before attempt-
(10o to 30o C). Equipment damage may
occur if the surrounding temperature is Refer to the general safety manual. All ing to operate the vacuum pump(s).
allowed to exceed 104o F (40o C) or fall electrical hook-ups must be performed 2. Switch on the electrical power
below 32o F (0o C). Contact the factory by a qualified electrician. Installations source and apply power to the sys-
for installations where the ambient must be in accordance with local and tem.
temperatures may drop below 36o F. national electrical codes. Use solderless
3. Open the tank inlet valve complete-
terminals to connect the electrical
Do not install the pump near furnaces, ly.
power source.
boilers or other heat producing 4. Check for excessive vibration,
machinery. Locate the pump away PIPING
unusual noise or leaks during opera-
from any piping that may radiate heat. Refer to the general safety manual. tion.
Keep the pump vents at least 8 inches 1. Never use any piping, which is 5. Close the tank inlet valve complete-
from any wall or obstruction. smaller than the pump or tank con- ly.
Ensure that adequate space is provided nection.
6. Check the vacuum gage to insure
to maintain and service the equipment. 2. Make sure the piping is properly that the designated vacuum setting
If the vacuum pump is housed with placed to reach the pump connec- is reached.
other machinery, allow for proper tions. Ensure that the piping is not
clearances between assemblies. Switch the power breaker to OFF if the
strained or twisted during assembly
vacuum pump is not going to be used
Place equipment as close to the work or after final hookup.
right away. If the vacuum pump is
area as possible to minimize piping 3. Anchor piping supports separately going to be out of use for 3 months or
runs. from the pump to reduce noise and more, see “Long Term Shutdown”
Each pump has rubber mounts to vibration.
LUBRICATION
reduce the vibrations transmitted to 4. Install flexible hose or properly
the vacuum system. A flexible hose or Check lubricating oil level before each
designed bends at the vacuum
flexible connector should be used for use. Refill as necessary using only
pump inlet and outlet to avoid
installation between the collection Powerex recommended oil. See
stresses caused by vibration and/or
tank and the pump intake. Maintenance section, Oil Change for
temperature changes.
listing.

3
Rotary Vane Vacuum Pumps

Operation (Cont.)
GAS BALLAST
A gas ballast device is provided on all
pumps to remove water emulsion in
the lubrication oil. The gas ballast is a
quarter turn ball valve located under
the metal shroud directly behind the
intake flange. To access the gas ballast
valve, turn the pump to OFF, remove
the two screws holding the small access
plate in place and remove the plate,
open or close the gas ballast valve as
needed, reinstall the plate, turn the
pump to ON. Figure 4 - Low oil level switch installation
Before using the gas ballast, allow the
pump to reach normal operating tem-
perature by running at a minimum of
15” of vacuum for approximately 10
minutes. Open the gas ballast valve
(see procedure in preceding para-
graph). Remove condensate from the
lubricating oil by operating the vacuum
pump for 30 minutes with
the gas ballast valve in the open posi-
tion. Close the gas ballast valve.
NOTE: When operating the pump with
highly condensable vapors, open the
intake slowly after the pump operating
temperature has been reached to avoid
excessive condensation. Do not stop Figure 5 - Low oil level switch wiring
the pump for different cycles. Close the
intake valve and allow the pump to run
at maximum vacuum with the gas bal- ping. The time delay should be set ommends you change oil in the pump
last open. so that the low oil condition is con- as follows:
LOW OIL LEVEL SWITCH (optional) tinuous for 10 seconds before the • When using a synthetic PAO (see item
alarm actuates and locks itself in. A #3 below): every 3,000 hours
The low oil level switch is an electric
typical low oil level circuit is shown • When using a recommended mineral
safety device, which will stop the vacu-
in Figure 5. oil (see item #3 below): every 500
um pump from running when the
lubricating oil level is too low for effi- 5. Refill the unit with oil. hours
cient operation. The low oil level kit, • At least once a year no matter what
available from Powerex, includes this oil you use
switch and a delay timer.
Maintenance Before draining oil, remove the oil fill
OIL CHANGE cap, and then remove oil drain cap to
To install the low oil level switch:
Disconnect unit release any trapped air.
1. Drain the oil from the vacuum ! WARNING from power source
pump. and release system vacuum before 1. Place a suitable container for used
attempting to install, service, relocate oil under the drain valve and open
2. Remove the plate containing the or perform any maintenance. the valve.
sight glass.
NOTE: Certain pumping applications 2. Allow all oil to drain from the
3. Replace with the plate containing pollute the oil more than others. Only pump and then close the drain
the oil level glass and oil level switch. experience allows for the correct deter- valve and replace the oil drain cap.
4. Install a delay timer on the low oil mination of oil change intervals, and
level switch to avoid nuisance trip- the choice of oil quality. Powerex rec-

4
Rotary Vane Vacuum Pumps

Maintenance (Cont.)
3. Refill with one of the recommend-
ed lubricants listed below:
a. OEM supplied type - Shell
Corena 46 (Synthetic PAO)
b. Shell Comptella 46 (Mineral Oil)
c. Mobil Rarus SHC 1025 (Synthetic
PAO)
d. Mobil Rarus 425 (Mineral Oil)
3,000 HOURS
OIL FILTER
Always replace the oil filter when
changing the oil. Figure 6 - Replacing oil separating cartridge

OIL SEPARATING CARTRIDGE


The interval at which the separating
cartridge gets contaminated depends
on the quantity of impurities entering
the vacuum system. These cartridges
are not reusable. Replacement is rec-
ommended every 3000 run hours.
Excessive soiling of
NOTICE the separating fil-
ter will lead to an increase in exhaust
pressure, reducing your available vacu-
um levels. The flow will diminish, while
the motor current and pump tempera-
ture will increase. The cartridge can
split and the pump will emit fumes
through the exhaust.
Figure 7 - Suction screens

Maintenance Schedule
Operating Hours
Item Action needed 500 3000 5000 10,000 15,000 20,000 Remarks
Tank Drain moisture Daily
Inlet air filter Replace   (Every 3,000 hrs or less)
Blower fan Clean    
Fan Shield Clean    
Pump Fins Clean    
Bearings Replace  
Vanes Replace 15,000 hrs (start/stop operation), 25,000 hrs (continuous) 
Shaft seal Replace  
Coalescing filter Replace  (Every 3,000 hrs or less)
Inlet check valve Replace 
Vacuum Switch Inspect    
Oil filter Replace  (Every 3,000 hrs or less)
Oil Replace  (Every 3,000 hrs or less)
Coupling Insert Inspect/Replace     
 Inspect
 Replace
NOTES: 1. Inspect and perform maintenance periodically according to maintenance schedule.
2. The maintenance schedule relates to the normal operating conditions. If the circumstances
and load condition are adverse, shorten the cycle time and do maintenance accordingly.

5
Rotary Vane Vacuum Pumps

Maintenance (Cont.)
To replace the oil separating cartridge:
(Refer to Figure 6.) Remove the nuts
(1) and plate (2) with its gasket.
Unscrew (3) so as to release and
remove the stirrup assembly (5).
Remove and replace the oil separating
cartridge (6).
To reassemble: Position the tip of the
cartridge correctly in the exhaust unit
recess so that the O-ring (7) bears Figure 8 - Shaft seals
against face (A) of the recess and the
cartridge seam is facing directly down.
Reinstall stirrup assembly (5) and screw
in (3) in order to push O-ring (7) up
against face (A). Once the new car-
tridge(s) is (are) installed, before
putting back on the closing plate (2)
and if the application so permits, start
up the pump to ensure there are no
fumes. If fumes are emitted, the car-
tridge is not correctly positioned: O-
ring (7) is not bearing correctly against
face (A). Adjust the installation of the
cartridge. Reinstall plate (2) with its
gasket. Retighten the nuts (1). Figure 9 - Gas ballast
NOTE: Vacuum levels of less than 12
in./Hg sustained for more than 10 min-
the pump suction inlet. They have to on the service conditions. This wear can
utes will cause oil passage downstream
be cleaned regularly by washing or be characterized by two phenomena:
of the coalescing filter(s).
blowing, depending on the amount of oil leakage or reduction in the final
3,000 HOURS contaminants that enter the system. vacuum.
AIR FILTER Replace them if necessary. These shaft seals (1) rub against a wear
The rate of clogging of any air filter is Assembly instructions: Remove the suc- ring (2). If you have to replace the
dependent upon the amount of impu- tion inlet flange (3). Remove and clean wear ring (2), replace the O-ring (3) at
rities being sucked into it. Changing air screen (1). Remove the mating flange the same time.
filters every 3000 hours is recommend- (4). Remove and clean screen (2). Assembly instructions: For the front
ed along with an oil change. This inter-
10,000 HOURS plate: remove the motor assembly,
val may need to be lowered in applica-
COUPLING remove the rotor shaft coupling 1/2
tions when a large amount of contami-
The coupling ring is subject to wear sleeve. Remove the front plate. Check
nants are present. Clean the inside of
that relates to the service conditions the condition of wear ring (2), replace
the filter housing when the filter is
(number of start/stop cycles, tempera- it or shift the shaft seal. Remove the
changed.
ture, etc.). Check the condition of the shaft seal (1) and fit a new one using a
Do not allow any
NOTICE dust or debris to coupling ring and fingers of the 1/2 tool that ensures its perpendicularit
fall into the canister when changing sleeves that accommodate the ring. If with respect to the rotor axis. The main
the filter or cleaning the filter housing. necessary, replace them by removing shaft is directed towards the interior of
When filter has been changed, observe the electric motors. the body. Reinstall the assembly.
the pump for the first several minutes 10,000 HOURS For the rear plate (except 1 1/2 HP
of operation to verify that vacuum lev- SHAFT SEALS units) : remove the fan assembly,
els are correct. remove the rear plate and proceed as
(Refer to Figure 8.) The rotor shaft out-
SUCTION SCREENS before.
lets are sealed by shaft seals. These
Refer to Figure 7. seals are subject to wear that depends
There are two screens, (1) and (2), at

