TOOLING NEWS E- 76

High performance turning grade for

heat resistant alloy

AC510U/AC520U
For light cutting

AC510U

For roughing

AC520U

Performance Application Range

G For super alloys with Fe-Ni Finishing Medium Roughing

or Co base and Titanium alloys
G Super ZX Coat shows superior
wear and thermal resistance
G Twice or more longer tool life
AC510U
AC520U
ACE-Coat
AC510U/AC520U
Tough new substrate and ultra hard Super ZX
coating doubles tool life
Performance
G Ultra smooth coating – (1000 layers of TiALN and AICrN) – for high shear cutting action and smooth chip flow.
G 40% increase in hardness values an 200% increase in oxidation temperature for extreme wear and heat resistance

 Oxidation Temperature  Coating Structure

TiAIN/AICrN TiAIN (black)

Coating Hardness (Gpa)

50 AICrN (white)

40
TiCN
TiAlN
30
TiAIN AlCrN
20 TiN TiAlN alternate lamination
AlCrN ~10nm
600 800 1000 1200
Starting Temperature for Oxidization (°C)
TiAlN

Cutting Performance
 Turning on Inconel 718  Turning of heat resistant steel
Double tool life with less wear! AC510U Stable machining without notch wear!
0,3 AC510U Competitor’s coated carbide (K10)
Flank Wear (mm)

Competitor’s K10
0,25
0,2
AC510U
0,15
0,1 Competitor’s coated
0,05 carbide (K10)

0
0 5 10 15 20
Cutting Time (min)
No notch wear Notch wear
Work material: Inconel 718 (HRC45) Work material: Heat resisting steel (HRC45)
Insert: CNMG120408NEX Insert: CNMG120408NMU
Cutting Data: v c= 80 m/min, f = 0,12 mm/rev, ap = 0,8 mm, WET Cutting Data: vc = 30 m/min, f = 0,35 mm/rev, ap = 4 mm, DRY

 Reliable machining
Application Range
Stable machining without notch wear! AC520U
6,0 Heat resistive steel, Ti-alloy
Depth of Cut (mm)

4,0 MU
Competitor’s coated
UP carbide (K20) Competitor’s coated
carbide (K10)
2,0 EX
Tool Life (pieces)
SU

0 0,2 0,4 0,6 Work material: Inconel 718 (HRC43)

Feed Rate (mm/rev) Insert: CNMG120408NEX
Cutting Data: vc = 60 m/min, f = 0,25 mm/rev, ap = 0,5mm, WET

Recommended Cutting Conditions

Work
Material Ni base super alloy Fe base super alloy Co base super alloy Ti alloy

vc (m/min) vc (m/min) vc (m/min) vc (m/min)

Type of Cut Grade Breaker Grade Breaker Grade Breaker Grade Breaker
f (mm/rev) f (mm/rev) f (mm/rev) f (mm/rev)

SU 50 90 SU 60 90 SU 50 80 SU 50 80
Finishing AC510U AC510U AC510U AC510U
(EX) 0,1 0,2 (EX) 0,1 0,2 (EX) 0,1 0,15 (EX) 0,1 0,2

EX 40 80 EX 40 70 EX 40 60 EX 40 70
Medium Cut AC510U AC510U AC510U AC510U
(UP) 0,15 0,3 (UP) 0,15 0,3 (UP) 0,1 0,2 (UP) 0,1 0,25

AC520U 30 60 AC520U 30 60 AC520U 30 50 AC520U 30 50

Roughing MU MU MU MU
(AC510U) 0,2 0,35 (AC510U) 0,2 0,35 (AC510U) 0,15 0,25 (AC510U) 0,2 0,3

