Flow sharing control block in mono block / sandwich plate design

M6-22
RE 64322
Edition: 12.2015
Replaces: 01.2015

▶▶ Size 22
▶▶ Series 3X
▶▶ Maximum operating pressure
–– on pump side 350 bar
–– on consumer side 420 bar
▶▶ Maximum flow
–– on pump side 350 l/min
–– on consumer side 300 l/min

2M6-22

Features Contents
▶▶ Load pressure independent flow sharing (LUDV) Functional description 2
▶▶ Closed center for variable displacement pump Technical Data 4
▶▶ Regeneration function in mono block Characteristic curves 5
▶▶ Floating position function Ordering code 6
▶▶ Integrated pilot oil generation Symbols 11
▶▶ Primary and secondary pressure limitation Dimensions 14
▶▶ LS pressure limitation for the entire control block Project planning aid (e.g. for wheeled loader) 17
Related documents 18
Design
▶▶ Mono block with two consumer axes
▶▶ Expandable with directional valves (max. 4)
▶▶ End plate
▶▶ Type of actuation
–– Hydraulic
–– Electrohydraulic

Fields of application
▶▶ Wheeled loaders
▶▶ Bulldozers
▶▶ Crawler-mounted loaders

 RE 64322/12.2015, Bosch Rexroth AG

2 M6-22 | Control block
Functional description

Functional description

Control block M6-22 Load holding

Proportional directional valve based on the LUDV principle A load holding valve is integrated in the pressure compen-
(load pressure independent flow distribution). sator (3) in each functional axis.

Load pressure compensation, LUDV Flow limitation

The control block M6-22 operates on the LUDV principle. The maximum flow can be individually set to a precise value
On this load sensing version, the pressure compensator (3) using the stroke limiter (7).
is mounted between the main spool (2) and the consumer
ports (A, B). Pressure limitation, consumer ports
The maximum load pressure of all consumers involved is Pressure relief valves with large nominal widths with com-
reported to all pressure compensators and simultaneously bined feed function (5) protect the consumers against
to the pump. overloads and cavitation.
In contrast to standard LS designs, with LUDV individual
consumers do not come to an unwanted standstill if the Floating position
pump flow is not sufficient to supply all functions with the The floating position is achieved either in axis 1 or 2 using a
required nominal volume. In this case, the speed of all 4-position spool.
working movements is reduced in the same ratio.
Regeneration
Consumer control To prevent cavitation caused by negative loads in axis 1 or 2
The main spool (2) is used to determine the flow direction (e.g. tipping forward or lowering), the oil in the tank duct is
and the flow level that reaches the consumer ports preloaded by a valve and fed into the consumer A using a
(A or B). feed valve (4) after the pressure compensator.
The spring chambers (6) are supplied with pilot pressure
either via the pilot ports a and b (hydraulic control) or
internally using integral pressure reducing valves (electrohy-
draulic control). The level of the pilot pressure in the spring
chamber (6) determines the stroke of the main spool (2).
The pressure compensator (3) controls the pressure differ-
ential at the main spool (2).

Bosch Rexroth AG, RE 64322/ 12.2015

 Control block | M6-22 3
 Functional description

▼▼ Section M6-22

3 5

A B

a b

A B
7 6 4 2 1 6

1 Housing 5 Pressure relief / feed valve

2 Main spool 6 Spring chamber
3 Pressure compensator with load holding 7 Stroke limiter
4 Feed valve for regeneration

▼▼ Design

1 Two-way mono block with inlet function

2 Flange-mountable directional valve
3 End plate

 RE 64322/12.2015, Bosch Rexroth AG

4 M6-22 | Control block
Technical Data

Technical Data

General
Weight Two-way mono block kg 65
Directional valve kg 15
End plate kg approx. 4
Installation Position Hydraulically operated Any
Electrohydraulically operated Horizontal, pump and tank port upwards
Consumer connection type Flange port according to DIN EN ISO 6162
Ambient temperature range θ °C −20 to +80
Priming (standard) One-coat paint RAL 5010

