Professional Documents
Culture Documents
4, August 2012
Table of Contents
9.1 General.......................................................................................................... 1
9.2 Well barrier schematics ................................................................................. 2
9.3 Suspension .................................................................................................... 2
9.3.1 General ................................................................................................... 2
9.3.2 Well barrier schematics ........................................................................... 3
9.4 Temporary abandonment .............................................................................. 5
9.4.1 General ................................................................................................... 5
9.4.2 Well barrier schematics ........................................................................... 6
9.5 Permanent abandonment ............................................................................ 15
9.5.1 General ................................................................................................. 15
9.5.2 Well barrier schematics ......................................................................... 17
9.5.3 Examples for different permanent P&A options .................................... 24
9.5.4 Formation as well barrier element ......................................................... 26
9.5.5 Sidetracking .......................................................................................... 26
9.5.6 Section milling to establish permanent barriers..................................... 27
9.5.7 Alternative method to establish permanent barriers .............................. 29
9.5.8 Materials ............................................................................................... 30
9.6 Well control action procedures and drills ..................................................... 31
9.6.1 Well control action procedures .............................................................. 31
9.6.2 Well control action drills ........................................................................ 31
9.6.3 Well control requirements ..................................................................... 31
9.7 Suspension, plugging and abandonment design ......................................... 31
9.7.1 Design basis, premises and assumptions ............................................. 31
9.7.2 Load cases............................................................................................ 32
9.8 Other topics ................................................................................................. 32
9.8.1 Risks ..................................................................................................... 32
9.8.2 Removing equipment above seabed..................................................... 33
9.9 Vertical Xmas tree (VXT) removal .............................................................. 34
9.10 Horizontal Xmas tree removal .................................................................. 35
9.1 General
This section covers requirements and guidelines for well integrity during plugging of wells in
connection with
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The purpose of this section is to describe the establishment of well barriers by use of WBEs and
additional requirements and guidelines to execute this activity in a safe manner with focus on isolation
of permeable formations/reservoirs/sources of outflow, both from each other in the wellbore, and from
surface.
Requirements for isolation of formations, fluids and pressures for temporary and permanent
abandonment are the same. However, choice of WBEs may be different to account for abandonment
time, and ability to reenter the well or resume operations after temporary abandonment.
Well barrier schematics (WBS) shall be prepared for each well activity and operation.
A final verified WBS for the well status upon completion of operations shall be in place.
9.3 Suspension
9.3.1 General
Suspension of a production or injection well is defined as a well status, where the well is temporarily
plugged, XT is installed, and the well barriers are monitored.
Well barriers and WBE material(s) shall have sufficient integrity to meet the suspension period,
including contingency. The suspended wellbore should be monitored throughout the suspension
period.
The following number of well barriers shall be in place to safely suspend the wellbore:
Suspension Formation
Two well barriers Potential source of inflow or reservoir exposed (hydrocarbons present)
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APR
3.
4.
SSR 5.
UPR 6.
MPR Drilling 7.
LPR BOP Secondary Well Barrier
1. Casing cement 22 Last casing
2. Casing 2
3. Wellhead 5
4. BOP 4
5.
6.
7.
Notes:
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Suspended well, completed well with deep set mechanical plug 9.3.2b
9.3.2b Suspended well, Completed well Well barrier elements See Verification/Monitoring
WBEAC
with a deep set mechanical plug table
Primary Well Barrier
1. Formation at 9 5/8” n/a
casing window
2. 9 5/8” Production 22
casing cement (up to
prod packer)
3. 9 5/8” Production 2
casing
4. (up to prod packer)
5. Production packer 7
6. Deepset plug 6
Production casing
PT
Reservoir
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9.4.1 General
Temporary abandonment is defined as a well status in which the well has been temporarily plugged
where the BOP or XT has been removed, and the well barriers are not continuously monitored.
It shall be possible to re-enter temporary abandoned wells in a safe manner for the planned duration
of the temporary abandonment.
In general the following number of well barriers shall be in place to safely re-enter the wellbore.
For temporarily abandoned wellbores, the selected WBE material(s) shall have sufficient integrity to
meet the abandonment period times two.
Prior to temporary abandonment, the future plans for the well shall be documented.
Temporarily abandoned subsea wells shall be protected from external loads in areas with fishing
activities, or other seabed activities. For deep water wells, temporary seabed protection can be
omitted if there is confirmation of no such activities in the area and at the depth of the abandoned
seabed installations.
For temporary abandoned surface completed wells, it shall be possible to monitor the pressure in the
A annulus and in the tubing.
