VISVESVARAYA TECHNOLOGICAL UNIVERSITY

JNANA SANGAMA, BELGAVI-590018

A
Internship Report – 18MEI85
on
“DESIGN AND FABRICATION OF HYDRAULIC
CYLINDER”
Submitted in partial fulfilment of the requirements for the degree of
BACHELOR OF ENGINEERING
in
MECHANICAL ENGINEERING
Submitted by
RITHWIK RANJAN SHETTY
1DB18ME048
Under the Guidance of
Internal Guide External Guide

KIRAN KUMAR K M NAGARAJ V.BILLAVA

Assistant Professor HR MANAGER
DBIT, Bangalore-74 CANARA HYDRAULICS
PVT.LTD

DEPARTMENT OF MECHANICAL ENGINEERING

DON BOSCO INSTITUTE OF TECHNOLOGY

Kumbalagodu, Mysore Road, Bangalore-560 074
2022-2023
 VISVESVARAYA TECHNOLOGICAL UNIVERSITY
JNANA SANGAMA, BELGAVI-590018

DON BOSCO INSTITUTE OF TECHNOLOGY

Kumbalagodu, Mysore Road, Bangalore-560 074

DEPARTMENT OF MECHANICAL ENGINEERING

CERTIFICATE
This is to certify that the Internship Report Entitled “DESIGN AND FABRICATION OF HYDRAULIC
CYLINDER” is a bonafide work carried out by RITHWIK RANJAN SHETTY(1DB18ME048) in partial
fulfillment for the award of the degree of Bachelor of Engineering in Mechanical Engineering of Visvesvaraya
Technological University, Belagavi, during the academic year 2022-2023. All Corrections / Suggestions indicated
in the Internal Assessment have been incorporated in the Internship Report and it is deposited in the department
library. The Internship Report has been approved as it satisfies the academic requirements in respect of the
Internship Prescribed for the Bachelor of Engineering Degree in Mechanical Engineering.

KIRAN KUMAR K M Dr. K C ANANTHA PADMANABHAM Dr. B S NAGABUSHANA

Assistant Professor Asso. Professor and Head Principal

External Viva
Name of the Examiners and Signatures with date

1.

2.
INTERNSHIP CERTIFICATE
 VISVESVARAYA TECHNOLOGICAL UNIVERSITY
JNANA SANGAMA, BELGAVI-590018

DON BOSCO INSTITUTE OF TECHNOLOGY

Kumbalagodu, Mysore Road, Bangalore-560 074

DEPARTMENT OF MECHANICAL ENGINEERING

DECLARATION

I RITHWIK RANJAN SHETTY bearing USN: 1DB18ME048 Student of 8th semester, B.E in Mechanical
Engineering, Don Bosco Institute of Technology, hereby declare that the entire work embodied in this
Internship titled, “DESIGN AND FABRICATION OF HYDRAULIC CYLINDER” has been carried
out by me and submitted in partial fulfillment of the award of the degree in Bachelor of Mechanical
Engineering of the Visvesvaraya Technological University, Belagavi, during the academic year 2022-2023.
Further, the matter embodied in this report has not been submitted previously by anybody for the award of
any degree equal to this or any other university.