6
Rotary Vane Vacuum Pumps

Maintenance (Cont.)
3,000 HOURS
GAS BALLAST FILTER
(See Figure 9.)
The gas ballast has an air filter that has
to be replaced every 3000 hours. To
replace the filter, disconnect and lock
out power from the pump. Remove
the gas ballast cover plate. Remove
the PVC cover (1) and replace the filter
element (2). Replace the cover and the
Figure 10 - Automatic trap
cover plate.
AUTOMATIC TRAP
(See Figure 10.) Reminder: This trap
re-injects the oil from the separating
cartridge into the pump. It is located in
the separating cartridge compartment Rotation
(see Figure 6, Item 8).
Checking operation: Stop the pump.
Remove the cap and trap assembly, giv-
ing access to the compartment of the
separating cartridge(s). Add 1/2 pint of
oil to the trap. The float should rise.
Start up the pump. Replace the cap and
Chamfer
trap assembly. The 1/2 pint of oil
Figure 11 - Replacing vanes
should be pulled in by the suction cre-
ated by the pump. When this happens,
the level in the separating cartridge(s)
compartment will drop.
15,000 HOURS
REPLACING VANES
(See Figure 11.) Remove the shroud
cover from the pump. Remove the
cooling system on pumps 3 HP and
larger. Then remove the rear plate end
cap opposite the motor side. Replace
the vanes one by one, taking care to
position the vane chamfer correctly.
(See Figure 11.)
LONG TERM SHUTDOWN
If the vacuum pump is to remain out of
service for an extended period of time
(3 or more months) or is not going to
be put into service until a later date,
empty the pump of oil, fill it with rust
inhibiting oil, run it for 10 minutes, and
then drain off the rust inhibiting oil.
Cover the openings with adhesive tape,
and then store the pump in a dry place.
The pump must not be stored in a
place that is damp and/or subject to
large temperature variations.

7
For Replacement Parts, call 1-888-769-7979

Please provide following information: Address parts correspondence to:


- Model number Powerex
- Serial number (if any) 150 Production Drive
- Part description and number as shown Harrison, OH 45030 U.S.A.
in parts list
Rotary Vane Vacuum Pumps

8
Model LVP0157
Rotary Vane Vacuum Pumps Model LVP0157
MAINTENANCE / REPAIR PARTS LIST
Ref. Part number for model:
No. Description LVP0157 Qty.

1 LVP0157 vacuum pump VP814838 (Includes items 2-19) 1


2 Motor adapter flange VP170654 1
3 Vibration isolator VP350777 4
4 Hc M8x15 screw VP350205 4
5 Coupling housing VP114313 1
6 M8x30 / 13 / 13 set screw VP201293 3
7 CHc M6x12 screw VP350108 4
8 to 12 Coupling/fan assembly VP615530 1
8 CHc M5x12 screw VP356909 3
9 M5 dia. washer VP351689 3
10 Fan 120mm x 62mm VP214323 1
11 Motor side rotex coupling VP115091 1
12 Hc M5x8 setscrew VP360598 2
13 M24 dia. x 92 shore ring (yellow) VP359556 1
14 H M6x20 screw VP350093 1
14a M6 dia. washer VP351690 1
15 Washer VP214679 1
16 6x6x25 Drive key VP360478 1
17 Pump side rotex coupling VP360666 1
18 M8 dia. washer VP351704 3
19 H M8 hexagonal nut VP353426 3

9
For Replacement Parts,
call 1-888-769-7979

Please provide following information: Address parts correspondence to:


- Model number Powerex
- Serial number (if any) 150 Production Drive
- Part description and number as shown Harrison, OH 45030 U.S.A.
in parts list
Rotary Vane Vacuum Pumps

10
Model LVP0157
Rotary Vane Vacuum Pumps Model LVP0157

REPLACEMENT PARTS LIST (Continued)

Ref. Part number for model:


No. Description LVP0157 Qty.
20-44 Pump cylinder assembly VP615527 1
20 Front intermediate ring VP116663 1
21 M19 dia. x 1.8 O-ring VP360476 1
22 M25 x 35 x 6.5 seal ring VP360229 1
23 Centering pin VP270737 4
24 CHc M8x25 screw VP350130 8
25 M8 dia. washer VP351696 12
26 Front bearing VP114317 1
27 M94.5 dia x 3 O-ring - Viton® VP361190 2
28 Pump cylinder E25 VP114315 1
29 Rotor E25 VP613998 1
30 Vane E25 VP214319 3
31 Back bearing VP614670 1
32 Suction screen VP214327 1
32a Snap ring VP351162 1
33 Gasket VP214326 2
34 Suction mating flange VP114324 1
35 Spring VP210080 1
36 Suction valve plunger VP270633 1
37 R30 M43.82 dia. x 5.33 O-ring VP350403 1
38 Snap ring VP360244 1
39 Suction screen VP270738 1
40 Suction flange 1" VP115083 1
41 CHc M8x50 screw VP350133 4
42 Cylinder exhaust valve VP114328 1
43 Valve support VP214329 1
44 CHc M6x8 screw VP350107 2
45 Liquid gasket VP355410 -
46 M8x36 – 12 set-screw VP206023 4
47 M8 dia. washer VP351704 4
48 H M8 hexagonal nut VP353426 4

11
For Replacement Parts, call 1-888-769-7979

Please provide following information: Address parts correspondence to:


- Model number Powerex
- Serial number (if any) 150 Production Drive
- Part description and number as shown Harrison, OH 45030 U.S.A.
in parts list
Rotary Vane Vacuum Pumps

12
Model LVP0157
Rotary Vane Vacuum Pumps Model LVP0157

REPLACEMENT PARTS LIST (Continued)

Ref. Part number for model:


No. Description LVP0157 Qty.
49 321W712 oil filter VP354304 1
50 Oil filter fitting VP208937 1
51 Union elbow C3BMB6 – 1/8” VP353650 6
52 Front bearing oil circulation pipe VP614663 1
53 Fitting F3BMB6 – 1/8" VP353782 1
54 Back bearing oil circulation pipe VP614943 1
55 FNMB6 plug VP354166 1
56 Protection plate VP214339 1
57 Protection cover VP214337 1
58 M5 dia. x 12 washer VP351679 5
59 HM5x8 screw VP350219 5
60 Liquid gasket VP355410 -
61 Closing plate (oil level) VP114359 1
62 CHc M6x16 screw VP350109 6
64 Oil level glass 1/2" VP357352 1
65 Copper gasket M21 dia. x 26 x 2 VP350452 1
66 Oil drain valve VP356249 1
67 Oil drain plug VP353654 1
68-72 Oil drain valve assembly VP670677 1
68 Body + float set VP614287 1
69 Gasket VP270629 1
70 Valve pin VP214229 1
71 Oil return valve body VP170628 1
72 Oil return valve nozzle VP270630 1
73 M28 dia. x 2 O-ring VP360069 1
74 Oil circulation tube VP614664 1
75 M5 dia. washer VP352622 4
76 CHc M5x16 screw VP350106 4
77 HM6 cap nut VP351460 4
78 M6 dia. washer VP351703 12
79 Exhaust closing plate VP214645 1
80 Exhaust closing plate gasket VP214646 1
80a Optional: Exhaust closing plate gasket - Viton® VP216320 1
81 HC M6x20 screw VP352195 4
82-84 Filter clamp assembly VP616282 1
82 Hc M6x50 screw VP357341 1
82a M6 nut VP358616 1
83 Clamping bar VP270717 1
84 Clamping pad VP215634 1
85 Oil coalescing cartridge VP360385 1
85a Gasket M75xM54 VP215208 1
85b Optional: Gasket M75xM54 - Viton® VP215614 1
90 Exhaust elbow (See Note on page 14) VP350517 1
91 Eye bolt VP354090 1
92 HM8 hexagonal nut VP353426 1
93 M8 dia. washer VP351704 1
94 "CE" sticker N/A 1
95 Oil fill plug VP215190 1