2
 ACE-Coat
AC510U/AC520U
Neg. Type Inserts
80° Diamond Type Triangle Type
Stock Dimensions (mm) Stock Dimensions (mm)

AC510U

AC520U

AC510U

AC520U
Shape Catalogue No. Cutting Shape Catalogue No. Cutting
Inscribe Thick- Nose Inscribe Thick- Nose
edge edge
d circle ness radius d circle ness radius
length length
CNMG 120404 NEX G G 0,4 TNMG 160404 NEX G G 0,4
120408 NEX G G 12,9 12,7 4,76 0,8 160408 NEX G G 16,5 9,525 4,76 0,8
120412 NEX G G 1,2 160412 NEX G G 1,2
160608 NEX 0,8 TNMG 160404 NSU G 0,4
160612 NEX G G 16,1 15,875 6,35 1,2 160408 NSU G G 16,5 9,525 4,76 0,8
160616 NEX 1,6 160412 NSU G G 1,2
190612 NEX G G 19,3 19,05 6,35
1,2 TNMG 160404 NUP G G 0,4
190616 NEX 1,6 160408 NUP G G 16,5 9,525 4,76 0,8
CNMG 120408 NMU G G 0,8 160412 NUP G G 1,2
120412 NMU G G 12,9 12,7 4,76 1,2 220408 NUP 22,0 12,7 4,76 0,8
120416 NMU G G 1,6
160612 NMU G G 1,2
160616 NMU G G
16,1 15,875 6,35
1,6 35° Diamond Type
190612 NMU G G 19,3 19,05 6,35
1,2
Stock Dimensions (mm)
190616 NMU G G 1,6
CNMG 120404 NSU G G 0,4

AC510U

AC520U
Shape Catalogue No. Cutting
120408 NSU G G 12,9 12,7 4,76 0,8
edge
Inscribe Thick- Nose
120412 NSU G G 1,2 length
d circle ness radius
CNMG 120404 NUP G G 0,4
120408 NUP G G 12,9 12,7 4,76 0,8 VNMG 160404 NEX G G 0,4
120412 NUP G G 1,2 160408 NEX G G 16,6 9,525 4,76 0,8

VNMG 160404 NSU G G 0,4

55° Diamond Type 160408 NSU G G 16,6 9,525 4,76 0,8

Stock Dimensions (mm) VNMG 160404 NUP G G 0,4

160408 NUP G G 16,6 9,525 4,76 0,8
AC510U

AC520U

Shape Catalogue No. Cutting

Inscribe Thick- Nose
edge
d circle ness radius
length
DNMG 110404 NEX G G 0,4 Trigon Type
11,6 9,525 4,76
110408 NEX G G 0,8
Stock Dimensions (mm)
150604 NEX G G 0,4
150608 NEX G G 15,5 12,7 6,35 0,8
AC510U

AC520U
Shape Catalogue No. Cutting
150612 NEX G G 1,2
edge
Inscribe Thick- Nose
DNMG 110404 NSU G G 11,6 9,525 4,76
0,4 length
d circle ness radius
110408 NSU G G 0,8
150604 NSU G G 0,4 WNMG 060404 NEX G G 6,52 9,525 4,76
0,4
150608 NSU G G 15,5 12,7 6,35 0,8 060408 NEX G G 0,8
150612 NSU G 1,2 080404 NEX G G 0,4
DNMG 150604 NUP G G 0,4 080408 NEX G G 8,69 12,7 4,76 0,8
150608 NUP G G 15,5 12,7 6,35 0,8 080412 NEX G G 1,2
150612 NUP G G 1,2 WNMG 060408 NMU G G 6,52 9,525 4,76
0,4
060412 NMU G G 0,8
080404 NMU 0,4
Square Type 080408 NMU G 8,69 12,7 4,76 0,8
080412 NMU G 1,2
Stock Dimensions (mm) WNMG 060404 NSU G G 6,52 9,525 4,76
0,4
060408 NSU G G 0,8
AC510U

