O os E LSMIDTH INSTRUKTIONER INSTRUCTIONS ~— INSTRUCTIONS. ANWEISUNGEN — INSTRUCCIONES —_INSTRUCOES 36261-02 | 1/12 GAS BURNER EQUIPMENT TYPE GEC Installation, operation and maintenance Enclosurs Burner assembly 36260-02-1 Capacity diagram 36260-02-11 Text reference is made to the following instruction manual: Gas burner station Contents Page: 1, GENERAL NOTES 2 2. CONSTRUCTION AND OPERATING PRINCIPLE 2 3. INSTALLATION 4 4. OPERATION 5 5. MAINTENANCE 10 6. KEY 70 12 JROBenark! Nervarende instruktion omhendler éo eftuationer, soa vi har erfaring for, ef de oftest forekomende. En udtamnende opragning af eantLige censelige situationer, son matte kunne opsté under drift af aniagges/ neskinen/ose Styret inde: aig. thk Vishal derfor elirdde, at shfrent der mitte forekome en eltustion, som Auge ez onhandlet i instruktionen, og som kunden ikke er/eller vurderer Sig selv fortrolig med héndteringen af, at FLS user ugrundes opnold Kontakres med henbiik pA indhentelee af nermere ve}iedning. Note! The present instruction manual is concerned with the situations which, according to our experience, are the most Likely to occur. An exhauetive enumeration of all conceivable oituations which may occur during the ‘operation of the plent/nachine/equipaent cannot be provided. Gonsequentiy, if o situation should arise, the occurrence of which foreseen inthe instruction anual, and which the client ie/or feels unable to handle, we would recomend that FLS 4s contacted without undue Galay for advice on eppropriste ection. Important! Le présent manuel ¢' instructions traive des situations qui, 4 1s luntére de hos expériences en ia natiere, sont celles que i'on rencontre le pies souvent. Une snumeration exhaustive de toutes lee situstions suscepribies Ge se présenter eu cours de exploitation de i'usine/is machine” L'aquipenent n'est tout cinplenent pes faisable. Nous vous invitone per conséquant & contacter FLS sans déle! afin de recourir rapidenent ‘ux prescriptions plus dévaiilees dane le ces ou 11 Antervient une situation qui nisat pag traitée dans le menvel et que le client n'est pes en masure daffronter, ou ne ge ent pes en mesure de Ye faire. ‘Achtung! Die voriiegende Anweieung behandelt die Situationen, dic unserer Exfah- Fung nach am haufigsten entstehen. Eine erechopfende Aufadhlung eller Genkbaren Situationen, die beim Botrieb der Aniege/maschine /AUErUStUNg auftreten konnten, ast nicht maglich. Deshalb enpfehien vir, ‘das falls eine Situation entetenen sollte, dic BULGE in Ger Anweieung’behendelt ist, und mit deren Boweitigung der Kunde hicht vertraut oder an der Lage ist 2u beuSltigen, da FLE ohne echuld~ haftes Zogern hinsichtLich der Einholung naherer Richtlinien benachrsch- figt wirae Atenciént Lat presentes instrucciones versan acerce de eituaciones que, segin experience obtenida, son las que se originsn nas cominmente. No es f8c~ ible ister una ennuneracién exhaustive de todas lee condiciones: imagi- ables que pudieren curgir durante el servicio de la instelacion/maqui- na/equtpo Por consiguente, en el supuesto de que #0 originare un eitusctén que aa he sido tratede en lac intruccioner y con le cual el cliente no esting estar fanilierizedo, © no verse en condiciones de solucionarie por st Bisno, se reconienda ‘tomar contacto ein denore infundada con FLS con mires a eoliciter instrucciones de cardcter orientetories. observar! fegundo @ experiencia obtias, \s que sparecen com mais frequencia, NAo € viavel una enu- Beregso exouative de todes as condigbes imaginivete que possam surgir Gurente © servigo de snevelaeto/naquins/equipanento. Por conceguince, no caso de surgir uns eituarao que naa tena sido abor- Gade nas instrucoes e cons quel o cliente estina n8o estar feniiieriza- G0, ov no eater en condigbes de o solucioner, recomende-se contactar sen Senora @ FLS © fim Ge solicitar instrucoes de carecter ortentetive.36261-02 2 GENERAL NOTES The gas burner equipment type GEC is used for firing in calciners and in 4-stage kilns with riser duct firing. 2, CONSTRUCTION AND OPERATING PRINCIPLE The gas burner equipment consists of a pipe system and a burner assembly. Pipe system The pipe system incorporated in the gas burner equipment, i.e. the pipe connection between gas burner station and gas burners, is made of steel pipes and flexible steel hoses. 2.1.3 Burner assembly (03) See Encl, I, A burner assembly consists of a gas burner (04), a steel hose (10) equipped with quick-acting coup- ling (11), a butterfly valve (08) and a pressure gauge (09). The gas burner is attached to the fixing flange (13) by means of adjustable eccentrics (16).36261-02 3 The gas burner proper (04) consists of the burner pipe (06) and the gas nozzle (05), which are welded to the burner pipe. The burner pipe is equipped with a mounting plate (15) and the quick-acting coupling (11) is attached to the pipe at the inlet end of the pipe. 2.2 Operating principle Refer Encl. I. The gas flows from the burner station through the pipe system to the gas burners where it is injected into the combustion chamber through the nozzle holes. The gas flow to all gas burners is adjusted by changing the gas pressure in the gas burner sta- tion. (See separate instruction manual). The regulation or interruption of the gas flow to the single gas burner is effected by means of the butterfly valve (08).36261-02 4 INSTALLATION See encl. I and erection drawings. 