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CSR CEMINTEL™

CAVITY WALL CLADDING SYSTEMS FC:152

Ventilated
and Drained
Cavity

Ventilated
and Drained
Cavity

CONSTRUCTION GUIDE FOR CAVITY WALL CLADDING SYSTEMS MAY 2015

Cemintel™ Cladding systems utilises various board and panel products to provide attractive and durable building façades.
Ensuring the weather tightness of these systems is the result of ongoing research, testing and development. This guide
outlines the general methods for construction of Ventilated and Drained Cavity Framing for Cemintel™ Façade Systems.
2 CEMINTEL™ CONSTRUCTION GUIDE FOR CAVITY WALL CLADDING SYSTEMS

CONTENTS INTRODUCTION
INTRODUCTION  2 This guide represents good practice, though it is not intended
as an exhaustive statement of all relevant information. It
VENTILATED & DRAINED CAVITY SYSTEMS 3
remains the responsibility of the building designer to verify
DESIGN CONSIDERATIONS  4 that the chosen Cemintel™ Cladding System is suitable for
COMPONENTS12 the particular requirements of any given project.

FIRE RATED EXTERNAL WALL SYSTEMS 14 CSR Cemintel™ recommends that a comprehensive risk
assessment of the building weatherproofing be conducted
GENERIC INSTALLATION DETAILS OF CEMINTEL
prior to selection of the installation system. Assessment
STEPPED & OVERLAPPED WEATHERBOARDS –
should be based on current NCC Weatherproofing
HEADLAND™, PLANK & SCARBOROUGH™18
Verification methods. Refer to "WEATHERPROOFING" in
GENERIC INSTALLATION DETAILS OF CEMINTEL this guide for detailed information.
SHIPLAPPED WEATHERBOARDS –
ENDEAVOUR™ & ASPECT™25 CLADDING SYSTEM TYPES
GENERIC INSTALLATION DETAILS OF CEMINTEL A cladding system essentially covers the exterior walls of
SHEET CLADDING PRODUCTS – a building and is a key component in providing weather
CLADDING SHEET, EDGE™, MOSAIC™ resistance, acoustic, thermal and fire resisting properties. A
& TEXTURE SYSTEM32 fundamental requirement of a cladding system is that water
does not leak through it into the building, and there are a
HEALTH & SAFETY 44
number of system options available to achieve this:
WARRANTY44
Ventilated and Drained Cavity
CONTACT DETAILS 44
A ventilated and drained cavity or “Rainscreen” is an
open jointed, rear-ventilated (vented primarily at the head
and base) cladding system. These systems reduce the
risk of moisture entering the cavity by means of pressure
equalisation. Any water which does enter will be effectively
drained away, or evaporate due to the constant airflow
throughout the cavity.

Direct Fix System with Face Sealing


In many Australian residential applications, cladding is fixed
directly to the frame. A degree of sealing is required at
joints and gaps to prevent water ingress. Although not as
effective as ventilated and drained cavity systems, direct fix
systems can be an effective means of weatherproofing low
risk buildings, i.e., in low rise buildings in low wind pressure
areas.

Unique System
A unique system uses methods or a combination of methods
of achieving weatherproofing other than described above.
CEMINTEL™ CONSTRUCTION GUIDE FOR CAVITY WALL CLADDING SYSTEMS 3

VENTILATED & DRAINED CAVITY SYSTEMS


OVERVIEW Typical Ventilated Head – Eaves with Cemintel Trim
• Structural framing is constructed to industry standard
format in either timber or steel.
• Battens are fixed to the face of studs. Cemintel™ cavity Eaves framing
Soffit lining
systems are designed for 18-20mm thickness battens.
• Cladding is fixed through battens to structural framing.
(Some products may be fixed to structural battens).
25-75mm
• A Cemintel™ J-track is used at the base of battens to
Cemintel Eaves Trim or
provide air flow, drainage and vermin protection. moulding with air gaps

• Ventilation is also required at the top of walls, and this Drainage and
Stud framing
may be provided by use a Cemintel™ Eaves Trim or by ventilation paths

leaving a minimum 5mm gap between the top of the


cladding and soffit sheets, and between the cladding
Batten
face and any dress mouldings.
Cemintel Cladding
• Corners, joints, junctions, penetrations (window and
door openings), etc., require various treatments to suit
Sarking
the chosen cladding. Typical details are provided in this
guide.