For temporary abandoned subsea completed wells that are planned to be abandoned for more than
one year, a yearly program for monitoring and observation shall be established and implemented.
The pressure in the tubing and A annulus shall be monitored if a subsea completed well is planned to
be abandoned for more than one year or not tied back to a production facility. The following
requirements are to be met:
If monitoring is not practicable, an acceptable alternative may be to install a deep set well barrier
element plug.
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Notes:
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9.5.1 General
This section covers requirements and guidelines for well integrity during permanent abandonment.
Permanently plugged wells shall be abandoned with an eternal perspective taking into account the
effects of any foreseeable chemical and geological processes.
The following number of well barriers to the external environment shall be fulfilled.
Two well barriers Potential source of inflow or reservoir exposed (hydrocarbons present)
The following individual or combined well barriers/isolations shall be a result of well plugging activities.
Multiple reservoir zones/perforations located within the same pressure regime can be regarded as one
reservoir for which a primary and secondary well barrier shall be installed (see illustration).
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Permanent well barriers shall extend across the full cross section of the well, include all annuli and
seal both vertically and horizontally (see illustration). The well barrier(s) shall
be placed adjacent to an impermeable formation.
Steel tubulars are not an acceptable permanent WBE unless supported by cement or a plugging
material with similar functional properties as listed above (internal and external).
Elastomer sealing components in WBE’s are not acceptable for permanent well barriers.
Cement in the liner lap is accepted as a permanent WBE when pressure tested from above (before
installation of liner top packer).
Removal of downhole equipment is not required as long as the integrity of the well barriers is
achieved.
Control cables and lines shall be removed from areas where permanent well barriers are installed, if
they can create vertical leak paths through the well barrier. Completions should be designed to
facilitate the setting of annular cement plugs as a well barrier.
When completion tubulars are left in the well and permanent well barriers are installed in the tubing
and annulus, the position and integrity of the barriers shall be verified.
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If it can be documented that placing one continuous cement (with compensating measures ref to EAC
24) plug is as reliable as two independent cement plugs to establish an internal barrier(s), this may be
acceptable.
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Permanent abandonment, Multi bore with slotted liners or sand screens – with plug 9.5.2d
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Permanent abandonment, Multi bore with slotted liners or sand screens – without plug 9.5.2e
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Example A
The last open hole section of a wellbore can be abandoned permanently by setting an open hole
cement plug across/above the reservoir and an additional cement plug from the open hole into the
casing (the minimum requirements are illustrated in figures below):
The requirement is to have sufficient wellbore (formation) integrity at the base of both well barriers.
Verification:
Pressure test plug
Secondary
100 m
inside casing
min 50 m
Plug lengths:
minimum 100 m
min 50 m
Verification:
Tag OH plug.
Primary
100 m
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Example B
The last open hole section of a wellbore or a perforated casing/liner can be abandoned permanently
by setting two back to back cement plugs from the reservoir (or as close as possible to the reservoir),
providing the casing cement is verified in the annulus.
The internal cement plug lengths shall cover the cumulative logged interval in the annulus.
P&A – two back to back cement
plugs
Verification:
Volume control
(Set on pressure
tested fundament)
Secondary
50 m
2 x 30 m verified
logged cement
Verification:
Tag and
pressure test
primary plug
Primary 50 m inside
100 m casing
Reservoir/perm.
fm with
overpressure
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Example C
A wellbore can be abandoned permanently by setting a mechanical plug to serve as a fundament for a
single cement plug.
The internal cement plug length shall cover the cumulative logged interval in the annulus
Verification:
Primary
Tag cement plug
2 x 30 m
verified
logged cement
Secondary Verification:
Pressure tested
fundament
Reservoir/
perm. fm with
overpressure
9.5.4 Sidetracking
The original wellbore should be permanently abandoned prior to a side-track/ slot recovery. A well
barrier can be shared to function as well barrier for more than one well bore.
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Verified with
Yes sufficient length to No
act as barrier?
Sufficient length
Yes with bond to act as No
foundation? Install and test
mech plug in
Re-establishing Install and test
casing as close as
annulus barrier not mech plug in
possible to source
necessary bonded area
of inflow
Evaluate situation.