Date: RITHWIK RANJAN SHETTY

Place: Bengaluru 1DB18ME048
 ACKNOWLEDGEMENT
The satisfaction and euphoria accompanying the successful completion of any task would be incomplete without
mentioning the people who made it possible and under constant guidance and encouragement the task was completed.
I express my gratitude to the Management of “DON BOSCO INSTITUTE OF TECHNOLOGY, BENGALURU
- 74”, for providing Infrastructure and Facilities to carry out our academics.
I express my sincere gratitude to Dr. B S Nagabushana, Principal, Don Bosco Institute of Technology, Bengaluru
-74 for his timely help and inspiration during the tenure of the course.
I express my profuse gratitude to Dr. K C Anantha Padmanabham, Associate Professor and Head of the
Department of Mechanical Engineering, Don Bosco Institute of Technology, Bengaluru -74, for his timely
cooperation while carrying out the Internship Program.
I express my profuse gratitude to Kiran Kumar K M, Assistant Professor Department of Mechanical
Engineering, Don Bosco Institute of Technology, Bengaluru -74, for guiding me with numerous helpful
discussions. I also thank my guide for valuable guidance, encouragement, and inspiration for carrying out the
Internship Program.
I would like to express my heartfelt gratitude to the Internship Coordinator Mr. Dharshan B G, Associate
Professor, Department of Mechanical Engineering, Don Bosco Institute of Technology, Bengaluru -74, for his
encouragement and timely support while carrying the Internship Program.
I would like to express my heartfelt gratitude to the Teaching Faculty Members & Non-Teaching staff members
of the Department of Mechanical Engineering, Don Bosco Institute of Technology, Bengaluru, who have directly
or indirectly helped me in the completion of the Internship Program successfully.
I thank the Chief Librarian and Team for their encouragement and timely support in completing the Internship
Program.
I express wholehearted thanks to my Parents and Friends for their support and care in completing of the Internship
Program successfully.

Date: RITHWIK RANJAN SHETTY

Place: Bengaluru 1DB18ME048
 DESIGN AND MANUFACTURE OF HYDRAULIC CYLINDER

CONTENTS

Sl. CHAPTERS PAGE

No. NO. s
1. Chapter 1: Introduction. 7

2. Chapter 2: Overview of the company, Vision, Mission, 8-11

different departments, human resources, annual turnover, etc.,

3. Chapter 3: Work done in FOUR weeks. 12-17

4. Chapter 4: Knowledge Gained 18-19

5. Chapter 5: About products manufactured, services, 20-23

customers/clients, etc.,
6. Chapter 6: Outcomes. 24

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FIGURES
FIG DISCRIPTION PageNo
No.
1 Fig 3.1 CAD MODEL 12
2 Fig 3.2 FEA MODEL 13

3 Fig 3.3 DOUBEL ACTING CYLINDER 15

4 FIG 3.4 POWER PACK 16
5 FIG 3.5 HYDRAULIC PRESS 17
6 FIG 3.6 HYDRAULIC SYSTEM 17
7 FIG 5.1 SINGEL ACTING CYLINDER 20
8 FIG 5.2 TELESCOPIC CYLINDER 20

9 FIG 5.3DOUBEL ACTING CYLINDER 20

10 FIG 5.4 HYDRAULIC STREEING VALVE 20
11 FIG 5.5 HYDRAULIC SYSTEM 21

12 FIG 5. 6 POWER PACK 21

13 FIG 5.7 ROTARY VALVE 21

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CHAPTER 1
INTRODUCTION
Hydraulic cylinders are a type of cylinder that uses hydraulic fluid to create force and motion. They
are commonly used in heavy machinery and industrial equipment, such as hydraulic presses, cranes,
excavators, and hydraulic lifts. Hydraulic cylinders work by using a piston, which moves inside a
cylinder to produce linear force. The hydraulic fluid is stored in a reservoir and pumped through a
hydraulic system to move the piston.
Hydraulic cylinders are preferred over other types of cylinders, such as pneumatic cylinders or
electric actuators, for their high force output, smooth operation, and ability to operate at high
pressures and temperatures. They are also known for their reliability, durability, and low
maintenance requirements.
The design and manufacturing of hydraulic cylinders require a high degree of precision and
expertise, as they must operate efficiently and reliably under demanding conditions. In this report,
we will explore the different types of hydraulic cylinders, their applications, and the design and
manufacturing processes involved in their production. We will also discuss the various materials
used in hydraulic cylinder manufacturing and the factors that affect their performance and
durability.
Hydraulic cylinders are essential components of hydraulic systems, which are used in a wide range
of applications across industries. For example, they are used in the construction industry for
excavators, bulldozers, and cranes. In the manufacturing industry, they are used in hydraulic presses,
metalworking machines, and stamping machines. In the automotive industry, they are used in
hydraulic brakes and suspension systems.
The demand for hydraulic cylinders is expected to grow as industries continue to require equipment
that can operate efficiently and reliably under high-pressure and high-temperature conditions.
Hydraulic cylinders are also becoming more advanced with the integration of sensors and electronic
controls, which allows for better performance monitoring and automation.
In addition to their practical applications, hydraulic cylinders are also used in science and
engineering research to simulate and study various mechanical systems. The use of hydraulic
cylinders in these fields allows for accurate and controlled testing of prototypes and designs.
Overall, hydraulic cylinders are essential components in many mechanical systems and their design,
manufacturing, and use play a critical role in modern industry and research.

