instructions for start-up

INTELLIBUS

PROFIBUS DP FOR INTELLI+

(Intelli+ 2801)
A1150
 CONTENTS 2 TECHNICAL SPECIFICATIONS
1 INTRODUCTION Page 2 - The INTELLIBUS, a PROFIBUS-DPV1 slave module, can be controlled by a master PROFIBUS-
2 TECHNICAL SPECIFICATIONS Page 3 DP: PLC, PC, DCS or other interface boards from various suppliers.
3 PROFIBUS INTERFACE Page 3 - Hardware communication standard: RS 485.
3.1 Hardware description Page 3 - Automatic speed selection: 9,6K….1.5M bauds.
3.2 Cable type Page 4 - Actuator addresses from 1 to 125 (one address is used by the master)
3.3 Fieldbus connection Page 4 - Maximum number of actuators by line: 31 (up to 124 with repeaters).
3.4 Set-up Page 5 - 2 versions: single channel or redundant channel
3.5 Display indication of fieldbus communication status Page 5 - CE Conformity.
3.6 Emergency supply Page 6 - GSD file name: For single line board LBVS0ACC.GSD
3.7 Profibus DP architecture Page 6 For redundant line board
4 CONTROLS AND INDICATIONS Page 8 Classical redundancy line LBVR0ACC.GSD
4.1 Controls Page 8 RedCom with redundancy extensions LBRE0ACC.GSD
4.2 Actuator feedback indication Page 11 - Fieldbus is electrically totally isolated from the actuator circuitry. In case of a redundant
5 ACYCLIC COMMUNICATION Page 18 version, each input is electrically isolated from the actuator circuitry and are isolated from
each other.
- A loss of actuator power supply does not lead to a fieldbus disruption.
- Temperature working range is the same as the actuator one.
1 INTRODUCTION
Profibus DP is an industrial fieldbus which allows connecting actuators and other devices (sensors …) 3 PROFIBUS INTERFACE
to a Distributed Control System (DCS) or a Programmable Logic Controller (PLC). Many actuators and
other devices can be connected on a single or redundant fieldbus line provided they are all equipped 3.1 Hardware description
with a compatible Profibus interface.
The Profibus DPV1 interface described in this document has been specially designed for the Bernard The Profibus module « Intellibus « located in the actuator is plugged on to the main Intelli+ board
actuators with INTELLI+ control. This interface is compliant with Profibus DP (V0) and Profibus DPV1. and no access is needed.
Profibus DP (V0) runs cyclic communication when Profibus DPV1 runs in addition acyclic messages.

FPX: INTELLI+ explosion proof box Display

Redundant communication

The redundant version is specially interesting to ensure a communication continuity even if one line
disrupted or if one interface board is out of order for any reason.
In case of a redundant fieldbus, the PLC must be able to manage 2 fieldbus lines.
Two Profibus interface boards are built in the actuator with isolated connections to the Profibus
lines.
In case of failure along a line, the PLC can still communicate through the other line.
Redundancy is also available with specific monitoring «RedCom with redundancy extensions» that
can be used if the PLC can support the same extensions.
According to the fieldbus version required an INTELLIBUS, single or redundant line, may equip the
actuator.
Control box with inside Profibus DP interface could be supplied to connect other equipment.
Please make sure to get and read the INTELLI+ instructions for start-up (ref.NR1151) prior going
further with the setting of the Intellibus interface.

As far as actuators with INTEGRAL+, POSIGAM+ or MODUGAM+ controls are concerned,

please refer to the Profibus DP for INTEGRAL+ instructions for start-up (NR1148).

Connection box INTELLIBUS board INTELLI+ Button for

board local control

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FPI: INTELLI+ water proof box Display End of line termination
A termination has to be installed at each end of line. To ease user’s job, this termination is built
in the connection box.
This termination is done through links in the terminal compartment. In case of a redundant version,
a termination is connected for both channels.

