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J. Cent. South Univ. Technol.

(2009) 16: 0753−0757


DOI: 10.1007/s11771−009−0125−0

Effect of organic depressant lignosulfonate calcium on separation of


chalcopyrite from pyrite

LIU Run-qing(刘润清), SUN Wei(孙 伟), HU Yue-hua(胡岳华), WANG Dian-zuo(王淀佐)

(School of Resources Processing and Bioengineering, Central South University, Changsha 410083, China)

Abstract: In order to selectively separate chalcopyrite from pyrite,the effect of organic depressant lignosulfonate calcium (LSC) on
the flotation separation of chalcopyrite from pyrite was investigated by flotation tests. The depression mechanism was studied by
Fourier-transform-infrared (FTIR) analysis. The flotation tests of single mineral show that LSC can depress the flotation of pyrite in a
certain pH range, but it has little effect on chalcopyrite flotation. Flotation separation of a mixture of chalcopyrite and pyrite can be
completed to obtain a copper concentrate grade up to 24.73% with a recovery of 80.36%. IR analysis shows that LSC and butyl
xanthate compete in absorption on pyrite surface, and there exists an LSC characteristic peak on pyrite surface. There is little
adsorption of LSC on chalcopyrite.

Key words: flotation; chalcopyrite; pyrite; depression; separation

sulphite, hydroxide, calcic compounds, or a combination


1 Introduction of these reagents [10−13]. Of all depressants, cyanides
and lime are the most common. However, cyanides have
Pyrite is the most widespread and abundant of raised concern on environment [14]. Lime is apt to form
naturally occurring metal sulfide, which is often the dirt and jam the pipeline. Hence, natural, bio-
associated with other valuable metal sulfides such as degradable, and non-toxic reagents receive importance
chalcopyrite, galena and sphalerite [1−2]. Hence, and held promise to function as a selective depressant
separation of pyrite from other associated metal sulfides [15−16].
is desirable for the economical extraction of these LSC is derived from the paper pulp waste liquor by
valuable metals. Because pyrite has good electric simple treatment. The relative molecular mass of LSC is
conductivity and similar floatability with chalcopyrite, 1 000−20 000. Its molecule includes hydroxyl group
the separation of chalcopyrite from pyrite becomes (—OH) and sulfonic group (—SO3H). LSC, as a flotation
difficult, and also pyrite misreports into the copper depressant, both in the laboratory and in commercial
concentrate because of its accidental activation by copper processes, has been reported [17]. LSC has ever been
released from chalcopyrite during grinding or used to depress the calcite and barite, but it has seldom
conditioning [3−7]. been reported to be used as depressant of sulfides.
During the past years, many researches on the In this work, the effect of LSC on flotation behavior
separation of chalcopyrite from pyrite have been carried of pyrite and chalcopyrite in the butyl xanthate (BX)
out. CHEN and FENG [8] studied the effect of CTP on system was investigated, and the flotation separation of
flotation separation of chalcopyrite and pyrite, and the chalcopyrite and pyrite was conducted in the mixed
results showed that CTP could effectively separate pyrite mineral system. FTIR was also used to explain the
and chalcopyrite at pH 9 with CaO as adjusting reagent. flotation results and investigate the adsorption
XIONG et al [9] investigated the effect of calcium mechanism of LSC on pyrite surface.
containing compounds on the flotation behavior of
chalcopyrite and pyrite. But their study is restricted to 2 Experimental
high pH values, long conditioning time and extensive
surface oxidation to realize the depressing of pyrite 2.1 Samples and reagents
flotation. Most of the reagents are inorganics, such as Pure handpicked mineral samples of pyrite and
cyanides, polymers, ferrocyanides, zinc sulphate, chalcopyrite were obtained respectively from Tongling

