BERNARD - Nr1150 - Profibus Intellibus 2801

INTELLIBUS Number : NR 1150
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INSTRUCTIONS FOR START-UP
Instructions for start-up
INTELLIBUS
PROFIBUS DP FOR INTELLI+

(Intelli+ 2801)
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SUMMARY
1 INTRODUCTION 3
2 TECHNICAL SPECIFICATIONS 3
3 PROFIBUS INTERFACE 4
3.1 Hardware description 4
3.2 Cable type 5
3.3 Fieldbus connection 5
3.4 Set-up 6
3.5 Display indication of fieldbus communication status 6
3.6 Emergency supply 7
3.7 Profibus DP architecture 7
4 CONTROLS AND INDICATIONS 9
4.1 Controls 10
4.2 Actuator feedback indication 12
5 ACYCLIC COMMUNICATION 17
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1 INTRODUCTION
Profibus DP is an industrial fieldbus which allows connecting actuators and other
devices (sensors …) to a Distributed Control System (DCS) or a Programmable
Logic Controller (PLC). Many actuators and other devices can be connected on a
single or redundant fieldbus line provided they are all equipped with a compatible
Profibus interface.
The Profibus DPV1 interface described in this document has been specially
designed for the Bernard actuators with INTELLI+ control. This interface is compliant
with Profibus DP (V0) and Profibus DPV1. Profibus DP (V0) runs cyclic
communication when Profibus DPV1 runs in addition acyclic messages.
• Redundant communication
The redundant version is specially interesting to ensure a communication continuity
even if one line disrupted or if one interface board is out of order for any reason.
In case of a redundant fieldbus, the PLC must be able to manage 2 fieldbus lines.
Two Profibus interface boards are built in the actuator with isolated connections to
the Profibus lines.
In case of failure along a line, the PLC can still communicate through the other line.
Redundancy is also available with specific monitoring "RedCom with redundancy
extensions" that can be used if the PLC can support the same extensions.
According to the fieldbus version required an INTELLIBUS, single or redundant line,
may equip the actuator.
Control box with inside Profibus DP interface could be supplied to connect other
equipment.
Please make sure to get and read the INTELLI+ instructions for start-up
(ref.NR1151) prior going further with the setting of the Intellibus interface.
As far as actuators with INTEGRAL+, POSIGAM+ or MODUGAM+ controls are concerned,
please refer to the Profibus DP for INTEGRAL+ instructions
for start-up (NR1148).
2 TECHNICAL SPECIFICATIONS
- The INTELLIBUS, a PROFIBUS-DPV1 slave module, can be controlled by a master
PROFIBUS-DP: PLC, PC, DCS or other interface boards from various suppliers.
- Hardware communication standard: RS 485.
- Automatic speed selection: 9,6K….1.5M bauds.
- Actuator addresses from 1 to 125 (one address is used by the master)
- Maximum number of actuators by line: 31 (up to 124 with repeaters).
- 2 versions: single channel or redundant channel
- CE Conformity.
- GSD file name: For single line board LBVS0ACC.GSD
For redundant line board
Classical redundancy line LBVR0ACC.GSD
RedCom with redundancy extensions LBRE0ACC.GSD
- Fieldbus is electrically totally isolated from the actuator circuitry. In case of a redundant
version, each input is electrically isolated from the actuator circuitry and are isolated from
each other.
- A loss of actuator power supply does not lead to a fieldbus disruption.
- Temperature working range is the same as the actuator one.
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3 PROFIBUS INTERFACE
3.1 Hardware description

The Profibus module " Intellibus " located in the actuator is plugged on to the main Intelli+
board and no access is needed.
FPX: INTELLI+ explosion proof box

Display
Connection box INTELLIBUS board INTELLI+ Button for

board local control
FPI: INTELLI+ water proof box Display
Connection box INTELLIBUS board INTELLI+ Button for

board local control
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3.2 Cable type
Use exclusively special PROFIBUS cable conforms to the EN50170-2 standard and of
type A.
Nominal impedance 135 to 165 Ohm at a frequency of 3 to 20 Mhz.
Nominal capacitance between conductors of a pair <30pF /m
Cable diameter > 0.64mm
2
Cross section > 0.34mm corresponds to AWG 22
Resistance < 110 ohm /km
Type shield: Copper shielding braid or braid and foil
Example of an armoured cable (galvanised steel wire armor serve), 1 pair Profibus cable,
22AWG: Belden ref 3079ALS (www.belden.com)
Profibus cable has to be separated from the other cables with a distance of at least 20cm.
It will use a specific cable path and be connected to the earth.
It is also necessary to check that all actuators are at the same earth electrical potential.
3.3 Fieldbus connection

