Professional Documents
Culture Documents
A THESIS
Submitted by
___________________________
BACHELOR OF
MECHANICAL ENGINEERING
_________________________ ________________________
ACKNOWLEDGEMENT
With deep sense of gratitude, we extend our earnest & sincere thanks to our
guide …………………………………………………….., Department of MECH
for her kind guidance & encouragement during this project.
AKNOWLEDGEMENT
1. ABSTRACT
2. INTRODUCTION
3. LITERATURE REVIEW
5. PRODUCT DESCRIPTION
6. MANUFACTURING PROCESS
7. WORKING PRINCIPLE
8. 2D DRAWING
9. ADVANTAGES, APPLICATIONS
12. CONCLUSION
REFERENCES
BIBLOGRAPHY
PHOTOGRAPH OF THE MODEL
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CHAPTER 1
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ABSTRACT
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CHAPTER-1
ABSTRACT
Power from wind or water current can be extracted using a horizontal or vertical axis turbine.
Vertical axis turbines are capable of extracting power from wind or water current regardless of
the direction of flow. A hybrid turbine consists of two types of turbines on a same shaft. Such a
design exploits good features of two turbines. This paper presents the design of a hybrid turbine
based on a straight bladed Darrius (lift type) turbine along with a double step Savonius (drag
type) turbine. Four bladed Darrius rotor is placed on top of a Savonius rotor. The hybrid vertical
axis turbine has much better self-starting characteristics and better conversion efficiency at
higher flow speeds. The turbine is built and tested in variable speed water currents. This turbine
design can also be used as a wind turbine. This paper presents the system design and
performance test results of the turbine. The designed vertical axis turbine will be used to generate
power at the sea floor for an instrumentation system
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CHAPTER 2
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INTRODUCTION
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CHAPTER-2
INTRODUCTION
Now a day, the electricity is generated from conventional energy sources.
These sources will be at the end of the scale. For save this sources, we will be must
use the renewable energy sources. The wind energy is the one of the big energy
source of renewable energy sources. The wind mill are used the wind power for
produce the electricity. Wind is the form of solar energy. Wind is created from the
atmosphere of the sun causing areas of uneven heating. In conjunction with the
uneven heating of the sun, rotation of the earth and the rockiness of the earth's
surface winds are formed. This wind energy strikes on the blade of turbine which
rotate the turbine. This rotation of turbine shaft rotates the shaft of generator which
is coupled together. The mechanical energy of wind is converted into the electrical
energy. The wind mill gas the various bearing, gear mechanism, which absorbs the
energy in friction form. For reducing the friction between the bearing and shaft we
are use the magnetic levitation. Magnetic Levitation are suspended the shaft in air
without contact with steady side part of wind mill. This totally neglects the Friction
between the shaft of rotor and the stator assembly. Due to this, speed of wind
power is not reduced and it passes to the generator shaft. Vertical axis wind turbine
is the best option for the acquired the wind energy from all the direction. Vertical
axis wind turbine has not required any yaw mechanism. It is simple in
construction. The Savonius turbine is to be used for this vertical axis wind turbine.
The Savonius wind turbine is rotated at the low speed wind turbine is rotated at the
low speed wind, due to the minimization of friction between shaft and stator the
total wind speed of turbine observed passes to the generator. This causes the
Savonius wind mill are rotated at high speed within the low wind speed. Savonius
turbine wind turbine is used with the magnetic levitation for reducing the friction
between the rotor and stator. This turbine is worked at the low wind speed. This
turbine gives the maximum power than any other wind mill. We are created the
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LITERATURE REVIEW
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CHAPTER-3
LITERATURE REVIEW
The Savonius wind turbine was invited by Finnish Engineer Sigurd Johnson
we look from top side it will be appeared as the "S" shape cross section. The drag
force turns the Savonius wind turbine. It has the maximum torque at the starting.
