GEK 97310

VOLUME II

LIST OF EFFECTIVE PAGES

This On-Site Operation and Maintenance Manual is part of an industrial LM2500 set which includes:
GEK 50336 LM2500 IPB
GEK 97310 O&M Vol I
GEK 99418 LM2500 IRM
GEK 108730 CD-LM2500 Series Gas Generator/Gas Turbine

While this manual has been carefully prepared, there may be occasions when inconsistencies occur with respect to
a given gas generator. If such event occurs, contact GE Aircraft Engines, Marine & Industrial Engines and Service
Division for clarification. In no event is this manual to be considered a part of the gas generator Specification under
which any gas generator is purchased nor is it to be otherwise considered a part of any purchase contract except to
the extent specifically referenced therein and then subject to obtaining clarification of inconsistencies as pointed
out above.

Insert latest change pages (if required); dispose of the superseded pages in accordance with applicable regulations.

NOTE: On a change page, the portion of text affected by the latest change is indicated by a vertical line (change
bar) in the outer margin of the page. Changes to wiring diagrams are indicated by shaded areas.

Dates of issue for original and changed pages are:

Original 0 . . . . . . . . . . 30 June 2003

Change 1 . . . . . . . . . .
Change 2 . . . . . . . . . .
Total number of pages in this manual is 1704 consisting of the following:
Page * Change
Number No.
TITLE . . . . . . . . . . . . . .
A-B. . . . . . . . . . . . . . . .
C, blank . . . . . . . . . . . .
i-iv . . . . . . . . . . . . . . . .
WP 001 00 . . . . . . . . . .
WP 002 00 . . . . . . . . . .
WP 100 00 . . . . . . . . . .
WP 101 00 . . . . . . . . . .
SWP 101 01. . . . . . . . .
SWP 101 02. . . . . . . . .
WP 102 00 . . . . . . . . . .
SWP 102 01. . . . . . . . .
WP 103 00 . . . . . . . . . .
SWP 103 01. . . . . . . . .
SWP 103 02. . . . . . . . .
WP 104 00 . . . . . . . . . .
SWP 104 01. . . . . . . . .
SWP 104 02. . . . . . . . .
31 July 2004
31 July 2005
Page * Change Page * Change
Number No. Number No.
2 SWP 104 03 . . . . . . . . . 0 SWP 111 01 . . . . . . . . . 0
2 SWP 104 04 . . . . . . . . . 0 SWP 111 02 . . . . . . . . . 0
2 SWP 104 05 . . . . . . . . . 0 SWP 111 03 . . . . . . . . . 1
1 SWP 104 06 . . . . . . . . . 0 SWP 112 00 . . . . . . . . . 0
1 SWP 104 07 . . . . . . . . . 0 SWP 112 01 . . . . . . . . . 0
2 SWP 104 08 . . . . . . . . . 0 WP 113 00 . . . . . . . . . . 0
0 SWP 104 09 . . . . . . . . . 0 WP 114 00 . . . . . . . . . . 0
0 WP 105 00 . . . . . . . . . . 0 WP 115 00 . . . . . . . . . . 0
0 SWP 105 01 . . . . . . . . . 0 SWP 115 01 . . . . . . . . . 0
0 SWP 105 02 . . . . . . . . . 0 SWP 115 02 . . . . . . . . . 0
0 WP 106 00 . . . . . . . . . . 0 SWP 115 03 . . . . . . . . . 0
0 SWP 106 01 . . . . . . . . . 0 SWP 115 04 . . . . . . . . . 0
0 WP 107 00 . . . . . . . . . . 0 WP 116 00 . . . . . . . . . . 0
0 WP 108 00 . . . . . . . . . . 0 SWP 116 01 . . . . . . . . . 0
0 SWP 108 01 . . . . . . . . . 0 WP 117 00 . . . . . . . . . . 0
0 WP 109 00 . . . . . . . . . . 0 SWP 117 01 . . . . . . . . . 0
0 WP 110 00 . . . . . . . . . . 0 SWP 117 02 . . . . . . . . . 0
0 WP 111 00. . . . . . . . . . . 2 WP 118 00 . . . . . . . . . . 1

* Zero in this column indicates an original page.

GE PROPRIETARY INFORMATION - Subject to the restrictions on the cover or first page.
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Number No. Number No. Number No.