Typical Ventilated & Drained Base


Typical Wall & Ventilation Path

Internal Ventilation between


wall lining Wall sarking layer and
insulation inside face of
cladding

Drainage and
ventilation paths

Timber or
steel
framing
Batten

Battens
Cemintel™ Cladding
Sarking

Structural
framing
Concrete slab,
floor joist or Sarking
blocking

Ventilated
base

J-Track
4 CEMINTEL™ CONSTRUCTION GUIDE FOR CAVITY WALL CLADDING SYSTEMS

DESIGN CONSIDERATIONS
INSTALLATION SYSTEM REQUIREMENTS WEATHERPROOFING
Clause P2.2.2 of the 2015 National Construction Code The control of water ingress to a building is the responsibility
(NCC) includes a test method to verify that a cladding of the building designer. All framing, sarking, flashings, damp
system meets stipulated weatherproofing requirements. proof courses and sealants must be installed in accordance
Cemintel cavity systems have been independently certified with this manual, the relevant product manufacturer's
by AECOM that they meet the performance requirements instructions, applicable standards and building codes.
of the NCC based on tests carried out to the NCC method
for cavity systems, in Wind Categories up to N5/C3 (max. The selection of the appropriate installation system is based
2.96kPa). on many factors, but particular attention must be paid to
weatherproofing to ensure adequate long-term performance.
Direct fixed cladding may be appropriate for some buildings. Therefore an assessment based on NCC Weatherproofing
Refer to relevant literature and BCA requirements. Risk Factors should be undertaken prior to selection of the
installation system. Refer to Table 3.
CEMINTEL CAVITY SYSTEMS
Cavity systems are the best method for weather proofing
CSR Cemintel™ offers a diverse range of cladding systems walls and should be considered for high risk designs. Table
with a range of installation options. Please refer to Table 1 3 is a method used by the BCA to determine a buildings risk.
and Table 2 for an overview of the alternative cavity systems A score of 13 – 20 is considered to be a high risk design.
currently available.

Table 1: Cemintel™ Cavity Systems with Timber Stud Table 2: Cemintel™ Cavity Systems with Steel Stud
Framing Framing
Cemintel™ Timber Stud Framing Cemintel™ Steel Stud Framing
Product Product
Batten Type Fixing of Maximum Batten Type Fixing of Maximum
Cladding Wind Cladding Wind
Category Category
Paslode 60mm
Headland™ 18-20mm Headland™
Nails into stud N5/C3 N/A – –
Weatherboards non-structural Weatherboards
framing

Paslode 60mm
Scarborough™ 18-20mm Scarborough™
Nails into stud N5/C3 N/A – –
Weatherboards non-structural Weatherboards
framing

Paslode 60mm
18-20mm
Plank Nails into stud N5/C3 Plank N/A – –
non-structural
framing

Paslode 60mm
Endeavour™ 18-20mm Endeavour™
Nails into stud N5/C3 N/A – –
Weatherboards non-structural Weatherboards
framing

Paslode 60mm
18-20mm
Aspect™ Nails into stud N5/C3 Aspect™ N/A – –
non-structural
framing

Paslode 60mm
18-20mm
Edge™ Nails into stud N5/C3 Edge™ N/A – –
non-structural
framing

Cemintel™ FC
25mm Brad Nails 25mm Brad Nails
Mosaic™ Cemintel™ FC N5/C3 Mosaic™ over thermal N5/C3
into battens into battens
break

Paslode 60mm
18-20mm
Cladding Sheet Nails into stud N5/C3 Cladding Sheet N/A – –
non-structural
framing

Texture System Paslode 60mm Texture System


18-20mm
(Texture Base Nails into stud N5/C3 (Texture Base N/A – –
non-structural
Sheet) framing Sheet)
CEMINTEL™ CONSTRUCTION GUIDE FOR CAVITY WALL CLADDING SYSTEMS 5

Table 3: Weatherproofing Risk Factors (NCC 2015 BCA Vol 2, Table V2.2.1)
Risk Factor Category Risk Severity Risk Score My Score
Region A (AS/NZS 1170.2) Low to
0
Region B (AS/NZS 1170.2) Medium
Wind Region
Region C (AS/NZS 1170.2) High 1
Region D (AS/NZS 1170.2) Very High 2
One storey Low 0
Two storeys in part Medium 1
Number Of Storeys
Two storeys High 2
More than two storeys Very High 4
Roof-to-wall junctions fully protected Low 0
Roof-to-wall junctions partially exposed Medium 1
Roof/Wall Junctions
Roof-to-wall junctions fully exposed High 3
Roof elements finishing within the boundaries formed by the external walls Very High 5
Greater than 600 mm for single storey Low 0
451-600 mm for single storey; or
Medium 1
greater than 600 mm for two storey
101-450 mm for single storey; or
Eaves Width 451-600 mm for two storey; or High 2
greater than 600 mm for above two storey
0-100 mm for single storey; or
0-450 mm for two storey; or Very High 5
less than 600 mm for above two storey
Simple shape with single cladding type Low 0
Complex shape with no more than two cladding types Medium 1
Envelope Complexity
Complex shape with more than two cladding types High 3
As for high risk but with fully exposed roof-to-wall junctions Very High 6
None; or
Low 0
timber slat deck or porch at ground level
Fully covered in plan view by roof; or
Medium 2
Decks, Porches And timber slat deck attached at first or second floor level
Balconies Balcony exposed in plan view at first floor level; or
High 4
balcony cantilevered at first floor level
Balcony exposed in plan view at second floor level or above; or
Very High 6
balcony cantilevered at second floor level or above
BUILDING TOTAL RISK SCORE
Notes:
1. Eaves width is measured horizontally from the external face of any wall cladding to the outer edge of any overhang, including fascia and external gutters.
2. Barriers to prevent falling and parapets are considered as 0 mm eaves.

FRAMING • AS4055 – Wind loads for housing.