3.4 Set-up
The INTELLIBUS module is only acting as a Profibus
slave. The default setting address is 02.
To change this address, use the local control button of the actuator. (refer: NR1151).
In the menu select Change
then select Fieldbus
then select Slave Nr.
With the blue button modify the address.
Confirm OK with the red button.
To save, select return in each submenu until to read:
RETURN
(Change OK?)
Confirm OK with the red button.
Other configuration:
Lost communication: In case of loss of communication the actuator operates to the close position,
Connection box INTELLIBUS board INTELLI+ Button for open position or stays in position.
board local control The default setting is stayput.
3.2 Cable type Also in case of loss of communication all controls are reset. For example if the auxiliary control AUX1
is configured «Local control inhibit» when communication is lost, local controls are available again.
Use exclusively special PROFIBUS cable conforms to the EN50170-2 standard and of type A. Cmd by fieldbus: The default setting is Yes. If No is selected then no command is taken into account
Nominal impedance 135 to 165 Ohm at a frequency of 3 to 20 Mhz. through the fieldbus. Only indications are transmitted.
Nominal capacitance between conductors of a pair <30pF /m
Cable diameter > 0.64mm
Cross section > 0.34mm2 corresponds to AWG 22 3.5 Display indication of fieldbus communication status
Resistance < 110 ohm /km
Type shield: Copper shielding braid or braid and foil An indication of the fieldbus communication status is available on the actuator display.
Example of an armoured cable (galvanised steel wire armor serve), 1 pair Profibus cable, 22AWG: Single channel
Belden ref 3079ALS (www.belden.com) No data exchange (empty square) BUS
BUS
Profibus cable has to be separated from the other cables with a distance of at least 20cm. It will BUS
Data exchange (rotating triangle) BUS
BUS
use a specific cable path and be connected to the earth. BUS
It is also necessary to check that all actuators are at the same earth electrical potential. BUS
BUS
Intellibus module fault (blinking cross) BUS
BUS
BUS
BUS
11 2
3.3 Fieldbus connection Redundant channel 2
1 2
No data exchange (empty square) BUS
1 2
Junction box terminals: 11 2
2
A (green wire), B (red wire): Profibus line Channel 1 is primary and on data 1 2
exchange (rotating triangle). 1 2
Shield: Cable shielding 1 2
Channel 2 is backup and on data 11 2
2
exchange (alternative up and down triangle).
1 2
Single line Redundant line (option) Single line Redundant line (option)
S A B A B S
34 35 36 37 38 39
S A B A B S
34 35 36 37 38 39 30 31 32 33
Channel 1: Intellibus module fault 1 2
(blinking cross)
Shield Shield Channel 2 is primary and on data
Previous
actuator
Next
actuator
Previous
actuator
exchange (rotating triangle).
actuator End of line actuator

The connection depends of actuator type. Refer to the actuator wiring diagram

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 3.6 Emergency supply Repeaters can also be used to get additional fieldbus lines at a low cost if placed at PLC output.
Each line is independent from the others and therefore a problem on a line does not affect the
The actuator INTELLI+ is normally supplied by the mains but in case of loss of power supply others.
an emergency supply could be used to continue to communicate through the fieldbus. This emergency
supply needs 24V DC 4W. BERNARD CONTROLS can supply weatherproof or explosion proof repeaters.

3.7 Profibus DP architecture

Single line
Repeater
The Profibus cable coming from the PLC is connected to the first actuator then the Profibus cable
links this actuator with the next one and so on. All actuators are connected to the line one after plc
the other until the last one. No return to the PLC is required.
To avoid reduced performance in transmission don’t add ramifications on the line
Repeater

Redundancy

Redundancy of the fieldbus system is to continue to communicate with the actuators even if a line fails.
plc In order to achieve this function all the communication system is doubled. The PLC uses two output
End of line actuator Profibus ports, the fieldbus line is doubled and the actuator interface board is doubled.
No ramifications To make a detour use Termination is «on»
Note:The PLC is also at If repeaters are required, the repeaters are doubled.
2 cables, up and down.
the end of the line and The redundant INTELLIBUS module is designed according to Profibus Guide Line «Specification Slave
needs a termination Redundancy» N° 2212, that includes a redundancy communication channel (RedCom) and special
redundancy extensions. One of the slave module acts as primary and the other one as backup.

In fact the Profibus system allows different level of redundancy:

Maximum line length is 1200m (3600ft). Maximum number of actuators by line is 31. Flying redundancy is a redundancy of the connection point, the actuator interface is doubled and
Maximum line length is reduced according to the communication speed: also the PLC interface. The line (Profibus cable) is a single line.
The redundant actuator interface INTELLIBUS has 2 channels, each one is connected to the Profibus line.
Transmission baud rate < 93.75 kBit/s 187.5 kBit/s 500 kBit/s 1,5 MBit/s The address is not the same for each channel. One address is chosen from 1 to 125, the other one
is this address + 64.
Maximum line length 1200m 1000m 400m 200m

Redundant PLC
An end of line termination must be connected at each end of line actuator. (see § 3.3)
Primary Single line
PLC
Repeaters Redundant Redundant
INTELLIBUS INTELLIBUS
Adding repeaters modules allows to increase both the number of actuator on the line and total
line length. Each repeater uses one connection point therefore this limits the number of actuators Backup
by segment to 30 units and allows to lengthen the line by 1000m. PLC
According to the type of repeater, it is possible to use until 9 repeaters and to extend the line
as long as 10 km. System redundancy is the most common system with all communication system doubled as des-
Maximum number of actuators depends of PLC capacity, addressing capacity and number of segment cribed first.
with repeaters. The maximum on one Profibus line is 124.
The important advantage of the repeater compared to other repeater-free technologies is to keep
the communication speed unaffected and therefore to get a very short response time. Redundant PLC