SWP 118 01 . . . . . . . . . 0 WP 211 00 . . . . . . . . . . 0

WP 120 00 . . . . . . . . . . 0 WP 212 00 . . . . . . . . . . 0
SWP 120 01. . . . . . . . . 0 WP 213 00 . . . . . . . . . . 0
WP 121 00 . . . . . . . . . . 1 WP 214 00 . . . . . . . . . . 0
WP 122 00 . . . . . . . . . . 0 WP 215 00 . . . . . . . . . . 0
SWP 122 01. . . . . . . . . 0 WP 216 00 . . . . . . . . . . 0
SWP 122 02. . . . . . . . . 0 WP 217 00 . . . . . . . . . . 1
SWP 122 03. . . . . . . . . 0 WP 218 00 . . . . . . . . . . 0
SWP 122 04. . . . . . . . . 2 WP 219 00 . . . . . . . . . . 0
WP 123 00 . . . . . . . . . . 0 SWP 219 01 . . . . . . . . . 0
SWP 123 01. . . . . . . . . 0 WP 220 00 . . . . . . . . . . 0
SWP 123 02. . . . . . . . . 0 WP 221 00 . . . . . . . . . . 2
SWP 123 03. . . . . . . . . 0 WP 222 00 . . . . . . . . . . 0
SWP 123 04. . . . . . . . . 2 WP 223 00 . . . . . . . . . . 0
SWP 123 05. . . . . . . . . 0 WP 224 00 . . . . . . . . . . 0
WP 124 00 . . . . . . . . . . 0 WP 225 00 . . . . . . . . . . 0
WP 125 00 . . . . . . . . . . 0 WP 226 00 . . . . . . . . . . 0
WP 126 00 . . . . . . . . . . 0 WP 228 00 . . . . . . . . . . 0
WP 127 00 . . . . . . . . . . 0 WP 300 00 . . . . . . . . . . 0
WP 200 00 . . . . . . . . . . 0 WP 301 00 . . . . . . . . . . 0
WP 201 00 . . . . . . . . . . 0 SWP 301 01 . . . . . . . . . 0
SWP 201 01. . . . . . . . . 0 WP 302 00 . . . . . . . . . . 0
WP 202 00 . . . . . . . . . . 0 WP 400 00 . . . . . . . . . . 0
SWP 202 01. . . . . . . . . 2 SWP 400 01 . . . . . . . . . 0
WP 203 00 . . . . . . . . . . 0 WP 419 00 . . . . . . . . . . 1
SWP 203 01. . . . . . . . . 0 WP 500 00 . . . . . . . . . . 0
WP 204 00 . . . . . . . . . . 0 WP 501 00 . . . . . . . . . . 2
WP 205 00 . . . . . . . . . . 0 WP 502 00 . . . . . . . . . . 2
WP 206 00 . . . . . . . . . . 1 WP 503 00 . . . . . . . . . . 0
WP 207 00 . . . . . . . . . . 0 SWP 503 01 . . . . . . . . . 0
SWP 207 01. . . . . . . . . 0 WP 504 00 . . . . . . . . . . 0
SWP 207 02. . . . . . . . . 0 WP 505 00 . . . . . . . . . . 0
SWP 207 03. . . . . . . . . 0 WP 506 00 . . . . . . . . . . 0
SWP 207 04. . . . . . . . . 0
SWP 207 05. . . . . . . . . 0
WP 208 00 . . . . . . . . . . 0
SWP 208 01. . . . . . . . . 0
WP 209 00 . . . . . . . . . . 0
SWP 209 01. . . . . . . . . 0
WP 210 00 . . . . . . . . . . 0
SWP 210 01. . . . . . . . . 0

* Zero in this column indicates an original page.

GE PROPRIETARY INFORMATION - Subject to the restrictions on the cover or first page.
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TABLE OF CONTENTS