Foundation item: Project(2006AA06Z120) supported by High-Technology Research and Development Program of China; Project(1343-74334000028)
supported by the Graduate Student Education Innovation Project of Central South University, China
Received date: 2008−11−07; Accepted date: 2009−02−24
Corresponding author: HU Yue-hua, Professor; Tel: +86−731−88879815; E-mail: HYH@mail.csu.edu.cn
754 J. Cent. South Univ. Technol. (2009) 16: 0753−0757
mine of Anhui Province and Chenzhou of Hunan shown in Fig.1. In the flotation test, the concentration of
Province. The mineral samples were crushed, LSC is 100 mg/L, butyl xanthate concentration is
handpicked and dry-ground with a porcelain ball mill 0.1 mmol/L, and 2# oil concentration is 10 mg/L.
and dry-sieved to obtain different size fractions. The Fig.1 shows that both chalcopyrite and pyrite have
fraction less than 106 µm was used for flotation studies. good floatability in wide pH region with butyl xanthate
The fraction less than 37 µm was used for FTIR studies. as a collector and the recovery is more than 70%. At
The minerals were stored in a desiccator under nitrogen pH>10, pyrite recovery drops because pyrite surface
atmosphere. The purity of the mineral samples was oxidation form hydroxyl compound, resulting in
ascertained by mineralogical studies. Chemical analysis hydrophilic surface in high pH. It can be seen that it may
of two mineral samples indicated that pyrite purity was be difficult to separate chalcopyrite from pyrite in
87.56% and chalcopyrite purity was 72.65%. absence of depressant. Fig.1 also shows that depressant
The collector was butyl xanthate, which was LSC has good depression action on pyrite flotation in
industrial grade product from Chemical Factory of whole pH range with butyl xanthate as a collector, while
Zhuzhou, China. 2# oil was employed as a frother, which LSC has no or little effect on chalcopyrite flotation.
was also industrial grade product. HCl and NaOH were According to the above results it can be inferred that the
adopted to adjust the pulp pH value, and organic flotation separation of pyrite from chalcopyrite may be
depressant LSC is a kind of chemical product. possible in wide pH range by using LSC as a depressant.

2.2 Flotation test


In the flotation test, flotation machine of hitch
groove of XFG−1600 type with volume of 40 mL was
used. In each test, 2.0 g of sample was taken, then the
surface was cleaned for 10 min by using supersonic
cleaner in order to clean the oxide. The upper layer liquid
was settled and decanted, and then flushed in groove of
40 mL and pH value was adjusted. Depressant, collector
and frother were added by order. The conditioning time
for the depressant, collector and frother was 3, 2 and
1 min, respectively. The flotation was performed for 4 min.
The floating and non-floating fractions were filtrated,
dried and weighed for the recovery calculation.
The 40 mL groove was used in flotation separation Fig.1 Effect of pH on flotation recovery of chalcopyrite and
test of mixture minerals, 1.5 g chalcopyrite and 1.5 g pyrite (c(BX)=0.1 mmol/L; ρ(LSC)=100 mg/L; ρ(2# oil)=
pyrite were taken, and the surface was cleaned by using 10 mg/L)
supersonic cleaner, respectively. Then they were mixed
to float. Products were filtrated, dried and weighed for 3.2 Effect of LSC concentration on flotation of
assessing the recovery by chemical analysis. chalcopyrite and pyrite
Effect of LSC concentration on the mineral
2.3 Infrared spectrum analysis floatability was investigated at pH 6 and butyl xanthate
1.0 g sample was immersed in 25 mL solutions concentration of 0.1 mmol/L. The results are shown in
containing corresponding reagent, ground for 30 min in Fig.2. It follows that pyrite recovery sharply decreases
an agate mortar, settled for 30 min, and filtrated. The with the increase of LSC concentration. When LSC
solid obtained was dried under vacuum. Infrared spectra concentration is 150 mg/L, pyrite recovery is 10.17%,
were recorded in an NEXUS−470 infrared spectrum showing strong depression effect on the pyrite. However,
apparatus. LSC has weak effect on chalcopyrite flotation. This
demonstrates the selective function of LSC on pyrite.
3 Results and discussion
3.3 Separation of mixture mineral
3.1 Effect of pH on flotation of chalcopyrite and pyrite On the basis of single mineral flotation test,
In order to selectively separate chalcopyrite from adopting sodium hydroxide to adjust pulp, the separation
pyrite, the effect of LSC on flotation of chalcopyrite and test of manual mixed mineral was performed under the
pyrite at various pH values was studied. The results are condition of pH=9−10, LSC concentration of 150 mg/L,
J. Cent. South Univ. Technol. (2009) 16: 0753−0757 755
butyl xanthate concentration of 0.1 mmol/L, 2# oil
concentration of 15 mg/L. The results are listed in Table
1. From Table 1, it can be seen that LSC can effectively
separate pyrite from chalcopyrite with grade of copper
concentrate up to 24.73% with the recovery of 80.36%.
From the results it is indicated that the separation of
chalcopyrite and pyrite is possible in alkaline condition
with LSC as a depressant and butyl xanthate as a
collector.