Junction box terminals:
A (green wire), B (red wire): Profibus line
Shield: Cable shielding
Single line Redundant line (option) Single line Redundant line (option)
S A B A B S S A B A B S
34 35 36 37 38 39 34 35 36 37 38 39 30 31 32 33
Shield Shield
Previous Next Previous
actuator actuator actuator
actuator End of line actuator
The connection depends of actuator type. Refer to the actuator wiring diagram
End of line termination

A termination has to be installed at each end of line. To ease user's job, this
termination is built in the connection box.
This termination is done through links in the terminal compartment. In case of a
redundant version, a termination is connected for both channels.
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3.4 Set-up
The INTELLIBUS module is only acting as a Profibus
slave. The default setting address is 02.
To change this address, use the local control button of the actuator. (refer: NR1151).
In the menu select Change
then select Fieldbus
then select Slave Nr.
With the blue button modify the address.
Confirm OK with the red button.
To save, select return in each submenu until to read:
RETURN
(Change OK?)
Confirm OK with the red button.
Other configuration:
Lost communication: In case of loss of communication the actuator operates to
the close position, open position or stays in position.
The default setting is stayput.
Also in case of loss of communication all controls are reset. For example if the
auxiliary control AUX1 is configured "Local control inhibit" when communication is
lost, local controls are available again.
Cmd by fieldbus: The default setting is Yes. If No is selected then no command is
taken into account through the fieldbus. Only indications are transmitted.
3.5 Display indication of fieldbus communication status

An indication of the fieldbus communication status is available on the actuator
display.
Single channel
No data exchange (empty square) BUS
Data exchange (rotating triangle) BUS
Intellibus module fault (blinking cross) BUS
Redundant channel
No data exchange (empty square) 1 2
Channel 1 is primary and on data

exchange (rotating triangle). 1 2
Channel 2 is backup and on data
exchange (alternative up and down triangle).
Channel 1: Intellibus module fault

(blinking cross) 1 2
Channel 2 is primary and on data
exchange (rotating triangle).
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3.6 Emergency supply

The actuator Intelli+ is normally supplied by the mains but in case of loss of power
supply an emergency supply could be used to continue to communicate through the
fieldbus. This emergency supply needs 24V DC 4W.
3.7 Profibus DP architecture

• Single line
The Profibus cable coming from the PLC is connected to the first actuator then the
Profibus cable links this actuator with the next one and so on. All actuators are connected
to the line one after the other until the last one. No return to the PLC is required.
To avoid reduced performance in transmission don't add ramifications on the line
PLC
End of line actuator
Termination is "on"
Note:The PLC is also at
the end of the line and To make a detour use 2
needs a termination No ramifications cables, up and down.
Maximum line length is 1200m (3600ft). Maximum number of actuators by line is 31.
Maximum line length is reduced according to the communication speed:
Transmission baud rate ≤93.75 kbit/s 187.5 kbit/s 500 kbit/s 1.5 Mkbit/s
Maximum line length 1200m 1000m 400m 200m
An end of line termination must be connected at each end of line actuator. (see § 3.3)
• Repeaters
Adding repeaters modules allows to increase both the number of actuator on the line and
total line length. Each repeater uses one connection point therefore this limits the number
of actuators by segment to 30 units and allows to lengthen the line by 1000m.
According to the type of repeater, it is possible to use until 9 repeaters and to extend the
line as long as 10 km.
Maximum number of actuators depends of PLC capacity, addressing capacity and number
of segment with repeaters. The maximum on one Profibus line is 124.
The important advantage of the repeater compared to other repeater-free technologies is
to keep the communication speed unaffected and therefore to get a very short response
time.
Repeater
power
supply
PLC Repeater
End of line actuator
Termination is "on"
Segment 1000m long Segment 1200m long
30 actuators 31 actuators
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Repeaters can also be used to get additional fieldbus lines at a low cost if placed at PLC
output. Each line is independent from the others and therefore a problem on a line does
not affect the others.
Repeater
PLC
Repeater
L. Bernard can supply weatherproof or explosion proof repeaters.
• Redundancy
Redundancy of the fieldbus system is to continue to communicate with the actuators even
if a line fails. In order to achieve this function all the communication system is doubled.
The PLC uses two output Profibus ports, the fieldbus line is doubled and the actuator
interface board is doubled.
If repeaters are required, the repeaters are doubled.
The redundant INTELLIBUS module is designed according to Profibus Guide Line
"Specification Slave Redundancy" N° 2212, that incl udes a redundancy communication
channel (RedCom) and special redundancy extensions. One of the slave module acts as
primary and the other one as backup.
In fact the Profibus system allows different level of redundancy:

Flying redundancy is a redundancy of the connection point, the actuator interface is
doubled and also the PLC interface. The line (Profibus cable) is a single line.
The redundant actuator interface INTELLIBUS has 2 channels, each one is connected to
the Profibus line. The address is not the same for each channel. One address is chosen
from 1 to 125, the other one is this address + 64.
Redundant PLC
Primary Single line

PLC Redundant Redundant
INTELLIBUS INTELLIBUS
Backup
PLC
System redundancy is the most common system with all communication system doubled
as described first.
Redundant PLC
PLC
Master 1 Redundant Redundant
Redundant line INTELLIBUS INTELLIBUS
PLC
Master 2
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For one actuator the address is the same on both lines. When the actuator is powered on,
the INTELLIBUS module tries to get the communication on a first line and toggles
between both lines until to find the communication. It is the INTELLIBUS module that
decides to communicate with one line or the other. Like this, all the actuators are not
obliged communicating one the same line and both lines are working simultaneously.
There is not a main line and a backup line, each line has the same level. On the other
hand the actuator interface has a primary channel (the one that got a data exchange
state) and a backup channel.
Information supplied by the primary or the backup channel:
• This channel (or slave) is primary or this channel is backup
• 2 channels available or only one.
• FR mode (Flying redundancy) or SR mode (System redundancy).
See details at § "Command and Signalling"
Redundancy management must be performed by the PLC. To manage the line
redundancy a PLC could be used with different level of equipment.
• One PLC with 2 Profibus DPV1 Interface. For example a CPU 317-2 DP from
Siemens that includes 2 Profibus DPV1 interfaces. The PLC is single and interface
is doubled.
PLC should be programmed to manage the redundancy.
If the PLC doesn't support the special redundancy extensions of the Profibus Guide
Line "Slave redundancy" then INTELLIBUS module will be used as a classical
redundancy. To do that there is to load in the PLC the appropriate GSD file for
classical redundancy: LBVR0ACC.GSD
• Two PLC with each a Profibus DPV1 interface. A link between both PLC through an
auxiliary communication port allows the redundancy monitoring. Example 2 CPU
317-2 DP from Siemens. PLC should be programmed to manage the redundancy.
If the PLC doesn't support the special redundancy extensions of the Profibus Guide
Line "Slave Redundancy" then INTELLIBUS module will be used as a classical
redundancy. To do that there is to load in the PLC the appropriate GSD file for
classical redundancy: LBVR0ACC.GSD
• Two PLC fault tolerant like the CPU 414 H from Siemens and optic fibre between
them. In that case no programming is necessary to manage the redundancy.
This PLC supports the special redundancy extensions. The INTELLIBUS module
will be used with RedCom and extensions, and to do that there is to load the
appropriate GSD file in the PLC : LBRE0ACC.GSD.
4 CONTROLS AND INDICATIONS

The Profibus DPV1 system has a cyclic communication (compatible with Profibus
DP) and acyclic communication. The cyclic communication is mainly use for the
Process. Data are read and written in a well-defined timing. The useful data are
selected in the list below and transmitted in a cyclic way. The selection of only a few
data also increases the communication speed.
The acyclic communication is mainly use for maintenance. The data are collected
only on request that avoid to reduce the cyclic communication speed. See below "§ 5
Acyclic communication"
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4.1 Controls
Valve control by the Profibus fieldbus is possible only if the actuator rotating selector
is on the "remote" position.
Conditions which can prevent a command to be executed:
- Actuator rotating selector on "local" or "OFF".
- Alarm tripped (motor thermal overload)
- Emergency command received (ESD)
• Control byte description

