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Visvesvaraya Technological University,: "Design and Fabrication of Adjustable
Visvesvaraya Technological University,: "Design and Fabrication of Adjustable
A Project Report
On
Submitted By:
MS. PRATIKSHA A. YADRAVKAR 2SA14ME077
MR. VIJAYAKUMAR CHAVAN 2SA14ME110
MR. PRAKASH RATHOD 2SA15ME430
MR. RAJESH PAWAR 2SA15ME431
2017-2018
DEPARTMENT OF MECHANICAL ENGINEERING
SECAB INSTITUTE OF ENGINEERING & TECHNOLOGY
VIJAYAPUR-586109
VISVESVARAYA TECHNOLOGICAL UNIVERSITY,
JNANA SANGMA,BELAGAVI-590018
CERTIFICATE
This is to certify that MS. PRATIKSHA A. YADRAVKAR (2SA14ME077), MR.
VIJAYAKUMAR CHAVAN (2SA14ME110), MR. PRAKASH RATHOD
(2SA15ME430), MR. RAJESH PAWAR (2SA15ME431), has satisfactorily completed the
Project Report entitled “DESIGN AND FABRICATION OF ADJUSTABLE
MULTISEASONAL HARVESTING MACHINE ” in partial fulfillment for the award of
degree of bachelor of engineering in VIII Semester of the Visvesvaraya Technological
University, Belagavi during the year 2017-2018. It is certified that all suggestion/correction
indicated for internal Assessment incorporated in the report have been deposited in the
department library.
The Project report has been approved as it satisfies the Academic requirement in
respect of project report prescribed for “BACHELOR OF ENGINEERING IN
MECHANICAL”
Examiners 1)
2)
Dedicated to
i
ABSTRACT
Agriculture plays a vital role in Indian economy. India is a country which is dependent on
farming as a main source of income for many families. As far as Indian scenario is
concerned, more than 75 percent farmers are belonging to small and marginal land carrying.
So any improvement in the productivity related task help to increase Indian farmer’s status
and economy. Now a day’s agriculture equipments have lot of limitation and it required more
energy to operate. The purpose of the project is to fabricate and enhance the design
specifications of harvesting machine for multipurpose crop which should be helpful for the
farmers having less & marginal land. Further, the comparative study of harvesting from
manual method, machine method and proposed machine method is discussed. It is observed
from the results that, the proposed machine method shows reasonably good result when
ii
ACKNOWLEDGEMENT
The satisfaction and euphoria that accompany the successful completion of the task would be
incomplete without the mention of people who are responsible for it.
We would like to take this opportunity to first praise and thanks to the Almighty for his
It is a great pleasure to express our most sincere gratitude and profound regards to our Guides
Dr. Syed Abbas Ali and Mr. Altaf Hussain Bagawan, Department of Mechanical
Engineering, SECAB Institute of Engineering and Technology, Vijaypur, for their constant
encouragement, invaluable guidance and help during the course of the work. Words are
inadequate to acknowledge the great care and keen interest taken by them in all aspects
during the execution of this work. Our association with them throughout the project work
We express our sincere regards to Dr. Noorullah Sharief, Principal, SECAB Institute of
Engineering and Technology, Vijaypur. We also express our sincere thanks to Dr. Syed
Abbas Ali, Head, Department of Mechanical Engineering for his consistent encouragement
and providing all the facilities needed to complete the work and also for his guidance to
We would like to acknowledge with deep sense of thanks to the Karnataka State Council for
Government of Karnataka for rendering financial support for this work under Student Project
Proposal (SPP) scheme through Proposal Reference No. 41S_BE_1432. In addition to this,
We also thank KSCST Mid Term Evaluation Team members for their valuable suggestions
iii
We would like to thank Project Evaluation Committee members, for their valuable criticisms,
suggestions and hints, which proved to be very useful throughout the work.
Words are insufficient to express our sincere regards to our junior friend Mr. Rajsh Gokavi
who always felt concerned about the progress of our work and helped us for the work.
We would also like to mention all faculty members of SIET, Vijaypur, who helped directly
We are also thankful to all our, classmates and friends for their unconditional support and
motivation during this project work. It is a great opportunity for us to extend our heartfelt
We would like to thank staff members of workshop, machine shop laboratory and production
Finally, we would like to thank our parents and friends for their constant support and
iv
CONTENTS
Page No.