4. Attach the fixing flanges (13) to the riser duct by welding in accordance with directions given on drawing and diagram. Clean-out cover (01) to be fixed by welding op- posite the fixing flenges (13) as shown on the drawing. O1 Mount the gas burners so that the steel hoses (10) and the butterfly valves are facing down- wards. Mount the pipe system between the gas burner station and the gas burners (04) as indicated in the pipe diagram. Pipe holders to be fixed by welding, spaced apart as indicated in the table below: Pipe diameter (mm) |76.1]88.9]114.3/139.7]219.1 Spacing between pipe holders (m) 4.5] 5.0] 6.0 | 7.0 | 9.036261-02 5 In case the distance between hot surfaces and gas pipe is less than one metre, the supplied radiation shields must be installed. Stress forces in the pipe system must be avoid- ed. In order to allow for the thermal expansion, the U-clamps must not be fixed so firmly around the pipes that the pipes are unable to move axially. Steel hoses of the pipe system to be mounted so that exposure to tensile forces is avoided during the thermal expansion of the riser duct. 3.2 Pressure test of system to be performed after the Pipe system has been installed. Disconnect burner station and pipe system. Place the plug (12) in the quick-acting couplings (11) and apply air pressure (6 bar) to the pipe system. Leakage test of all assembly points to be conducted by means of soapy water or the like. ION See encl. 1 1d Check that the gas burner station has been adjusted in accordance with the directions given in separate instruction manual for gas burner station.36261-02 6 4.1.2 Check the quick-acting coupling (11). Check that the butterfly valve (08) is closed. Withdraw the gas burners which will not be required during operation. Close the cover (14) and mount the plug (12) in the quick-acting coupling (11) for the withdrawn burners. 4.1.3 Check that the setting of the lock-outs for gas supply to burners is correct. See process manual and instruction manual for the gas burner station. 4.1.4 When the lock-outs are cancelled: Start the gas supply to the pipe system. 4.1.5 Open the butterfly valve (08) and check through the clean-out opening that the gas is ignited.36261-02 7 Operation Refer Encl. I. 4.2.1 The gas burner station monitors the gas flow to burners during operation. The gas flow rate is controlled by changing the gas pressure. Readings of the ratio between the gas pressure and the gas volume can be obtained from the capacity diagram, encl. 11. The curves are based on one CBG gas burner with eight nozzle holes with diameter = d. The table below indicates the nozzle hole diameter for different types of gas burner equipment type GEC. GEC type 2-4 |3-4 |5-4 |7-4 |12-4]5-6 |7-6] 12-6 Nozzle hole diameter. d | 6.0 |7.8 /10.0/11.5/15.0|8.2 |9.4| 12.5 Set the butterfly valves (08) on the single burners until the pressure readings on the pressure gauges (09) are identical. Hence the same gas volume will be supplied to all burners, regardless of the pipe resistance between gas burner station and gas bur- ner.36261-02 8 Any change in the gas pressure at the gas burner station will again make it necessary to check the Pressure on the pressure gauges (09) and to re-set the butterfly valves. Operational check-up Check at regular intervals - once or twice during each shift - that - the gas is burning at all gas burners. - the gas pressure is the same at all gas burners. (Pressure gauges (09)). - Ro dust nor cakings are deposited on the gas nozzle (05). If deposits are ascertained, the nozzle must be cleaned through the clean-out opening (01). - the quick-acting coupling (11) is correctly closed. - the eccentrics (16) hold the gas burner firmly in place36261-02 9 Withdrawal of gas burner during operation If a gas burner has to be withdrawn during ope- ration, the following procedure must be applied: Close the butterfly valve (08). Disconnect the quick-acting coupling (11). Place the plug (12) in the quick-acting coupling. Release the eccentrics (16) and withdraw the gas burner. Close the cover (14). It is of paramount importance that the plug (12) is attached to the quick-acting coupling (11) as_soon as the coupling has been dismantled. 4.5 Shutdown During shutdown the gas stream is shut off at the burner station.36261-02 10 MAINTENANCE Preventive maintenance, survey +1 Lubrication +2 Cleaning +3. Inspection and adjustment +4 Checking of condition -5 Replacement (incl. lubricants) +6 Performance test Pos. Text plea 45 02 Pipe system - Mm. RO, 03 Burner asssembly . Mm . R, D = per 8-hour operation A number in front of the S = weekly letter indicates frequency M = monthly of procedure. For instance A = yearly 2M = twice a month. T = see text in instruction manual36261-02 a Clean the parts and their surroundings. Always en- sure that dust deposits, if any, are removed from the radiation shields. on is Condition checking Pipe system (02) and burner assembly (03) Check that the pipe connections are tight. Check tightness of quick-acting copulings (11). Check the condition of the packing; replace as required. Check tightness and condition of steel hoses. Check for bakings in the gas nozzle holes.36261-02 12 KEY 10 SKETCHES 01 02 03 04 0s 06 07 08 09 10 chy 12 13 14 1s 16 Clean-out cover Pipe system (not shown in enclosures) Burner assembly Gas burner Gas nozzle Burner pipe Steel hose in pipe system (Not shown in enclosures) Butterfly valve Pressure gauge Steel hose at gas burner Quick-acting coupling for gas burner Plug for quick-acting coupling Fixing flange cover Mounting plate Eccentric -000-.36260 - 02-1g e@ a3 2 g 2 020% 06°08 10 12 14°16 18 20 22 24 26 28 30 3 ue 36 3B aD (Nh) -103 36260 - 02 -II