Cemintel cladding products can be fixed to timber or steel • The Building Code of Australia (BCA).
framing with studs at 600mm maximum centres and a
Timber Framing
minimum face width of 35mm.
Timber shall be seasoned or have reached an equilibrium
Studs at vertical sheet/board joints often require a wider moisture content of 16% or less at the time of framing.
minimum face fixing width to provide adequate edge Unseasoned timber is not recommended.
distances for fixings. In these cases, double studs, trimmers
and/or wider battens must be provided behind vertical sheet Steel Framing
joints. Refer to appropriate construction details for your The design and construction of the steel frames should
chosen product. be considered in conjunction with the advice from the
manufacturer. In highly corrosive environments, appropriate
As a minimum requirement, framing shall be in accordance measures should be taken to protect the frame from
with the following applicable standards: corrosion. Steel framing must be a minimum 0.55mm BMT
• AS1684 – Residential timber-framed construction. to a maximum 1.6mm BMT. Do not fix Cemintel cladding to
thicker cold rolled members or to hot rolled steel.
• AS/NZS4600 – Cold-formed steel structures.
• AS3623 – Domestic metal framing.
6 CEMINTEL™ CONSTRUCTION GUIDE FOR CAVITY WALL CLADDING SYSTEMS

BATTENS FIG 1: Batten Joining


Cemintel drained cavity systems have been designed to suit Timber frame
battens 18 to 20mm thick. They are to have a minimum 35mm Screw or
double nail
face width and are to be fixed to studs at appropriate centres. fixing

Wider battens or side-by-side battens may be required


50-75mm Cemintel™ Batten
behind vertical sheet/board joints in some cases. Refer to with angle cut at
appropriate construction details. bottom

The Cemintel™ Fibre Cement cavity batten should be used


50-75mm
where a structural grade batten is required and where Cemintel™ Batten
additional durability is preferred. Timber with a minimum with matching
angle cut
H3 protective treatment may be used in non-structural
applications. For steel framing, the Cemintel™ batten is used Screw or
double nail
over a thermal break. Refer to Table 1, Table 2 and Table 4. fixing

Battens for cladding support are to be fixed vertically to stud


framing. Where additional backing is required for flashings
etc, a short spacer batten may be used and must be fixed
with a minimum fall of 5° to the horizontal to allow drainage
of any moisture.

Table 4: Maximum Fastener Spacing for Fixing Structural Battens to Timber or Steel Framing – On-stud Fixing
NOTE: This table applies to the Cemintel™ FC Batten when used for fixing cladding to the batten. When cladding is fixed through the battens and
into the structural framing, then battens only require nominal fixing to hold in-place during cladding installation.
Cemintel™ Batten (Fibre Cement)
Steel Framing
Timber Framing
0.5 BMT 0.75 BMT
Batten Spacing
Wind Category
(mm) Screw
Nails Screw Screw FibreTEKS®
FibreTEKS®
(2 x 2.8x50) (8G-10x50) (10G-18x30)
(10G-18x30)
Maximum Fixing Centres
N1 650 650 650 650
N2 550 550 550 550
600 N3/C1 400 450 450 450
N4/C2 250 350 300 350
N5/C3 180 300 200 300
N1 700 700 700 700
N2 650 650 650 650
450 N3/C1 500 500 500 500
N4/C2 350 400 400 400
N5/C3 200 350 250 350
N1 800 800 800 800
N2 800 800 800 800
300 N3/C1 600 600 600 600
N4/C2 500 500 500 500
N5/C3 350 400 400 400
CEMINTEL™ CONSTRUCTION GUIDE FOR CAVITY WALL CLADDING SYSTEMS 7

THERMAL BREAK – STEEL FRAMING CONTROL JOINTS


A thermal break is required where Cemintel™ cladding is A control joint must be installed when a masonry wall adjoins
fixed directly to steel framing of walls enclosing habitable framed construction, and at the junction of framed additions
or usable spaces. For detailed information refer to the BCA. or existing buildings, to allow for differential movement.
The current and new framing and cladding systems must
The thermal break is applied to the face of the frame to meet be discontinuous at this control joint. Refer to 'Installation
the deemed to satisfy requirements of the BCA. The thermal Details'.
break is used to ensure that the thermal performance of
the wall is comparable to that of a timber framed wall. For Movement joints provided in framing should be carried
systems with timber battens 20mm or thicker, no additional through the cladding.
thermal break is required.
Additional vertical control joints may be required in the some
cladding systems such as Cemintel Texture System. Please
WIND LOADING
refer to the details in the relevant product installation guide.
Cemintel™ cladding is suitable for buildings within the
geometric limits of AS4055 – Wind Loads for Housing. These For two storey construction, a horizontal control joint should
limits include a roof height less than 8.5m, eaves height less be provided at the upper floor level unless specifically stated
than 6m, and a building width less than 16m. Cemintel™ to the contrary in the relevant product installation guide.
cladding is also suitable for buildings out side this code in Frame shrinkage also requires consideration by the building
non-cyclone areas. designer in all cases.