Repeater PLC
power Master 1
supply Redundant Redundant
Redundant line
INTELLIBUS INTELLIBUS

plc Repeater PLC

Segment 1000m long Segment 1200m long Master 2
30 actuators 31 actuators

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For one actuator the address is the same on both lines. When the actuator is powered on, the Control byte description
INTELLIBUS module tries to get the communication on a first line and toggles between both lines
until to find the communication. It is the INTELLIBUS module that decides to communicate with one Actuators controls are located at the addresses 0 to 4 on the INTELLIBUS module. These controls are:
line or the other. Like this, all the actuators are not obliged communicating one the same line and
both lines are working simultaneously. There is not a main line and a backup line, each line has the Address 0: ON-OFF control
same level. On the other hand the actuator interface has a primary channel (the one that got a data
exchange state) and a backup channel. Bit n° Value Description
Information supplied by the primary or the backup channel: 0 No command
- This channel (or slave) is primary or this channel is backup Bit 0
- 2 channels available or only one. 1 Open command
- FR mode (Flying redundancy) or SR mode (System redundancy). 0 No command
See details at § «Command and Signalling» Bit 1
Redundancy management must be performed by the PLC. To manage the line redundancy a PLC 1 Close command
could be used with different level of equipment. 0 Stop ( or maintained command mode)
- One PLC with 2 Profibus DPV1 Interface. For example a CPU 317-2 DP from Siemens Bit 2
that includes 2 Profibus DPV1 interfaces. The PLC is single and interface is doubled. 1 No stop (or Pulse command mode)
PLC should be programmed to manage the redundancy. Bit 3 to 7 - Not used
If the PLC doesn’t support the special redundancy extensions of the Profibus Guide
Line «Slave redundancy» then INTELLIBUS module will be used as a classical
redundancy. To do that there is to load in the PLC the appropriate GSD file for classical redun- OPEN / CLOSE: Open and close command. According to the actuator configuration, it is possible to
dancy: LBVR0ACC.GSD select a priority to the opening or to the closing command (refer to NR1151)
- Two PLC with each a Profibus DPV1 interface. A link between both PLC through an auxiliary By default there is no priority given to either opening or closing.
communication port allows the redundancy monitoring. Example 2 CPU 317-2 DP from Priority can be used to:
Siemens. PLC should be programmed to manage the redundancy. - Allow to reverse the actuator rotation direction during a manoeuvre without having to use
If the PLC doesn’t support the special redundancy extensions of the Profibus Guide Line «Slave the stop command. In this case it is necessary to set a priority to the opening or to the closing
Redundancy» then INTELLIBUS module will be used as a classical redundancy. To do that direction.
there is to load in the PLC the appropriate GSD file for classical redundancy: LBVR0ACC.GSD -G  ive priority to one or the other rotation direction: if the actuator receives the open and close
- Two PLC fault tolerant like the CPU 414 H from Siemens and optic fibre between them. In that commands simultaneously and the priority has been given to the opening, the actuator will
case no programming is necessary to manage the redundancy. run the open position.
This PLC supports the special redundancy extensions. The INTELLIBUS module will be used STOP: if this command is maintained at 0 (most common case), the open and close commands have
with RedCom and extensions, and to do that there is to load the appropriate GSD file in the to be maintained. If this command is set to 1, a short duration open / close command pulse is suf-
PLC : LBRE0ACC.GSD. ficient to drive the valve to the open or closed position. In this case, the stop command (0) can be
used to stop the actuator during the travel in its current position.
4 CONTROLS AND INDICATIONS Address 1: Auxiliary commands
The Profibus DPV1 system has a cyclic communication (compatible with Profibus DP) and acyclic Bit n° Value Description
communication. The cyclic communication is mainly use for the Process. Data are read and written 0 No command
in a well-defined timing. The useful data are selected in the list below and transmitted in a cyclic Bit 0
way. The selection of only a few data also increases the communication speed. 1 Auxiliary command 1
The acyclic communication is mainly use for maintenance. The data are collected only on request 0 No command
that avoid to reduce the cyclic communication speed. See below «§ 5 Acyclic communication» Bit 1
1 Auxiliary command 2
Bit 2 to 7 - Not used
4.1 Controls
Valve control by the Profibus fieldbus is possible only if the actuator rotating selector is on the By default, auxiliary command 1 is assigned to local control (actuator selector) inhibited.
«remote» position. By default, auxiliary command 2 is not assigned to a Profibus command but to an emergency
Conditions which can prevent a command to be executed: command (ESD): This command is hardwired (separate wiring) and directly connected to the control
- Actuator rotating selector on «local» or «OFF». box main strip.
- Alarm tripped (motor thermal overload) These commands depend of actuator configuration (refer to NR1151) and can be assigned to the
- Emergency command received (ESD) following functions.