Mill 100 m Mill > 50 m No Consider further section
milling
Yes
Place second
cement plug from Establish
top of first plug secondary barrier
and 50 m into in same manner
casing as primary
(another 50 m
section mill above
WOC and leak bonded area etc)
test to 70 bar
above leak off
Primary and
secondary barriers
established
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Example
For wells with poor casing cement or no access to the last open hole section,
section milling (removal of casing) is an alternative method for placing cement
in contact with formation to form permanent barriers.
min 50 m Verification:
Pressure test
min 50 m Milling window: min 50 m cement plug
Verification: minimum 50 m inside casing
min 50 m Pressure test
Milling window:
minimum 100 m Verification:
min 50 m Tag
max 50 m Verification:
Milling window: Pressure test
minimum 50 m min 50 m cement plug
inside casing
Reservoir/
perm. fm with
overpressure
Reservoir/
perm. fm with
overpressure
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Verified with
Yes sufficient length to No
act as barrier?
Sufficient length
Yes with bond to act as No
foundation?
Install and test
Re-establishing
Establish internal mech plug in
annulus barrier not
fundament if casing as close as
necessary
required possible to source
of inflow
ALTERNATIVE METHODS
Primary and
secondary barriers
established
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Example
For wells with poor casing cement or no access to the last open hole section, an
alternative method for placing cement in contact with formation to form permanent
barriers can be used.
External verification may be omitted once a geological specific interval track record is
established and documented.
Min 50 m
9.5.7 Materials
The materials used in well barriers for plugging of wells shall withstand the load and environmental
conditions the well barriers may be exposed to for the planned abandonment period. The suitability of
the selected plugging materials shall be verified and documented. Degradation of the casing should
be considered.
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1. Pressure build-up, or lost circulation in connection with To verify crew response in applying
a cutting casing operation. correct well control practices.
2. Loss of well barrier while performing an inflow test.
All well barrier elements used for plugging of wells shall withstand the load and environmental
conditions they may be exposed to for the abandonment period.
The following information should be gathered as a basis of the well barrier design and abandonment:
a) Well configuration (original and present) including depths and specification of permeable
formations, casing strings, cement behind casing status, well bores, side-tracks, etc.
b) Stratigraphic sequence of each wellbore showing reservoir(s) and information about their
current and future production potential, where reservoir fluids and pressures (initial, current
and in an eternal perspective) are included.
c) Logs, data and information from cementing operations in the well.
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d) Formations with suitable well barrier element properties (i.e. strength, impermeability, absence
of fractures and faulting)
e) Specific well conditions such as scale build up, casing wear, collapsed casing, fill, H2S, CO2,
hydrates, benzene or similar issues.
The design of well barriers consisting cement or alternative materials should account for uncertainties
relating to
For permanently abandoned wells, the specific gravity of well fluid accounted for in the design shall as
a maximum be equal to a seawater gradient.
The following load cases should be applied for the abandonment design:
1. Minimum depth of primary and secondary well Not shallower than the wellbore
barriers for each reservoir/potential source of inflow, (formation) integrity at these depths.
taking the worst anticipated reservoir pressure for Reservoir pressure may for permanent
the abandonment period into account. abandonment revert to initial/virgin
level. It should take into account re-
development scenarios or gas storage
if applicable.
2. Pressure testing of casing plugs. Criteria as given in WBEAC 24.
3. Burst pressure limitations on casing string at the Cannot set plug higher than the burst
depths where temporary abandonment plugs are rating allows (less wear factors).
installed.
4. Collapse loads from seabed subsidence or reservoir The effects of seabed subsidence
compaction. above or in connection with the
reservoir shall be included.
9.8.1 Risks
Design and operational risks shall be assessed. Typical risk could include:
a) pressure and wellbore (formation) integrity uncertainties,
b) time effects:
• long term development of reservoir pressure
• deterioration of materials used
• sagging of weight materials in well fluids
c) scale in production tubing,
d) H2S or CO2,
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The cutting depth shall be sufficient to prevent conflict with other marine activities. Local conditions
such as soil and seabed scouring due to sea current should be considered. For deepwater wells, it
may be acceptable to leave or cover the wellhead/structure.
Mechanical or abrasive cutting is the preferred method for removal of the casing/conductor at seabed.
Use of explosives to cut casing/conductor is acceptable only if measures are implemented (Example:
directed/ shaped charges providing upward and downward protection) which reduces the risk to
surrounding environment to the same level as other means of cutting.
The location shall be inspected to ensure no other obstructions related to the drilling and well activities
are left behind on the sea floor.
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The production tubing and production annulus shall be displaced to kill fluid. Specific gravity of the kill
fluid shall give an overbalance with a safety margin at plug depth, prior to pulling the production
tubing.
When the tubing is removed, a shallow plug shall be installed in production casing prior to removal of
the XT.
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