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SERVICE MANUAL
Version 1.0
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Service Manual of Cardio 2000
Revision History
Edition Date Page Comment
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- TABLE OF CONTENTS –
1-1. Introduction...................................................................................................................................................................... 5
1-2. Features of the Equipment ...................................................................................................................................... 5
1-3. Equipment Description .............................................................................................................................................. 6
1-4. System Installation .....................................................................................................................................................15
1-5. Terms of Warranty .......................................................................................................................................................16
1-6. Specification .................................................................................................................................................................16
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1-1. Introduction
- Print 12-channel (ch) cardiac signals with reports in: 3ch+1 rhythm, 6ch+1 rhythm, and 12ch
rhythm patterns on A4 or Letter size printing paper.
- Record and print 12 channel rhythms continuously and simultaneously.
- Calculate heart rate, P-R-T axis and PR, QRS, QT and QTc widths from recorded signals
automatically and print them on a report for use in rhythm analysis.
- Get diagnostic reports using automatic detection functionality.
- Able to modify filter setting, signal sensitivity, printing speed, channel view settings and rhythm
settings, and print on previously recorded EKG signals to aid data analysis.
- Able to attach a battery so that the device can become portable.
- More than 200 patient‟s data can be saved and transferred to a PC through LAN.
- It offers various protocols to make it possible to link with hospitals‟ computing networks. Also File
Databases are strengthened.
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The CardioCare2000 system consists of the items below. Unpack the package and check the
items below are included. Also, be sure to check for any damage to the body and accessories.
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Optional Components
② Hanger (1 EA)
③ Cart (1 EA)
CAUTIONS
You may have distortion or signal noise when you use nonstandard or other brand
accessories. We strongly recommend you use only the authorized accessories which we
supply.
WARNING
How to replace battery: Please make sure you use the right battery we show here.
Otherwise we are not liable for any damages and/or explosion/fire caused by using the
wrong battery.
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Body Configuration
▣ Top View
⑤
③
② ③
① Handle
② Printer Cover
④ LCD
⑤ Control Panel
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▣ Front View
▣ Rear View
① ②
③
④ ⑤
② Power Switch
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① Handle
WARNING
There is a risk of electric shock if the Rest stand of the equipment is damaged or can
not be fixed to the product. Do not use the product and immediately ask the
NOTE
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LCD Panel
LCD panel displays system setting status after indicating the version of the system and
① ② ③ ④
1 0 1 2 . 5 O F F O F F
1 0 0 6 C H + 1 R H Y a V R
⑤ ⑥ ⑦
① Display ECG signal level out of 5, 10, 20, aut (Auto Gain)
⑥ Display channel form of the output report out of 3ch+1rhy, 6ch+1rhy, 12ch rhy, 60s 1rhy.
⑦ Display rhythm channel setting out of I, II, III, aVR, aVL, aVF, V1, V2, V3, V4, V5, V6..
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Indicator Lamp
In this case, check off which one of lead connection is in lead-off status
Indicate the battery capacity status: Green and Red colors are used
The battery indicator is red when the device is operational without having
LED is off.
Control panel
(I-aVF:10, V1-V6:5 )
Select on or off whether or not to activate the filter that eliminates base line
drift
Select on or off whether or not to activate the filter that eliminates EMG.
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Select channel form of the output report out of 3ch+1rhy, 6ch+1rhy, 12ch
Call up the menu to enter patient ID, name, age, sex, height, weight
Record ECGs for 10 seconds by pressing key and prints in A4 sized report
Print the same report as previously printed one in record mode or prints
after changing system setting such as filter, signal level, output speed,
mode.
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Power
When AC power is supplied to the equipment, AC power indicator lamp at the front side is
illuminated green and battery is being charged automatically.
If no battery is installed, battery indicator lamp will be off. Once a battery is plugged in and
the device is powered on, it will change its power mode to supply power to the battery. If the
device is running on the power from the battery, battery charge indicator lamp will light up
red color. If the battery is running low on power, three continuous buzzer alarms will sound. If
this occurs, turn off the device and connect the A/C power before turning the device back
on.
Caution
For the protection of environment, do NOT throw wasted battery away. Please inquire
at the biomedical engineering lab of the hospital and dispose according to the
appropriate procedure to the authorized place(according to national regulations).
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Power Connection
The equipment needs electrical power to operate. Plug in one end of the power cable to wall
socket and the other to CardioCare2000.
Paper Installation
- Push the printer cover release switch to the right to open the printer door of the
CardioCare2000. Install EKG paper with the side to be recorded appearing on top.
Close the cover to finish the paper installation process.