13
Rotary Vane Vacuum Pumps Model LVP0157

REPLACEMENT PARTS LIST (Continued)

Ref. Part number for model:


No. Description LVP0157 Qty.
96 M34 dia. x 3 O-ring VP360810 1
97 Oil casing VP114312 1
98 Deflector plate VP214330 1
99 HM6x12 screw VP350225 8
100 Gasket VP214333 1
101 Back closing plate VP214332 1
102 Pump name plate N/A 1
103 Manufacturer’s sticker N/A 1
104-105 Complete gas ballast VP770800 1
104 Gas ballast less ballast pipe VP615855 1
104a Screw VP355467 1
104b Gas ballast filter VP270766 1
104c M32x44 PVC tube VP110171 1
104d M32 PVC plug VP170765 2
104e Valve VP360176 1
104f 1/8” T23 HFB6 fitting VP354697 1
104g Sliding valve VP359831 1
104h 1/8” F3 BMB6 fitting VP353782 1
105 Gas ballast pipe VP615695 1

OTHER REPLACEMENT/MAINTENANCE PARTS


Polyester suction filter VP000501AV
Polyester suction filter element VP000508AV
Carbon suction filter VP000505AV
Carbon suction filter element VP000511AV
1 gallon synthetic oil VP000800AJ
Oil level sensor VP358680
Oil level timer PE000401AV
Oil level timer base PE000402AV
3000 hr. maintenance kit VP001800AJ
12000 hr. maintenance kit VP001810AJ

Notes

1 On units manufactured prior to summer 2004, PCE 90 is replaced by an exhaust


valve with part number VP608930. On units for medical application, the outlet
piping is connected directly to the casing discharge.

14
For Replacement Parts, call 1-888-769-7979

Please provide following information: Address parts correspondence to:


- Model number Powerex
- Serial number (if any) 150 Production Drive
- Part description and number as shown Harrison, OH 45030 U.S.A.
in parts list
Rotary Vane Vacuum Pumps

16
Model LVP0207
Rotary Vane Vacuum Pumps Model LVP0207

MAINTENANCE / REPAIR PARTS LIST


Ref. Part number for model:
No. Description LVP0207 Qty.

1 LVP0207 vacuum pump VP814839 (Includes items 2-19) 1


2 Motor adapter flange VP170654 1
3 Vibration isolator VP350777 4
4 Hc M8x15 screw VP350205 4
5 Coupling housing VP114313 1
6 M8x30 / 13 / 13 set screw VP201293 3
7 CHc M8x20 screw VP350129 4
8-12 Coupling/fan assembly VP615530 1
8 CHc M5x12 screw VP356909 3
9 M5 dia. washer VP351689 3
10 Fan 120mm x 62mm VP214323 1
11 Motor side rotex coupling VP115091 1
12 Hc M5x8 screw VP360598 2
13 M24 dia. x 92 shore ring (yellow) VP359556 1
14 H M6x20 screw VP350093 1
14a M6 dia. washer VP351690 1
15 Washer VP214679 1
16 6x6x25 drive key VP360478 1
17 Pump side rotex coupling VP360666 1
18 M8 dia. washer VP351704 3
19 H M8 hexagonal nut VP353426 3

17
For Replacement Parts, call 1-888-769-7979

Please provide following information:


- Model number
- Serial number (if any)
- Part description and number as shown
in parts list
Address parts correspondence to:
Powerex
150 Production Drive
Harrison, OH 45030 U.S.A.
Rotary Vane Vacuum Pumps

18
Model LVP0207
Rotary Vane Vacuum Pumps Model LVP0207

REPLACEMENT PARTS LIST (Continued)

Ref. Part number for model:


No. Description LVP0207 Qty.
20-44 Pump cylinder assembly VP615531 1
20 Front intermediate ring VP116663 1
21 M19 dia. x 1.8 O-ring VP360476 2
22 M25 x 35 x 6.5 seal ring VP360229 2
23 Centering pin VP270737 4
24 CHc M8x25 screw VP350130 8
25 M8 dia. washer VP351696 12
26 Front bearing VP114317 1
27 M94.5 dia. x 3 O-ring - Viton® VP361190 2
28 Pump cylinder E40 VP114316 1
29 Rotor E40 VP613999 1
30 Vane E40 VP214320 3
31 Back bearing VP114318 1
32 Suction screen VP214327 1
32a Snap ring VP352950 1
33 Gasket VP214326 2
34 Assembly suction mating flange VP114324 1
35 Spring VP210080 1
36 Suction valve plunger VP270633 1
37 R30 M43.82 dia. x 5.33 O-ring VP350403 1
38 Snap ring VP360244 1
39 Suction screen VP270738 1
40 Suction flange 1" VP115083 1
41 CHc M8x50 screw VP350133 4
42 Cylinder exhaust valve VP114328 1
43 Valve support VP214329 1
44 CHc M6x8 screw VP350107 2
45 Back intermediate ring VP116664 1
46 M8x36 – 12 set-screw VP206023 4
47 M8 dia. washer VP351704 4
48 H M8 hexagonal nut VP353426 4
49-55 Back fan with hub VP614888 1
49 Back fan hub VP214843 1
50 Hc M6x12 screw VP350182 1
51 Vibration dampening washer VP270756 2
52 E40 back fan VP360566 1
53 Washer VP270757 1
54 M4 dia. washer VP351688 4
55 CHc M4x12 screw VP360379 4
56 M6 dia. washer VP351690 1
57 CHc M6x25 screw VP350110 1

19
Please provide following information:
For Replacement Parts, call 1-888-769-7979 - Model number
- Serial number (if any)
- Part description and number as shown
in parts list
Address parts correspondence to:
Powerex
150 Production Drive
Harrison, OH 45030 U.S.A.
Rotary Vane Vacuum Pumps

20
Model LVP0207
Rotary Vane Vacuum Pumps Model LVP0207

REPLACEMENT PARTS LIST (Continued)

Ref. Part number for model:


No. Description LVP0207 Qty.
58 321W712 oil filter VP354304 1
59 Oil filter fitting VP208937 1
60 Union elbow C3BMB6 – 1/8" VP353650 6
61 Front bearing oil circulation pipe VP614663 1
62 Fitting F3BMB6 – 1/8" VP353782 1
63 Back bearing oil circulation pipe VP614943 1
64 FNMB6 plug VP354166 1
65 Protection plate VP214339 1
66 Protection cover VP214338 1
67 Protection cover VP214672 1
68 Dia.5x12 washer VP351679 7
69 HM5x8 screw VP350219 7
70 Liquid gasket VP355410 1
71 Closing plate (oil level) VP114359 1
72 CHc M6x16 screw VP350109 6
74 Oil level glass 1/2 VP357352 1
75 Copper gasket M21 dia. x 26 x 2 VP350452 1
76 Oil drain valve VP356249 1
77 Oil drain plug VP353654 1
78-82 Oil return valve assembly VP670677 1
78 Body + float set VP614287 1
79 Gasket VP270629 1
80 Valve pin VP214229 1
81 Oil return valve body VP170628 1
82 Oil return valve nozzle VP270630 1
83 M28 dia. x 2 O-ring VP360069 1
84 Oil circulation pipe VP614664 1
85 M5 dia. washer VP352622 4
86 CHc M5x16 screw VP350106 4
87 HM6 cap nut VP351460 4
88 M6 dia. washer VP351703 12
89 Exhaust closing plate VP214645 1
90 Exhaust closing plate gasket VP214646 1
90a Optional: Viton® gasket VP216320 1
91 HC M6x20 screw VP352195 4
92-94 Filter clamp assembly VP616282 1
92 Hc M6x50 screw VP357341 1
92a M6 nut VP358616 1
93 Clamping bar VP270717 1
94 Clamping pad VP215634 1
95 Oil coalescing cartridge VP360385 1
95a M74x54 gasket VP215208 1
95b Optional: M74x54 gasket - Viton® VP215614 1
100 1” Exhaust elbow (See Note 1 on page 22) VP350517 1