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LOCAL / REMOTE: substitutes for the local/remote selector of the actuator and is used to remotely The relays could be used to have an output indication (wired as a non fieldbus actuator) or to drive
enable either remote control or local control. outside devices through Profibus. These optional relays could be configured in Intelli+ menu for
LOCAL+REMOTE / REMOTE: same definition as above, but local and remote control can be enabled actuator indication or output controls.
simultaneously.
LOCAL COMMAND INHIBIT: the local command inhibit is remotely controlled. This command inhibits
the local opening and closing commands, and enables remote commands, even if the local/remote 4.2 Actuator feedback indication
selector of the actuator is set to local.
OPEN, CLOSE INHIBIT: this command is used to inhibit opening or closing of the actuator. indication byte description
AUTO/ON-OFF: for an actuator used in modulation with positioner function, it is possible to issue
remote commands via proportional control (equivalent to 4-20mA) or via opening/closing/stop com- The first five words of the INTELLIBUS give the actuator status.
mands. The auto/on-off command is used to switch over from one type of command to another.
ESD CLOSE, OPEN, STOP: the ESD (Emergency Shut Down) is an emergency remote command, which Address 0 : Indications
overrides all other commands. According to the valve operation, the emergency command will be
an opening, closing or intermediate stop. This ESD command is assigned to a Profibus command for Bit n° Value Description
auxiliary command 1 and assigned to a hardwired (separate wiring) for auxiliary command 2. 0 VALVE NOT OPEN
Note: The hardwired ESD has a higher priority than Profibus ESD. The emergency command is not Bit 0
possible when the local /remote selector is set to «OFF». 1 VALVE OPEN
PARTIAL STROKE. This command performs automatically a test to confirm that the actuator is 0 VALVE NOT CLOSED
still operational. The test consists to operate the actuator on a partial stroke and return. The start Bit 1
position and the stroke % can be configured. An alarm is emitted if the stroke is not performed in a 1 VALVE CLOSED
predetermined delay. This delay is worked out from the rated operating time. 0 NO ACTION
Bit 2
Address 2 and 3 : Proportional control (set-point) 1 TORQUE LIMITER ACTION IN OPEN DIRECTION
Address Bit n° Value Description 0 NO ACTION
Bit 3
2 Bit 0 to 7 MSB 1 TORQUE LIMITER ACTION IN CLOSE DIRECTION
Increment 0.1%. Range 0 to 1000.
3 Bit 0 to 7 LSB 0= closed, 1000= open. 0 SELECTOR NOT TO LOCAL POSITION
Bit 4
To choose between proportional and ON-OFF control, assign an auxiliary command to the function 1 SELECTOR TO LOCAL POSITION
AUTO/ ON-OFF then select the control mode required from the control room (see above Address 1). 0 SELECTOR NOT TO REMOTE POSITION
Bit 5
Address 4 : Relay output (option) 1 SELECTOR TO REMOTE POSITION
0 SELECTOR NOT TO OFF POSITION
Bit n° Value Description Bit 6
1 SELECTOR TO OFF POSITION
0 Relay 1 contact open
Bit 0 0 POWER OFF
1 Relay 1 contact closed Bit 7
1 POWER ON
0 Relay 2 contact open
Bit 1
1 Relay 2 contact closed
0 Relay 3 contact open VALVE OPEN/CLOSE: confirms the valve is open or closed
Bit 2 TORQUE LIMITER ACTION OPEN/CLOSE: torque limiter action in opening/closing direction even if the
1 RELAY 3 CONTACT CLOSED valve stops normally on torque.
0 RELAY 4 CONTACT OPEN SELECTOR TO LOCAL: No command allowed from Profibus. Indications are always available.
Bit 3 SELECTOR TO OFF: no command allowed in local or from Profibus. Indications are always available.
1 RELAY 4 CONTACT CLOSED POWER ON: The actuator is normally powered.
0 RELAY 5 CONTACT OPEN
Bit 4
1 RELAY 5 CONTACT CLOSED
0 RELAY 6 CONTACT OPEN
Bit 5
1 RELAY 6 CONTACT CLOSED
0 RELAY 7 CONTACT OPEN
Bit 6
1 RELAY 7 CONTACT CLOSED
Bit 7 NOT USED
10 11
Address 1 : Indications Address 2 : alarms
Bit n° Value Description Bit n° Value Description
0 ACTUATOR NOT OPENING 0 NO LOCKED MOTOR OPEN ALARM
Bit 0 Bit 0
1 ACTUATOR OPENING 1 LOCKED MOTOR OPEN
0 ACTUATOR NOT CLOSING 0 NO LOCKED MOTOR CLOSE ALARM
Bit 1 Bit 1
1 ACTUATOR CLOSING 1 LOCKED MOTOR CLOSE
0 NO HANDWHEEL ACTION 0 NO MOTOR THERMAL OVERLOAD ALARM
Bit 2 Bit 2
1 HANDWHEEL ACTION 1 MOTOR THERMAL OVERLOAD
0 NO ESD COMMAND 0 NO LOST PHASE ALARM
Bit 3 Bit 3
1 ACTUATOR RECEIVES AN EMERGENCY COMMAND ESD 1 LOST PHASE
0 THE ACTUATOR IS NOT RUNNING 0 NO OVERTRAVEL ALARM
Bit 4 Bit 4
1 ACTUATOR RUNNING 1 OVERTRAVEL ALARM
0 ACTUATOR AVAILABLE 0 NO DIRECTION OF ROTATION OPEN ALARM
Bit 5 Bit 5
1 ACTUATOR FAULT INDICATION 1 DIRECTION OF ROTATION OPEN ALARM
0 NO POSITION SENSOR POWER SUPPLY FAULT 0 NO DIRECTION OF ROTATION CLOSE ALARM
Bit 6 Bit 6
1 POSITION SENSOR POWER SUPPLY FAULT 1 DIRECTION OF ROTATION CLOSE ALARM
0 NO TORQUE SENSOR POWER SUPPLY FAULT 0 NO BATTERY FAULT
Bit 7 Bit 7
1 TORQUE SENSOR POWER SUPPLY FAULT 1 BATTERY LOW OR IS NOT PRESENT