For appropriate stud spacing and board fixing specifications,


TERMITE PROTECTION
refer to the relevant Cemintel installation guide for your
chosen product. It is the responsibility of the building As there is a wide variety of methods for managing termite
designer to determine the wind classifications of the building entry to buildings, and selecting the appropriate method for
and the suitability of the system. any structure depends on specific risk factors and the form
of construction, measures for termite management have not
been addressed in this guide.
LIMITATIONS
Cemintel™ claddings are unsuitable for the following Refer to your local pest management service, the BCA,
applications: non-vertical framing (e.g. parapet capping); AS3660 : Termite management, and your local building
water features; chimney cladding; exposure to temperatures authorities for more information about the requirements for
over 50°C; contact with standing snow or ice. Other the design of a suitable termite management system.
restrictions may exist, please refer to appropriate product
installation guides. SERVICES
Cemintel™ cladding systems will accommodate services
STRUCTURAL BRACING that are run through the framing. Any notches or holes
Cemintel™ cladding is not designed to provide wall bracing. formed must be considered in the framing design
Bracing must be provided in the structural framing in the
normal manner by using methods such as strap bracing or PENETRATIONS
sheet bracing. Where sheet bracing is used, the entire wall Penetrations in the Cemintel™ cladding must be neatly cut
framing to be clad with Cemintel™ cladding must be sheeted using appropriate tools such as a saw, drill or hole saw.
to maintain a uniform fixing plane. Note that window set-out Penetrations should be prepared with a clearance of 5mm
will be affected. all around and the gap must be fully sealed with Sealant
8 CEMINTEL™ CONSTRUCTION GUIDE FOR CAVITY WALL CLADDING SYSTEMS

WALL WRAP/SARKING SELECTION INSULATION


To ensure occupant comfort and protection of the building Energy efficiency requirements for buildings are set out
frame, the following factors should be considered during the in the BCA as performance requirements and acceptable
selection of the correct wall wrap/sarking. construction practices, and are dependant on geographical
climate zones. To meet the requirements, it is recommended
• Condensation Risk: This is a complex problem and that CSR Bradford insulation be installed in the wall framing.
can occur under a variety of conditions (not just in cold Check with local building authorities for minimum insulation
and tropical climates) so selection of the right wall wrap/ requirements.
sarking needs to consider the local climate, building use
and orientation, material R-Value of the insulation, as well It is recommended that insulation values above the minimum
as the degree and location of ventilation. be chosen for energy conservation and occupant comfort.
• Weather Barrier: Wind loads can produce lower air Insulation also improves the acoustic performance of the
pressures within buildings than on the outside, forcing wall against outside noise.
water through small gaps in the building envelope around
The level of insulation provided in a wall is described by its
penetrations and joints, even at low wind speeds.
R-value. The higher the R-value the greater the insulation
Careful selection of a wall wrap/sarking with the appropriate provided.
level of vapour permeability or vapour resistance is one
Refer to relevant Cemintel Installation Guides and/or The
key factor in reducing condensation risk. Table 5 provides
Gyprock Red Book for thermal performance values.
guidance on recommended wall wrap/sarking selection.
Key selection characteristics for a suitable wall wrap/sarking
are as follows:
COLD CLIMATES
In cold climates where condensation in the wall cavity is
• The wall wrap/sarking must have a ‘high’ water barrier possible, a vapour barrier is also recommended between
classification – an ‘unclassified’ rating is not suitable. any internal linings and the framing.
• Wall wrap/sarking must meet the requirements of
Cemintel™ cladding is not designed to be in contact with
AS/NZS4200.1: Pliable building membranes and
snow or ice build-up, such as is experienced in alpine areas
underlays – Materials, and be installed in accordance
subject to snowdrifts. When used in freeze/thaw conditions,
with AS/NZS4200.2: Pliable building membranes and
Cemintel™ cladding must be painted prior to exposure to
underlays – Installation requirements.
freezing conditions.
Whilst the requirement to seal joins and penetrations may
vary depending upon BCA and/or state requirements,
CSR recommends sealing the external wall wrap/sarking
to maintain vapour performance and draught proofing
effectiveness, as well as to ensure water barrier integrity. As
there are a number of factors that need to be considered
in assessing and managing condensation risk, it is
recommended that designers undertake a condensation
risk analysis prior to wall wrap/sarking selection as part of
the building design. Additional literature on this subject is
available from CSIRO/BRANZ/ASHRAE/ABCB and CSR
DesignLINK can help with this assessment.

Table 5: Guidance on Wall Wrap/Sarking


Climate Guidance on wall wrap/sarking to be used behind the cladding Performance Criteria Recommended Product
Cold Climates* In cold climates where the risk of condensation is high, vapour Vapour Permeability Enviroseal ProctorWrap
permeable membranes should always be installed on the cold > 2.5μg/N.s RW or CW
external side of the insulation.
Temperate and inland It is recommended to use vapour permeable membranes to Vapour Permeability Enviroseal ProctorWrap
climate zones avoid creating a seasonal moisture trap and to allow drying in > 2.5μg/N.s RW or CW
either direction – interior or exterior.
Warm humid coastal Where vapour flow is typically inward, such as where the building Vapour Resistance Thermoseal Resiwrap or
and tropical climates is air-conditioned, membrane should be non-permeable. > 7MNs/g Thermoseal Wall Wrap or
Thermoseal 733
* For alpine areas and buildings that have high internal levels of humidity (such as indoor swimming pool areas), please contact CSR Bradford for
project specific technical advice.
CEMINTEL™ CONSTRUCTION GUIDE FOR CAVITY WALL CLADDING SYSTEMS 9

INSTALLATION OF SARKING ➎ At openings, slit


the sarking at
➊ Install wall wrap/sarking to outside face of wall framing. 45 degrees from
Temporary fixing or sarking to framing may be by double each corner to the
sides tapes or other approved methods. Refer to the centreline. Slit the
sarking manufacturer's specifications. centreline to open

If the membrane is used to provide a continuous air tight the wrap.
layer, all overlaps should be sealed with tape. 45°

➋ Vertical laps (including corners) should overlap by


one stud spacing minimum and should be staggered
between adjacent layers. Centre line


of opening

➌ Upper layers should overlap lower layers by 150mm


minimum to ensure that water is always shed towards
the outside of the membrane and building.

