Professional Documents
Culture Documents
SOWING MACHINE
A MINI PROJECT REPORT
Submitted by
D.JEEVANANDHAM AC15UME067
A.T.MAGESH KUMAR AC15UME090
S.MANIKANDAN AC15UME094
R.POOVARASAN AC15UME122
BACHELOR OF ENGINEERING
In
MECHANICAL ENGINEERING
ADHIYAMAAN COLLEGE OF ENGINEERING (Autonomous)
(Accredited by NBA-AICTE New Delhi,
Accredited by NAAC-UGC New Delhi with ‘B+’ grade)
HOSUR-635109
SIGNATURE SIGNATURE
Dr.CHANNANKAIAH, M.E.,Ph.D., Mr.D.THAMODHARAN, M.E.,
PROFESSOR AND HEAD, SUPERVISOR,
Assistant Professor,
Department of Mechanical Engineering, Department of Mechanical Engineering,
Adhiyamaan college of Engineering, Adhiyamaan college of Engineering,
(Autonomous) Hosur – 635109 (Autonomous) Hosur – 635109
i
ACKNOWLEDGEMENT
The success of any project depends largely on the people associated with
it. We are indebted to everyone who has made valuable contribution towards the
success of this mini project. We would take this opportunity to acknowledge the
enthusiasm of all these personalities.
And last but not the least, we express our deep gratitude to our parents and
to our friends for their encouragement and support.
ii
TABLE OF CONTENTS
2.1.3 WHEELS 7
2.1.4 CULTIVATOR 8
iii
CHAPTER NO. TITLE PAGE NO.
3 PROJECT DESCRIPTION 11
3.3 FABRICATION 14
3.3.2 FORGING 15
3.3.3 WELDING 16
3.3.4 GRINDING 17
3.4 ADVANTAGES 18
3.5 DISADVANTAGES 18
3.6 APPLICATIONS 18
4 CONCLUSION 20
REFERENCES 21
iv
ABSTRACT
v
LIST OF TABLES
vi
LIST OF FIGURES
2.8 Wheel 7
2.9 Cultivator 8
3.3 Welding 17
vii
LIST OF SYMBOLS
V Voltage volt
I Current amp
P Power watt
T Torque N-m
F Force N
viii
CHAPTER 1
1.1 INTRODUCTION
1
Thus we need to make proper design of the agriculture machine and also
selection of the components is also required on the machine to suit the needs of
crops.
The Automatic seed sowing machine are developed. In this proposed work
they have focused on seed sowing process. In this seed sowing process to avoid
the drawbacks the seed sowing machine is developed which has very less cost.
Also the unskilled farmer can be easily operated automatic seed sowing system.
1.2 OBJECTIVES
2
CHAPTER 2
LITERATURE SURVEY
3
ROLLER CHAIN
A standard roller chain is made up of alternate roller links. Roller links consists
of two sidebars, two bushing, and two rollers. Pin links have two sidebars and
two pins, which are normally riveted. It is manufactured with all the rollers evenly
spaced throughout the chain. The rollers have the ability to rotate when contacting
the teeth of the sprocket.
The roller chain is divided into another 6 types
1) Standard roller chain
2) Heavy series roller chain
3) Multi-strand roller chain
4) Self-lubricated roller chain
5) Pre-lubricated roller chain
6) Double pitch roller chain
4
DETACHABLE CHAIN
Detachable chains are designed for low speed and light load power
transmission drives. This chain consists of identical links, which are easily
detachable from one another. Each link has a hook-shaped end in which the bar
of the adjacent link articulates. The detachable chain is designed for one way
drives where a steady pull is applied on the load side and some tension on the
return side is maintained to keep the slack from bucking. Normally this chain
bends only one way. The chain is assembled and disassembled by pulling up the
slack and flexing the links, then sliding a link sideway.
6
LAMINATED METAL CHAIN
A laminated metal chain consists of thin strips of resilient metal that extend
on each side of the link and conform to the ribbed side of a sheave face. This
action produces a positive link engagement for variable speed drive units.
Its appearance is similar to that of a timing chain, except sheave engagement is
made by the thin metal strips sliding and conforming to the grooves rather than
an actual tooth/sprocket engagement of typical roller or silent chain.
7
2.1.4 CULTIVATOR
A cultivator is a farm implement used for secondary tillage. One sense the name
refers to frame with shanks or simply teeth that pierce the soil as they are dragged
through it linearly. Another sense refers to machines that use rotary motion of
disks or teeth to accomplish a similar result. The rotary tiller is a principle,
example. Cultivators stir and pulverize the soil, either before planting or after the
crop has begun growing. Cultivators of the toothed type are often similar form to
chisel plows, but their goals are different.
9
2.2 LITERATURE REVIEW
[1] KANNAN A. and et al. (JAN 2014)
This research paper presents design modification in multipurpose sowing
machine. In this they present that for sowing purpose we import the machinery
which are bulk in size having more cost. To prevent this they design multipurpose
sowing machine which consists of hopper, seed metering mechanism, ground
wheel, power transmission system, seed distributor, and tiller.
10
CHAPTER 3
PROJECT DESCRIPTION
Growing the crop means ploughing the field and sowing the seeds into it.