Actuators controls are located at the addresses 0 to 4 on the INTELLIBUS module. These
controls are:
Address 0: ON-OFF control
Bit n° Value Description
Bit 0 0 No command
1 Open command
Bit 1 0 No command
1 Close command
Bit 2 0 Stop ( or maintained command mode)
1 No stop (or Pulse command mode)
Bit 3 to 7 Not used
OPEN / CLOSE: Open and close command. According to the actuator configuration, it is
possible to select a priority to the opening or to the closing command (refer to NR1151)
By default there is no priority given to either opening or closing.
Priority can be used to:
- Allow to reverse the actuator rotation direction during a manoeuvre without having to use
the stop command. In this case it is necessary to set a priority to the opening or to the
closing direction.
- Give priority to one or the other rotation direction: if the actuator receives the open and
close commands simultaneously and the priority has been given to the opening, the
actuator will run the open position.
STOP: if this command is maintained at 0 (most common case), the open and close
commands have to be maintained. If this command is set to 1, a short duration open /
close command pulse is sufficient to drive the valve to the open or closed position. In this
case, the stop command (0) can be used to stop the actuator during the travel in its
current position.
Address 1: Auxiliary commands

Bit 0 0 No command
1 Auxiliary command 1
Bit 1 0 No command
1 Auxiliary command 2
Bit 2 to 7 Not used
By default, auxiliary command 1 is assigned to local control (actuator selector) inhibited.

By default, auxiliary command 2 is not assigned to a Profibus command but to an
emergency command (ESD): This command is hardwired (separate wiring) and directly
connected to the control box main strip.
These commands depend of actuator configuration (refer to NR1151) and can be
assigned to the following functions.
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LOCAL / REMOTE: substitutes for the local/remote selector of the actuator and is used to
remotely enable either remote control or local control.
LOCAL+REMOTE / REMOTE: same definition as above, but local and remote control can
be enabled simultaneously.
LOCAL COMMAND INHIBIT: the local command inhibit is remotely controlled. This
command inhibits the local opening and closing commands, and enables remote
commands, even if the local/remote selector of the actuator is set to local.
OPEN, CLOSE INHIBIT: this command is used to inhibit opening or closing of the
actuator.
AUTO/ON-OFF: for an actuator used in modulation with positioner function, it is possible
to issue remote commands via proportional control (equivalent to 4-20mA) or via
opening/closing/stop commands. The auto/on-off command is used to switch over from
one type of command to another.
ESD CLOSE, OPEN, STOP: the ESD (Emergency Shut Down) is an emergency remote
command, which overrides all other commands. According to the valve operation, the
emergency command will be an opening, closing or intermediate stop. This ESD
command is assigned to a Profibus command for auxiliary command 1 and assigned to a
hardwired (separate wiring) for auxiliary command 2.
Note: The hardwired ESD has a higher priority than Profibus ESD. The emergency
command is not possible when the local /remote selector is set to "OFF".
PARTIAL STROKE. This command performs automatically a test to confirm that the
actuator is still operational. The test consists to operate the actuator on a partial stroke
and return. The start position and the stroke % can be configured. An alarm is emitted if
the stroke is not performed in a predetermined delay. This delay is worked out from the
rated operating time.
Address 2 and 3 : Proportional control (set-point)

Address Bit n° Value Description
2 Bit 0 to 7 MSB Increment 0.1%. Range 0 to 1000.
3 Bit 0 to 7 LSB 0= closed, 1000= open.
To choose between proportional and ON-OFF control, assign an auxiliary command to the
function AUTO/ ON-OFF then select the control mode required from the control room (see
above Address 1).
Address 4 : Relay output (option)

Bit 0 0 Relay 1 contact open
1 Relay 1 contact closed
Bit 7 Not used
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The relays could be used to have an output indication (wired as a non fieldbus actuator) or
to drive outside devices through Profibus. These optional relays could be configured in
Intelli+ menu for actuator indication or output controls.
4.2 Actuator feedback indication

• indication byte description
The first five words of the INTELLIBUS give the actuator status.
Address 0 : Indications
Bit 0 0 Valve not open
1 Valve Open
Bit 1 0 Valve not closed
1 Valve closed
Bit 2 0 no action
1 Torque limiter action in open direction
Bit 3 0 no action
1 Torque limiter action in close direction
Bit 4 0 selector not to local position
1 Selector to local position
Bit 5 0 selector not to remote position
1 Selector to remote position
Bit 6 0 selector not to OFF position
1 Selector to OFF position
Bit 7 0 Power off
1 Power on
VALVE OPEN/CLOSE: confirms the valve is open or closed