WARNING
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- This product was made through strict quality control and examination. The repair and
compensation standards follow the consumer damage compensation regulations of the Ministry of
- The warranty for this product runs for 1 year. (2 years in EU) But the warranty for accessories runs for
6 months.
- This product is guaranteed against faulty workmanship for a period of 1 year. Under this warranty,
- When having troubles during this period, please provide us with the model name, serial number,
CAUTIONS
1-6. Specification
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Line Power Input: 100- 240Vac, 1.5-0.75A, 50-60Hz, Output: 15Vdc, 4.2A
Communication LAN
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Section 2. Troubleshooting
2-1. Power
Problem Solution
< General Checking >
1. Check the power cable is connected with AC Power connection at the
back of the system.
2. Check the power source of the multi-tab with connection to the power
cable. (If power is connected, AC power indicator is lighted.)
Case1. 3. Check the power switch.
The EKG2000 4. Check any of two fuses on the Power Module (SMPS) and on fuse on the
open will turn on Base board is cut.
and off If it is, replace Power board.
frequently. Case1:
Check if the soldering of J1 on the Base board (SMPS + Base board
Connector) is poor. Re-solder the cable.
Case2.
Power will not ● When the EKG2000 is turned on, the pin no. 8‟s voltage has to be always
turn on. 14.6V.
1) Is the pin no. 1/2‟s voltage is 14.6 Yes replace the main board.
2) Is the pin no 1/2‟s voltage is 14.6 No replace the power board.
● When the REC key is pressed,(during printer is working)
1) Pin no. 12‟s voltage has to be changed from 0V to 24V
If not, faulty power board, replace the power board.
2) Pin no. 15‟s voltage has to be changed from 3V to 0V.
If not, faulty CPU, replace the main board.
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Problem Solution
1. If the normal wave patterns show up to the
right of chart as shown in problem1, 2,
diagnosis output print too early.
2. It takes some time to show the normal wave
patterns.
3. The normal wave patterns will show if output
is requested after the system is stabilized
by showing the HR variance of ±5 on the LCD
display.
4. Check connection of the limbs electrode
and the chest electrode to the body parts.
5. If used on the dry skin or in the winter
season, connectivity may be degraded. In
that case, used water or ECG gel. The
electrode must be washed after using ECG
1-1. The wave pattern changes from the flat line gel. Otherwise, the electrode will be rusted
on the left to the wave forms on the right. and corroded.
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7-1. When diagnosis output key is pressed, the 1. Replace the main board.
measurement goes on past 10S. * If the above procedure does not solve the
7-2. Operation stops at processing, print after problem, please contact us
10S measurement.
8. The backlight on the screen is on, but there is 1. Check the Key cable which connects Key
no display. board and the main board and replace the
main board.
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2-3. Diagnosis
Problem Resolution
1. If disease is diagnosed, abnormal ECG always
appears.
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2-4. Filter
Base line drift is caused by a patient‟s breathing. ECG signal is overlapped on a large parabola. If
you want to set Base line drift, select „ON‟. Otherwise, select OFF. The set value appears on the
bottom part of the printed form indicating 0.1HZ- when set to ON, and 0Hz- when set to OFF.
AC Filter
In addition to ECG, other signals such as power noise, base line drift by respiration and
electromyogram may be recorded in the output signals.
There are three types of the noise filter; 60Hz, 50Hz and OFF. When set to OFF, noise is not
eliminated. Set to 50Hz, it indicates to filter 50Hz power noise. Set to 60Hz, it means filtering 60Hz
power noise.
When the system is powered by battery, power noise is not generated, so you may have clear
ECG signal if set to OFF. In Europe where the power noise is 50Hz, the system is set to 50Hz. In other
nations including Korea and the U.S., it is set to 60Hz.
The status of the set filter can be checked on the bottom part of the printout, indicating AC 60Hz,
AC 50Hz or AC OFF.
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When ECG is not clear even after all three filters are set to ON, the use of low frequency filter will
produce clear ECG signal. The low frequency filter can be set to 40Hz, 100Hz, and 150Hz and OFF.
Set to 40Hz, it eliminates all signals over 40Hz. The set value is indicated on the lower part of the
printed form. If you set the filter to OFF, -250Hz is indicated. If set to 40Hz, -40Hz is indicated. Set to
100 Hz, -100Hz is indicated. If set to 150Hz, -150Hz is indicated.
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1) Power is off
Does the
power input Change the power
Yes A
cable break input cable
down?
No
A
Does the
power switch Change the power
Yes A
cable short- switch cable
circuit?
Normal
Yes Use
No operation
No
No Yes
Yes
Ask the
manufacturer
about it, then take
action
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LCD is blank
although the
power is on
B
Check the
Does the LCD cable
condition of the
have a poor condition
Yes connection and A
of connection or short-
then change if
circuit? A
it's not good
No
No No
Is the LCD B
Change the
module Yes A
LCD Module
unsatisfactory?