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CHAPTER 2
OVERVIEW OF COMPANY
Canara Hydraulics Pvt Ltd is a leading manufacturer of hydraulic cylinders, power packs, and
systems for industrial applications. The company was founded in 1978 and is headquartered in
Bengaluru, India. With over four decades of experience in the hydraulics industry, Canara Hydraulics
has established itself as a trusted name in the market, known for its quality products, innovative
solutions, and customer-centric approach.

Canara Hydraulics has a state-of-the-art manufacturing facility in Bengaluru, equipped with the latest
technology and machinery for design, prototyping, and production. The company's product portfolio
includes a wide range of hydraulic cylinders, power packs, and systems, designed to meet the needs
of various industries, including construction, material handling, mining, and agriculture.

In addition to its manufacturing capabilities, Canara Hydraulics also has a strong focus on research
and development. The company has a team of experienced engineers and technicians who work on
developing new products, improving existing designs, and finding innovative solutions for customers'
needs.

Canara Hydraulics has a strong presence in the domestic market and also exports its products to
several countries, including the United States, Europe, and Australia. The company has a well-
established distribution network, which allows it to reach customers across India and the world.

Overall, Canara Hydraulics Pvt Ltd is a reputable and established player in the hydraulics industry,
known for its quality products, advanced manufacturing capabilities, and customer-centric approach.

VISION
At Canara Hydraulics Pvt Ltd, our vision is to be a leading global provider of innovative and reliable
hydraulic solutions that help our customers achieve their goals. We aim to achieve this by
continuously investing in research and development, adopting the latest technology and
manufacturing processes, and providing exceptional customer service.

Our goal is to be a trusted partner for our customers, providing them with customized solutions that
meet their unique needs and exceed their expectations. We strive to build long-term relationships
with our customers based on mutual trust, respect, and collaboration.

In addition to our customer-centric approach, we are committed to maintaining the highest standards
of quality, safety, and environmental sustainability in all our operations. We aim to be a responsible
corporate citizen and contribute to the communities we operate in.

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Overall, our vision is to be a global leader in hydraulic solutions, known for our innovation,
reliability, and customer-centric approach. We believe that by staying true to our values and
continuously improving our products and services, we can achieve our vision and create long-term
value for our customers, employees, and stakeholders.

MISSION
Our mission at Canara Hydraulics Pvt Ltd is to design, manufacture, and deliver high-quality
hydraulic cylinders, power packs, and systems that meet our customers' needs and exceed their
expectations. We strive to achieve this by leveraging our expertise, experience, and innovation to
provide customized solutions that are reliable, efficient, and cost-effective.
We are committed to maintaining the highest standards of quality, safety, and environmental
sustainability in all our operations. We believe that by operating with integrity, transparency, and a
strong sense of social responsibility, we can build long-term relationships with our customers,
employees, and communities.
In addition to our focus on customer satisfaction and social responsibility, we are dedicated to
continuous improvement in all areas of our business. We invest in research and development, adopt
the latest technology and manufacturing processes, and provide our employees with the training and
support they need to excel in their roles.
Overall, our mission is to be a trusted provider of hydraulic solutions, known for our quality
products, exceptional customer service, and commitment to social and environmental responsibility.
We believe that by staying true to our mission and values, we can create long-term value for our
customers, employees, and stakeholders.