Hydraulic
Maximum working pressure at port P p bar 350
A, B, LS p bar 420
T p bar 30
Y (L) p bar Must be routed to tank without pressure
Maximum pilot pressure at port X (Pst) p bar 40
a, b p bar 40
Pilot pressure range hydraulic p bar 0 to 35
Electrohydraulic p bar 0 to 35
Maximum flow at port P qVmax l/min 350
A, B qVmax l/min 300 (load compensated at Dp = 16 bar)
Hydraulic fluid Mineral oil (HL, HLP) according to DIN 51524, other
hydraulic fluids, e.g. HEES (Synthetic ester) according
to VDMA 24568 and hydraulic fluids as specified in
data sheet 90221, on request
Hydraulic fluid temperature range θ °C −20 to +80
Viscosity range ν mm²/s 10 to 380
Maximum admissible degree of contamination of the hydraulic Class 20/18/15, we recommend a filter with a mini-
fluid, Cleanliness level according to ISO 4406 (c) mum retention rate of β10 ≥ 75
Recommended hydraulic pilot controls Type 4 THF6, 4 TH6, 2 TH6
Control curve 14, see page 5

Bosch Rexroth AG, RE 64322/ 12.2015

  Control block | M6-22 5
 Characteristic curves

Electric
Voltage type DC voltage
On/off valves FTWE 4 K (see data sheet 58008)
Available voltages V 12 24
Solenoid coil resistance at 20 °C Ω 10 40
Power consumption at 20 °C W 14.4 14.4
Duty cycle % 100 100
Proportional value FTDRE 4 K (see data sheet 58038)
Available voltages V 12 24
Solenoid coil resistance at 20 °C Ω 2.4 12
Duty cycle % 100 100
Max. solenoid current mA 1800 800
Recommended chopper frequency1) Hz 200 200
Connector version C Junior Timer, 2-pin (AMP)
K DT04-2P (Deutsch)
Type of protection according to Connector version C IP 65 (with installed and locked plug-in connector)2)
VDE 0470-1 (DIN EN 60529), IP 67 and IP 69K (with Rexroth plug-in connector,
DIN 40050-9 material no. R901022127)2)
Connector version K IP 67 and IP 69K (with installed and locked plug-in
connector)2)
Electronic controls Analog amplifier RA, see data sheet 95230
BODAS control unit RC, see data sheet 95200

Note
▶▶ Please contact us if the unit is to be used outside the
specified range of values.
▶▶ The technical data were determined at a viscosity of
ν = 32 mm²/s (HLP46: 50 °C).

Characteristic curves

▼▼ Flow resistance Pump → Consumer ▼▼ TH control curve 14

(double ports in axis 1 and 2)

25 P → A3 35
P → B3
Pilot pressure p [bar]
Pressure difference [bar]

20 24.3

P → A2
15 P → B2
P → A1
P → B1
10

5 6.5

0 2 14°50‘ 16°55‘
Lever angle [°]
0 50 100 150 200 250 300
Flow [l/min]

1) The chopper frequency is to be optimized after the application.

Hereby, the use temperature range is to be observed.
2) Plug-in connectors are not included and must be ordered
separately, see data sheet 08006.

 RE 64322/12.2015, Bosch Rexroth AG

6 M6-22 | Control block
Ordering code

Ordering code

Specifications on the name plate Note

The ordering code is used to record the technical features ▶▶ Customer-specific name plate on request.
and requirements. The Rexroth distribution organization ▶▶ All functions can only be combined to a limited extent.
uses the ordering code to derive a short type and a material Every inquiry requires an individual verification.
number.