No
Ask the
manufacturer
about it, then take
action
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Does the
Does the
paper come A
No motor work No Change the motor
out while
properly?
printing?
Yes
Have you
Connet the motor A
connected the
No power cable
motor power
correctly
cable correctly?
Yes Yes
A
Is the motor
Change the motor A
power cable No
power cable
satisfactory?
Normal
Yes Use
operation
Does the
Yes Have you
signal come Connect the THP A
connected the
out on the No No power cable
TPH powor
paper while correctly
cable correctly
printing?
B
Yes
Is the TPH
Change the TPH A
power cable is No
Yes power cable
satisfactory?
Yes
Ask the
manufacturer
about it, then take
action
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Is the patient
Reconnect the
cable
No patient cable A
connecter
carefully
correctly?
A
Is the
electrode Cleanse the
connected to electrode with
Yes A
the patient alcohol or water,
cable then it use
correctly?
Normal
No Yes Use
operation
Is the
electrode Reconnected the
connected to electrode to the
No A
the patient patient cable
cable properly
correctly?
B
Yes
Is the patient
Change the
cable short- Yes A
patient cable
circuited?
No
Control the
Is the EKG
volume by setting
signal adjusted No A
a gain on the
properly?
main board
Yes
Ask the
manufacturer
about it, then take
action
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Format USB
Is USB memory formatted in FAT
Yes memory in FAT
file system?
file system
No
No
No
Exchange the
Is USB sig cable broken? Yes
USB sig cable
No
Ask the
manufacturer
about it, then
take action
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No
Exchange the
Is USB sig cable broken? Yes
USB sig cable
No
Ask the
manufacturer
about it, then
take action
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Section 3. Adjustment
3-1. LCD Backlight
The LED backlight is powered by two resistors as shown in the following figure.
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NOTE
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AC power noise, base line drift caused by breathing , EMG signal can be recorded along with
the output ECG signal. To set the AC noise filter, move to “FLT” menu to call up “AC” menu and
press key. key toggles between off, 50hz, 60hz. Off indicates that filter does not
suppress ac interference. As for 50Hz or 60Hz, filter suppresses 50Hz or 60Hz AC power noise. In case
of battery power, ECG signal is clear only with Off setting because AC noise interference hardly
exist. The selection is 50Hz for most of Europe and 60Hz for USA and other countries. The selected
setting is shown on the bottom line of the output form indicated AC 60Hz, AC 50Hz or AC OFF
Base line drift is caused by patient breath. Base line drift filter can be set by pressing key.
BASE key switches on or off. off, 0.05, 0.1 or 0.2Hz indicates base lien filter is applied or not.
The selected setting is shown on the bottom line of the output form indicated by „0.1hz-„ as for filter
EMG signal is induced from muscle and internal organs of the patient.
For clear ECG signal output, it is necessary to eliminate EMG signal interference.
EMG filter can be set by pressing MUSC key. MUSC key switches on or off.
On or off indicates EMG filter is applied or not. The selected setting is shown on the bottom line of
the output form indicated „EMG:On‟ or „EMG:Off
Low pass filter can be selected to optimize ECG signal after applying above three filters and if
ECG signal is still interfered. To set the low pass filter, move the menu to “FLT” to call up “LPF” menu
and press key. key toggles between off, 40hz, 100hz, 150hz. As for 40Hz, it indicates
filter suppresses higher frequency than 40Hz. The selected setting is shown on the bottom line of the
output form indicated by „Off„ as for off, by‟-40hz‟ as for 40hz, by‟-100hz‟ as for 100hz, by ‟-150hz‟ as
for 150hz.
To apply filter could result in ECG distortion. So, filter should be appropriately applied to reduce
the fluctuation without affecting the ECG signal when output signal is badly interfered only.
For your reference, base line file and ac filter should be always active and EMG filter can be
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PACE
Shield
ECG AFE Detec
Driver
Character LCD Pin Header -tor
Ready LED
Membrane Keys Isolator Isolator
AC / Battery
Power Indicator LED
Battery Supply
Unit User Interface Module Connector Analog Module Connector
Touch
Charger Power MCU CPU Module
controller
Backlight
Power
PMIC
System Power
Switch
DDR3
2G x 2
CPU
USB 1 Port 5V, 3.3V,
4.2V EMMC
Power 4G
Printer
Uart RS232 MCU
port Transceiver USB OTG
Connector
Paper
24V TPH Signal Motor
Ethernet Sensor
LAN PORT(RJ45) Printer Power Transceiver Driver
Transceiver Driver
JTAG
Coin Battery Buzzer
Connector
Printer Connector
Printer Cable
Thermal
Step Paper
Printer
Motor Sensor
Header
PRINTER ASS’Y
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1) Top
A
C
A : Printer Assembly
B : LCD Assembly
C : Control Panel
2) Bottom
A : Battery Cover
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3) Front
A B
4) Rear
A B
C D E
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5) Right Side
6) Left Side
A: Handle
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UI Board
Power Board
Base Board
(SMPS)
CPU Board
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1) UI Board
A C
B D
It is linked to the Base Board with a Cable and consists of Membrane keys, Power Indicator LED, Battery
Indicator LED, Ready LED.