➏ Wrap the tabs


➌ around the
framing.
Fix at 300mm
max. centres ➐
➐ Fix sark ing to
the rear of the
framing with
staples at 300mm maximum centres.
➌ Overlap 150mm min.

➑ Apply Enviroseal
Tape overlapped ProctorWrap
joins when required
tape to the
corners of
openings.
➑ 100mm
➊ ➋ ➒ Wipe tape over
min.
the frame edge
➋ Overlap one stud min.
Cemintel
onto the face of
kage of the wall wrap. 100mm
Headland™ min.
equire Weatherboard
➍ Horizontal flashings such as at the head of doors and
Sarking
windows, horizontal storey junctions and at the wall base
(when used) must be taped to the sarking to ensure
water is always shed towards the outside.
Cemintel™
Batten

Fix to framing
in accordance
with system
ey specification
Flashing over
➍ Sarking and taped
Wipe tape over
frame edge onto
face or wall wrap

support
d flashings
Packing Strip ➒
J-Track

10-15mm
drainage gap

Metal Flashing
20° min. slope
10 CEMINTEL™ CONSTRUCTION GUIDE FOR CAVITY WALL CLADDING SYSTEMS

INTERNAL LININGS of prevailing winds and topography. Includes much of the


Internal linings are to be designed for the applicable metropolitan areas of Wollongong, Sydney, Newcastle and
pressures calculated in accordance with AS4055. For the Gold Coast, most of the Yorke Peninsula South Australia,
Gyprock Standard Plasterboard linings, the arrangements and from Victor Harbour to the Victorian border, extending
in Table 6 may be used. Sheet fixing details are to be in between 30 and 70 kilometres inland. Urban and industrial
accordance with GYP547 Gyprock Residential Installation areas with low pollution levels, and for several kilometres
Guide. For other lining materials, consult the manufacturer. around large industries such as steelworks and smelters.

C4: High
Table 6: Internal Lining Design
Around sheltered bays up to 50 metres inland from the
Internal
Wind Sheet shoreline. Areas with rough seas and surf, extending from
Pressure Lining
Category Orientation
(kPa) several hundred metres inland to about one kilometre inland
N1, N2, 0.45 10mm Gyprock SP* Horizontal or and depends on winds, wave action and topography. Up to
N3 Vertical
1.5 kilometres downwind of large industrial plants.
N4, N5, 1.33 10mm Gyprock SP* Horizontal
N6, C1
C5: Very High
C2, C3 2.30 13mm Gyprock SP* Horizontal
Offshore and on the beach front in regions of rough seas and
C4 3.11 2 x 10mm Gyprock SP* Horizontal
surf beaches, and inland for several hundred metres, e.g.
* Gyprock SP = Gyprock Standard Plasterboard
around Newcastle extending over half a kilometre from the
coast. Aggressive industrial areas where the environment
may be acidic with a pH of less than 5.
CORROSIVITY CATEGORIES/COASTAL
AREAS Table 7: Requirements for Corrosive Environments
Corrosivity categories are as described in AS4312 -
Corrosivity Category
Atmospheric corrosivity zones in Australia. The code has Fixings (minimum)
(AS4312)
methods for determining categories as well as maps and C1 : Very Low Class 3 or
tables of major population centres. It is recommended that C2 : Low Class 4 stainless steel fixings
the building designer assess the site in accordance with the Class 3 or
C3 : Medium
standard and local conditions. Class 4 stainless steel fixings
Class 3 countersunk head screws
The following is a summary of the BCA description. filled and finished level with
C4 : High Cemintel External Joint Compound
C1: Very Low or
Class 4 stainless steel fixings
Generally inside buildings, semi-sheltered locations away
C5 : Very High Not Suitable
from marine or industrial influence, and some alpine regions.

C2: Low WASH-DOWN


Dry, rural areas, away from the coast or sources of pollution. Walls are to be washed down using fresh water at least 2 times
Most areas of Australia at least 50 kilometres from the per year. When cleaning cladding, use no more than 700psi
coast, which can extend to within one kilometre from quiet, (50kg/cm2) of water pressure at 3m to 3.5m distance from
sheltered seas. Most inland towns, such as Canberra, the face. Water pressure should be applied downward to
Ballarat, Toowoomba and Alice Springs, and suburbs of avoid forcing water into openings.
cities on sheltered bays (Brisbane, Melbourne, Hobart) that
are more than one kilometre from the sea. Adelaide suburbs FLASHINGS & CAPPINGS
more than 6 kilometres from the coast in the southern
In general, flashings shall be designed and installed in
suburbs, through to 3 kilometres from the coast in the
accordance with SAA-HB39 1997 - Installation code for
northern suburbs.
metal roofing and wall cladding. All flashings are supplied
C3: Medium by others.
Coastal areas with low salinity, extended by factors such
as wind, topography and vegetation. Sheltered areas such WINDOW SELECTION
as Port Philip Bay 50 metres from the shoreline to about The Cemintel™ cladding systems are designed to accept
one kilometre inland. Around less sheltered bays such as standard aluminium or timber framed windows and doors
Adelaide to about 3 to 6 kilometres inland. Along ocean that comply with AS2047. Aluminium windows MUST NOT
front areas with breaking surf and significant salt spray have sill drain holes which can direct water behind the
extending from about one kilometre inland to between cladding.
10 and 50 kilometres inland, depending on the strength
Consideration must be given to the total depth of the wall
CEMINTEL™ CONSTRUCTION GUIDE FOR CAVITY WALL CLADDING SYSTEMS 11