DEPARTMENTS
Canara Hydraulics Pvt Ltd has several departments that work together to ensure the efficient
functioning of the company. Here are some of the main departments:
1. Design and Development: This department is responsible for designing and developing new
hydraulic products and solutions based on customer requirements. They use advanced CAD
and simulation software to create designs and prototypes before finalizing the product
specifications.
2. Manufacturing: The manufacturing department is responsible for producing high-quality
hydraulic cylinders, power packs, and systems using advanced equipment and processes.
They ensure that all products are manufactured to the highest standards of quality and safety.
3. Quality Assurance: This department is responsible for ensuring that all products meet the
company's quality standards and comply with industry regulations and standards. They
perform regular inspections and testing to ensure that products are of the highest quality.

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4. Sales and Marketing: The sales and marketing department is responsible for promoting the
company's products and services and generating new business. They work closely with
customers to understand their needs and provide customized solutions that meet their
requirements.
5. After-Sales Service: This department provides installation, maintenance, and repair services
for the company's products. They ensure that customers receive timely and efficient support
to keep their equipment running smoothly.
6. Human Resources: The HR department is responsible for hiring, training, and developing
employees, ensuring compliance with labor laws, and creating a positive work environment
that fosters employee engagement and retention.
Overall, these departments work together to ensure that Canara Hydraulics Pvt Ltd delivers high-
quality hydraulic solutions and services to its customers while maintaining the highest standards of
quality, safety, and environmental sustainability.

HUMAN RESOURCES
The Human Resources (HR) department at Canara Hydraulics Pvt Ltd plays a crucial role in
managing the company's human capital and ensuring the effective functioning of the organization.
Here are some of the key responsibilities of the HR department:
1. Recruitment and Selection: The HR department is responsible for hiring new employees,
which involves advertising job vacancies, screening resumes, conducting interviews, and
making job offers. They also ensure that the recruitment process is fair, transparent, and
complies with relevant laws and regulations.
2. Training and Development: The HR department provides training and development
opportunities to employees to help them acquire new skills and improve their performance.
They also identify high-potential employees and provide them with career development
opportunities to support their growth within the company.
3. Performance Management: The HR department is responsible for managing employee
performance and ensuring that employees meet their job expectations. This involves setting
performance targets, conducting performance evaluations, providing feedback, and
identifying areas for improvement.
4. Compensation and Benefits: The HR department manages employee compensation and
benefits, including salaries, bonuses, and other incentives. They also ensure that the
company's compensation policies are competitive and fair, and comply with relevant laws and
regulations.

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5. Employee Relations: The HR department is responsible for maintaining positive employee

relations by promoting open communication, addressing employee concerns, and resolving
conflicts in a timely and effective manner.
6. Compliance and Legal: The HR department ensures that the company complies with labor
laws and regulations, including those related to equal employment opportunities, health and
safety, and employment standards.
Overall, the HR department plays a critical role in supporting the company's goals by attracting and
retaining talented employees, developing their skills and competencies, and promoting a positive
and productive work environment.

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CHAPTER 3

WORK DONE IN FOUR WEEKS

FIRST TWO WEEKS:

WORKING WITH DESIGN AND DEVELOPMENT TEAM

During my internship in the design and development department at Canara Hydraulics Pvt Ltd, I had
the opportunity to create 3D models of hydraulic components such as cylinders, valves, pumps, and
motors using SolidWorks. My main responsibility was to create these models based on sketches and
verbal instructions from senior engineers. Through this task, I gained valuable experience in CAD
modeling and developed a better understanding of hydraulic systems and components.

WEEK1:

Creating 3D Models:

• As an intern, my primary task was to create 3D models of hydraulic components such

as cylinders, valves, pumps, and motors using SolidWorks software.

• I worked closely with senior engineers to understand their requirements and create
accurate models that met their specifications.

• Through this task, I gained valuable experience in CAD modeling and developed a

FIG 3.1 CAD MODEL

better understanding of hydraulic systems and components.