TORQUE LIMITER ACTION OPEN/CLOSE: torque limiter action in opening/closing
direction even if the valve stops normally on torque.
SELECTOR TO LOCAL: No command allowed from Profibus. Indications are always
available.
SELECTOR TO OFF: no command allowed in local or from Profibus. Indications are
always available.
POWER ON: The actuator is normally powered.
Address 1 : Indications
Bit 0 0 actuator not opening
1 Actuator opening
Bit 1 0 actuator not closing
1 Actuator closing
Bit 2 0 No handwheel action
1 Handwheel action
Bit 3 0 no ESD command
1 Actuator receives an emergency command ESD
Bit 4 0 The actuator is not running
1 Actuator running
Bit 5 0 Actuator available
1 Actuator fault indication
Bit 6 0 No position sensor power supply fault
1 Position sensor power supply fault
Bit 7 0 No torque sensor power supply fault
1 Torque sensor power supply fault
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ACTUATOR OPENING/CLOSING: the actuator is operated in opening/closing direction

HANDWHEEL ACTION: the handwheel has been actuated since the last electrical
operation
ACTUATOR RECEIVES AN EMERGENCY COMMAND ESD: The actuator is not
available because it receives an emergency command which overrides all other
commands.
ACTUATOR RUNNING: the actuator is operated in opening or closing direction
ACTUATOR FAULT INDICATION: The actuator is not available due to a following event:
Motor thermal overload, lost phase (in case of 3ph supply), locked rotor.
Including additional faults(refer to NR1151 to configure):
Selected option: selector in local, selector in off.
Options: jammed valve, emergency command, command inhibit, overtravel.
If the actuator is power off, then the Intellibus interface is power off and there is no
communication on Profibus.
POSITION OR TORQUE POWER SUPPLY FAULT: Intelli+ receives no information from
the position or torque sensor.
Address 2 : alarms
Bit 0 0 No locked motor open alarm
1 Locked motor open
Bit 1 0 No locked motor close alarm
1 Locked motor close
Bit 2 0 No motor thermal overload alarm
1 Motor thermal overload
Bit 3 0 No lost phase alarm
1 Lost phase
Bit 4 0 No overtravel alarm
1 Overtravel alarm
Bit 5 0 No direction of rotation open alarm
1 Direction of rotation open alarm
Bit 6 0 No direction of rotation close alarm
1 Direction of rotation close alarm
Bit 7 0 No battery fault
1 Battery low or is not present
LOCKED MOTOR OPEN/CLOSE: The motor locked in the opening/closing direction.

MOTOR THERMAL OVERLOAD: The motor thermal contact tripped. The actuator will be
again available as soon as the motor will cool.
LOST PHASE: In 3 phase, a phase is missing. No start allowed.
OVERTRAVEL ALARM: Position overshoot > 5% after motor shut down.
DIRECTION OF ROTATION OPEN/CLOSE: Opening/closing direction of rotation
discrepant
BATTERY LOW OR IS NOT PRESENT: In case of battery option the battery should be
replaced because of too low voltage or the battery is missing.
Address 3 : Running torque in %

Bit 0 to 7 0-150 Running torque in %
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RUNNING TORQUE: Indication of the instantaneous torque. 100% is the maximum

actuator rated torque
Address 4: Actuator position feedback

Bit 0 to 7 0-100 Actuator position in % of opening
ACTUATOR POSITION FEEDBACK: 0%= closed, 100%= open
Address 5 :Hardwired inputs (option) and Intellibus indication

Bit 0 0 No indication 1
1 indication 1 (*) is active (option)
1 indication 5 (*) is active (ESD input by default)
Bit 5 0 No valve jammed alarm
1 Valve jammed
Bit 6 0 No auxiliary 24V fault alarm
1 Auxiliary 24V fault
Bit 7 0 no alarm too many starts
1 Too many starts
(*)The connection depends of actuator type. Refer to the actuator wiring diagram
INDICATION 1 to 4 IS ACTIVE (option): Indications of hardwired inputs (allows to
communicate through Profibus, indications coming from outside devices).
INDICATION 5 IS ACTIVE: By default this terminal is assigned to a hardwired emergency
command (ESD) and an ESD command is present.
JAMMED VALVE: Actuation could not be completed due to excess torque.
AUXILIARY 24V FAULT: Auxiliary power supply fault for external circuits
TOO MANY STARTS: Starting rate exceeding the actuator class average.
Address 6 :
Bit 0 0 No pumping
1 actuator pumping
Bit 1 0 No configuration memory fault
1 Configuration memory fault
Bit 2 0 No activity memory fault
1 Activity memory fault
Bit 3 0 No base memory fault
1 Base memory fault
Bit 4 0 No stop mid travel
1 Stop mid travel
Bit 5 0 No lost signal
1 Lost signal
Bit 6 0 No partial stroke in progress
1 Partial stroke in progress
Bit 7 0 no partial stroke fault
1 Partial stroke fault
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ACTUATOR PUMPING: positioning is unstable