to ensure the required clearance is provided at the window All cut edges should be pre-painted with an exterior sealer
jamb to accommodate the cladding. As per normal industry (preferably prior to installation) and then finished as for the
practice, reveal depth is usually varied to adjust the window face.
location.
Prior to the application of the external coating, wash down
Elements that affect window/door installations include the all walls with clean fresh water to remove salt spray build-
depth of the stud framing, the thickness of internal linings, up from boards and fixings. Boards must be allowed to dry
the depth and design of the chosen window frame, the before coating.
depth of the timber reveal and the total depth of the cladding
system. Refer to typical window installation details later in MAINTENANCE
this guide.
The durability of Cemintel™ cladding systems can be
Jamb flashing is required in all cases, and for ease of enhanced by periodic inspection and maintenance.
installation, these should be included when ordering Inspections should include examination of the coatings,
windows. flashings, and sealants. Any cracked or damaged finish
or sealants which would allow water ingress, must be
repaired immediately by resealing the affected area, or by
BUILDING RENOVATIONS
replacing the affected area. Any damaged flashings, boards
When undertaking building renovations, remove all cladding or sealants must be replaced as for new work.
and wall wrap/sarking from the original wall framing. Ensure
the condition of the framing is in accordance with current Regularly inspect board surfaces and follow wash-down
applicable requirements. Install additional studs where procedures when required. Refer to requirements for
required and prepare framing, wall wrap/sarking and Corrosivity Zones C3 and above detailed in the "Corrosivity
flashings as per details in this publication. Categories/Coastal Areas" section of this guide.

Ensure ventilation and drainage gaps between cladding and


PAINTING
flashings are kept clear of any debris.
All products should be painted within three months of
delivery to site. CSR recommends a minimum of two coats of
exterior grade acrylic paint be applied to the manufacturer's
specifications. A priming coat may also be required. Refer
to paint manufacturer's recommendations.

Where Cemintel™ cladding products are exposed to the


elements for more than three months from delivery, CSR
recommends the application of a priming coat before
applying the decorative coatings.
12 CEMINTEL™ CONSTRUCTION GUIDE FOR CAVITY WALL CLADDING SYSTEMS

COMPONENTS
NOTE: In high corrosion zones (C4), Class 4 or Stainless Steel fasteners are required. Refer to "Coastal Areas". Supplied by others.
Some components suit only specific cladding products, and are noted in the 'To Suit' column.
E = Endeavour.  H = Headland.  S = Scarborough.  P = Plank.  A = Aspect.  Ed = Edge.  M = Mosaic.  C = Cladding Sheet.  T = Texture Base Sheet
To Order
Product Description Size Qty
Suit Code
• Batten fixing Nails – Machine driven D-head, Class 3. Used for
ALL 2.80 x 50mm 3000 127799
fixing battens to timber framing.
• Batten fixing Screw– Class 3, countersunk ribbed head, phillips
ALL 8G-10 x 50mm 1000 127801
drive, treated pine screw. Used to fix battens to timber framing.
• Batten fixing Screw– Otter (SLEG+) CSK rib head, Phillips drive,
GAL Class 3 finish. Used to fix battens to steel framing of 0.5 to M 10G x 40mm Supplied by others
1.0mm BMT over Thermal Break.

• Cemintel™ FC Batten – Advanced lightweight fibre cement


19 x 70mm x
structural grade batten. Battens are fixed to structural framing to ALL 1 125431
2700mm
create a 19mm deep drained cavity system.

• Timber H3 Batten – Or other suitable material. Battens are fixed


18-20mm x
to structural studs to create a drained cavity system. (Minimum ALL Supplied by others
35mm minimum
20mm required on steel framing for thermal break).
3
bundles
• Thermal Break – Extruded polystyrene strip with R = 0.22. Used 6.4mm x 38mm x
ALL x 10 129333
with steel stud framing to achieve thermal performance. 15.3m
strips in
each
• Cladding Nails – Machine Driven Brad Nails, Class 3, Hot
Dipped Galvanised (HDG) or Stainless Steel (S/S). Used for
fixing Cemintel™ cladding products to timber stud framing over
18/20mm battens.
• Paslode 60 x 2.5 HDG
ALL 60mm Supplied by others
• Paslode 60 x 2.7 Screw HDG Dome 15°
• Paslode 60 x 2.7 Ring HDG Dome 15°
• Paslode 60 x 2.7 Screw S/S Dome 15°
• Paslode 60 x 2.7 Ring S/S Dome 15°
• Cladding Nails – C25 machine mriven Brad nails, Class 3 or
Stainless Steel. Used for fixing some products to Cemintel™ FC M 16G x 25mm Supplied by others
Batten.