21
Rotary Vane Vacuum Pumps Model LVP0207

REPLACEMENT PARTS LIST (Continued)

Ref. Part number for model:


No. Description LVP0207 Qty.
101 Eye bolt VP354090 1
102 HM8 hexagonal nut VP353426 1
103 M8 dia. washer VP351704 1
104 "CE" sticker N/A 1
105 Oil fill plug VP215190 1
106 M34 dia. x 3 O-ring VP360810 1
107 Oil casing VP114312 1
108 Deflector plate VP214330 1
109 HM6x12 screw VP350225 8
110 Gasket VP214333 1
111 Back closing plate VP214332 1
112 Pump name plate N/A 1
113 Manufacturer’s sticker N/A 1
114-115 Complete gas ballast VP770826 1
114 Gas ballast less ballast pipe VP615855 1
114a Screw VP355467 1
114b Gas ballast filter VP270766 1
114c M32x44 PVC tube VP110171 1
114d M32 PVC plug VP170765 1
114e Valve VP360176 1
114f 1/8” T23 HFB6 fitting VP354697 1
114g Sliding valve VP359831 1
114h 1/8” F3 BMB6 fitting VP353782 1
115 Gas ballast pipe VP615696 1

OTHER REPLACEMENT/MAINTENANCE PARTS


Polyester suction filter VP000501AV
Polyester suction filter element VP000508AV
Carbon suction filter VP000505AV
Carbon suction filter element VP000511AV
1 gallon synthetic oil VP000800AJ
Oil level sensor VP358680
Oil level timer PE000401AV
Oil level timer base PE000402AV
3000 hr. maintenance kit VP001801AJ
12000 hr. maintenance kit VP001811AJ

Notes

1 On units manufactured prior to summer 2004, PCE 100 is replaced by an


exhaust valve with part number VP608930. On units for medical application,
the outlet piping is connected directly to the casing discharge.

22
For Replacement Parts, call 1-888-769-7979
Please provide following information:
- Model number
- Serial number (if any)
- Part description and number as shown
in parts list

Address parts correspondence to:


Powerex
150 Production Drive
Harrison, OH 45030 U.S.A.
Rotary Vane Vacuum Pumps

24
Model LVP0307 & LVP0407
Rotary Vane Vacuum Pumps Model LVP0307 & LVP0407

MAINTENANCE / REPAIR PARTS LIST


Ref. Part number for model: Qty For
No. Description LVP0307 & LV0407 LVP0307 LVP0407

1a LVP0307 vacuum pump VP814840 (Includes items 2-22) 1 -


1b LVP0407 vacuum pump VP814841 (Includes items 2-22) - 1
2 M8 dia. washer VP351704 3 3
3 H M6 x 12 screw VP350225 2 2
4 M6 dia. washer VP351703 2 2
5 Vibration isolator VP360227 2 2
6 Hc M10x20 screw VP360260 1 1
7 Foot bracket VP270719 1 1
8 M10 dia. washer VP351705 1 1
9 HM10 hexagonal nut VP353427 1 1
10 Coupling housing VP114887 1 1
11-15 Fan coupling assembly VP614978 1 0
11-15 Fan coupling assembly VP614934 0 1
11 CHc M6x16 screw VP360970 6 6
12 M6 dia. washer VP351690 6 6
13 Fan 190mm x 89mm VP215001 1 1
14 Motor side rotex coupling VP115038 1 0
14 Motor side rotex coupling VP114891 0 1
15 H M8x16 screw VP360601 2 2
16 Set screw M8x42 / 12 / 12 VP205505 3 3
17 M28 dia. 92 shore ring (yellow) VP359443 1 1
18 H M6x20 screw VP350093 1 1
18a M6 dia. washer VP351690 1 1
19 Washer VP270698 1 1
20 8x7x23 drive key VP209062 1 1
21 Pump side rotex coupling VP359441 1 1
22 HM8 hexagonal nut VP353426 3 3

25
For Replacement Parts, call 1-888-769-7979
Please provide following information: Address parts correspondence to:
- Model number Powerex
- Serial number (if any) 150 Production Drive
- Part description and number as shown Harrison, OH 45030 U.S.A.
in parts list
Rotary Vane Vacuum Pumps

26
Model LVP0307 & LVP0407
Rotary Vane Vacuum Pumps Model LVP0307 & LVP0407

REPLACEMENT PARTS LIST (Continued)

Ref. Part number for model: Qty For


No. Description LVP0307 & LV0407 LVP0307 LVP0407

23 Radial shaft seal M35 dia. x 47 x 6.5 VP360228 2 2


24 Front intermediate ring VP170700 1 1
25 M28 dia. x 2 O-ring VP360069 2 2
26 M30 x 47 x 17 needle bearing VP356092 2 2
27 Centering pin VP270737 4 4
28 CHc M8x25 screw VP350130 8 8
28a M8 dia. washer VP351696 12 12
29 Front bearing VP170608 1 1
30 M137 dia. x 3 O-ring - Viton® VP361191 2 2
32 Wedge VP270724 1 1
33 Hc M10x45 screw VP360261 1 1
34 Pump cylinder E65 VP170606 1 0
34 Pump cylinder E100 VP170607 0 1
35 Rotor E65 VP670756 1 0
35 Rotor E100 VP670757 0 1
36 Vane E65 VP270687 3 0
36 Vane E100 VP270688 0 3
37 Back bearing VP170609 1 1
38 Union elbow C3BMB6-1/8" VP353650 1 1
39 FNMB6 plug VP354166 1 1
40 Back intermediate ring VP170739 1 1
41 Back fan hub VP270740 1 1
42 M202 dia. fan VP360247 1 1
43 M4 dia. washer VP351688 4 4
44 CHc M4x10 screw VP360379 4 4
45 Hc M6x12 screw VP350182 1 1
46 Vibration dampening washer VP270756 2 2
47 Washer VP270757 1 1
48 M6 dia. washer VP351690 1 1
49 CHc M6x30 screw VP350098 1 1
50 Suction screen VP270750 1 1
50a Snap ring VP351165 1 -
50a Snap ring VP361005 - 1
51 Gasket VP270716 2 2
52 Assembly suction mating flange VP170631 1 1
53 Spring VP210080 1 1
54 Suction valve plunger VP270633 1 1
55 R30 M43.83 dia. x 5.33 O-ring gasket VP350403 1 1
56 Snap ring VP360244 1 1
57 Suction screen VP270738 1 1
58 Suction flange VP114445 1 1
59 CHc M8x50 screw VP350133 4 4
60 Exhaust valve VP170642 1 1
61 Exhaust valve support VP270643 1 1
62 CHc M6x8 screw VP350107 2 2
63 M8x36 – 12 set-screw VP206023 4 4
64 Liquid gasket VP355410 - -
65 M8 dia. washer VP351704 4 4
66 HM8 nut VP353426 4 4

27
For Replacement Parts, call 1-888-769-7979
Please provide following information: Address parts correspondence to:
- Model number Powerex
- Serial number (if any) 150 Production Drive
- Part description and number as shown Harrison, OH 45030 U.S.A.
in parts list
Rotary Vane Vacuum Pumps

28
Model LVP0307 & LVP0407
Rotary Vane Vacuum Pumps Model LVP0307 & LVP0407

REPLACEMENT PARTS LIST (Continued)