CONFIGURATION/ACTIVITY/BASE FAULT: memory fault
STOP MID TRAVEL: The actuator is at a stop, neither open nor closed.
LOST SIGNAL: 4 to 20mA lost signal (In case of analogue and hardwired input signal)
PARTIAL STROKE IN PROGRESS: A partial stroke command has been issued and this
test is not ended.
PARTIAL STROKE FAULT: The partial stroke test has detected a fault. The actuator is
not fully available.
Address 7 :
Bit 0 0 channel is backup (redundancy option)
1 channel is primary (redundancy option)
Bit 1 0 1 channel available (redundancy option)
1 2 channels available (redundancy option)
Bit 2 0 SR mode (System redundancy) (redundancy option)
1 FR mode (Flying redundancy) (redundancy option)
Bit 3 0 No Intelli+ communication fault
1 Intelli+ communication fault
CHANNEL IS PRIMARY/BACKUP: For a redundant communication the INTELLIBUS has

2 channels connected to the Profibus line. The one that got a data exchange state is
named primary channel and the other one backup channel.
1 or 2 CHANNELS AVAILABLE: Indication of how many channels are available.
SR/FR MODE: SR mode uses a redundant fieldbus with 2 lines, FR mode uses a
redundant fieldbus with only one line.
SR mode is the default configuration.
INTELLI+ COMMUNICATION FAULT: There is a communication fault between INTELLI+
and INTELLIBUS module.
Address 8 : Open breakout max torque

Bit 0 to 7 0-150 Open breakout max torque in %
OPEN BREAKOUT MAX TORQUE: Open breakout max torque during the last electrical
operation (in %). This indication is available only if closing is based on torque.
Address 9 : Close tight max torque

Bit 0 to 7 0-150 Close tight max torque in %
CLOSE TIGHT MAX TORQUE: Close tight max torque during the last electrical actuation
(in %). This indication is available only if closing is based on torque.
Address 10 : Opening max torque

Bit 0 to 7 0-150 Opening max torque in %
OPENING MAX TORQUE: Opening max torque during the last electrical actuation (in %)
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Address 11 : Closing max torque

Bit 0 to 7 0-150 Closing max torque in %
CLOSING MAX TORQUE: Closing max torque during the last electrical actuation (in %)
Address 12 and 13 : Starts last 12 hours

12 Bit 0 to 7 MSB Starts last 12 hours (2 bytes)
13 Bit 0 to 7 LSB
STARTS LAST 12 HOURS: this data corresponds to the number of actuator starts
during the last twelve hours and provides information on the actuator recent activity.
It is of interest to know whether the actuator has not been excessively operated,
when used for regulation purposes, for example.
Address 14 to 17 : Number of starts

14 Bit 0 to 7 MSB Number of starts (4 bytes)
17 Bit 0 to 7 LSB
TOTAL NUMBER OF STARTS: to obtain the accumulated figures since actuator

manufacturing.
Address 18 to 21 : Running time.

18 Bit 0 to 7 MSB Running time (4 bytes)
21 Bit 0 to 7 LSB
TOTAL RUNNING TIME. To obtain the accumulated figures since actuator

manufacturing. Unit is 1/10 sec
Address 22 to 25 : Partial number of starts

22 Bit 0 to 7 MSB Partial number of starts (4 bytes)
25 Bit 0 to 7 LSB
PARTIAL NUMBER OF STARTS: Number of starts since the last reset.
Address 26 to 29 : Partial running time.

26 Bit 0 to 7 MSB Partial running time (4 bytes)
29 Bit 0 to 7 LSB
PARTIAL RUNNING TIME: Total running time since the last reset. Unit is 1/10 sec.
Address 30 and 31: proportional indication

30 Bit 0 to 7 MSB Actuator position in % of opening (2 bytes)
31 Bit 0 to 7 LSB
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ACTUATOR POSITION: This indication is the actuator position feedback (same as

address 4) but with a high resolution. Actuator position expressed in 0.1% of opening
(0=closed to 1000=open).
Address 32: external device input signal