ACTUATOR OPENING/CLOSING: the actuator is operated in opening/closing direction LOCKED MOTOR OPEN/CLOSE: The motor locked in the opening/closing direction.
HANDWHEEL ACTION: the handwheel has been actuated since the last electrical operation MOTOR THERMAL OVERLOAD: The motor thermal contact tripped. The actuator will be again
ACTUATOR RECEIVES AN EMERGENCY COMMAND ESD: The actuator is not available because available as soon as the motor will cool.
it receives an emergency command which overrides all other commands. LOST PHASE: In 3 phase, a phase is missing. No start allowed.
ACTUATOR RUNNING: the actuator is operated in opening or closing direction OVERTRAVEL ALARM: Position overshoot > 5% after motor shut down.
ACTUATOR FAULT INDICATION: The actuator is not available due to a following event: DIRECTION OF ROTATION OPEN/CLOSE: Opening/closing direction of rotation discrepant
Motor thermal overload, lost phase (in case of 3ph supply), locked rotor. BATTERY LOW OR IS NOT PRESENT: In case of battery option the battery should be replaced
Including additional faults(refer to NR1151 to configure): because of too low voltage or the battery is missing.
Selected option: selector in local, selector in off.
Options: jammed valve, emergency command, command inhibit, overtravel. Address 3 : Running torque in %
If the actuator is power off, then the Intellibus interface is power off and there is no communication
on Profibus. Bit n° Value Description
POSITION OR TORQUE POWER SUPPLY FAULT: Intelli+ receives no information from the position or Bit 0 to 7 0-150 Running torque in %
torque sensor.

RUNNING TORQUE: Indication of the instantaneous torque. 100% is the maximum actuator rated
torque

Address 4: Actuator position feedback

Bit n° Value Description
Bit 0 to 7 0-100 Actuator position in % of opening

ACTUATOR POSITION FEEDBACK: 0%= closed, 100%= open

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Address 5 :Hardwired inputs (option) and Intellibus indication Address 6 :
Bit n° Value Description Bit n° Value Description
0 NO INDICATION 1 0 NO PUMPING
Bit 0 Bit 0
1 INDICATION 1 (*) IS ACTIVE (OPTION) 1 ACTUATOR PUMPING
0 NO INDICATION 2 0 NO CONFIGURATION MEMORY FAULT
Bit 1 Bit 1
1 INDICATION 2 (*) IS ACTIVE (OPTION) 1 CONFIGURATION MEMORY FAULT
0 NO INDICATION 3 0 NO ACTIVITY MEMORY FAULT
Bit 2 Bit 2
1 INDICATION 3 (*) IS ACTIVE (OPTION) 1 ACTIVITY MEMORY FAULT
0 NO INDICATION 4 0 NO BASE MEMORY FAULT
Bit 3 Bit 3
1 INDICATION 4 (*) IS ACTIVE (OPTION) 1 BASE MEMORY FAULT
0 NO INDICATION 5 0 NO STOP MID TRAVEL
Bit 4 Bit 4
1 INDICATION 5 (*) IS ACTIVE (ESD INPUT BY DEFAULT) 1 STOP MID TRAVEL
0 NO VALVE JAMMED ALARM 0 NO LOST SIGNAL
Bit 5 Bit 5
1 VALVE JAMMED 1 LOST SIGNAL
0 NO AUXILIARY 24V FAULT ALARM 0 NO PARTIAL STROKE IN PROGRESS
Bit 6 Bit 6
1 AUXILIARY 24V FAULT 1 PARTIAL STROKE IN PROGRESS
0 NO ALARM TOO MANY STARTS 0 NO PARTIAL STROKE FAULT
Bit 7 Bit 7
1 TOO MANY STARTS 1 PARTIAL STROKE FAULT