- Membrane Keys
- Power Indicator LED : Show the state of connection with AC adapter and a green light indicator
when plugging AC adapter into device.
- Battery Indicator LED : A light indicator lets you know that there is battery and show your current
battery charge strength. A red light indicator lets you know that the battery is charging and a
green light indicator lets you know the batter is fully charged.
- Ready LED : It Indicate the lead connection status.
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<TOP> <BOTTOM>
I K
J
A C E D
F
H
B G
A : USB Port
B : LAN Port
C : Switch Connector
D : Input DC Connector (SMPS Output)
E : Voltage Regulator (3 ea)
F : LCD Data Connector
G : Motor Driver
H : Main Connector
I : Transformer
J : Isolation IC (2 ea)
K : Patient Cable Connector
L : MCU (3 ea)
The digital part consists of MCU, DC/DC Converter, DC/AC Controller and chip, which are linked
to other external modules.
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3) CPU Board
<TOP>
<BOTTOM>
A : MCU
B : DDR3 SDRAM
C : Power Management
D : eMMC Flash
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<Top>
<Bottom>
It receives 100-240V AC, 50-60Hz signal or battery and supplies 15V to the Base board.
5) Printer
It consists of the TPH (Thermal Printer Head), motor, and paper sensor. And it is linked to the Base
board with 3 pin, 6 pin, and 14 pin cable and approves 24V AC power which will be approved only
if the printer assembly is working.
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6) Battery
It is linked to the Digital board with a 3 pin cable. It is 10.8V, 3350mA/h and consists of three 4.2V,
3350mA/h Li-ion Rechargeable battery. It is packed in parallel with 2 sets which are connected with
3 cells in series and 1 spacer.
The cables of battery consist of 3 pins connector which are VCC, GND, GND (Battery Check) as
follow picture. GND (Battery Check) cable should be connected to the board, because the cable
is for checking the status of battery.
GND
GND (Battery Check)
VCC
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7) LCD
Character LCD : It connects to CDUI Board LCD with 14 pin Pin Header. It consists of LCD.
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Printer
MCU
Printer
Power
Control
24V
USB
VSYS VSYS_SW Printer Power
(15V, 9V~12.6V) (15V, 9V~12.6V)
VLINE
(15V)
Power System
Battery
Supply Power CPU
Charger
Unit Switch
VCPU
SYS_5V
VBAT System
PMIC
(9V~12.6V) 5V Regulator
System Power
Control
Battery
Level Charger VPM_3.3V LCD
State/Control Power
Battery
Connection Power
Managing Power
State
MCU Signals
Battery
User
Temp.
interface
Battery Battery AC
Power
Orange Green Green
Button
LED LED LED
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2) Cable
LCD Assembly
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QN-TPH-Cable
Motor Assembly
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5-3. Disassembly
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<Printer Assembly>
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a. Disassemble Ground cable of Power Board (SMPS) and AC Inlet Ground cable from
Protection Grounding Terminal.
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b. Remove the 4 screws and disconnect the 40Pin SMD FFC cable, Main cable, Membrane
Keys cable.
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5-4. Assembly
* Note
Please check whether two parts which is circled in red (rubber handle & printer lock) are
connected correctly.
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<EKG2000 Ass’y>
<Battery Ass’y>
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Pin Description
Pin Name
1 V2
2 V3
3 V4
4 V5
5 V6
6 GND
7 N.C
8 N.C
9 RA
10 LA
11 LL
12 V1
13 N.C
14 RL
15 N.C
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<Top>
<Bottom>
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<Top>
<Bottom>
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<Top>
< Bottom>
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[ AdvancePreparation ]
1) USB memory (*Note 1)
2) Unzip the bionet.zip file and copy to USB memory the bionet.zip file.
3) Copy to bionet_ekg2000\packages folder the bup file.
* Note 1: File system of USB memory must be the FAT32 or FAT .
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1) Connect to the usb port that upgrade software files are copied to a usb memory.
Setup Path
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