• J-Track (Batten Closer) – PVC extrusion fitted at base of 19 x 19 x 70mm


ALL 1 134845
battens to provide drainage, air flow and vermin proofing. x 3000mm

• Cemintel™ Eaves Trim – Provides an attractive finish at eaves


junction and provides cavity ventilation. Powder coat finish on 60 x 26mm x
ALL 1 134451
0.35mm BMT steel with Galvalume AZ150 corrosion resistant 3030mmL
coating. Suits all products up to 16mm thickness. Colour – White.
CEMINTEL™ CONSTRUCTION GUIDE FOR CAVITY WALL CLADDING SYSTEMS 13

To Order
Product Description Size Qty
Suit Code
• Cemintel™ Eaves Trim External Corner – Provides an
attractive joint at eaves trim corner. Powder coat finish on 0.35mm
ALL 100 x 100mm 1 134426
BMT steel with Galvalume AZ150 corrosion resistant coating.
Colour – White.

• Cemintel™ Eaves Trim Internal Corner – Provides an


attractive joint at eaves trim corner. Powder coat finish on 0.35mm
ALL 150 x 150mm 1 134429
BMT steel with Galvalume AZ150 corrosion resistant coating.
Colour – White.

• Cemintel™ Soffit Trim – Provides an attractive finish at soffit


edge as well as cavity ventilation and cavity closure below battens. 66 x 18mm x
ALL 1 134452
Powder coat finish on 0.35mm BMT steel with Galvalume AZ150 2000mmL
corrosion resistant coating. Colour – White.

• Cemintel™ Soffit Trim External Corner – Provides an attractive


joint at soffit trim corner. Powder coat finish on 0.35mm BMT steel ALL 76.5 x 76.5mm 1 134426
with Galvalume AZ150 corrosion resistant coating. Colour – White.

• Cemintel™ Soffit Trim Internal Corner – Provides an attractive


joint at soffit trim corner. Powder coat finish on 0.35mm BMT steel ALL 91.5 x 91.5mm 1 134429
with Galvalume AZ150 corrosion resistant coating. Colour – White.

• Backing Rod – Used to enable correct filling of some joints


with sealant. Also used as an air seal at window openings and 10mm dia.
ALL 1 11177
construction junctions. The diameter of backing rod must be x 50m roll
appropriate for the width of the gap being filled.
• Sealant Bond Breaker Tape – Used behind board joints made
on framing. Tape is applied to the face of sarking or batten 48 x 3mm
ALL 1 13172
and joints are filled with sealant. Tesa Multiform Tape Nº7492, x 25m
polyethylene closed cell foam tape. Self adhesive back.
• Self Adhesive Foam Backing Tape – Used as a backing behind H
30 x 10mm
board joints in stepped board systems to fill gaps at the back of P 1 134783
x 9.1m
boards and assist with joint filling. Self adhesive back. S

• Sealant/Adhesive – Sikaflex® 11FC. To be used where specified,


i.e., at all board end joints, at corners and control joints. Paintable. ALL 310 ml tube 1 x Grey 39378
Apply to manufacturer's specifications.

• Flexible Sealant – Sikaflex®-PRO polyurethane sealant for gaps 1 x Grey 11378


around windows, doors and other penetrations. Paintable. Apply ALL 310 ml tube
to manufacturer's specifications. 1 x Black 39488

• Sealant Primer – Sika® Primer-3 N. Should be applied to


surfaces prior to sealant to improve the long-term performance of ALL 250 ml 1 115227
joints. Apply to manufacturer's specifications.
14 CEMINTEL™ CONSTRUCTION GUIDE FOR CAVITY WALL CLADDING SYSTEMS

FIRE RATED EXTERNAL WALL SYSTEMS


BUSHFIRE RESISTANT WALLS FIRE RATED EXTERNAL WALL SYSTEMS
In accordance with AS3959, Cemintel™ cladding products In accordance with the fire safety requirements of the BCA,
are suitable as an external wall lining for buildings in bushfire walls within close proximity to the property boundary or
zones. Refer to Table 8 for product suitability. when exposed to a fire source are required to have a Fire
Rating Level (FRL). Walls may include:
Bushfire zone walls also require specific treatments such
as mesh coverings at wall head, base, all gaps, eaves • External walls within a Bushfire Attack Level - Flame
and junctions with roofs, etc., to ensure appropriate fire Zone (BAL-FZ),
and ember resistance. Refer to the BCA and AS3959 for • External walls to Class 1 buildings within 900mm of the
additional requirements and further details. boundary including Zero-Lot walls,
Also refer to the publication Bushfire Roofing Systems • External walls adjacent an external fire source (such as
Design Guide for assistance with roofing designs – available an Electrical Sub-Station).
at www. bradfordinsulation.com.au. Cemintel™ systems are available to achieve various FRLs.
Refer to Table 8, Table 9, Table 10 and FIG 2. For additional
assistance, contact CSR DesignLINK.

For more detailed fire system information, please refer to


Gyprock publication, GYP500 – The Red Book™ Fire &
Acoustic Design Guide.

Refer to the BCA for additional requirements and further


details.