Three steps are mainly taken to sow the seed; spreading the seeds over the soil,
separate germination of seeds, and sowing the seeds into the soil. The two latter
processes take more time and labour to complete the work. It being the area of
concern needs to be looked upon. Hence, an idea to implement the automation in
the process of seed sowing raised. Therefore, the aim was to design and develop
a less expensive, distinct attachment to the machine so that it can be used in an
easy way. For the fabrication, components were decided based on the material,
factor of safety and the calculations were done to find out the speed of the
machine at various output of the motor to be used to match the requirements. The
design parts were modelled using solid works software and the assembly was
done to finalize the best position of the components. At the manufacturing end,
the chassis was fabricated to form the skeleton for the hardware. The belt and
pulley drive was installed with the wiper motor for proper functioning of the
prototype. For better transmission, the angle of contact of belt and pulley is kept
near 180 degrees. The automation part was done after the fabrication was
completed. The code was generated and the connections were made and testing
performed successfully for the finally manufactured prototype.
3.1 WORKING PRINCIPLE
The main objective of this project is to thresh the seeds, cultivate the land,
sow the seeds. These are the aims of our project and they are done in a single
operation. A motor is used to run the thresher setup which contains blades so that
when the seed is fed manually, the motor operates the blades and the ground nut
seeds are threshed within few minutes and the motor is powered up by a battery.
The pulley and the belt drive are connected to the wheels and the seed sowing
setup with the help of a shaft. Also a seed feeder is provided inside a hopper setup
such that they feed the seeds to the planting hose.
11
In front of the setup, a cultivator arrangement is made in such a way that
they can be loosened and taken off the ground and can be tightened by using a
lead screw arrangement. Just behind the delivery end of the hose, a flat plate is
provided so that the seeds are planted and the ground is made flat.
TORQUE CALCULATIONS:
Voltage (v) = 12V DC motor
Maximum speed (N1) = 90 rpm
Current (I) = 1.8amp
Power (P) = VxI
P=12x1.8 = 21.6w
2𝜋𝑛𝑇
P=
60
Torque(T) = 5.89N-m
FORCE REQUIRED:
𝑇
Force (F) =
𝑅
T=Torque produced
R= Radius of sprocket
5.89x1000
F=
40
F=147.25N
CALCULATION OF CHAIN DRIVE:
TRANSMISSION RATIO (i):
𝐍𝟏
i=
𝐍2
12
N2=Speed of the wheel = 40 rpm
i = 2.25
13
𝑎0
ap =
𝑝
Assume,
ao = 380 mm (a= ao)
ap = 30 mm
lp = 85 mm
l= 1060 mm
FINAL CENTRE DISTANCE:
𝑒+√𝑒 2 −8𝑚
a=
4
𝑍1 +𝑍2
e =lp-
2
𝑍2 −𝑍1 2
m =(
2𝜋
)
e =100-38.5= 61.5 mm
m =8.21 mm (From PSG Design Data Book Pg.no: 7.76)
a =381 mm
3.3 FABRICATION
Fabrication is the building of metal structures by cutting, forging, welding and
assembling processes.
A fabrication job, usually based on the engineering drawing, and if aware the
contract will build the product. Fabrication shops and machine shops have
overlapping capabilities, but fabrication shops generally concentrate on metal
preparation.
14
Cutting processes work by causing fracture of the material that is
processed. Usually, the portion that is fractured away is in small sized pieces,
called chips. Common cutting processes include sawing, shaping (or planning),
broaching, drilling, grinding, turning and milling. Although the actual machines,
tools and processes for cutting look very different from each other, the basic
mechanism for causing the fracture can be understood by just a simple model
called for orthogonal cutting.
3.3.2 FORGING
15
such forgings usually require further processing achieve a finished part. Today,
forging is a major worldwide industry.
3.3.3 WELDING
Welding is a process for joining similar metals. Welding joins metals by melting
and fusing 1, the base metals being joined and 2, the filler metal applied. Welding
employs pinpointed, localized heat input. Most welding involves ferrous-based
metals such as steel and stainless steel. Weld joints are usually stronger than or
as strong as the base metals being joined.
16
Fig 3.3 Welding
3.3.4 GRINDING
Grinding practice is a large and diverse area of manufacturing and tool making.
It can produce very fine finishes and very accurate dimensions; yet in mass
production contexts it can also rough out large volumes of metal quite rapidly. It
is usually better suited to the machining of very hard materials than is "regular"
machining, and until recent decades it was the only practical way to machine such
materials as hardened steels.
17
Fig 3.4 Grinding
3.4 ADVANTAGES
Simple in construction.
Maintenance cost is low.
The cost of the system is less.
Small in size, hence portable.
Time taken for planting operation is less.
No need of skilled operators for operating the machine.
3.5 DISADVANTAGES
18
3.7 COST ESTIMATION
Sl.No DESCRIPTION COST(RS)
1 CHAIN 400
2 SPROCKET 160
3 BEARING 200
4 FRAME 330
5 SHAFT 100
6 DISC 150
7 MOTOR 1500
9 WELDING 700
19
CHAPTER 4
CONCLUSION
20
REFERENCES
21
PHOTOGRAPH OF THE MODEL
22