Lab report

Course code : TEX 306

Course title : Apparel Manufacturing I Lab
Experiment No: 01
Experiment Name: Study on layout plan of Apparel Manufacturing
Lab.
Date of Submission: 23.02.21

Submitted to, Submitted by,

Name : Jannat Jahan Joya Name: Nusrat Jahan
Designation: Lecturer Id: 191003060
Department : Textile Department of Textile
Engineering Engineering

Group mate: 1. Sajib Biswas -191003054

2. Sabbir Sarker- 191003055
3. Mariam Afrose- 191003076
Experiment No. 01
Experiment Name : Study on layout plan of Apparel Manufacturing
Lab.
Introduction : layout plan is defined as the arrangement of something
plan wise .The layout plan of garment manufacturing lab means
planning for the location of all machines.
Objectives :
1) To know about the overall idea of a factory .
2) To know about set – up of machines in a factory.
3) To know about the arrangement of machine in a factory.
4) To know about the production sequence of a factory.
Theory: layout plan reefers to the arrangement of physical facilities
such as machinery equipment, furniture etc with in the factory building
in such a manner so as to have quickest flow of material at the lowest
cost and with the least amount of handling in processing the product
from the receipt of material to the shipment of the finished product.
Types of layout:
1. Product or line layout.
2. Process or functional layout
3. Fixed position or location layout
4. Combined or group layout.
Apparatus:
1.scale
2.pencil
3.Rubber
Working procedure:
The overall layout design procedure can be considered to be
composed of four phases.
Phase I: Location
Phase II: General Overall Layout
Phase III: Detailed layout
Phase IV: Installation
Some important guidelines of the layout design are:
 Plan from whole to details
 First plan the ideal and then move to the practical aspects
 Material requirements should be central to the planning of process
and machinery.
 modify the process and machinery by different factors to plan the
layout
 Though there is always an overlap in the different phases of layout
design the major steps that have to be followed in the layout design
are outlined as follows:
 state the problem in terms of its objective, scope and factors to be
considered
 Collect basic data on sales forecasts, production volumes,
production schedules, part lists, operations to be performed, work
measurement, existing layouts, building drawing etc.
 Analyze data and present it in the form of various charts
 Plan the production process and its arrangement
 Plan the material flow pattern and develop the overall material-
handling plan
 Estimate plant and machinery requirements Select material
handling equipment
 Determine storage requirements
 Design and plan activity relationships
 Plan auxiliary and service facilities including their arrangement
 Determine space requirements and allocate activity areas
 Develop plot plan and block plan i.e. integrate all plant operations
 Develop detailed layouts and plan building along with its
arrangement
 Evaluate, modify and check the layouts
 Install layouts and follow up
Description:

Cutting machine :

1) Straight Knife Cutting Machine:

Brand : YAMATA
Model : FY - 103
Origin: China

Function of Straight Knife Cutting M/C:

 The knife is driven by using electric power.
 Straight edge is mostly used in the straight knife.
 Here, blade stroke varies from 2.5 to 4.5 cm.
 During cutting, the grinding wheel helps to sharpen the cutting knife.
 Blade edge: straight edge, wave edge, saw edge, serrated edge
 This type of knife can cut heavy fabric i.e. canvas and denim fabric.

2) Lock stitch plan sewing Machine:

Brand name: JUKE
Model: JK5550
Origin: China
Function: Lock stitch plain sewing

3) Overlock sewing machine:

Brand name: JUKEI

Model: JUK 7471
Origin: China
Function: Any fabric side lock

4) Feed of the arm chain stitch sewing machine:

Brand name: YAMATA

Model: FY92N
Origin: China
Function: Side seam, Inside seam
5) Button Attaching machine:

Brand name: JUKAI

Model: JUK 373
Origin: China
Function: Any button attach

6) Lock stitch button hole machine:

Brand name: YAMATA

Model: FY 781
Origin: China
Function: To make buttonhole

7) High-speed bar tacking sewing machine:

Brand name: YAMATA
Model: FY 1850
Origin: China
Function: Loop join, Pocket corner join

8) P.M.D chain stitch sewing machine

Brand name: MAX

Model: 1411
Origin: China
Function: To join waistband

9) Continuous fusing press machine:

Brand Name : Max

Origin : China
Function: A continuous fusing machine is normally used for attaching
the interlining with the fabric
 10) Zigzag sewing machine :

Function :
A zigzag stitch is variant geometry of the lockstitch. It is a back-and-
forth stitch used where a straight stitch will not suffice, such as in
reinforcing buttonholes, in stitching stretchable fabrics, and in
temporarily joining two work pieces edge-to-edge.

11) label sewing machine :

 Function : 1) Quality product 2) Highly reliable 3) Extensively used

12) Linking machine :

Function :  Hassle-Free Functionality

  Free Moving Point Ring
 Seam Less Knitting

Washing Machine :
13) Sample washing machine:

Function : Washing machine is the machine used to wash the various

types of clothes without applying any physical efforts. With washing
machine you don't have to rub the clothes with hand or squeeze them to
remove the water from them. Washing entail immersing , dipping
,rubbing or scrubbing of clothes in water usually accompanied or bleach.

Finishing machine :
Finishing machine for garments is very essential to improve the quality.
Factory must have complete department structure with finishing
machine comprising of all relevant categories to have smooth
operational function.
Daily attendance details certified by P.M./Section in charge have been
available in each section for management information. Garment
finishing machines must be provided with a complete sample for
Packing along with all packing trims and approval from Technical
department, which is certified by Q.A. Manager.

Precaution:

1. We have to keep distance from the machines.

2. Electricity should be checked.

Conclusion :
By this experiment, I learn about all kind of apparel machines that is
very useful in apparel sector. Our lab teacher and assistant was very
helpful . They help us to know about all of these machines function.
This machines layout will help me in my future career.