01 02 03 04 05 06 07
M6 – .... – 3X / M6-22 *

Short type
01 Flow sharing control block (LUDV) M6 series M6
02 4-digit control block number ....
03 Series 30 to 39 (unchanged installation and connection dimensions) 3X

Spool axes
04 Number of spool axes 2 to 6

Size
05 Size of the series M6-22

Type of actuation
06 Hydraulic H
Electrohydraulic W

07 Customer-specific specifications *

Bosch Rexroth AG, RE 64322/ 12.2015

 Control block | M6-22 7
 Ordering code

Overall control block features

01 02 03 04 05 06 07 08 09
M6-22 / J / V 11 *

Spool axes
01 Number of spool axes 2 to 6

Inlet
02 Closed center J

Primary pressure limitation

03 Without (with threaded plug, retrofitted primary pressure limitation) Q
With primary pressure relief valve, specified pressure in bar, 3-digit …

LS pressure limitation
04 Without (with threaded plug, retrofitted LS pressure limitation) SQ
With LS pressure relief valve, specified pressure in bar, 3-digit S…

Type of actuation
05 Hydraulic H
Electrohydraulic W

LS shuttle
06 No LS shuttle Z
With LS shuttle (⌀ 1.2 to ⌀ 0.6 mm) L

Sealing material
07 FKM seals (fluoroelastomer) V

Consumer ports
08 Flange ports according to ISO 6162 11

09 Further specifications in plain text *

 RE 64322/12.2015, Bosch Rexroth AG

8 M6-22 | Control block
Ordering code

Spool axis features

01 02 03 04 05 06 07 08 09 10 11 12 13 14

Mono block
M6-22-3X / 1
1. Spool axis

2
2. Spool axis

3
3. Spool axis

Flange-mountable
directional valves
4
4. Spool axis

5
5. Spool axis

6
6. Spool axis

01 Spool axis number 1 to 6

Spool type1)
02 Main spool A/B/T blocked in neutral position E
Main spool A/B→T open in neutral position J
Main spool A/B→T throttled to tank in neutral position Q
Main spool rapid traverse2) N
4-position spool 3)
W
5-position spool2) K

Flow A side B side

03, 04 Flow in consumer port A and B (parameter in l/min, 3-digit) … …

Type of actuation 05 06 07
05 Hydraulic H
06 Pilot oil port4) G1/4 according to DIN EN ISO 1179-1 (without adapter) Z
M16 × 1.5 / GE10L according to DIN EN ISO 8434 (poppet seal) G
11/16-16UN2A / O-LOK according to SAE J1453 (O-ring-seal) O
07 Preferable oil port position Axial A
Radial R
05 Electrohydraulic W
06 Proportional 24 V 81
12 V 83
Switchable 24 V 61
12 V 63
07 Connector version Junior-Timer, 2-pin (AMP) C
DT04-2P (Deutsch) K

1) For symbols, see 11. 2) Only possible in spool axis 2

On hydraulic cylinders, specifying the gear ratio is required, as 3) Only possible in spool axis 1 and 2
inlet and outlet characteristic curves are created for E and Q 4) See “Line connections” on page 14
spools. Further spool types on request.

Bosch Rexroth AG, RE 64322/ 12.2015

 Control block | M6-22 9
 Ordering code

Shuttle
08 No shuttle 00
With shuttle ⌀ 0.6 mm 06
With shuttle ⌀ 0.8 mm 08
With shuttle ⌀ 1.0 mm 10
With shuttle ⌀ 1.2 mm 12

Secondary valves A side B side

09 Without Z Z
10 Anti-cavitation valve E E
Pressure relief / feed valve, specified pressure in bar, 3-digit H… H…

Regeneration/check valve
11 Without Z
With regeneration valve 5)
A

Consumer ports A side B side

12 Connections on the pressure compensator side BZ BZ
13 Connections on the opposite side of the pressure compensator ZD ZD
Double ports5) BD BD

Pressure compensator bypass

14 Without Z
With pressure compensator bypass ⌀ 5 mm6) 5
With pressure compensator bypass ⌀ 8 mm 6)
8

5) Only possible in spool axis 1 and 2

6) Required when using power-controlled pump

 RE 64322/12.2015, Bosch Rexroth AG

10 M6-22 | Control block
Ordering code

End plate

01 02 03 04 05 06 07
M6-22-3X / E *

Plate type
01 End plate E

Line connections
02 Without ports Z
Metric thread according to ISO 6149-1 G

Pilot oil supply

03 Without ZZ
Internal pilot oil generation for internal and external use YY
Internal pilot oil generation for external use YZ