List of Figures vii
List of Tables viii
CHAPTER 1. INTRODUCTION
1.1 General 1
1.2 Harvesting 2
2.1 General 7
3.1 General 10
v
CHAPTER 4. RESULTS AND DISCUSSION
4.1 General 19
References 24
vi
LIST OF FIGURES
vii
LIST OF TABLES
viii
Project Report on “Design and Fabrication of Adjustable Multiseasonal Harvesting
Machine”
CHAPTER 1
INTRODUCTION
1.1 General
It is a science and art of cultivation on the soil, raising crops. It is also called farming.
dependent on farming as a main source of income for many families. As far as Indian
scenario is concerned, more than 75 percent farmers are belonging to small and
marginal land carrying. So any improvement in the productivity related task help to
increase Indian farmer’s status and economy. The current agriculture equipments has
In India agriculture is facing serious challenges like scarcity of agricultural labour, not
only in peak working seasons but also in normal time. This is mainly for increased
nonfarm job opportunities having higher wage, migration of labour force to cities and
low status of agricultural labours in the society. Further, the agriculture farming
1.2 Harvesting
Harvesting is a process of cutting and gathering of mature crop from the field.
are available in the market namely crop harvester, onion harvester, paddy harvester,
Crop harvesting machine is as shown in Fig. 1.2, it is able to harvest different variety
of grain crops. These machines are highly efficient and can work at a high speed. It
Onion harvesting machine (Fig. 1.3) is of good quality so that they cannot harm the
onions during harvesting. These machines are able to harvest deeply rooted onions
with great ease and with enhanced rate. Thus, these machines are in great demand in
the market.
sugarcane. Sugar cane is a hardy crop that grows in clumps of cylindrical stalks
measuring from 1.25 to 7.25 cm in diameter and reaching 6 to 7 m in height. The cane
stalks grow straight upward until the stalk becomes too heavy to hold itself up. It then
lies on its side and continues to grow upward. This results in a mature cane field lying
on top of itself in a mesh pattern. The sugar cane stalks contain a sap from which
sugar is processed. To ensure the maximum sugar content of 1 to 17% of total weight,
the cane must be harvested immediately after it reaches its final growth period.
In areas where hand harvesting prevails, many of the injuries are machete related.
These injuries can range from minor cuts to the severing of body parts. Also, the
machete is the tool that is most commonly used by the less skilled workers on the
farm or plantation. Keeping the machete sharp aids in reducing injuries, since with a
sharp machete the worker does not have to swing as hard and can maintain better
control over the machete. Working with cane also can very easily produce injuries and
cuts to the eyes. Since cane is grown in tropical and sub-tropical locations, workers
also need to be concerned about heat-related health problems. This can be exacerbated
due to use of the necessary protective clothing. These regions are also areas of high
levels of sun exposure, which can result in various types of skin cancer conditions.
Precautions need to be taken to limit or protect against sun exposure. Pesticides and
other chemicals may involve toxic risks that can lead to poisoning through skin
absorption or inhalation.
In this method, harvesting is done manually with the help of human. Manual
harvesting is dominant in the developing country. In this, the land is first set on fire.
The fire burns dry leaves without harming the stalks and roots. Then labors cut the
cane just above the ground level using the canes or machetes. The manual harvesting
method is time consuming, efficient work may not be done and the cost required for
In this method, harvesting is done with the help of machine. It is fully automated it
requires very less time for cutting sugarcane around large area. The machine
harvesting is having high initial cost, high operating cost, applicable for only large
scale farmers, skilled labour required to operate the machine and area require for
Chapter 1 deals with Introduction to the agriculture equipments for the purpose of
agricultural equipment for the harvesting techniques are studied. Further, the specific
objectives and scope of the project work are summarized. The methodology and how
the working model has been fabricated which is discussed in chapter 3. Further, the
chapter 4 discusses the results of present work. Chapter 6 deals with the conclusions
based on the present work and scope for the future work.
CHAPTER 2
LITERATURE SURVEY
2.1 General
Atul R. Dange et. al., (2011), this research work was made to investigate the cutting
energy and force required for the pigeon pea crops. The commercially available blade
has been attached to the lower end of the arm of pendulum type dynamic tester which
cut the stalk at 900 to the stalk axis with knife velocity ranging between 2.28m/s
Adarsh J. et. al., (2013), Proposed a fabrication model for small scale sugarcane
harvesting machine consists of petrol engine and mechanisms are used in this machine
to compare to manual harvesting. This machine has capacity to cut sugarcane in faster
Rohit J. et al., (2014), discussed different aspects of sugarcane harvesting methods for
optimum performance. The aim of this article was to have proper understanding of
present harvesters as well as different harvesting methods to reduce the efforts which
were done by farmers in terms of money, labor, time, physical efforts for optimum
[3].
Siddaling S and Ravikiran B. S., (2015), discussed about design and fabrication of
small scale sugarcane harvesting machine for harvesting to reduce farmer’s effort and
to increase the output of the agriculture products. The comparison was made with the
manual method; the proposed machine can cut the lower and upper portion of the
sugar cane containing leaves, simultaneously by setting the optimum movement of the
Chavan P. B. et al., (2017), Various approaches have been proposed for improving
harvest grains more efficiently. The research work focusing on harvesting operation to
the small land holder to cutting varieties of crop in less time and at low cost by
considering the factor as power requirement, ease of operation, field condition, time
The detailed survey of harvesting of various crops has been tabulated in table 1.1. In
this survey, labour availability, number of labours, time required, yield and distance
After reviewing the literature some of the points have been observed and
summarized as below:
1. Need a machine which will be useful for small formers having 4 to 5 acres land.
2. Need of machine which is very easy and skilled person is not required to operate.
3. Need to minimize the process duration for each operation compare to manual
operation.