Ref. Part number for model: Qty For


No. Description LVP0307 & LV0407 LVP0307 LVP0407

67 321W712 oil fitler VP354304 1 0


67 W940/21 oil filter VP354342 0 1
68 Oil filter fitting VP208937 1 1
69 Vibration isolator VP350777 2 2
70 Hc M8x16 screw VP350205 2 2
71 Hex. head pipe plug 1/8" VP354277 2 2
72 Union elbow C3BMB8-1/8" VP353576 2 2
73 Front bearing oil circulation tube VP670738 1 1
74 Fitting F3BMB8 – 1/8" VP354194 2 2
75 Back bearing oil circulation tube VP670739 1 1
76 M5 dia. x 12 washer VP351679 5 5
77 HM5x8 screw VP350219 5 5
78 Protection plate VP270723 1 1
79 Protection cover VP270722 1 0
79 Protection cover VP270743 0 1
80 Fitting F3BMB6 – 1/8" VP353782 1 1
81 Oil circulating tube VP670740 1 1
82 Union elbow C3BMB6 – 1/8" VP353650 1 1
83 CHc M5x16 screw VP350106 4 4
84 M5 dia. washer VP352622 4 4
85 M28 dia. x 2 O-ring VP360069 1 1
86-90 Oil return valve assembly VP670677 1 1
86 Oil return valve nozzle VP270630 1 1
87 Oil return valve body VP170628 1 1
88 Gasket VP270629 1 1
89 Valve pin VP214229 1 1
90 Body + float set VP614287 1 1
91 Liquid gasket VP355410 - -
92 Closing plate (oil level) VP170702 1 1
93 CHc M6x16 screw VP350109 6 6
94 Gasket VP350452 1 1
95 Oil drain valve VP356249 1 1
96 Oil drain plug VP353654 1 1
97 Oil level glass VP357317 1 1
99 Pump nameplate N/A 1 0
99 Pump nameplate N/A 0 1
100 Exhaust closing plate gasket VP270707 1 1
100a Option - Viton® gasket VP216321 1 1
101 Exhaust closing plate VP270703 1 1
102 M6 dia. washer VP351703 14 14
103 HM6 cap nut VP351460 4 4
104 HC M6x20 screw VP352195 4 4
105-107Filter clamp assembly VP616282 1 1
105 Hc M6x50 screw VP357341 1 1
105a M6 nut VP358616 1 1
106 Clamping bar VP270717 1 1
107 Clamping pad VP215634 1 1
108 Oil coalescing cartridge VP370724 1 1
108a M74xM54 gasket VP215208 1 1
108b M74xM54 gasket - Viton® VP215614 1 1
113 1.5” exhaust elbow (See Note 1 on page 30) VP350519 1 1
114 Eye bolt VP354090 2 2
115 HM8 nut VP353426 2 2

29
Rotary Vane Vacuum Pumps Model LVP0307 & LVP0407

REPLACEMENT PARTS LIST (Continued)

Ref. Part number for model: Qty For


No. Description LVP0307 & LV0407 LVP0307 LVP0407

116 M8 dia. washer VP351704 2 2


117 "CE sticker" N/A 1 1
118 Oil fill plug VP215190 1 1
118a M34 dia. x 3 O-ring VP360810 1 1
119 Oil casing VP170604 1 1
120 Deflector plate VP270736 1 1
121 HM6x12 screw VP350225 10 10
122 Gasket VP270711 1 1
123 Back closing plate VP270705 1 1
124 Manufacturer’s sticker N/A 1 1
125 Pump cylinder without fan VP670741 1 0
125 Pump cylinder without fan VP670742 0 1
126-127 Complete gas ballast VP716462 1 1
126 Gas ballast less pipe VP616307 1 1
126a Gas ballast VP215662 1 1
126b M28x2 gasket VP360069 2 2
126c Gas ballast head VP216178 2 2
126d HM4x10 screw VP350214 4 4
126e Snap ring VP351158 1 1
126f Filter VP270766 1 1
126g Gas ballast valve gasket VP210950 1 1
126h M4 dia. washer VP354562 1 1
126i HM4x10 screw VP350214 1 1
126j Tap MF 1/4” VP354053 1 1
126k 1/4” union F3BMB8 VP357076 1 1
126L 1/4” union elbow C3BMB8 VP356193 1 1
126m Rilsan pipe dia. 6x8 L=65mm VP054121 1 1
127 Gas ballast pipe VP616460 1 1

OTHER REPLACEMENT/MAINTENANCE PARTS


Polyester suction filter VP000503AV
Polyester suction filter element VP000509AV
Carbon suction filter VP000507AV
Carbon suction filter element VP000512AV
1 gallon synthetic oil VP000800AJ
Oil level sensor VP358680
Oil level timer PE000401AV
Oil level timer base PE000402AV
LVP0307
3000 hr. maintenance kit VP001802AJ
12000 hr. maintenance kit VP001812AJ
LVP0407
3000 hr. maintenance kit VP001803AJ
12000 hr. maintenance kit VP001813AJ

Notes

1 On units manufactured prior to summer 2004, PCE 109 is replaced by an


exhaust valve with part number VP608929. On units for medical application,
the outlet piping is connected directly to the casing discharge.

30
For Replacement Parts, call 1-888-769-7979
Please provide following information: Address parts correspondence to:
- Model number Powerex
- Serial number (if any) 150 Production Drive
- Part description and number as shown Harrison, OH 45030 U.S.A.
in parts list
Rotary Vane Vacuum Pumps

32
Model LVP0507
Rotary Vane Vacuum Pumps Model LVP0507
MAINTENANCE / REPAIR PARTS LIST
Ref. Part number for model:
No. Description LVP0507 Qty.

1 LVP0507 vacuum pump VP814842 (Includes items 3-20) 1


3 Vibration isolator VP360323 4
4 Hc M10x20 screw VP360260 1
5 Coupling housing VP115084 1
6 M8x42 / 12 / 12 set screw VP205505 3
7 CHc M8x15 screw VP350127 4
8-13 Fan coupling assembly VP615546 1
8 CHc M6x16 screw VP360970 6
9 M6 dia. washer VP351690 6
10 Washer VP170748 1
11 Fan 215mm x 102mm VP215002 1
12 H M6x35 screw VP356349 2
13 Motor side rotex coupling VP115093 1
14 H M6x30 screw VP350229 1
14a M6 dia. washer VP351690 1
15 Washer VP270698 1
16 M38 dia. — 92 shore ring (yellow) VP359509 1
17 Pump side rotex coupling VP359507 1
18 8x7x23 drive key VP209062 1
19 M8 dia. washer VP351704 3
20 H M8 hexagonal nut VP353426 3

33
For Replacement Parts, call 1-888-769-7979
Please provide following information: Address parts correspondence to:
- Model number Powerex
- Serial number (if any) 150 Production Drive
- Part description and number as shown Harrison, OH 45030 U.S.A.
in parts list
Rotary Vane Vacuum Pumps

34
Model LVP0507
Rotary Vane Vacuum Pumps Model LVP0507
REPLACEMENT PARTS LIST (Continued)
Ref. Part number for model:
No. Description LVP0507 Qty.

21-48 Pump cylinder without fan VP615543 1


21 Radial shaft seal M35 dia. x 47 x 6.5 VP360228 2
22 Front intermediate ring VP170700 1
23 M28 dia. x 2 O-ring VP360069 2
24 M30 dia. x 47 x 17 needle bearing VP356092 2
25 Centering pin VP270737 4
26 CHc M8x25 screw VP350130 8
26a M8 dia. washer VP351696 12
27 Front bearing VP170614 1
28 M172 dia. x 3 O-ring - Viton® VP361192 2
29 Pump cylinder E150 VP170612 1
30 Rotor E150 VP670758 1
31 Vane E150 VP270691 3
32 Back bearing VP170615 1
33 Union elbow C3BMB6 – 1/8" VP353650 1
34 FNMB6 plug VP354166 1
35 Back intermediate ring VP170739 1
36 Suction screen VP270751 1
36a Snap ring VP361006 1
37 Gasket VP209880 2
38 Assembly suction mating flange VP170634 1
39 Spring VP210080 2
40 Suction valve plunger VP270636 1
41 R33 M53.34 dia. x 5.33 O-ring gasket VP350406 1
42 Snap ring VP351162 1
43 Suction screen VP270744 1
44 Suction flange 2" VP114446 1
45 CHc M8x50 screw VP350133 4
46 Exhaust valve VP115756 1
47 Exhaust valve support VP215757 1
48 CHc M8x12 screw VP361016 3
49 M8x44 – 13 set-screw VP205505 4
50 Exhaust deflector VP215314 1
50a Copper tube M4x6x55 VP215911 1
50b Liquid gasket VP355410 -
51 M8 dia. washer VP351704 4
52 H M8 hexagonal nut VP353426 4
53 6 x 6 x 18 drive key VP208930 1
54 Fan with hub VP270752 1
55 Washer VP270749 1
56 CHc M6x20 screw VP350096 1
56a M6 dia. washer VP351690 1
58 Hc M10x20 screw VP360260 1

35
For Replacement Parts, call 1-888-769-7979
Please provide following information: Address parts correspondence to:
- Model number Powerex
- Serial number (if any) 150 Production Drive
- Part description and number as shown Harrison, OH 45030 U.S.A.
in parts list
Rotary Vane Vacuum Pumps

36
Model LVP0507
Rotary Vane Vacuum Pumps Model LVP0507

REPLACEMENT PARTS LIST (Continued)


Ref. Part number for model:
No. Description LVP0507 Qty.