(*)The connection depends of actuator type. Refer to the actuator wiring diagram
INDICATION 1 to 4 IS ACTIVE (option): Indications of hardwired inputs (allows to communicate
through Profibus, indications coming from outside devices).
INDICATION 5 IS ACTIVE: By default this terminal is assigned to a hardwired emergency command
(ESD) and an ESD command is present.
JAMMED VALVE: Actuation could not be completed due to excess torque.
AUXILIARY 24V FAULT: Auxiliary power supply fault for external circuits
TOO MANY STARTS: Starting rate exceeding the actuator class average.
ACTUATOR PUMPING: positioning is unstable
CONFIGURATION/ACTIVITY/BASE FAULT: memory fault
STOP MID TRAVEL: The actuator is at a stop, neither open nor closed.
LOST SIGNAL: 4 to 20mA lost signal (In case of analogue and hardwired input signal)
PARTIAL STROKE IN PROGRESS: A partial stroke command has been issued and this test is not
ended.
PARTIAL STROKE FAULT: The partial stroke test has detected a fault. The actuator is not fully
available.

Address 7 :
Bit n° Value Description
0 CHANNEL IS BACKUP (REDUNDANCY OPTION)
Bit 0
1 CHANNEL IS PRIMARY (REDUNDANCY OPTION)
0 1 CHANNEL AVAILABLE (REDUNDANCY OPTION)
Bit 1
1 2 CHANNELS AVAILABLE (REDUNDANCY OPTION)
0 SR MODE (SYSTEM REDUNDANCY) (REDUNDANCY OPTION)
Bit 2
1 FR MODE (FLYING REDUNDANCY) (REDUNDANCY OPTION)
0 NO INTELLI+ COMMUNICATION FAULT
Bit 3
1 INTELLI+ COMMUNICATION FAULT

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CHANNEL IS PRIMARY/BACKUP: For a redundant communication the INTELLIBUS has 2 channels Address 14 to 17 : Number of starts
connected to the Profibus line. The one that got a data exchange state is named primary channel
and the other one backup channel. Address Bit n° Value Description
1 or 2 CHANNELS AVAILABLE: Indication of how many channels are available. 14 Bit 0 to 7 MSB
SR/FR MODE: SR mode uses a redundant fieldbus with 2 lines, FR mode uses a redundant fieldbus Number of starts (4 bytes)
with only one line. 17 Bit 0 to 7 LSB
SR mode is the default configuration.
INTELLI+ COMMUNICATION FAULT: There is a communication fault between INTELLI+ and INTELLIBUS TOTAL NUMBER OF STARTS: to obtain the accumulated figures since actuator manufacturing.
module.
Address 18 to 21 : Running time
Address 8 : Open breakout max torque
Address Bit n° Value Description
Bit n° Value Description
18 Bit 0 to 7 MSB
Bit 0 to 7 0-150 Open breakout max torque in % Running time (4 bytes)
21 Bit 0 to 7 LSB

OPEN BREAKOUT MAX TORQUE: Open breakout max torque during the last electrical operation TOTAL RUNNING TIME. To obtain the accumulated figures since actuator manufacturing. Unit is
(in %). This indication is available only if closing is based on torque. 1/10 sec

Address 9 : Close tight max torque Address 22 to 25 : Partial number of starts

Bit n° Value Description Address Bit n° Value Description
Bit 0 to 7 0-150 Close tight max torque in % 22 Bit 0 to 7 MSB
Partial number of starts (4 bytes)
25 Bit 0 to 7 LSB
CLOSE TIGHT MAX TORQUE: Close tight max torque during the last electrical actuation (in %).
This indication is available only if closing is based on torque. PARTIAL NUMBER OF STARTS: Number of starts since the last reset.

Address 10 : Opening max torque Address 26 to 29 : Partial running time

Bit n° Value Description Address Bit n° Value Description
Bit 0 to 7 0-150 Opening max torque in % 26 Bit 0 to 7 MSB
Partial running time (4 bytes)
29 Bit 0 to 7 LSB
OPENING MAX TORQUE: Opening max torque during the last electrical actuation (in %)
PARTIAL RUNNING TIME: Total running time since the last reset. Unit is 1/10 sec.
Address 11 : Closing max torque
Address 30 and 31: proportional indication
Bit n° Value Description
Address Bit n° Value Description
Bit 0 to 7 0-150 Closing max torque in %
30 Bit 0 to 7 MSB
Actuator position in % of opening (2 bytes
CLOSING MAX TORQUE: Closing max torque during the last electrical actuation (in %) 31 Bit 0 to 7 LSB