AC520U

Shape Catalogue No. Cutting 080404 NSU G G 0,4

Inscribe Thick- Nose
edge 080408 NSU G G 8,69 12,7 4,76 0,8
d circle ness radius
length 080412 NSU G G 1,2
SNMG 120404 NEX G G 0,4 WNMG 080404 NUP 0,4
120408 NEX G G 12,7 12,7 4,76 0,8 080408 NUP G G 8,69 12,7 4,76 0,8
120412 NEX G G 1,2 080412 NUP G G 1,2
150608 NEX 0,8
150612 NEX G G 15,875 15,875 6,35 1,2
150616 NEX 1,6
190612 NEX G G 19,05 19,05 6,35
1,2
190616 NEX G G 1,6
SNMG 120408 NMU G G 12,7 12,7 4,76
0,8
120412 NMU G G 1,2
150608 NMU 0,8
150612 NMU G G 15,875 15,875 6,35 1,2
150616 NMU G G 1,6
190612 NMU G G 19,05 19,05 6,35 1,2
190616 NMU G G 1,6
SNMG 120404 NSU 0,4
120408 NSU G G 12,7 12,7 4,76 0,8
120412 NSU G G 1,2
SNMG 120404 NUP G G 0,4
120408 NUP G G 12,7 12,7 4,76 0,8  Euro stock
120412 NUP G G 1,2

3
 ACE-Coat
AC510U/AC520U
Pos. Type Inserts

80° Diamond Type Square Type

Stock Dimensions (mm) Stock Dimensions (mm)

AC510U

AC520U

AC510U

AC520U
Shape Catalogue No. Cutting Shape Catalogue No. Cutting
Inscribe Thick- Nose Inscribe Thick- Nose
edge edge
d circle ness radius d circle ness radius
length length
CCMT 060202 NSU G G 0,2 SCMT 09T304 NSU G G 0,4
060204 NSU G G 6,45 6,35 2,38 0,4 SCMT 09T308 NSU G G 9,525 9,525 3,97 0,8

09T304 NSU G G 0,4

09T308 NSU G G 9,7 9,525 3,97 0,8
35° Diamond Type
Stock Dimensions (mm)
55° Diamond Type

AC510U

AC520U
Shape Catalogue No. Cutting
Inscribe Thick- Nose
Stock Dimensions (mm) edge
d circle ness radius
length
AC510U

AC520U

Shape Catalogue No. Cutting VBMT 160404 NSK G G 0,4

Inscribe Thick- Nose
edge 160408 NSK G G 16,6 9,525 4,76 0,8
d circle ness radius
length
DCMT 070202 NSU G G 0,2 VBMT 160404 NSU G G 0,4
070204 NSU G G 7,75 6,35 2,39 0,4 160408 NSU G G 16,6 9,525 4,76 0,8

11T304 NSU G G 0,4 VCMT 160404 NSK G G 0,4

11T308 NSU G G 11,6 9,525 3,97 0,8 160408 NSK G G 16,6 9,525 4,76 0,8

VCMT 160404 NSU G G

160408 NSU G G 16,6 9,525 4,76
Round Type
Stock Dimensions (mm)
AC510U

AC520U

Shape Catalogue No. Cutting Screw

Inscribe Thick-
edge hole
d circle ness
length diameter
RCMT 1003M0 NRX G 10 3,18 3,6
1204M0 NRX G 12 4,76 4,2
1606M0 NRX G
–
16 6,35 5,2  Euro stock
2006M0 NRX G 20 6,35 6,5  Delivery on request

( Germany ) ( UK and Ireland )

SUMITOMO ELECTRIC Hartmetall GmbH SUMITOMO ELECTRIC Hardmetal Ltd.
Siemensring 84, D - 47877 Willich Summerleys Road, Princes Risborough
Buckinghamshire HP27 9 PW, UK
Tel. +492154 49 92-0, FAX +492154 4 10 7 2 Tel. ( 018 44) 34 20 81, FAX: ( 018 44) 34 2415
e-Mail: Info@SumitomoTool.com e-Mail: enquiries@sumitomo-hardmetal.co.uk
Internet: www.SumitomoTool.com Internet: www.sumitomo-hardmetal.co.uk

Distributed by :

05/2008