Fig.3 FTIR spectrum of LSC

Fig.2 Effect of LSC concentration on flotation recovery of


chalcopyrite and pyrite (pH=5.9−6.1; c(BX)=0.1 mmol/L;
ρ(2# oil)=10 mg/L)

Table 1 Results of flotation separation of chalcopyrite-pyrite


manual mixture mineral
Fig.4 FTIR spectra of pyrite in presence and absence of
Recovery/ Grade/% Recovery/%
Product reagents: (a) Pyrite; (b) Pyrite +BX; (c) Pyrite +LSC+BX
% Cu S Cu S
Concentrate 47.80 24.73 36.87 80.36 43.07 1 096.2, 1 033.0 and 916.7 cm−1. As reported in Ref.[18],
Tailings 52.20 5.54 44.62 19.64 56.93 pyrite interacts with xanthate to form dixanthogen and
the characteristic peaks of dixanthogen appear at 1 269
Feed 100.00 14.71 40.92 100.00 100.00
and 1 024 cm−1. By analyzing Fig.4(b) in wavenumber
range of 1 000−1 300 cm−1, it can be found that there are
3.4 Mechanism of mineral-LSC interaction
adsorption peaks at 1 266.0 and 1 033.6 cm−1 on pyrite
The FTIR spectrum of LSC presented in Fig.3
surface, which indicates that there is dixanthogen
shows peaks at 2 936.9 and 1 415.9 cm−1 due to
formation on pyrite surface. Fig.4(c) shows that there are
stretching vibration and in-plane bending vibration of
adsorption of phenyl and C—S stretching vibration at
alkyl, and peaks at 1 114.2 and 1 078.2 cm −1
3 730.4, 1 594.0 and 636.7 cm−1. Also there are butyl
corresponding to asymmetry and symmetry vibration of
—SO3 group adsorption, respectively. The adsorption xanthate characteristic peaks at 2 965, 1 464 and 1 092
band of 619.4 cm−1 is corresponding to C—S stretching cm−1. This indicates that LSC and butyl xanthate are
vibration. Peaks at 1 663.7 and 1 355.6 cm −1 correspond adsorbed simultaneously on pyrite surface, but LSC
to stretching vibration of —COO− and —OH, and peaks carries numerous hydrophilic groups, which make the
at 1 587.2 and 1 514.4 cm −1 correspond to the pyrite surface hydrophilic and hence depress the flotation
characteristic adsorption of phenyl. The results indicate of pyrite.
that there are a number of function groups such as Fig.5 shows the FTIR spectra of chalcopyrite in
—COO−, —SO3 and —OH in the molecule of LSC. solution of butyl xanthate and LSC. It can be seen from
The FTIR spectra of different samples are shown in Fig.5(b) that the adsorption of butyl xanthate on
Fig.4. Fig.4(b) shows that there are obvious chalcopyrite occurs at 1 022.5 cm−1, showing the
characteristic peaks at 2 963.6, 1 467.1, 1 372.2, 1 266.0, formation of dixanthogen. Fig.5(c) shows that there is no
756 J. Cent. South Univ. Technol. (2009) 16: 0753−0757
obvious absorption of LSC. This indicates that there is xanthogenate on chalcopyrite surface hinders the contact
no or little adsorption of LSC on chalcopyrite. This also of sulfonic and iron ions. Therefore, LSC has weak
indicates that butyl xanthate is absorbed on the function on chalcopyrite. It may be the reason why LSC
chalcopyrite surface prior to LSC. The existence of LSC could selectively depress pyrite in flotation separation
cannot prevent butyl xanthate from being adsorbed on chalcopyrite and pyrite.
chalcopyrite surface, so LSC has litter influence on the
chalcopyrite flotation. 4 Conclusions

(1) Flotation tests show that LSC has good


depression action on pyrite flotation in whole pH range
with butyl xanthate as collector, while LSC has no or
little effect on chalcopyrite flotation. LSC can effectively
separate pyrite from chalcopyrite in wide pH range.
(2) The separation test of manual mixed mineral
shows that LSC can separate pyrite from chalcopyrite at
pH 9−10 with grade of copper concentrate up to 24.73%
and recovery of 80.36%.
(3) FTIR spectrum indicates that LSC has a number
function groups —OH and —SO3. Pyrite interacts with
xanthate and LSC, and LSC is covered on the pyrite
surface, and preventing the formation of dixanthogen on
Fig.5 FTIR spectra of chalcopyrite in presence and absence of
pyrite surface, which makes the pyrite surface
reagents: (a) Chalcopyrite; (b) Chalcopyrite+BX; (c) Chal-
hydrophilic, resulting in depressing the flotation. For
copyrite+LSC+BX
chalcopyrite, the reaction between copper ion and
Different mechanisms of LSC interaction with xanthate ion is faster than that between iron ion and LSC,
chalcopyrite and pyrite were caused by different mineral so LSC has no or little adsorption of LSC on
surface atomic structures and different chemical chalcopyrite. The conclusion is in accordance with the
properties. For pyrite, the existence of oxygen makes its flotation results.
surface oxidized in the pulp by the reaction:
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