Address 12 and 13 : Starts last 12 hours ACTUATOR POSITION: This indication is the actuator position feedback (same as address 4)
but with a high resolution. Actuator position expressed in 0.1% of opening (0=closed to 1000=open).
Address Bit n° Value Description
12 Bit 0 to 7 MSB Address 32: external device input signal
Starts last 12 hours (2 bytes)
13 Bit 0 to 7 LSB Bit n° Value Description
Bit 0 to 7 0 to 256 External device input signal
STARTS LAST 12 HOURS: this data corresponds to the number of actuator starts during the last
twelve hours and provides information on the actuator recent activity. It is of interest to know
whether the actuator has not been excessively operated, when used for regulation purposes, for EXTERNAL DEVICE INPUT SIGNAL: A hardwired signal (for example 4 to 20mA) is coming from
example an other device and uses the actuator Profibus interface to communicate the value.

16 17
 5 ACYCLIC COMMUNICATION Available data through PROFIBUS acyclic communication
The INTELLIBUS supports acyclic communication (extension V1 of the Profibus protocol) which Data is organised in slot and index:
allows to read the actuator’s state, to read all its configuration. It can be also reconfigured through Slot = 0
the V1 extension. Indexes (0 to 61)are listed below.
There is two type of master in the acyclic communication:
- The master class1 which supports cyclic communication. It is normally the same PLC which Index Data Description Byte Read/write
manages the actuators.
0: not used
- The master class2 supports all the acyclic communication. It can be included to Profibus 1:local(0) / remote(1)
without interference. A laptop equipped with a Profibus module and PDM software may be used 2:local+remote(0) / remote(1)
as a master class2 anywhere on the line. 3:local command inhibit(1)
4:open inhibit(1)
The INTELLIBUS supports the Read and Write messages Set-up for auxiliary
PDM 0 5:close inhibit(1) 1 read / write
of the master class1 (MSAC1_Read, MSAC1_Write). command 1 6:ON-OFF(0) / AUTO(1)
For master class 2, this interface supports Initiate, 7:fieldbus emergency closing (1)
Abort, Read and Write services. Interface board supports 8: fieldbus emergency opening (1)
a maximum of 2 simultaneous class2 master connections. 9: fieldbus emergency stop (1)
We advise to use PDM Siemens software to read and Ethernet 10: partial stroke (1)
configurate the actuators with a master class2. We can 0: not used
give you an Electronic Device Description (EDD) which PDM
1:local(0) / remote(1)
allows you to manage our actuators with PDM. 2:local+remote(0) / remote(1)
With PDM and this EDD you can configure and parameterise plc Set-up for auxiliary 3:local command inhibit(1)
the actuators and also recover information for diagnostics command 2 coming 4:open inhibit(1)
and maintenance. through the fieldbus
1 5:close inhibit(1) 1 read / write
For example, alarms, activity, torque curves… but for emergency commands 6:ON-OFF(0) / AUTO(1)
wired separately from
To use PDM, not straight to the fieldbus but above Profibus 7: wired emergency closing (1)
the fieldbus.
the PLC then the PLC must be Siemens S7 400 series. DPV1 8: wired emergency opening (1)
9: wired emergency stop (1)
In case of a redundant system, the connection of PDM 10: partial stroke (1)
to one fieldbus line, will collect all data including those Local stop also inhibited 0: no, local stop is possible
communicating on the other line. 2 1 read / write
with a local command inhibit 1: yes, local stop and off inhibited
0: no timing control
3 Timing control 1 read / write
1: timing control
0= local stop possible
4 no local stop in remote mode 1 read / write
1= no local stop
0= no priority
5 open priority 1 read / write
1= open priority
0= no priority
6 close priority 1 read / write
1= close priority
In case of emergency
7 0= no, 1= yes 1 read / write
command, torque limit is 100%
In case of emergency
8 command, thermal overload 0= no, 1= yes 1 read / write
is by- passed
0= stayput
Fail safe position in case
9 1= closing 1 read / write
of loss of communication 2= opening
Unit 0.1%
Dead band for positioner
10 mini value: 2 (0.2%) 1 read / write
function maxi value: 50 (5%)
Start of closing
11 0 to100 % 1 read / write
temporised zone

