NTPC DRG. No.

: 0260-101-01-TR-PVM-U-032
JOB NO: NTPC TAMILNADU ENERGY COMPANY LTD
STATUS: VALLUR THERMAL POWER PROJECT
DISTRIBUTION 2 x 500 MW
STEAM GENERATOR WITH ESP PACKGE
TO Dept Name Sign Date
Code
No. of BHARAT HEAVY ELECTRICALS LTD. DRN
REV. Date ALTD CHD APPD UNIT : HIGH PRESSURE BOILER PLANT DESN JLJ/AVR 25.02.11
01 Dec 08 VSN NR/PR SCS TIRUCHIRAPPALLI – 620 014 CHD MA 25.02.11

Document is revised based on APPD MA/SCS 25.02.11

TITLE
NTPC comments.
COAL DRYING CALCULATION
DEPT. SCALE DRAWING NO.
SIGN.
DATE. SHEET 1 OF 4 REV 00
CAUTION: THIS DRAWING IS THE PROPERTY OF BHARAT HEAVY ELECTRICALS LTD., AND IS NOT TO BE REPRODUCED OR USED TO FURNISH
ANY INFORMATION FOR MAKING OF DRAWINGS OR APPARATUS EXCEPT WHERE PROVIDE FOR AGREEMENT WITH SAID COMPANY.

Signature
Not Verified

Digitally signed by G
K Halder
Date: 2011.03.10
14:50:07 IST
Reason: CAT I
Location: NTPCEOC
 COAL DRYING CALCULATION
MILL HEAT BALANCE

MILL TYPE : XRP 1003 (PRESSURISED)

--------------------------------------------------------------
BMCR DESIGN COAL (CONSTANT PRESSURE)
--------------------------------------------------------------

AMBIENT TEMPERATURE DEG C : 27.0

AIR RELATIVE HUMIDITY % : 60.0
AIR MOISTURE KG/KG AIR : .0140

RAW COAL FLOW RATE KG/HR : 53429.0

AIR FLOW RATE KG/HR : 95286.0
SEAL/LEAKAGE AIR FLOW KG/HR : 3410.0

RAW COAL MOISTURE % : 14.0

MILL OUTLET MOISTURE % : 2.7
% MOISTURE OFF % : 83.0
MILL INLET HOT AIR TEMP. DEG C : 307.0
MILL OUTLET TEMPERATURE DEG C : 90.0

MOTOR POWER INPUT KW : 424.0

RADIATION HEAT LOSS % : 6.0

AIR FUEL RATIO AT INLET : 1.783

AIR FUEL RATIO AT OUTLET : 1.963
SPECIFIC HEAT OF COAL KCAL/KG C : .300
SPECIFIC HEAT OF AMBIENT AIR KCAL/KG C : .243
SPECIFIC HEAT OF HOT IN AIR KCAL/KG C : .249
LATENT HEAT OF EVAPORATION KCAL/KG : 545.30
OUTLET AIR MOISTURE KG/KG AIR : .0778
AMB AIR DENSTY @ OUTLET TEMP KG/M3 : .992
HUMID AIR DENSITY @ OUTLET KG/M3 : .958
COAL/AIR MIXTURE DENSITY KG/M3 : 1.389

DRY COAL FLOW RATE KG/HR : 45948.9

HOT AIR FLOW RATE KG/HR : 95286.0
SEAL/LEAKAGE AIR FLOW RATE KG/HR : 3410.0
LIQUID WATER ENTERING KG/HR : 7480.1
LIQUID WATER EVAPORATED KG/HR : 6205.0

PROJECT : NTECL / VALLUR TPP – 2 x 500 MW

Engineer JLJ/AVR TITLE: COAL DRYING CALCULATIONS
Rev. with MA/SCS DWG :0260-101-01-TR-PVM-U-032
Approved by MA/SCS Sheet : 2 of 4 Rev.00
 COAL DRYING CALCULATION
MILL HEAT BALANCE

MILL TYPE : XRP 1003 (PRESSURISED)

--------------------------------------------------------------
BMCR WORST COAL (CONSTANT PRESSURE)
--------------------------------------------------------------