WEEK2:

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In addition to creating 3D models, I also conducted simulations and analyzed the performance of
hydraulic components and systems using ANSYS and Abaqus. I analyzed the stress and strain on the
components under different loading conditions, and optimized the design to improve performance.
This task allowed me to gain experience in Finite Element Analysis (FEA) software and understand
how to identify potential issues in a design before it is prototyped. Overall, my experience in creating
3D models and conducting simulations and analysis provided me with valuable engineering skills
that will be useful in my future endeavors.

Simulations and Analysis:

• I was also responsible for conducting simulations and analyzing the performance of
hydraulic components and systems using ANSYS and Abaqus software.
• I analyzed the stress and strain on the components under different loading conditions,
and optimized the design to improve performance.
• This task allowed me to gain experience in Finite Element Analysis (FEA) software
and understand how to identify potential issues in a design before it is prototyped.

FIG 3.2 FEA MODEL

LAST TWO WEEKS:

1. Hydraulic Cylinders:
• Canara Hydraulics manufactures a wide range of hydraulic cylinders for various
industries, including construction, mining, and material handling.
• During my internship, I worked with the production team in the manufacturing
process of hydraulic cylinders.
• I gained knowledge of the various components that make up a hydraulic cylinder and
the manufacturing processes involved in producing them.
2. Power Packs:
• Canara Hydraulics also manufactures power packs that are used in various hydraulic
applications, such as lifts and cranes.
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 DESIGN AND MANUFACTURE OF HYDRAULIC CYLINDER

• During my internship, I observed the production process of power packs and assisted
in quality control checks to ensure that they meet the required specifications.

3. Hydraulic Presses:
• Canara Hydraulics also produces hydraulic presses for various applications, such as
metal forming and forging.
• During my internship, I worked with the design and development team to understand
the design specifications of hydraulic presses and their applications.
4. Hydraulic Systems:
• Canara Hydraulics also offers custom hydraulic system solutions for various
industries, such as material handling and construction.
• During my internship, I worked with the design and development team to understand
the various components that make up a hydraulic system and the design process
involved in creating customized solutions.
Overall, my internship at Canara Hydraulics Pvt Ltd provided me with a comprehensive
understanding of the various products manufactured by the company and the processes involved in
their manufacturing and design.

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FIG 3.3 DOUBEL ACTING CYLINDER

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FIG 3.4 POWER PACK

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 DESIGN AND MANUFACTURE OF HYDRAULIC CYLINDER

FIG 3.5 HYDRAULIC PRESS

FIG 3.6 HYDRAULIC SYSTEM

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CHAPTER 4

KNOWDLEDGE GAINED
During my internship at Canara Hydraulics Pvt Ltd, I gained a lot of knowledge and skills in various
areas. Here are some of the key areas in which I gained knowledge:

1. Hydraulic Components and Systems:

• I gained a comprehensive understanding of hydraulic components and systems,

including hydraulic cylinders, pumps, valves, and hoses.

• I learned about the different types of hydraulic systems and their applications in
various industries.

• I gained knowledge of the various processes involved in the manufacturing of

hydraulic components, including CNC machining, grinding, and assembly.

2. Manufacturing Processes:

• Through my work in the manufacturing department, I gained an understanding of

various manufacturing processes such as CNC machining, grinding, and assembly.

• I learned about production planning and scheduling and how it is crucial for efficient
manufacturing processes.

• I gained knowledge of quality control processes, such as dimensional checks, visual

inspections, and other tests to ensure product quality.

3. Design and Development:

• During my internship, I worked with the design and development team to understand
the design process of hydraulic components and systems.

• I gained knowledge of design software such as SolidWorks, and learned about the
design specifications and considerations for different types of hydraulic components
and systems.

4. Lean Manufacturing:

• I participated in the company's Lean Manufacturing program, which taught me about

the principles of waste reduction, process optimization, and continuous improvement.

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 DESIGN AND MANUFACTURE OF HYDRAULIC CYLINDER

• I learned about various Lean Manufacturing tools such as 5S, Kaizen, and Value
Stream Mapping.

