Professional Documents
Culture Documents
0
DL06 Engine
1
DB58 vs. DL06 Engine
Engine
Specification
DB58TIS DL06
Valve (pcs/cyl) 2 4
2
DL06 Specification
Aspiration Turbo–intercooler
3
DL06 Engine
Common Rail
Push Rod
Piston
Turbocharger
Crank Shaft
Oil Pump Starter
Oil Pan
4
DL06 : Fuel System (1)
DBV
rail
metering unit
over
pressure bypass
valve valve lubrication
10,5...13 bar 0,1 bar
KÜV
p suction cooling
0,5...1,0 bar abs plate zero delivery drain
prefilter
<=100mm with
hand- water separator
primer p back CP3 < 1,2 bar abs
5
DL06 : Fuel System (2)
Combustion
chamber
6
DL06 : Gear Train (1)
7
DL06 : Gear Train (2)
Backlash End-play
Measuring position Measuring position
(mm) (mm)
Cam shaft gear & idle gear 0.074 ~ 0.163 Cam shaft gear 0.280 ~ 0.430
Fuel high pressure pump gear & idle
0.103 ~ 0.182
gear Step idle gear 0.107 ~ 0.183
Crankshaft gear & oil pump driving gear 0.073 ~ 0.239
Fuel high pressure pump idle
0.078 ~ 0.140
Air compressor driving gear & cam gear 0.074 ~ 0.163 gear
8
Lubrication system of DL06
9
Cooling system of DL06
10
DL08 / DV11 Engine
11
1. Emission : Euro-3 and Tier-3
2. Target Model :
DL08 (7.6ℓ) 280~320 PS / 2200 RPM
DV11 (11.0ℓ) 350~420 PS / 1800 RPM
DE08 (240ps)
DE12 (340ps) DL08 (320ps)
DV15 (420ps) DV11 (420ps)
3. Technology:
4-Valve system
Electronic Common Rail Fuel System
Rear Gear Train
Internal E.G.R
12
Engine Specification : DL08 / DV11
13
Engine Serial Number
DL08 DV11
DL08 4 00001 BA
DV11 4 00001 BA
Engine model Engine code (Engine suffix)
14
No.1 Cylinder of DL08 / DV11
DL08 DV11
Cylinder Cylinder
#6 #1
#6
#5
#4
#3
#2
#1
Water pump
15
Cylinder Head
Hexagon arranged
cylinder head bolts
Injector sleeve
Ex
In
Ex
In
16
Intake / Exhaust valve (1)
Valve gap
adjust screw
Caliper
17
Intake / Exhaust valve (2)
Upper side
(painted mark)
Marked
here
I E
18
Cylinder Head Gasket
Cylinder
Cylinder liner
liner
Parts NO. (Top side)
Cylinder block
Cylinder block
Old models
19
Tightening order for cylinder head bolt
20
Fuel Injection
21
Camshaft : IEGR (Internal exhaust gas recirculation)
Intake
Intake cam
cam
IEGR lobe
Open intake valve a little bit to put exhaust gas in intake manifold,
While the engine exhausts combustion gas to exhaust manifold.
Æ The exhaust gas makes low combustion cylinder temperature and compression stroke temperature.
22
Timing gear train : DL08
C.R.S
23
Timing gear train : DV11
Camshaft
C.R.S
24
Lubrication system of DL08
25
Lubrication of DV11
26
Cooling system of DL08
Hot water
Cool water
27
Cooling system of DV11
Hot water
Cool water
28
Fuel system of DL08
Injector
Pre-fuel filter
E.C.U
Water separator
Fuel tank
29
Fuel system of DV11
Common rail
Pre-fuel filter
Injector
E.C.U Cylinder head
30
Turbo charger (Waste gate type)
Reducing shaft power, avoiding excess air delivery to cylinder and rotor over speed of shaft.
31
CCV (Closed Crankcase Ventilation)
32