4. The existing machine and manual method is not economical, having less
conveying purpose.
all seasons.
CHAPTER 3
3.1 General
machine will be discussed and also explains the calculation, of the present work.
The design of bevel gears for the data: Shaft angle=900, Pressure angle=200, Number
Z 2 17
1.7
Z1 10
1 = 90 30.46 = 59.54
0 0 0
10
ZV 1 = = 11.54
cos30.46
Z2 17
ZV 2 = = 34
cos 2 cos60
0.912
Y1 0.154
ZV 1
0.912
Y1 0.154 0.0749
11.54
0.912 0.912
Y2 0.154 0.154 0.127
ZV 2 34
As pinion and gear are the same material pinion is the weaker member. Therefore
Design:
Where,
1bhp=0.745KW
5bhp=3.725kW
Assume n1=2600rpm
20 1000
V= =5.5 m/s
3600
Where
d1 m Z1 m 10
r1 = 5m
2 2 2
7114.75
Ft (3.1)
m
m
Re =
2 z12 z22
m
=
2 10 2 17 2
=9.861m
Re 9.861
b 3.28m
3 3
R R
Face width b
4 3
b
Ft 0 Cv b y m R
R
3.287
462 Cv 3.28m y 0.0749m 9.861
9.861
Ft=237.71m 2 Cv (3.2)
7114.75
237.71m 2Cv
m
m3Cv 29.930
d1 n1
Vm
60000
m Z1 n1
Vm =
60000
m 10 1500
Vm
60000
Vm 0.347 m
Trail 1
Vm 0.347 4
Vm 1.38m / s
3
Cv K v
3 Vm
3
Cv
3 1.38
Cv 0.68
m3 K v 29.930
43 0.68 29.930
43.52 29.930
Therefore 43.83>29.930
The detailed drawing of cutter and blade has been done in CATIA V5 which is
This is made out of mild steel of length 4.5 ft and width 4.5 ft welded to the main
frame. This is then ground to remove the welding burr and sharp corners on this the
other assemblies are welded (Fig. 3.5). Further, the shaft and wheels are attached (Fig.
3.6). Thereafter, two solid shafts are used each shaft carries two cutter upper and
lower, and also gives rotary motion to the cutters (Fig. 3.7).
CHAPTER 4
4.1 General
In this chapter, results and discussion of the present project work will be discussed.
Section 4.2 highlights the number of labors required, time required, cost for manual
method. Further, for machine method and proposed model will be discussed in section
4.3 and section 4.4, respectively. Finally the comparison of all method will be
discussed in 4.5.
The time required and number of labors required for the harvesting of different crop is
tabulated in Table 4.1. Further, the cost required is also given in Table 4.1.
The time required and number of labors required for the harvesting of different crop is
tabulated in Table 4.2. Further, the cost required is also given in Table 4.2.
The time required and number of labors required for the harvesting of different crop is
tabulated in Table 4.3. Further, the cost required is also given in Table 4.3.
method, machine method and proposed machine method is tabulated in Table 4.4.
Further, the cost required for different method is also given in Table 4.4. The labor
required per acre for different methods for different crops is shown in Fig. 4.1.
Further, time required and cost required per acre for different methods for different
crops is shown in Figs. 4.2 and 4.3, respectively. It is observed from above Figs. that
the proposed machine method shows reasonably good results when compared with
Rice
Wheat
6
0
Manual Method Machine Method Proposed Method
Methods
Fig. 4.1 Labour required for different methods
20
10
0
Manual Method Machine Method Proposed Method
Methods
3000
2000
1000
0
Manual Method Machine Method Proposed Method
Methods
CHAPTER 5
The purpose of the project is to fabricate a machine to carry out the operation like
harvesting which should be helpful for the farmers having Less & Marginal Land. By
the observations of the results and discussion, variation between manual method,
The labors required for the proposed machine method is less than the manual
method and equal to machine method. Further, the machine method cannot be
The time duration required for the proposed machine method is less than the
manual method and more than machine method. Further, the machine method
The cost required for harvesting the one acre land is also less by using proposed
machine method.
Though the machine has some innovative concepts, there is still a lot if scope for
development like:
The machine can be made lighter by doing detailed analysis of design & removing
With minimal modification this machine can be used for different crops.
References
1. Atul R. Dange , Thakare S. K and Bhaskara Rao I, (2011), Cutting energy and
force as required for Pigeon pea stems, Journal of Agricultural Technology 2011
2. Adarsh J Jain , Shashank Karne , Srinivas Ratod , Vinay N. Thotad and Kiran P
2013.
4. Siddaling S and Ravikiran B. S., (2015), Design and fabrication of small scale
6. K. Mahadevan and B. Balveera Reddy, “Design Data Hand Book for Mechanical