The horizontal axis wind turbine will not be used at household applications. It is
difficult to construct. Savonius turbine is the best option for household power
generation in the load shading region. This constructed also on the roof floor.A
wide range of materials available for used the blade of turbine. These materials are
In Savonius turbine major part of material to be used for the blade, because
of the large area of blade is used in this turbine. The material of blade is selected
on the basis of its weight, strength and corrosive resistant. For the blade material
steel, copper, brass aluminum are the major option available, but from this group
of metals, the aluminum has the low weight, therefore we select Aluminum metal
for turbine blade. Aluminum has the low specific weight other than above metal;
is good reflector of visible light, heat that with low weight. Aluminum is the strong
with a tensile strength of 70 to 700 MPa depending upon the alloy and
manufacturing process.
OBJECTIVE OF PROJECT
4. METHODOLOGY
The vertical axis wind turbine is used to convert the kinetic energy into
mechanical energy. The light weight blade materials (mica sheet) are used for
making the vertical axis wind turbine. The height of blade is 0.8meter and
width of blade is 0.33 meter. The whole turbine is assembling with collar and
blades which is fitted by nut bolts. To achieve the unidirectional motion of the
turbine the blades are bended by 200 angle curve shape and shaft of the
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COMPONENTS AND DESCRIPTION
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CHAPTER-4
Frame
Dc generator
Blade
Shaft
Battery
Inverter
FRAME
This is made of mild steel material. The whole parts are mounted on this frame
structure with the suitable arrangement. Boring of bearing sizes and open bores
BLADE
Hybrid wind turbine is small in size and due to its Vertical axis nature
therefore it is possible to obtain output regardless of the wind direction. This wind
power. The combined Savonius and Darrieus hybrid wind turbine generator has
been investigated by many scientists and its output characteristics related to the
GENERATOR
Voltage Production
into a conductor.
1. A magnetic field
2. A conductor
output.
BATTERY
In isolated systems away from the grid, batteries are used for storage of
excess solar energy converted into electrical energy. The only exceptions are
isolated sunshine load such as irrigation pumps or drinking water supplies for
storage. In fact for small units with output less than one kilowatt.
Batteries seem to be the only technically and economically available storage
means. Since both the photo-voltaic system and batteries are high in capital costs.
It is necessary that the overall system be optimized with respect to available energy
We use lead acid battery for storing the electrical energy from the solar
panel for lighting the street and so about the lead acid cells are explained below.
Where high values of load current are necessary, the lead-acid cell is the
type most commonly used. The electrolyte is a dilute solution of sulfuric acid
(H2SO4). In the application of battery power to start the engine in an auto mobile,
for example, the load current to the starter motor is typically 200 to 400A. One
cell has a nominal output of 2.1V, but lead-acid cells are often used in a series
combination of three for a 6-V battery and six for a 12-V battery.
The lead acid cell type is a secondary cell or storage cell, which can be
recharged. The charge and discharge cycle can be repeated many times to restore
the output voltage, as long as the cell is in good physical condition. However, heat
with excessive charge and discharge currents shortens the useful life to about 3 to 5
years for an automobile battery. Of the different types of secondary cells, the lead-
acid type has the highest output voltage, which allows fewer cells for a specified
battery voltage
INVERTER
specific device or circuitry. The inverter does not produce any power; the power is
CHAPTER 5
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PRODUCT DESCRIPTION
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CHAPTER 5
PRODUCT DESCRIPTION
DC GENERATOR
VOLT : 12V
TYPE : PMDC
RPM : 100 RPM
BALL BEARINGS
SIZE : 20 X 45 X 12 MM
MATERIAL: STEEL
BATTERY
Material : Lead-Acid Free maintenance Battery
Output Voltage : 12 V D.C
Output Power : 7.2Ampere-Hour
WHY?? Mild steel???
The term ‘mild steel’ is also applied commercially to carbon steels not
covered by standard specifications. Carbon content of this steel may vary from
quite low levels up to approximately 0.3%. Generally, commercial ‘mild steer’ can
but to specify ‘mild steel’ is technically inappropriate and should not be used as a
term in engineering. Mild steel is the most widely used steel which is not brittle
and cheap in price. Mild steel is not readily tempered or hardened but possesses
enough strength.