Pilot oil switch-off

04 Without Z
With switch-off valve A

Unloading function
05 Without Z
With unloading valve U
With unloading valve with improvement in pump dynamics (with residual amount) R

Flushing port
06 Without Z
With flushing ports S

07 Further specifications in plain text *

Bosch Rexroth AG, RE 64322/ 12.2015

 Control block | M6-22 11
Symbols

Symbols

Main spool
Ordering code Main use Symbol

P‘ P“A B
–– Hydraulic cylinder as consumer
E
–– Spool with blocked ports A/B in neutral position
P Th T S

P‘ P“A B
–– Hydraulic motors as consumers
J –– Consumer ports A/B → T open in neutral
position
P Th T S

–– Hydraulic cylinder and motors as consumers

combined with pipe burst safety valve, check Q P‘ P“A B
meter and lowering brake valve
Q
–– Spool with defined residual opening (A/B → T)
in neutral position P Th T S
–– Consumer port unloaded in neural position

–– 4-position spool P‘ P“A B

–– Floating position (A/B→T), connection via
W pressure jump on control unit (4th position)
–– Hydraulic cylinder as consumer
–– Spool with blocked ports A/B in neutral position P Th T S

P‘ P“A B
–– Rapid traverse for P kinematics
N –– Differential circuit
–– Spool with blocked ports A/B in neutral position
P Th T S

–– 5-position spool
–– Lowering → Differential circuit → Floating P‘ P“A B
(floating via pressure jump) Bulldozer power
K
regeneration (4th position)
–– Floating position (A/B→T), connection via P Th T S
pressure jump on control unit (5. position)

 RE 64322/12.2015, Bosch Rexroth AG

12 M6-22 | Control block
Symbols

Control block

▼▼ Hydraulic actuation, example 2-way mono block with 1 directional valve

B3

A3

a3 b3

8
LS

B2 B2

A2 A2

a2 b2

B1 B1

A1 A1
6

1
5

a1 b1

P
T

1 Two-way mono block 7 Tank pre-loading valve

2 Directional valve 8 LS pressure relief valve
3 End plate (no function) 9 LS flow controller
5 Stroke limiter
6 Secondary pressure relief valve

Bosch Rexroth AG, RE 64322/ 12.2015

 Control block | M6-22 13
Symbols

▼▼ Electrohydraulic actuation, example 2-way mono block with 1 directional valve

L AC Pst

B3

A3

8
LS

B2 B2

A2 A2

a2

B1 B1

A1 A1
6

L 1
5
Pst

P
T

1 Two-way mono block 7 Tank pre-loading valve

2 Directional valve 8 LS pressure relief valve
3 End plate (with function) 9 LS flow controller
5 Stroke limiter
6 Secondary pressure relief valve

 RE 64322/12.2015, Bosch Rexroth AG

14 M6-22 | Control block Dimensions [mm]
Dimensions

Dimensions

Line connections
Ports Dimension Relevant standard
P Pump port DN 25 (SAE 1 in 6000 PSI) DIN ISO 6162-2
T Tank port DN 28 (SAE 1 1/4 in 3000 PSI) DIN ISO 6162-1
A, B Consumer ports DN19 (SAE 3/4 in 6000 PSI) DIN ISO 6162-2
LS Load sensing M14 × 1.5 DIN EN ISO 6149-1
Pst Pilot oil supply M14 × 1.5 DIN EN ISO 6149-1
L Tank port, depressurized M14 × 1.5 DIN EN ISO 6149-1
AC Accumulator port (pilot oil) M14 × 1.5 DIN EN ISO 6149-1
a, b Pilot oil ports
–– Standard, without adapter (Z design) G 1/4 DIN EN ISO 1179-1
–– Poppet seal, with adapter for pipe connection M16 × 1.5 / GE10L DIN EN ISO 8434
(G design)
11

M16x1.5

–– O-ring seal, with adapter for pipe connection 11/16-16UN2A / O-LOK SAE J 1453-3
(O design)
11.5
11/16-16UN2A