59 W940/21 oil filter VP354342 1


60 Oil filter fitting VP208937 1
62 Hc M10x20 screw VP360260 2
63 Hexagonal head pipe plug 1/4" VP354517 1
64 Union elbow C3BMB8 – 1/4" VP356193 2
65 Front bearing oil circulation tube VP670751 1
66 Fitting F3BMB8 – 1/4" VP357076 2
67 Back bearing oil circulation tube VP670752 1
68 M6 dia. x 14 washer VP354563 5
69 HM6x12 screw VP350225 5
70 Protection plate VP270754 1
71 Protection cover VP270734 1
73 Fitting F3BMB6 – 1/8" VP353782 1
74 Oil circulation tube VP670753 1
75 Union elbow C3BMB6 – 1/8" VP353650 1
76 CHc M5x16 screw VP350106 4
77 M5 dia. washer VP352622 4
78 M28 dia. x 2 O-ring VP360069 1
79-83 Oil return valve assembly VP670677 1
79 Oil return valve nozzle VP270630 1
80 Oil return valve body VP170628 1
81 Gasket VP270629 1
82 Valve pin VP214229 1
83 Body + float set VP614287 1
84 Liquid gasket VP355410 -
85 Closing plate (oil level) VP170702 1
86 CHc M6x16 screw VP350109 6
87 M21 dia. x 26 x 2 copper gasket VP350452 1
88 Oil drain valve VP356249 1
89 Oil drain plug VP353654 1
90 Oil level glass VP357317 1
92 Pump nameplate N/A 1
93 Exhaust closing plate gasket VP270708 1
93a Optional: Viton® closing plate gasket VP216322 1
94 Exhaust closing plate VP270704 1
95 M6 dia. washer VP351703 16
96 HM6 cap nut VP351460 6
97 HC M6x20 screw VP352195 6
98-100 Filter clamp assembly VP616282 2
98 Hc M6x50 screw VP357341 2
98a M6 nut VP358616 2
99 Clamping bar VP270717 2
100 Clamping pad VP215634 2
101 Oil coalescing cartridge VP370724 2
101a Colescing cartridge gasket VP215208 2
101b Colescing cartridge gasket - Viton® VP215614 2

37
Rotary Vane Vacuum Pumps Model LVP0507

REPLACEMENT PARTS LIST (Continued)


Ref. Part number for model:
No. Description LVP0507 Qty.

106 Exhaust elbow (See Note on page 38) VP354220 1


107 Eye bolt VP354090 2
108 HM8 hexagonal nut VP353426 2
109 M8 dia. washer VP351704 2
110 "CE" sticker N/A 1
111 Oil fill plug VP215190 1
111a M34 dia. x 3 O-ring VP360810 1
112 Oil casing VP170616 1
114 HM6x12 screw VP350225 8
115 Gasket VP270712 1
116 Back closing plate VP270706 1
117 Manufacturer’s sticker N/A 1
118-119 Complete gas ballast VP716463 1
118 Gas ballast less pipe VP616307 1
118a Gas ballast VP215662 1
118b M28x2 gasket VP360069 2
118c Gas ballast head VP216178 2
118d HM4x10 screw VP350214 4
118e Snap ring VP351158 1
118f Filter VP270766 1
118g Gas ballast valve gasket VP210950 1
118h M4 dia. washer VP354562 1
118i HM4x10 screw VP350214 1
118j Tap MF 1/4” VP354053 1
118k 1/4” union F3BMB8 VP357076 1
118L 1/4” union elbow C3BMB8 VP356193 1
118m Rilsan pipe dia. 6x8 L=65mm VP054121 1
119 Gas ballast pipe VP616461 1

OTHER REPLACEMENT/MAINTENANCE PARTS

Polyester suction filter VP000503AV


Polyester suction filter element VP000509AV
Carbon suction filter VP000507AV
Carbon suction filter element VP000512AV
1 gallon synthetic oil VP000800AJ
Oil level sensor VP358680
Oil level timer PE000401AV
Oil level timer base PE000402AV
3000 hr. maintenance kit VP001804AJ
12000 hr. maintenance kit VP001814AJ

Notes

1 On units manufactured prior to summer 2004, PCE 106 is replaced by an


exhaust valve with part number VP606043. On units for medical application,
the outlet piping is connected directly to the casing discharge.

38
For Replacement Parts, call 1-888-769-7979
Please provide following information: Address parts correspondence to:
- Model number Powerex
- Serial number (if any) 150 Production Drive
- Part description and number as shown Harrison, OH 45030 U.S.A.
in parts list
Rotary Vane Vacuum Pumps

40
Model LVP0757
Rotary Vane Vacuum Pumps Model LVP0757
MAINTENANCE / REPAIR PARTS LIST
Ref. Part number for model:
No. Description LVP0757 Qty.

1 LVP0757 vacuum pump VP814843 (Includes items 3-20) 1


3 Vibration isolator VP360323 4
4 Hc M10x20 screw VP360260 1
5 Coupling housing VP170617 1
6 M8x42 / 12 / 12 set screw VP205505 3
7 CHc M8x15 screw VP350127 4
8-13 Fan coupling assembly VP615550 1
8 CHc M6x16 screw VP360970 6
9 M6 dia. washer VP351690 6
10 Washer VP170748 1
11 Fan 215mm x 102mm VP215002 1
12 Hc M8x16 screw VP360601 2
13 Motor side rotex coupling VP115094 1
14 H M6x30 screw VP350229 1
14a M6 dia. washer VP351690 1
15 Washer VP270698 1
16 M38 dia. – 92 shore ring (yellow) VP359509 1
17 Pump side rotex coupling VP359507 1
18 8x7x23 drive key VP209062 1
19 M8 dia. washer VP351704 3
20 H M8 hexagonal nut VP353426 3

41
For Replacement Parts, call 1-888-769-7979
Please provide following information: Address parts correspondence to:
- Model number Powerex
- Serial number (if any) 150 Production Drive
- Part description and number as shown Harrison, OH 45030 U.S.A.
in parts list
Rotary Vane Vacuum Pumps

42
Model LVP0757
Rotary Vane Vacuum Pumps Model LVP0757

REPLACEMENT PARTS LIST (Continued)


Ref. Part number for model:
No. Description LVP0757 Qty.

21-48 Pump cylinder without fan VP615547 1


21 Radial shaft seal M35 dia. x 47 x 6.5 VP360228 2
22 Front intermediate ring VP170700 1
23 M28 dia. x 2 O-ring VP360069 2
24 M30 dia. x 47 x 17 needle bearing VP356092 2
25 Centering pin VP270737 4
26 CHc M8x25 screw VP350130 8
26a M8 dia. washer VP351696 12
27 Front bearing VP170614 1
28 M172 dia. O-ring - Viton® VP361192 2
29 Pump cylinder E200 VP170613 1
30 Rotor E200 VP670759 1
31 Vane E200 VP270692 3
32 Back bearing VP170615 1
33 Union elbow C3BMB6 – 1/8" VP353650 1
34 FNMB6 plug VP354166 1
35 Back intermediate ring VP170739 1
36 Suction screen VP270751 1
36a Snap ring VP361006 1
37 Gasket VP209880 2
38 Suction mating flange assembly VP170634 1
39 Spring VP210080 2
40 Suction valve plunger VP270636 1
41 R33 M53.34 dia. x 34 x 5.33 O-ring gasket VP350406 1
42 Snap ring VP351162 1
43 Suction screen VP270744 1
44 Suction flange 2" VP114446 1
45 CHc M8x50 screw VP350133 4
46 Exhaust valve VP115756 1
47 Exhaust valve support VP215757 1
48 CHc M8x12 screw VP361016 3
49 M8x44 – 13 set-screw VP205505 4
50 Exhaust deflector VP215314 1
50a M4x6x55L copper tube VP215911 1
50b Liquid gasket VP355410 -
51 M8 dia. washer VP351704 4
52 H M8 hexagonal nut VP353426 4
53 M6x6x18 drive key VP208930 1
54a-54d E200 oil cooler fan assembly VP614867 1
54a CHc M6x16 screw VP360970 6
54b M6 dia. washer VP351690 6
54c Fan 190mm x 89mm VP215001 1
54d E200 oil cooler fan hub VP114789 1
55 Washer VP270749 1
56 CHc M6x20 screw VP350096 1
56a M6 dia. washer AZ VP351690 1
58 Hc M10x20 screw VP360260 1

43
For Replacement Parts, call 1-888-769-7979
Please provide following information: Address parts correspondence to:
- Model number Powerex
- Serial number (if any) 150 Production Drive
- Part description and number as shown Harrison, OH 45030 U.S.A.
in parts list
Rotary Vane Vacuum Pumps

44
Model LVP0757
Rotary Vane Vacuum Pumps Model LVP0757

REPLACEMENT PARTS LIST (Continued)


Ref. Part number for model:
No. Description LVP0757 Qty.