Mildest grade of carbon steel or mild steel contains a very low amount of
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CHAPTER 6
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MANUFACTURING PROCESS
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CHAPTER-6
MANUFACTUING PROCESSES
Introduction:
Manufacturing involves turning raw material to finished products, to be used
for various purposes. There are a large number of processes available. These
1 Casting processes
2 Forming processes
3 Fabrication processes
Casting Processes:
These processes only processes where the liquid metal is used. Casting is
the required form and allowing the metal to solidify. The object after solidification
removed from the mould. Casting processes are universally used to manufacture a
wide variety of products. Casting is the most flexible and cheapest method and
given high strength of rigidity to the parts which are difficult to produce by other
manufacturing processes. The principle process among these sand casting where
sand is used as the raw material. The process is equally suitable for the production
of a small batch as well as on a large scale. Some of the other classified casting
· Die casting
· Centrifugal casting
Forming Processes:
slightly below. This solidify temperature and large force is applied such the
material flows and act in desired shape. The desire shape is controlled by means of
a set of tool ties and dies, which may be closed during manufacturing.
These processes are normally used for large scale production rates. These
are generally economical and in many cases improve the mechanical properties.
· Drop forging
· Press forging
· Upset forging
· Extrusion forging
· Wire forging
Fabrication Processes:
desired. Its assembly involve joining pieces either temporary or permanent. So that
they would be perform the necessary function. The joining can be achieved by
either or both of heat and pressure joining materials. Many of the steel structure
construction, we see are first rolled and then joined together by a fabrication
process are
· Gas welding
· Thermo welding
· Brazing welding
· Soldering welding
· Cold welding
additional unwanted material is removed in the form of chips from the blank
Because more energy is consumed and also a lot of waste material is generated in
this process. Still this process is widely used because it deliver very good
dimensional accuracy and good surface finished. Material removal process are also
Turning
Drilling
Milling
Grinding
Broaching
Sawing
Trimming
WELDING:
Welding is the least expensive process and widely used now a days in fabrication.
Welding joints different metals with the help of a number of processes in which
processes are used in the manufacturing of Auto mobiles bodies, structural work,
tanks, and general machine repair work. In the industries, welding is used in
process.
There are about 35 different welding and brazing process and several
soldering methods, in use by the industry today. There are various ways of
classifying the welding for example, they may be classified on the basis of source
(b): Oxy Acetylene
2: Arc Welding
3: Resistance Welding:
4: Solid State Welding:
Welding Joints:
DRILLING:
Drilling is a cutting process that uses a drill bit to cut a hole of circular
cross-section in solid materials. The drill bit is usually a rotary cutting tool,
often multipoint. The bit is pressed against the workpiece and rotated at rates
from hundreds to thousands of revolutions per minute. This forces the cutting
edge against the workpiece, cutting off chips (swarf) from the hole as it is
drilled.
In rock drilling, the hole is usually not made through a circular cutting
motion, though the bit is usually rotated. Instead, the hole is usually made by
hammering a drill bit into the hole with quickly repeated short movements. The
hammering action can be performed from outside of the hole (top-hammer drill)
or within the hole (down-the-hole drill, DTH). Drills used for horizontal drilling
DRILLING PROCESS:
Center drilling
Gun drilling
Trepanning
Micro drilling
Vibration Drilling
1. Template jig
4. Channel jig
5. Leaf Jig
1: Template Jig:
This is the simplest type of jig; It is simply a plate made to the shape and
size of the work piece; with the require number of holes made it. It is placed on the
work piece and the hole will be made by the drill; which will be guided through the
holes in the template plate should be hardened to avoid its frequent replacement
drill bushes are provided in the plate to guide the drill. The work piece can be
clamped to the plate and holes can be drilled. The plate jig are employed to drill
In this jig the top of the jig is open; the work piece is placed on the top.