Bosch Rexroth AG, RE 64322/ 12.2015

Control block | M6-22 15
Dimensions [mm]
Dimensions

▼▼ Hydraulic actuation, example 2-way mono block with 1 directional valve

40
6

103
7
A

453
LS
182

220
P
176

115
90
44

102.6
130.5
1 57
117
179
225
2 3
276
View A
344
276 12
179 9
117
5

115.5
202

107
165
165
202

a2
107

a1 a3
b1 b2 b3

117
240 72 20 179
276
10

A 4.2
44
55
110
176
165

13
11

12
4.1
117
179
228

1 Two-way mono block 9 LS flow controller

2 Directional valve 10 Double nipple with shuttle valve
3 End plate (no function) 11 Three fastening threads M12, 19 deep
4.1 Control cover A side 12 Name plate
4.2 Control cover B side 13 Tie rod
5 Stroke limiter
6 Secondary pressure relief valve
7 Tank pre-loading valve
8 LS pressure relief valve

 RE 64322/12.2015, Bosch Rexroth AG

16 M6-22 | Control block Dimensions [mm]
Dimensions

▼▼ Electrohydraulic actuation, example 2-way mono block with 1 directional valve

276
225
179
117 8
40
6

103
7
A 12
T
LS

220
182
176

494
115
90

B
28 44
70

143
Pst
172

1
57
77
82 2 3 View A

379
276 9 72 45
240
5

46
165
202

137.5
a3
134.5

a1 a2
b1 a1 b2 a2
a b

104.5 37 39 37 44.5 33
10 342

4.2
A
44
55
110

120
176
165

13
11

12
117 4.1
179
228
337

1 Two-way mono block 8 LS pressure relief valve

2 Directional valve 9 LS flow controller
3 End plate (with function) 10 Electro-proportional pressure control valve
4.1 Control cover A side 11 Four fastening threads M12, 19 deep
4.2 Control cover B side 12 Name plate
5 Stroke limiter 13 Tie rod
6 Secondary pressure relief valve
7 Tank pre-loading valve

Bosch Rexroth AG, RE 64322/ 12.2015

 Control block | M6-22 17
 Project planning aid (e.g. for wheeled loader)

Project planning aid (e.g. for wheeled loader)

General information Diesel engine data

Project number: Designation:
Customer: Power: kW
Machine type: Load speed: rpm
Machine designation: Max. speed: rpm
Stroke cylinder: Bottom Ø: mm
Rod Ø: mm Pump
Active stroke: mm Designation:
Number: units Displacement: cm³/rev
Tip cylinder: Bottom Ø: mm Nominal speed: rpm
Rod Ø: mm Pump control Dp: bar
Active stroke: mm Controller type:
Number: units Maximum pump pressure: bar

Supplementary information
Cycle times
Kinematics: Lifting: sec at mm stroke
 Z kinematics Lowering: sec at mm stroke
 P kinematics (parallel) Depressurized lowering: sec at mm stroke
Tipping backwards: sec at mm stroke
Tipping forwards: sec at mm stroke
Option A: l/min
Option B: l/min

 RE 64322/12.2015, Bosch Rexroth AG

18 M6-22 | Control block
Related documents

Related documents

The M6-22 control blocks are system components.

Observe the instructions for the other system components.
Only commission the product if the following documenta-
tion is available to you and you have understood and
observed it.
Title Document number Document type
Control blocks for mobile applications 64025-B Instruction manual
System documentation from the machine manufacturer Instruction manual

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Mobile Applications forth in it, are the exclusive property of Bosch Rexroth AG. It may not be
Zum Eisengießer reproduced or given to third parties without consent. The information is
97816 Lohr am Main, Germany provided solely for the purpose of product description. It cannot be used to
Tel. +49 9352 18-0 draw conclusions regarding a specific characteristic or suitability for a specific
info.ma@boschrexroth.de application. The information given does not release the user from the
www.boschrexroth.com obligation of own judgment and verification. It must be remembered that our
products are subject to a natural process of wear and aging.

Bosch Rexroth AG, RE 64322/12.2015