59 W940/21 oil filter VP354342 1


60 Oil filter fitting VP208937 1
62 Hc M10x20 screw VP360260 2
63 Cooler VP614755 1
64 Union elbow C3BMB10 – 1/4" VP354130 3
65 Front oil casing / cooler tube VP614961 1
66 Fitting F3BMB10 – 1/4" VP356098 5
67 Front bearing oil circulation tube VP614963 1
68 Back oil casing / cooler tube VP614962 1
69 Back bearing oil circulation tube VP614964 1
70 Protection plate VP270754 1
71 Protection cover VP214728 1
72 Side protection plate VP214729 1
73 Fitting F3BMB6 – 1/8" VP353782 1
74 Oil circulation tube VP670753 1
75 Union elbow C3BMB6 – 1/8" VP353650 1
76 CHc M5x16 screw VP350106 4
77 M5 dia. washer VP352622 4
78 M28 dia. x 2 O-ring VP360069 1
79-83 Oil return valve assembly VP670677 1
79 Oil return valve nozzle VP270630 1
80 Oil return valve body VP170628 1
81 Gasket VP270629 1
82 Valve pin VP214229 1
83 Body + float set VP614287 1
84 Liquid gasket VP355410 -
85 Closing plate (oil level) VP170702 1
86 CHc M6x16 screw VP350109 6
87 M21 dia. x 26 x 2 copper gasket VP350452 1
88 Oil drain valve VP356249 1
89 Oil drain plug VP353654 1
90 Oil level glass VP357317 1
92 Pump nameplate N/A 1
93 Exhaust closing plate gasket VP270708 1
93a Optional: Viton® gasket VP216322 1
94 Exhaust closing plate VP270704 1
95 M6 dia. washer VP351703 16
96 HM6 cap nut VP351460 6
97 Hc M6x20 screw VP352195 6
98-100 Filter clamp assembly VP616282 2
98 Hc M6x50 screw VP357341 2
98a M6 nut VP358616 2
99 Clamping bar VP270717 2
100 Clamping pad VP215634 2
101 Oil coalescing cartridge VP370724 2
101a M74x54 gasket nitrile VP215208 2
101b Optional: M74x54 gasket - Viton® VP215614 2

45
Rotary Vane Vacuum Pumps Model LVP0757

REPLACEMENT PARTS LIST (Continued)


Ref. Part number for model:
No. Description LVP0757 Qty.

106 Exhaust elbow (See Note 1 on page 46) VP354220 1


107 Eye bolt VP354090 2
108 HM8 hexagonal nut VP353426 2
109 M8 dia. washer VP351704 2
110 "CE” sticker N/A 1
111 Oil fill plug VP215190 1
111a M34 dia. x 3 O-ring VP360810 1
112 Oil casing VP170616 1
114 HM6x12 screw VP350225 10
115 Gasket VP270712 1
116 Back closing plate VP270706 1
117 Manufacturer’s sticker N/A 1
118 Hexagonal head pipe plug 1/4” VP354517 2
119 M6 dia. x 14 washer VP354563 6
120 HM6x12 screw VP350225 6
121 M5 dia. x 12 washer VP351679 2
122 HM5x8 screw VP350219 2
123-124 Complete gas ballast VP716463 1
123 Gas ballast less pipe VP616307 1
123a Gas ballast VP215662 1
123b M28x2 gasket VP360069 2
123c Gas ballast head VP216178 2
123d HM4x10 screw VP350214 4
123e Snap ring VP351158 1
123f Filter VP270766 1
123g Gas ballast valve gasket VP210950 1
123h M4 dia. washer VP354562 1
123i HM4x10 screw VP350214 1
123j Tap MF 1/4” VP354053 1
123k 1/4” union F3BMB8 VP357076 1
123L 1/4” union elbow C3BMB8 VP356193 1
123m Rilsan pipe dia. 6x8 L=65mm VP054121 1
124 Gas ballast pipe VP616461 1

OTHER REPLACEMENT/MAINTENANCE PARTS


Polyester suction filter VP000504AV
Polyester suction filter element VP000510AV
Carbon suction filter VP000514AV
Carbon suction filter element VP000513AV
1 gallon synthetic oil VP000800AJ
Oil level sensor VP358680
Oil level timer PE000401AV
Oil level timer base PE000402AV
3000 hr. maintenance kit VP001805AJ
12000 hr. maintenance kit VP001815AJ

Notes

1 On units manufactured prior to summer 2004, PCE 106 is replaced by an


exhaust valve with part number VP606043. On units for medical application,
the outlet piping is connected directly to the casing discharge.

46
For Replacement Parts, call 1-888-769-7979
Please provide following information: Address parts correspondence to:
- Model number Powerex
- Serial number (if any) 150 Production Drive
- Part description and number as shown Harrison, OH 45030 U.S.A.
in parts list
Rotary Vane Vacuum Pumps

48
Model LVP1007
Rotary Vane Vacuum Pumps Model LVP1007
MAINTENANCE / REPAIR PARTS LIST (Continued)
Ref. Part number for model:
No. Description LVP1007 Qty.

1 LVP1007 Vacuum pump VP814844 (Includes items 2-20) 1


2 10 HP TEFC Motor 208-230/460 MC301536AV 1
3 Vibration Isolator VP455229 4
4 Hc M10x20 screw VP360260 4
5 Coupling house VP170617 1
6 M8x44 / 13 / 13 set screw VP205505 3
7 CHc M10x20 screw VP350143 4
8-13 Fan-Coupling Assembly VP615550 1
8 CHc M6x16 screw VP360970 6
9 M6 dia. Washer VP351690 6
10 Washer VP170748 1
11 Fan 215mm dia. X 102 mm VP215002 1
12 Hx M8x16 screw VP360601 2
13 Motor Side Rotex Coupling VP115094 1
14 H M6x30 screw VP350229 1
14a M6 dia. washer VP351690 1
15 Washer VP270698 1
16 Dia.38 – 92 shore ring (yellow) VP359509 1
17 Pump Side Rotex Coupling VP359507 1
18 8x7x23 drive key VP209062 1
19 M8 dia. washer VP351704 3
20 H M8 hexagonal nut VP353426 3

49
For Replacement Parts, call 1-888-769-7979
Please provide following information: Address parts correspondence to:
- Model number Powerex
- Serial number (if any) 150 Production Drive
- Part description and number as shown Harrison, OH 45030 U.S.A.
in parts list
Rotary Vane Vacuum Pumps

50
Model LVP1007
Rotary Vane Vacuum Pumps Model LVP1007
MAINTENANCE / REPAIR PARTS LIST (Continued)
Ref. Part number for model:
No. Description LVP1007 Qty.

3 Vibration Isolator VP455229 4


4 Hc M10x20 screw VP360260 4
21-52 Pump cylinder without fan VP616972 1
21 Radial shaft seal dia.35x47x6.5 VP360228 2
22 Front intermediate ring VP170700 1
23 O-ring dia.28x2 VP360069 2
24 Dia.30x47x17 needle bearing VP356092 2
25 Center pin VP270737 4
26 CHc M8x25 screw VP350130 8
27 Dia.8 washer VP351696 12
28 Front bearing VP170614 1
29 O-ring dia.172x3 - Viton® VP361192 2
30 Pump cylinder E300 VP115221 1
31 Rotor E300 VP615708 1
32 Vane E300 VP215223 3
33 Back bearing VP170615 1
34 Back intermediate ring VP270739 1
35 Suction screen VP270751 1
36 Dia int. 100 circlip VP361006 1
37 Gasket VP209880 2
38 Suction mating flange VP170634 1
39 Spring VP210080 2
40 Suction valve plunger VP270636 1
41 R33 dia.53.34x5.33 O-ring gasket VP350406 1
42 Snap Ring VP351162 1
43 Suction screen VP270744 1
44 Suction flange 2" VP114446 1
45 CHc M8x50 screw VP350133 4
46 Exhaust valve VP115222 1
47 Valve support VP215224 1
48 Copper pipe VP215911 1
49 Dia.8 washer VP351704 5
50 CHc M8x12 screw VP361016 5
51 Union elbow C3BMB8 – 1/8" VP353576 1
52 FNMB8 plug VP354167 1
54 Exhaust deflector (install using loctite Silicomet JS 544) VP215225 1
55 M8x44 – 13 set-screw VP205505 10
56 H M8 hexagonal nut VP353426 10
57 Dia.8 washer VP351704 10
58 Drive Key M6x6x18 VP208930 1
59-62 E300 Oil Cooler fan Assembly VP614867 1
59 CHc M6x16 screw VP360970 6
60 M6 dia. washer VP351690 6
61 Fan TS2 dia.190x89 VP215001 1
62 Oil Cooler Fan Hub VP114789 1
63 Washer VP270749 1
64 CHc M6x20 screw VP350096 1
64a Washer VP351690 1

51
Rotary Vane Vacuum Pumps Model LVP1007
MAINTENANCE / REPAIR PARTS LIST (Continued)
Ref. Part number for model:
No. Description LVP1007 Qty.