4. Channel jig:
The channel jig is a simple type of jig having channel like cross section. The
component is fitted within the channel is located and clamped by locating the
5. Leaf Jig:
It is also a sort of open type jig , in which the top plate is arrange to swing
about a fulcrum point , so that it is completely clears the jig for easy loading and
When the holes are to drill more than one plane of the work piece, the jig has
to be provided with equalant number of bush plates. For positioning jig on the
machine table feet have to be provided opposite each drilling bush plate. One side
of the jig will be provided with a swinging leaf for loading and unloading the work
1. Blanking:
Blanking is the operation of cutting a flat shape from sheet metal. The
product punched out is called the “blank” and the required product of the operation
2. Punching or Piercing:
metal. Punching is similar to blanking except that in punching, the hole is the
desired product. The material punched out from the hole being waste.
3. Notching:
This is cutting operation by which metal pieces are cut from the edge of the
4. Perforating:
This is a process by which multiple holes are very small and close together
5. Trimming:
6. Shaving:
The edge of a blanked part are generally rough, uneven and un-square.
Accurate dimensions of the part are obtained by removing a thin strip of metal
7. Slitting:
8. Lancing:
This is a cutting operation in which a hole is partially cut and then one side
is bent down to form a sort of tab. Since no metal is actually removed and there
will be no scrap.
9. Nibbling:
components, is designed for cutting out flat parts from sheet metal. The flat parts
blanking. The part is usually moved and guided by hand as the continuously
Forming Operations:
1. Bending:
In this operation; the material in the form of flat sheet or strip is uniformly
strained around a linear axis which lies in the neutral plane and perpendicular it’s
1. Drawing:
This is a process of forming a flat work piece into a hollow shape by means
3. Squeezing:
Under the operation, the metal is caused to flow to all portions of a die
CHAPTER-7
WORKING PRINCIPLE
In our project, both the rotor and the stator are made to rotate in the opposite
direction so that be induced which results in the higher power generation compared
to the normal method. The outer hub is coupled with the rotor that is connected to
the frame with the help of the bearings. We use the spur gear to run the wind mill.
Outer rotor coupled with gear arrangements with shaft. The two bearings are fixed
at the bottom of the rotor shaft. The generator can be used to store the energy
whenever the rotation of blades. When the rotors are rotated by wind energy, when
the blades are to produce the power then stored in generator. The rate of power
energy can be stored by the inverter and the battery for the future purpose.
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CHAPTER 8
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2D DRAWING
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2D DRAWING
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CHAPTER 9
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ADVANTAGES, DISADVANTAGES AND APPLICATIONS
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CHAPTER-9
ADVANTAGES, DISADVANTAGES AND APPLICATIONS
ADVANTAGES
required
Compact size
DISADVANTAGES
Maintenance is needed.
APPLICATIONS
Near tunnels,
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CHAPTER 10
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LIST OF MATERIALS
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CHAPTER-10
LIST OF MATERIALS
2 Shaft MS 1
3 Frame MS -
5 Generator DC 1
6 Inverter - 1
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CHAPTER 11
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COST ESTIMATION
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CHAPTER-11
COST ESTIMATION
1. MATERIAL COST:
SL. NO. NAME OF THE PARTS QUANTITY AMOUNT
2 Shaft 1
3
Total Frame -
=
2. 4 Bearing with bearing cap 2
5 Generator 1
6 Spur Gear 1
6 Inverter 1
7 Battery 1
LABOUR COST
Charges
=
=
Total cost for this project = rs
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CHAPTER 12
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CONCLUSION
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CHAPTER-12
CONCLUSION
A strong multidiscipline team with a good engineering base is necessary for
planning, purchasing, assembling and machining while doing this project work.
We are proud that we have completed the work with the limited time
We have done to our ability and skill making maximum use of available
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REFERENCE
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REFERENCE
[1] Minu John, Rohit John, Syamily P.S, Vyshak P.A., MAGLEV WINDMILL,
Jun-2015
[4] Marco D’Ambrosio Marco Medaglia, Vertical Axis Wind Turbines: History,
how the aspect ratio affects the turbine’s performance, Int J Energy Environ Eng
(2014) 5:333–340.
Optimization of a Vertical Axis Micro Wind Turbine for Low Tip Speed Ratio
En InformatiqueAutomatiqueMecaniqueÉnergetiqueÉlectroniquedeValenciennes -
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PHOTOGRAPH OF THE MODEL
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