WP/SWP NO. Title

GENERAL
WP 001 00 Numerical List of Support Equipment and Consumable Materials
WP 002 00 General Maintenance Practices
LEVEL 1 MAINTENANCE
WP 100 00 Replacement of Variable Vane Actuators
WP 101 00 Replacement of Variable Stator Feedback Cable
SWP 101 01 Replacement of Variable Stator Feedback/Demand Cable
SWP 101 02 Replacement of Variable Stator Vane Position Transducer
WP 102 00 Replacement of Speed Sensor
SWP 102 01 Replacement of Speed Sensor (GA101)
WP 103 00 Replacement of Servo Valve
SWP 103 01 Replacement of Servo Valve (GA101)
SWP 103 02 Replacement of Variable Stator Vane Control
WP 104 00 Replacement of Fuel Nozzles (Liquid)
SWP 104 01 Replacement of Fuel Nozzles (Natural Gas)
SWP 104 02 Replacement of Dual Fuel Nozzles (Liquid and Natural Gas)
SWP 104 03 Replacement of Fuel Nozzles (Natural Gas with Water Injection)
SWP 104 04 Replacement of Dual Fuel Nozzles (Duplex Dual Fuel)
SWP 104 05 Replacement of Steam Manifolds, Steam Supply Tubes, and Fuel/Steam Nozzles (Natural
Gas with Steam Injection)
SWP 104 06 Removal/installation of NOx Manifold HP Recoup Steam Augmentation Kit
SWP 104 07 Removal/Installation of CDP HP Recoup System Steam Augmentation Kit
SWP 104 08 Replacement of Steam Manifolds, Steam Supply Tubes, and Fuel Nozzles (Dual Fuel with
Steam Injection)
SWP 104 09 Replacement of Fuel Nozzles (Dual Fuel with Steam Injection)
WP 105 00 Replacement of Lube and Scavenge Pump
SWP 105 01 Replacement of Lube and Scavenge Pump and Forward Scavenge Pump (GA101)
SWP 105 02 Removal/Installation of Six Scavenge Element Lube and Scavenge Pump
WP 106 00 Replacement of Spark Igniters
SWP 106 01 Replacement of Spark Igniters (GA101)
WP 107 00 Replacement of Ignition Exciter
WP 108 00 Replacement of Gas Generator Speed Pickup
SWP 108 01 Replacement of Gas Generator Speed Pickup (GA101)
WP 109 00 Replacement of Power Turbine Speed Pickup Leads
WP 110 00 Replacement of Power Turbine Speed Transducer
WP 111 00 Replacement of Thermocouple Leads and Harnesses (Gas Turbines)
SWP 111 01 Replacement of Thermocouple Leads and Harnesses (Gas Generator)
SWP 111 02 Replacement of Thermocouple Harnesses (GA101)
SWP 111 03 Removal/Replacement of Thermocouple Probe (T5.4) and Harness
WP 112 00 Replacement of Compressor Inlet Temperature (CIT) Sensor
SWP 112 01 Replacement of Compressor Inlet Temperature (CIT) Sensor (GA101)
WP 113 00 Replacement of Lube System Temperature Sensors
WP 114 00 Replacement of Power Turbine Vibration Transducer Lead
WP 115 00 Replacement of Vibration Transducers (Gas Turbine)
SWP 115 01 Replacement of Vibration Transducer (Gas Turbines)
SWP 115 02 Replacement of Vibration Transducer (Gas Generator)
SWP 115 03 Replacement of Vibration Transducers (GA101)
SWP 115 04 Replacement of Accelerometer (Gas Generator)

GE PROPRIETARY INFORMATION - Subject to the restrictions on the cover or first page.

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WP/SWP NO. Title

WP 116 00 Replacement of Pressure Probes-Gas Generator Inlet and Power Turbine Inlet (Pt2 and
Pt5.4)
SWP 116 01 Replacement of Gas Generator Power Turbine Inlet Pressure Probes (GA101)
LEVEL 1 MAINTENANCE - Continued
WP 117 00 Replacement of Outside Piping and Wiring (Gas Turbines)
SWP 117 01 Replacement of Outside Piping and Wiring (Gas Generators)
SWP 117 02 Replacement of Outside Piping and Wiring (GA101)
WP 118 00 Variable Stator Vane System Rigging and Calibration
SWP 118 01 Variable Stator Vane System Rigging and Calibration (GA101)
WP 119 00 Intentionally Omitted
WP 120 00 Replacement of Air/Oil Separator
WP 120 01 Replacement of Air/Oil Separator Cover
WP 121 00 Replacement of Hydraulic Supply Pump
WP 122 00 Replacement of Pneumatic Starter
SWP 122 01 Replacement of Pneumatic Starter (GA101)
SWP 122 02 Replacement of Continuous Lube Starter (Non-shrouded)
SWP 122 03 Replacement of Continuous Lube Starter (Shrouded)
SWP 122 04 Replacement of Hydraulic Starter
WP 123 00 Replacement of Fuel Manifolds (Liquid)
SWP 123 01 Replacement of Fuel Manifold (Natural Gas)
SWP 123 02 Replacement of Fuel Manifolds (Dual Fuel-Liquid and Natural Gas)
SWP 123 03 Replacement of Fuel Manifolds (Natural Gas with Water Injection)
SWP 123 04 Replacement of Fuel Manifolds, Fuel Feeder Tubes and Fuel/Tube Hoses (Duplex Dual
Fuel)
SWP 123 05 Replacement of Fuel Flow Divider Valve (Off Engine) Duplex Dual Fuel
WP 124 00 Replacement of Fuel Pump
WP 125 00 Replacement of Air/Oil Cooler (GA101)
WP 126 00 Replacement of Flame Sensing System Components
WP 127 00 Replacement of Accessory Gearbox Carbon Seals
LEVEL 2 VERTICAL MAINTENANCE
WP 200 00 Translation of Gas Generator from Horizontal to Vertical
WP 201 00 Replacement of Turbine Mid Frame (Gas Turbines)
SWP 201 01 Replacement of Turbine Mid Frame (Gas Generators)
WP 202 00 Replacement of HPT Twin Shank Rotor/Stage 2 Nozzle Assembly
SWP 202 01 Replacement of HPT Single Shank Rotor/Stage 2 Nozzle Assembly
WP 203 00 Replacement of Stage 1 HPT Nozzle and Nozzle Vane Segments (Twin Shank)
Configuration
SWP 203 01 Replacement of High Pressure Turbine Stage 1 Nozzle Single Shank Configuration
WP 204 00 Replacement of Combustor
WP 205 00 Replacement of Accessory Gearbox
WP 206 00 Replacement of Variable Stator Vane Actuating Mechanism
WP 207 00 Removal/Installation of Compressor Stator Casings (Gas Turbines)
SWP 207 01 Removal/Installation of Compressor Stator Casings (Gas Generators)
SWP 207 02 Removal/Installation of Compressor Stator Variable Vanes (VSV)
SWP 207 03 Removal/Installation of Variable Vane Position Indicator (VPI)
SWP 207 04 Removal/Installation of Compressor Stator Variable Vane Shrouds
SWP 207 05 Removal/Installation of Compressor Stator Fixed Vanes

