VISVESVARAYA TECHNOLOGICAL UNIVERSITY

BELAGAVI-590014

An Internship Report on

MANUFACTURE OF GEAR COMPONENTS

AND SHAFTS

Submitted by

SOURABH S. KULKARNI
2KA17ME043
Under the Guidance of:

Dr.Prasanna Raravi

DEPARTMENT OF MECHANICAL ENGINEERING

SMT. KAMALA & SHRI. VENKAPPA M. AGADI

COLLEGE OF ENGINEERING &TECHNOLOGY

LAXMESHWAR-582 116
 SMT KAMALA & SHRI VENKAPPA M. AGADI
COLLEGE OF ENGINEERING & TECHNOLOGY
LAXMESHWAR-582 116
(Affiliated to VTU Belagavi)

DEPARTMENT OF MECHANICAL ENGINEERING

CERTIFICATE
Certified that the INTERNSHIP report entitled

MANUFACTURE OF GEAR COMPONENTS

AND SHAFTS

is a bonafied work carried out by Sourabh S. Kulkarni bearing the USN

2KA17ME043 in the partial fulfillment prescribed by the
VISVESVARAYA TECHNOLOGICAL UNIVERSITY, BELAGAVI
for VIII semester Mechanical Engineering during the year 2019-2020.This
internship report has been approved as it satisfies the academic requirements
in respect to the seminar work prescribed for the Bachelor of Engineering
Degree.

………………. …………………. ………………

Guide HOD Principal
(Dr. Prasanna Raravi) (Dr.Maheshwar C.Y) (Dr.Udaykumar S.Hampannavar)

Name and signature of examiners with date

1)

2)
 DECLARATION

I Sourabh S Kulkarni bearing the USN 2KA17ME043 studying in the final semester of

Bachelor of Engineering in Mechanical Engineering at Smt. Kamala & Sri. Venkappa M.

Agadi College of Engineering & Technology, Lakshmeshwar, hereby declare that this

seminar work entitled “MANUFACTURE OF GEAR COMPONENTS AND

SHAFTS” which is being submitted by me in the partial fulfillment for the award of the

degree of Bachelor of Engineering in Mechanical Engineering, from Visvesvaraya

Technological University, Belagavi is an authentic record of me carried out during the

academic year 2020-2021, under the guidance of Dr. Prasanna Raravi, Department of

Mechanical Engineering, SKSVMACET, Lakshmeshwar.

I further undertake that the matter embodied in the dissertation has not been submitted

previously for the award of any degree by me to any other university or institution.

Sourabh S Kulkarni

Place: Lakshmeshwar

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 Acknowledgement

An undertaking of work life - this is never an outcome of a single person, rather it bears
the imprints of a number of people who directly or indirectly helped me in completing the
present study.
I would be failing in my duties if I don't say a word of thanks to all those who made my
training period educative and pleasurable one. I am thankful to M/s. Sri Ram Tekfor
giving me an opportunity to do summer internship in the company.

First of all, I am extremely grateful to Mr.Naveen Karki () for his guidance,

encouragement and tutelage during the course of the internship despite his extremely busy
schedule. My very special thanks to him for giving me the opportunity to do this project
and for his support throughout as a mentor.

I am also thankful to Mr. Ramesh () for arranging the facility to successfully complete
my Internship project.

I would also like to thank all the respondents for giving their precious time and relevant
information and experience, I required, without which the Project would have been
incomplete.

Finally I would like to thank all team matesfor their kind support and to all who have
directly or indirectly helped me in preparing this project report. And at last I am thankful
to all divine light and my parents, who kept my motivation and rest for knowledge always
high through the tides of time.

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 CONTENTS
CHAPTER Page No

CHAPTER 1: INTRODUCTION
1.1 Executive Summary 1
1.2 Industry Profile 2

CHAPTER 2 :PRODUCTS
2.1 Shafts 3
2.2 Gear components 4
2.3 Press Tools 5
2.4 Pump Mounting covers 6
2.5 Locking Plate 6

CHAPTER 3: MACHINES
3.1 CNC 7
3.2 Horizontal Band saw 8
3.3 Drilling/Milling Machine 9

CHAPTER 4: MANUFACTURING SEQUENCE

4.1 Flow process 10

CHAPTER5 :MEASURING INSTRUMENTS

5.1 Vernier Calliper 21
5.2 Micrometer 22
5.3 Dial gauge 22
5.4 Bore gauge 23
5.5 Engineering square 23
5.6 Thread gauge 23

CHAPTER 6: CONCULSION 24

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 LIST OF FIGURES

FIGURE PAGE NO.

FIGURE 2.1 SHAFT 3

FIGURE 2.21 GEAR COMPONENT 4

FIGURE 2.22 PRESS TOOL 5

FIGURE 3.1 CNC 7

FIGURE 3.2 HORIZONTAL BAND SAW 8

FIGURE 3.3 DRILLING/MILLING MACHIN 9

FIGURE 4.12 BAR STOCK 13

FIGURE 4.13 FORGING 14

FIGURE 4.14 DRILLING 15

FIGURE 4.15 CNC TURN 16

FIGURE 4.16 GEAR CUTTING 17

FIGURE 4.17 HEAT TREATMENT PROCESS 18

FIGURE 4.18 GEAR GRINDING 19

FIGURE 5.1 VERNIER CALIPER 21

FIGURE 5.2 MICROMETER 22

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