Bit 0 to 7 0 to 256 External device input signal
EXTERNAL DEVICE INPUT SIGNAL: A hardwired signal (for example 4 to 20mA) is

coming from an other device and uses the actuator Profibus interface to communicate the
value.
5 ACYCLIC COMMUNICATION
The INTELLIBUS supports acyclic communication (extension V1 of the Profibus protocol)
which allows to read the actuator’s state, to read all its configuration. It can be also
reconfigured through the V1 extension.
There is two type of master in the acyclic communication:
The master class1 which supports cyclic communication. It is normally the same
PLC which manages the actuators.
The master class2 supports all the acyclic communication. It can be included to
Profibus without interference. A laptop equipped with a Profibus module and
PDM software may be used as a master class2 anywhere on the line.
The INTELLIBUS supports the Read and Write

messages of the master class1 (MSAC1_Read,
PDM
MSAC1_Write).
For master class 2, this interface supports
Initiate, Abort, Read and Write services.
Interface board supports a maximum of 2
simultaneous class2 master connections. Ethernet
We advise to use PDM Siemens software to
read and configurate the actuators with a
master class2. We can give you an Electronic PLC
Device Description (EDD) which allows you to PDM
manage our actuators with PDM.
With PDM and this EDD you can configure and
parameterise the actuators and also recover Profibus DPV1
information for diagnostics and maintenance.
For example, alarms, activity, torque curves…
To use PDM, not straight to the fieldbus but
above the PLC then the PLC must be Siemens
S7 400 series.
In case of a redundant system, the connection
of PDM to one fieldbus line, will collect all data including those communicating on the
other line.
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Available data through PROFIBUS acyclic communication
Data is organised in slot and index:

Slot = 0
Indexes (0 to 61)are listed below.
Index Data description Byte Read/write

0 Set-up for auxiliary 0: not used 1 read / write
command 1 1:local(0) / remote(1)
2:local+remote(0) / remote(1)
3:local command inhibit(1)
4:open inhibit(1)
5:close inhibit(1)
6:ON-OFF(0) / AUTO(1)
7:fieldbus emergency closing (1)
8: fieldbus emergency opening (1)
9: fieldbus emergency stop (1)
10: partial stroke (1)
1 Set-up for auxiliary 0: not used 1 read / write
command 2 1:local(0) / remote(1)
coming through the fieldbus 2:local+remote(0) / remote(1)
but for emergency 3:local command inhibit(1)
commands wired separately 4:open inhibit(1)
from the fieldbus. 5:close inhibit(1)
6:ON-OFF(0) / AUTO(1)
7: wired emergency closing (1)
8: wired emergency opening (1)
9: wired emergency stop (1)
10: partial stroke (1)
2 Local stop also inhibited with 0: no, local stop is possible 1 read / write
a local command inhibit 1: yes, local stop and off inhibited
3 Timing control 0: no timing control 1 read / write
1: timing control
4 no local stop in remote 0= local stop possible 1 read / write
mode 1= no local stop
5 open priority 0= no priority 1 read / write
1= open priority
6 close priority 0= no priority 1 read / write
1= close priority
7 In case of emergency 0= no, 1= yes 1 read / write
command, torque limit is
100%
8 In case of emergency 0= no, 1= yes 1 read / write
command, thermal overload
is by- passed
9 Fail safe position in case of 0= stayput 1 read / write
loss of communication 1= closing
2= opening
10 Dead band for positioner Unit 0.1% 1 read / write
function mini value: 2 (0.2%)
maxi value: 50 (5%)
11 Start of closing temporised 0 to100 % 1 read / write
zone
Page 19/20
Revision : A

12 End of closing temporised 0 to 100 % (lower than start value) 1 read / write
zone
13 Start of opening temporised 0 to100 % 1 read / write
zone
14 End of opening temporised 0 to 100 % (higher than start value) 1 read / write
zone
15 Timer open time expected in seconds 2 read / write
16 Timer close time expected in seconds 2 read / write
17 Operating time without timer in seconds 2 read / write
18 User pass word ASCII characters 3 read / write
"000" to "999"
19 Valve tag number ASCII characters 8 read / write
ex: "MOV55VV"
20 Open breakout torque 40 to 100%, 101% if no limitation 1 read / write
setting
21 Close tight torque setting 40 to 100% 1 read / write
22 Opening torque setting 40 to 100% 1 read / write
23 Closing torque setting 40 to 100% 1 read / write
24 Reset partial running time 0= no, 1= yes 1 write
25 Reset partial number of 0= no, 1= yes 1 write
starts
26 Operating class 1: On – Off 1 read only
2: Modulating Classe III
3 : Modulating Classe II
27 Motor supply type 0: 3 phase 1 read only
1: single phase or DC
28 Closing mode 0: close on position 1 read only
1: close on torque
3: open and close on torque
29 Stroke unit 1: number of turns 1 read only
2: degrees
3: mm
30 Nut thread In mm (To calculate the stroke but only 1 read only
(If linear system) during set-up). Value is zero if no linear
system.
31 Locked motor timing In seconds 1 read only
32 Reverse delay time (unit 50ms) ex. 3 = 150ms 1 read only
33 External gear ratio (format: 1/ ) ex 200 = 1/200 2 read only
34 Stroke measured during set- For stroke unit see index 29 2 read only
up
35 Software version ASCII characters ex:1.03 6 read only
36 Manufacture date ASCII characters 12 read only
37 Actuator number ASCII characters 16 read only
38 Opening torque curve Torque in %. Data 1 = closed position 101 read only
Data 2= 1% open
Data 101= 100% open
39 Closing torque curve Torque in %. Data 1 = closed position 101 read only
Data 2= 1% open
Data 101= 100% open
40 Profibus slave address 1-125 1 read only
41 Indication address 0 Replicate the data of the cyclic register 1 read only
Page 20/20
Revision : A