Overall, my internship at Canara Hydraulics Pvt Ltd provided me with valuable insights and practical
knowledge in hydraulic components and systems, manufacturing processes, design and development,
and Lean Manufacturing. I am grateful for the opportunity to have worked in such a dynamic and
learning-oriented environment

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CHAPTER 5
PRODUCTS MANUFACTURED

FIG 5.1 SINGEL ACTING CYLINDER FIG 5.2 TELESCOPIC CYLINDER

FIG 5.3DOUBEL ACTING CYLINDER FIG 5.4 HYDRAULIC STREEING VALVE

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FIG 5.5 HYDRAULIC SYSTEM

FIG 5. 6 POWER PACK

FIG 5.7 ROTARY VALVE

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SERVICE
Canara Hydraulics Pvt Ltd provides a range of services related to hydraulic systems and
components. Here are some of the key services offered by the company:
1. Repair and Maintenance Services:
• Canara Hydraulics offers repair and maintenance services for hydraulic systems and
components, including cylinders, pumps, motors, and valves.
• Their team of experienced technicians can diagnose and repair hydraulic systems on-
site or at their service centers.
2. Customized Hydraulic Solutions:
• Canara Hydraulics provides customized hydraulic solutions to meet specific customer
requirements.
• Their team of design and development engineers work closely with customers to
understand their needs and develop customized hydraulic systems and components.
3. Installation and Commissioning:
• Canara Hydraulics provides installation and commissioning services for hydraulic
systems and components.
• Their team of installation and commissioning engineers can install and commission
hydraulic systems on-site and ensure that they are working efficiently.
4. Training and Support:
• Canara Hydraulics offers training and support services to customers to help them
operate and maintain their hydraulic systems effectively.
• They also provide technical support services to customers to help them resolve any
issues or problems with their hydraulic systems.
Overall, Canara Hydraulics Pvt Ltd provides a range of services to ensure that their customers'
hydraulic systems and components operate effectively and efficiently.

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CUSTOMER
Canara Hydraulics Pvt Ltd serves customers across various industries such as material handling,
construction, mining, automotive, steel plants, and more. The company's customers can be broadly
classified into two categories:
1. OEMs (Original Equipment Manufacturers): Canara Hydraulics provides hydraulic
components and systems to OEMs who use them as a part of their products or equipment.
Some of the OEMs who are customers of Canara Hydraulics include Tata Motors, Ashok
Leyland, Mahindra & Mahindra, JCB India, etc.
2. End-users: Canara Hydraulics also serves end-users who require hydraulic systems and
components for their own use. These customers come from various industries such as
construction, mining, steel plants, etc. Some of the end-users who are customers of Canara
Hydraulics include Larsen & Toubro, Godrej & Boyce, Hindustan Aeronautics Limited
(HAL), Bharat Heavy Electricals Limited (BHEL), Steel Authority of India Limited (SAIL),
etc.
Canara Hydraulics has a strong reputation in the industry for its high-quality products, customized
solutions, and excellent customer service. The company has a customer-centric approach and works
closely with customers to understand their needs and develop solutions that meet their requirements.

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CHAPTER 6
OUTCOME
The outcome of the internship at Canara Hydraulics Pvt Ltd was very positive. During the four
weeks, I gained valuable insights into the company's operations and got hands-on experience
working on various projects related to design and development, manufacturing, and service. Here are
some of the key outcomes of the internship:

1. Enhanced knowledge of hydraulic systems and components: The internship provided me with
a deep understanding of hydraulic systems and components and how they are used in various
industries.

2. Exposure to design and development processes: Working on design and development projects
gave me an opportunity to understand the design process and the tools and techniques used
for designing hydraulic systems and components.

3. Hands-on experience in manufacturing processes: I gained hands-on experience in various

manufacturing processes such as machining, welding, assembly, and testing.

4. Understanding of customer requirements: During the internship, I learned how Canara

Hydraulics works closely with its customers to understand their needs and develop
customized solutions that meet their requirements.

5. Improved communication and teamwork skills: The internship provided me with an

opportunity to work in a team and communicate effectively with colleagues from different
departments.

Overall, the internship at Canara Hydraulics Pvt Ltd was a valuable learning experience that helped
me develop my technical and interpersonal skills.

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