AMBIENT TEMPERATURE DEG C : 27.0

AIR RELATIVE HUMIDITY % : 60.0
AIR MOISTURE KG/KG AIR : .0140

RAW COAL FLOW RATE KG/HR : 49667.0

AIR FLOW RATE KG/HR : 95445.0
SEAL/LEAKAGE AIR FLOW KG/HR : 3410.0

RAW COAL MOISTURE % : 16.0

MILL OUTLET MOISTURE % : 3.2
% MOISTURE OFF % : 82.6
MILL INLET HOT AIR TEMP. DEG C : 311.0
MILL OUTLET TEMPERATURE DEG C : 89.0

MOTOR POWER INPUT KW : 426.0

RADIATION HEAT LOSS % : 6.0

AIR FUEL RATIO AT INLET : 1.922

AIR FUEL RATIO AT OUTLET : 2.123
SPECIFIC HEAT OF COAL KCAL/KG C : .300
SPECIFIC HEAT OF AMBIENT AIR KCAL/KG C : .243
SPECIFIC HEAT OF HOT IN AIR KCAL/KG C : .249
LATENT HEAT OF EVAPORATION KCAL/KG : 545.90
OUTLET AIR MOISTURE KG/KG AIR : .0814
AMB AIR DENSTY @ OUTLET TEMP KG/M3 : .994
HUMID AIR DENSITY @ OUTLET KG/M3 : .959
COAL/AIR MIXTURE DENSITY KG/M3 : 1.350

DRY COAL FLOW RATE KG/HR : 41720.3

HOT AIR FLOW RATE KG/HR : 95445.0
SEAL/LEAKAGE AIR FLOW RATE KG/HR : 3410.0
LIQUID WATER ENTERING KG/HR : 7946.7
LIQUID WATER EVAPORATED KG/HR : 6567.5

PROJECT : NTECL / VALLUR TPP – 2 x 500 MW

Engineer JLJ/AVR TITLE: COAL DRYING CALCULATIONS
Rev. with MA/SCS DWG :0260-101-01-TR-PVM-U-032
Approved by MA/SCS Sheet : 3 of 4 Rev.00
 COAL DRYING CALCULATION
MILL HEAT BALANCE

MILL TYPE : XRP 1003 (PRESSURISED)

--------------------------------------------------------------
BMCR BEST COAL (CONSTANT PRESSURE)
--------------------------------------------------------------

AMBIENT TEMPERATURE DEG C : 27.0

AIR RELATIVE HUMIDITY % : 60.0
AIR MOISTURE KG/KG AIR : .0140

RAW COAL FLOW RATE KG/HR : 47833.0

AIR FLOW RATE KG/HR : 88667.0
SEAL/LEAKAGE AIR FLOW KG/HR : 3410.0

RAW COAL MOISTURE % : 12.0

MILL OUTLET MOISTURE % : 2.4
% MOISTURE OFF % : 82.0
MILL INLET HOT AIR TEMP. DEG C : 275.0
MILL OUTLET TEMPERATURE DEG C : 90.0

MOTOR POWER INPUT KW : 363.0

RADIATION HEAT LOSS % : 6.0

AIR FUEL RATIO AT INLET : 1.854

AIR FUEL RATIO AT OUTLET : 2.023
SPECIFIC HEAT OF COAL KCAL/KG C : .300
SPECIFIC HEAT OF AMBIENT AIR KCAL/KG C : .243
SPECIFIC HEAT OF HOT IN AIR KCAL/KG C : .248
LATENT HEAT OF EVAPORATION KCAL/KG : 545.30
OUTLET AIR MOISTURE KG/KG AIR : .0658
AMB AIR DENSTY @ OUTLET TEMP KG/M3 : .988
HUMID AIR DENSITY @ OUTLET KG/M3 : .960
COAL/AIR MIXTURE DENSITY KG/M3 : 1.388

DRY COAL FLOW RATE KG/HR : 42093.0

HOT AIR FLOW RATE KG/HR : 88667.0
SEAL/LEAKAGE AIR FLOW RATE KG/HR : 3410.0
LIQUID WATER ENTERING KG/HR : 5740.0
LIQUID WATER EVAPORATED KG/HR : 4704.9

PROJECT : NTECL / VALLUR TPP – 2 x 500 MW

Engineer JLJ/AVR TITLE: COAL DRYING CALCULATIONS
Rev. with MA/SCS DWG :0260-101-01-TR-PVM-U-032
Approved by MA/SCS Sheet : 4 of 4 Rev.00