53 Indication address 12 -13 Replicate the data of the cyclic register 2 read only
54 Indication address 14-17 Replicate the data of the cyclic register 4 read only
60 Partial stroke % 1 to 100% 1 read/write
61 Partial stroke start position 0=close, 1=open 1 read/write

BERNARD - Nr1150 - Profibus Intellibus 2801

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BERNARD - Nr1150 - Profibus Intellibus 2801

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INTELLIBUS Number : NR 1150

Instructions for start-up

PROFIBUS DP FOR INTELLI+

3.1 Hardware description 4

3.2 Cable type 5

3.3 Fieldbus connection 5

3.5 Display indication of fieldbus communication status 6

3.6 Emergency supply 7

3.7 Profibus DP architecture 7

4 CONTROLS AND INDICATIONS 9

4.2 Actuator feedback indication 12

3.1 Hardware description

FPX: INTELLI+ explosion proof box

Connection box INTELLIBUS board INTELLI+ Button for

FPI: INTELLI+ water proof box Display

Connection box INTELLIBUS board INTELLI+ Button for

3.2 Cable type

3.3 Fieldbus connection

End of line termination

3.5 Display indication of fieldbus communication status

Data exchange (rotating triangle) BUS

Intellibus module fault (blinking cross) BUS

Channel 1 is primary and on data

Channel 1: Intellibus module fault

3.6 Emergency supply

3.7 Profibus DP architecture

L. Bernard can supply weatherproof or explosion proof repeaters.

In fact the Profibus system allows different level of redundancy:

Primary Single line

4 CONTROLS AND INDICATIONS

• Control byte description

Address 1: Auxiliary commands

By default, auxiliary command 1 is assigned to local control (actuator selector) inhibited.

Address 2 and 3 : Proportional control (set-point)

Address 4 : Relay output (option)

4.2 Actuator feedback indication

VALVE OPEN/CLOSE: confirms the valve is open or closed

ACTUATOR OPENING/CLOSING: the actuator is operated in opening/closing direction

LOCKED MOTOR OPEN/CLOSE: The motor locked in the opening/closing direction.

Address 3 : Running torque in %

RUNNING TORQUE: Indication of the instantaneous torque. 100% is the maximum

Address 4: Actuator position feedback

ACTUATOR POSITION FEEDBACK: 0%= closed, 100%= open

Address 5 :Hardwired inputs (option) and Intellibus indication

ACTUATOR PUMPING: positioning is unstable

CHANNEL IS PRIMARY/BACKUP: For a redundant communication the INTELLIBUS has

Address 8 : Open breakout max torque

Address 9 : Close tight max torque

Address 10 : Opening max torque

Address 11 : Closing max torque

Address 12 and 13 : Starts last 12 hours

Address 14 to 17 : Number of starts

TOTAL NUMBER OF STARTS: to obtain the accumulated figures since actuator

Address 18 to 21 : Running time.

TOTAL RUNNING TIME. To obtain the accumulated figures since actuator

Address 22 to 25 : Partial number of starts

PARTIAL NUMBER OF STARTS: Number of starts since the last reset.

Address 26 to 29 : Partial running time.

Address 30 and 31: proportional indication

ACTUATOR POSITION: This indication is the actuator position feedback (same as

Address 32: external device input signal

EXTERNAL DEVICE INPUT SIGNAL: A hardwired signal (for example 4 to 20mA) is