GE PROPRIETARY INFORMATION - Subject to the restrictions on the cover or first page.

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Chapter Title Page

LEVEL 2 HORIZONTAL MAINTENANCE
WP 208 00 Replacement of Turbine Mid Frame (Gas Turbines)
SWP 208 01 Replacement of Turbine Mid Frame (Gas Generators)
WP 209 00 Replacement of HPT (Twin Shank) Rotor/Stage 2 Nozzle Assembly
SWP 209 01 Replacement of HPT Single Shank Rotor/Stage 2 Nozzle Assembly
LEVEL 2 HORIZONTAL MAINTENANCE - Continued
WP 210 00 Replacement of Stage 1 HPT Nozzle and Nozzle Vane Segments (Twin Shank)
Configuration
SWP 210 01 Replacement of Stage 1 HPT Nozzle and Nozzle Vane Segments (Single Shank)
Configuration
WP 211 00 Replacement of Combustor
WP 212 00 Replacement of Inlet Duct
WP 213 00 Replacement of Centerbody
WP 214 00 Replacement of Accessory Gearbox
WP 215 00 Replacement of Radial Drive Shaft
WP 216 00 Replacement of Inlet Gearbox
WP 217 00 Replacement of Variable Stator Vane Actuating Mechanism
WP 218 00 Replacement of Compressor Front Frame
WP 219 00 Replacement of Compressor Stator Casings (Gas Turbines)
SWP 219 01 Removal/Installation of Compressor Stator Casings (Gas Generators)
WP 220 00 Separation/Reassembly of Power Turbine and Gas Generator (Gas Turbines)
WP 221 00 Inspection and Replacement of Miscellaneous Sump Components
WP 222 00 Replacement of Compressor Rotor Blades
WP 223 00 Removal/Reinstallation of Power Turbine Casings and Power Turbine Inspection
WP 224 00 Replacement of Power Turbine Aft Shaft (Gas Turbines)
WP 225 00 Replacement of Stage 1 LPT Rotor Blades
WP 226 00 Inspection of Power Turbine Rotor Blades Inspection Stages 1 and 6
WP 228 00 Replacement of Stage 1 Power Turbine Nozzles

GAS GENERATOR, POWER TURBINE AND GAS TURBINE CHANGEOUT

WP 300 00 Replacement of Gas Turbine
WP 301 00 Replacement of Gas Generator
SWP 301 01 Replacement of Gas Generator (GA101)
WP 302 00 Replacement of Power Turbine Assembly
WP 419 00 Inspection of Thermocouple Probe (T5.4)
CLEARANCES AND DRAWINGS
WP 400 00 Assembly Clearances and Drawings
SWP 400 01 Assembly Clearances and Drawings (20GB104)
STORAGE MAINTENANCE
WP 500 00 Storage Maintenance of Gas Turbine, Gas Generator, and Power Turbine
PRESERVATION
WP 501 00 Gas Generator/Gas Turbine Shipping Preservation, Depreservation, and Storage Mainte-
nance in Non-pressurized Container Only

GE PROPRIETARY INFORMATION - Subject to the restrictions on the cover or first page.

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WP/SWP NO. Title

EXTENDED STORAGE
WP 502 00 Gas Generator/Gas Turbine Shipping Universal Container Only
TRANSFER TO/FROM SHIPPING CONTAINER
WP 503 00 Transfer of Gas Generator to/from Shipping Container and Shipping Container Maintenance
SWP 503 01 Transfer of Gas Generator to/from Shipping Container (GA101)
WP 504 00 Transfer of Power Turbine to/from Shipping Container
WP 505 00 Transfer of Gas Turbine to/from Shipping Container
WP 506 00 Shipping Container Inspection and Reconditioning Universal Container Only

GE PROPRIETARY INFORMATION - Subject to the restrictions on the cover or first page.

iv Change 1