140-143 Gas ballast complete VP717128 1


140 Gas ballast pipe VP616461 1
141 Gas ballast less pipe VP616307 1
141a Union elbow C3BMB6 – 1/4" VP357076 1
141b Tap FF 1/4” VP354053 1
141c Gas ballast head VP216178 2
141d HM4x10 screw VP350214 4
141e HM4x10 screw VP350214 1
141f M4 dia. washer VP354462 1
141g Gasket VP210950 1
141h O-ring dia. 28x2 VP360069 2
141i Gas ballast VP215662 1
141j Snap ring VP351158 1
141k Filter VP270766 1
141L Union elbow C3BMB8 -- 1/4” VP356193 1
141m Rilsan pipe dia. 6x8 L=65mm VP054121 1
142 Valve handle extension VP116115 1
143 CM3x40 screw VP361155 1

52
For Replacement Parts, call 1-888-769-7979
Please provide following information: Address parts correspondence to:
- Model number Powerex
- Serial number (if any) 150 Production Drive
- Part description and number as shown Harrison, OH 45030 U.S.A.
in parts list
Rotary Vane Vacuum Pumps

54
Model LVP1007
Rotary Vane Vacuum Pumps Model LVP1007
MAINTENANCE / REPAIR PARTS LIST (Continued)
Ref. Part number for model:
No. Description LVP1007 Qty.

65 W940/21 oil filter VP354342 1


66 Oil filter fitting VP208937 1
67 Union elbow C3BMB10 – 1/4" VP354130 2
68 Fitting F3BMB10 – 1/4" VP356098 6
69 Hexagonal head pipe plug 1/4" VP354517 1
70 Front oil casing / cooler pipe VP615711 1
71 Back oil casing / cooler pipe VP615712 1
72 Back bearing oil circulation pipe VP615714 1
73 Front bearing oil circulation pipe VP615713 1
74 Cooler VP614755 1
75 Fitting F3BMB6 – 1/8" VP353782 1
76 Oil circulation pipe VP615715 1
77 Union elbow C3BMB6 – 1/8" VP353650 1
78 CHc M5x16 screw VP350106 4
79 Dia.5 washer VP352622 4
80 O-ring dia.28x2 VP360069 1
81-85 Automatic drain VP670677 1
81 Drain nozzle VP270630 1
82 Drain body VP170628 1
83 Axis VP214229 1
84 Gasket VP270629 1
85 Body + float set VP614287 1
86 Plug VP215190 1
87 Dia. 34x3 O-ring VP360810 1
89 Closing plate (oil level) seal using loctite Silicomet JS 544 VP170702 1
90 Copper gasket dia.21x26x2 – 1/2” VP350452 1
91 Waste oil tap VP356249 1
92 Oil drain plug VP353654 1
93 Oil level glass VP357317 1
94 CHc M6x16 screw VP350109 6

55
For Replacement Parts, call 1-888-769-7979
Please provide following information: Address parts correspondence to:
- Model number Powerex
- Serial number (if any) 150 Production Drive
- Part description and number as shown Harrison, OH 45030 U.S.A.
in parts list
Rotary Vane Vacuum Pumps

56
Model LVP1007
Rotary Vane Vacuum Pumps Model LVP1007
MAINTENANCE / REPAIR PARTS LIST (Continued)
Ref. Part number for model:
No. Description LVP1007 Qty.

3 Vibration Isolator VP455229 4


4 Hc M10x20 screw VP360260 4
95 Oil casing VP115219 1
96 Oil separating cartridge VP370724 3
96a Optional: M74xM54 NBR gasket VP215208 3
96b Optional: M74xM54 Viton® gasket VP215614 3
97-101 Clamping bow/tappet stop VP616283 3
97 Tappet VP215634 3
98 Hc M6x50 screw VP357341 6
99 Tappet VP361080 3
100 Clamping bow VP270717 3
101 M6 nut VP358616 3
102 HC M6x20 screw VP352195 8
103 HM6 cap nut VP351460 8
104 Dia.6 washer VP351703 18
105 Exhaust closing plate gasket VP215230 1
105a Optional: Viton® closing plate gasket VP216323 1
106 Exhaust closing plate VP215229 1
107 Gasket VP215228 1
108 Back closing plate VP215227 1
109 HM6x12 screw VP350225 10
110 Exhaust Elbow VP354220 1
110 Silencer exhaust valve (used on units prior to August 2004) VP606043 1
115 Eye bolt VP360298 2
116 HM10 hexagonal nut VP353427 2
117 Dia.10 washer VP351705 2
118 EVISA 300 marking area N/A 1
119 CE sticker N/A 1
120 E300 protection cap VP215322 1
121 HM5x12 screw VP361051 4
122 Dia.5x12 washer VP351679 4
123 MIL'S sticker N/A 1
124 Protection cap VP215323 1
125 HM6 x 12 screw VP350225 4
126 HM6 x 10 screw VP350224 2
127 Dia.6 washer VP354563 6
128 E300 protection cap VP215324 1

57
Model LVP0157, LVP0207, LVP0307,
Rotary Vane Vacuum Pumps LVP0407, LVP0507, LVP0757, & LVP1007

Powerex Limited Warranty


Powerex 3 Year / 10,000 Hour Extended Parts Limited Warranty - Powerex warrants each Compressor Pump, Scroll
Air-End or Vacuum Pump against defects in material or workmanship from the date of purchase for a period of Three
years or 10,000 hours, whichever may occur first. This warranty applies to the exchange of part(s) of the compressor
pump, air-end or vacuum pump found to be defective by an Authorized Powerex Service Center.
Powerex 1 Year / 5,000 Hour Inlet to Outlet Limited Warranty - Powerex warrants each Compressor Unit, System,
Pump, or Air-End against defects in material or workmanship from the date of purchase for a period of One Year or
5,000 Hours, whichever may occur first. This warranty applies to the exchange of defective component part(s) and labor
performed by an Authorized Powerex Service Center.
The above mentioned warranty applies to POWEREX manufactured units or systems only.
Items listed in the operator’s manual under routine maintenance are not covered by this or any other warranty.
THERE IS NO OTHER EXPRESS WARRANTY. IMPLIED WARRANTIES, INCLUDING THOSE OF MERCHANTABILITY AND FIT-
NESS FOR A PARTICULAR PURPOSE, ARE LIMITED TO ONE YEAR FROM THE DATE OF PURCHASE: AND TO THE EXTENT
PERMITTED BY LAW, ANY AND ALL IMPLIED WARRANTIES ARE EXCLUDED. THIS IS THE EXCLUSIVE REMEDY AND LIABILI-
TY FOR CONSEQUENTIAL DAMAGES UNDER ANY AND ALL WARRANTIES IS EXCLUDED TO THE EXTENT EXCLUSION IS
PERMITTED BY LAW.
All claims pertaining to the merchandise in this schedule, with the exception of warranty claims, must be filed with
POWEREX within 6 months of the invoice date, or they will not be honored. Prices, discounts and terms are subject to
change without notice or as stipulated in specific product quotations. All agreements are contingent upon strikes, acci-
dents, or other causes beyond our control. All shipments are carefully inspected and counted before leaving the factory.
Please inspect carefully any receipt of merchandise noting any discrepancy or damage on the carrier’s freight bill at the
time of delivery. Discrepancies or damage which obviously occurred in transit are the carrier’s responsibility and related
claims should be made promptly directly to the carrier. Returned merchandise will not be accepted without prior written
authorization by POWEREX and deductions from invoices for shortage or damage claims will not be allowed. UNLESS
OTHERWISE AGREED TO IN WRITING, THESE TERMS AND CONDITIONS WILL CONTROL IN ANY TRANSACTION
WITH POWEREX any different or conflicting terms as may appear on any order form now or later submitted by the
buyer. All orders are subject to acceptance by POWEREX.

You might also like