18 19
Index Data Description Byte Read/write Index Data Description Byte Read/write
End of closing 0 to 100 % Torque in %.
12 1 read / write
temporised zone (lower than start value) Data 1 = closed position
39 Closing torque curve 101 read only
Start of opening Data 2= 1% open
13 0 to100 % 1 read / write Data 101= 100% open
temporised zone
End of opening 0 to 100 % 40 Profibus slave address 1-125 1 read only
14 1 read / write
temporised zone (higher than start value) Replicate the data
41 Indication address 0 1 read only
15 Timer open time expected in seconds 2 read / write of the cyclic register
16 Timer close time expected in seconds 2 read / write Replicate the data
42 Indication address 1 1 read only
of the cyclic register
17 Operating time without timer in seconds 2 read / write Replicate the data
43 Indication address 2 1 read only
ASCII characters of the cyclic register
18 User pass word 3 read / write
«000» to «999» Replicate the data
44 Indication address 3 1 read only
ASCII characters of the cyclic register
19 Valve tag number 8 read / write
ex: «MOV55VV» Replicate the data
45 Indication address 4 1 read only
20 Open breakout torque setting 40 to 100%, 101% if no limitation 1 read / write of the cyclic register
21 Close tight torque setting 40 to 100% 1 read / write Replicate the data
46 Indication address 5 1 read only
of the cyclic register
22 Opening torque setting 40 to 100% read / write Replicate the data
47 Indication address 6 1 read only
23 Closing torque setting 40 to 100% read / write of the cyclic register
24 Reset partial running time 0= no, 1= yes write Replicate the data
48 Indication address 7 1 read only
of the cyclic register
25 Reset partial number of starts 0= no, 1= yes write
Replicate the data
1: On – Off 49 Indication address 8 1 read only
of the cyclic register
26 Operating class 2: Modulating Classe III read only Replicate the data
3 : Modulating Classe II 50 Indication address 9 1 read only
of the cyclic register
0: 3 phase Replicate the data
27 Motor supply type read only 51 Indication address 10 1 read only
1: single phase or DC of the cyclic register
0: close on position Replicate the data
28 Closing mode 1: close on torque read only 52 Indication address 11 1 read only
of the cyclic register
3: open and close on torque
Replicate the data
1: number of turns 53 Indication address 12 -13 2 read only
of the cyclic register
29 Stroke unit 2: degrees read only
3: mm Replicate the data
54 Indication address 14-17 4 read only
of the cyclic register
In mm (To calculate the stroke
Nut thread Replicate the data
30 but only during set-up). read only 55 Indication address 18-21 4 read only
(If linear system) of the cyclic register
Value is zero if no linear system.
31 Locked motor timing In seconds 1 read only Replicate the data
56 Indication address 22-25 4 read only
of the cyclic register
32 Reverse delay time (unit 50ms) ex. 3 = 150ms 1 read only
Replicate the data
33 External gear ratio (format: 1/ ) ex 200 = 1/200 2 read only 57 Indication address 26-29 4 read only
of the cyclic register
34 Stroke measured during set-up For stroke unit see index 29 2 read only Replicate the data
58 Indication address 30-31 2 read only
of the cyclic register
35 Software version ASCII characters ex:1.03 6 read only
Replicate the data
36 Manufacture date ASCII characters 12 read only 59 Indication address 32 1 read only
of the cyclic register
37 Actuator number ASCII characters 16 read only 60 Partial stroke % 1 to 100% 1 read/write
Torque in %. 61 Partial stroke start position 0=close, 1=open 1 read/write
Data 1 = closed position
38 Opening torque curve 101 read only
Data 2= 1% open
Data 101= 100% open
20 21
AUSTRIA GREECE NORWAY SOUTH KOREA
IPU ING PAUL UNGER PI&MS Entreprises Ltd KSB LINDFLATEN AS YOO SHIN E&I Co. Ltd
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WIEN HALANDRI LYSAKER yooshineni@empal.com
Tel. : +43 1 602 41 49 Tel. : +30 210 608 61 52 Tel. : +476 71 29 900 SEOUL
Tel. : +82 2 406 62 78
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Info.benelux@bernardcontrols.com bela.apagyi@mail.tvnet.hu matzanke@pol.pl MATOKEM AG
BRUXELLES BUDAPEST WARSAW info@matokem.ag
Tel. : +32 (0)2 343 41 22 Tel. : +36 1 223 1958 Tel. : +48 22 864 55 43 ALLSCHWIL
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Tel. : +55 11 39 02 26 00 www.asiainstrumentsltd.com Tel. : +351 21 425 68 50 SOUTH-EAST ASIA
Tel. : +98 21 8850 3065 j.chounramany@bernardcontrols.com
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BRNO ENGINEER aet@ctinet.ru UNITED ARABS EMIRATES
Tel. : +420 548 213 233-5 tcmeng@pc.jaring.my ST PETERSBURG EMIRATES HOLDINGS
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jo@armatec.dk MIDDLE-EAST SINGAPORE
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Tel. : +45 46 96 00 00 bernact@emirates.net.ae acesin@singnet.com.sg enquiries@zoedale.co.uk
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Tel. : +203 582 76 47 aquatel@wanadoo.net.ma bernardservo@bernard.es bsales@bernardcontrols.com
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Tel. : +358 0 207 420 740 AN ZWAAG BERTSHAM
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Tel. : +64 9 276 4149 Tel. : +82 31 399 73 23

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