Table 8: Cemintel™ Bushfire & Fire Rated External Wall Systems Specifications
Bushfire Zone Walls Fire Rated External Wall Systems
Cladding Fixed Over
Sarking and Battens
Cemintel™ System Refer to Refer to Refer to
+ 1 x 10mm Gyprock
Product Specifications Table 9 & Table 10 Table 9 & Table 10 Table 9 & Table 10
Standard Plasterboard
to internal face
Thickness
Bushfire Attack Level (BAL max.) FRL
(mm nom.)
Scarborough™
12 BAL–40
Weatherboard
Headland™
10 BAL–LOW
Weatherboard
Endeavour™
10 BAL–LOW
Weatherboard
Plank 7.5 BAL–29
Aspect™ 12 BAL–40
Edge™ 9 BAL–29 BAL–FZ ➀
60/60/60 90/90/90
Mosaic™ 8 BAL–29
30/30/30 (from outside only) (from outside only
Cladding Sheet 6 BAL–29 (from outside only)

Texture System
(Texture Base 7.5 BAL–29
Sheet)
Rendaline™ 8 BAL–29
Designer
16 BAL–40
Series™
Expresswall™ 9 BAL–40
NOTE: ➀ BAL–FZ walls must have a minimum setback distance of 10 m from classified vegetation. Also refer to local building regulations.
CEMINTEL™ CONSTRUCTION GUIDE FOR CAVITY WALL CLADDING SYSTEMS 15

FIRE RATED WALL INSTALLATION


In addition to the standard structural framing, fire rated
systems require battens to be fixed to the face of studs in
accordance with the details for Drained Cavity Systems
provided in this guide.

It is important to maintain the ventilation at the head and base


of walls, but also to reduce the risk of ember penetration.
All joints in the external surface material of walls shall be
covered, sealed, overlapped, backed or butt-jointed to
prevent gaps greater than 3mm. Vents in external walls shall
be screened with a mesh with a maximum aperture of 2mm,
made of corrosion-resistant steel or bronze, except where
they are less than 3mm.

Refer to the BCA and AS3959 for additional requirements


and further details.

FIG 2: Typical Cemintel™ Cladding and Gyprock Plasterboard Fire Rated External Wall System

Timber or steel stud framing at


➊ 600mm maximum centres

➋ One or two layers of Gyprock


Fyrchek MR plasterboard as
➌ Sarking/ Battens fixed over studs
per system specification Building
Wrap ➍

➐ Cavity ventilation
at wall head

Gyprock
➒ plasterboard
internal
lining as per
system
specification

Bradford
➑ Insulation as
per system
specification
Cemintel™
➏ Cladding

Fyrchek Fixing Specifications 2nd LAYER or SINGLE LAYER –


1st LAYER – Horizontal Sheeting Horizontal Sheeting
Nails 2.8x40mm gal clout Nails 2.8x50mm gal clout
Screws 6-18x30mm needle pt Screws 6-18x45mm needle pt
Location Fixing Spacing Location Fixing Spacing
Recessed Fix at each stud Field Fix at 300mm max.
Edges centres
Sheet Width
Field, Fix at 600mm max. 900mm 5 Fixings
Corners & centres 1200mm 5 Fixings
Openings 1350mm 6 Fixings

➎ Cavity ventilation and


drainage at wall base
Butt Joints
(on framing)
Fix at 600mm max.
cts
Recessed
Edges
Fix at each stud

NOTE: Butt joints and recessed joints Corners & Fix at 300mm max.
must be offset between layers by Openings centres
600mm minimum.
Butt Joints Fix at 200mm max.
(on framing) centres
16 CEMINTEL™ CONSTRUCTION GUIDE FOR CAVITY WALL CLADDING SYSTEMS

Table 9: Fire Rated External Wall Systems – Any Cemintel Cladding on Any Battens – Timber Framing

SYSTEM SPECIFICATION TYPICAL LAYOUT (CSR 900a shown) ACOUSTIC


OPINION
• Any Cemintel external cladding material on any battens.
• Sarking. PKA-055

• Lining material as per system table to external side of


studs.
• Timber or Steel studs at 600mm maximum centres.
• Cavity insulation as per system table.
• Lining material as per system table to internal side.
NOTES:
*ACR = Axial Capacity Reduction. (Refer to Notes).
Acoustic performance valid for 35mm wide timber studs or
0.80 BMT steel studs at 600mm centres.

TIMBER FRAMING
STUD DEPTH mm 90 THERMAL
FRL SYSTEM
WALL LININGS CAVITY INFILL
Report/Opinion Nº Rw Rt(win) Rt(sum)
(Refer to Bradford Insulation)

CSR 906 External Wall Side (a) Nil 35 1.0 0.9


• 1 x 16mm GYPROCK
30/30/30 FYRCHEK MR (b) 75 Gold Batts™ 1.5 38 2.4 2.2
from outside only plasterboard.
Internal Wall Side (c) 75 Soundscreen™ 2.0 39 2.9 2.7
FAR 2303
• 1 x 6mm CeminSeal™ TYPICAL WALL THICKNESS mm
Wallboard. 154
(based on 35mm depth batten)
CSR 900 (a) Nil 36 0.7 0.7
External Wall Side
60/60/60* • 1 x 16mm Gyprock
(from outside only)
(b) 75 Gold Batts™ 1.5 39 2.1 2.0
Fyrchek MR plasterboard.
* ACR Group 2
Internal Wall Side (c) 70 Soundscreen™ 2.0 40 2.7 2.4
FAR 2303 • 1 x 10mm Gyprock
Standard Plasterboard. TYPICAL WALL THICKNESS mm
163
(based on 35mm depth batten)
CSR 907 (a) Nil 38 0.8 0.7
External Wall Side

90/90/90 • 2 x 13mm Gyprock


(b) 75 Gold Batts™ 1.5 41 2.2 2.0
from outside only Fyrchek MR plasterboard.
Internal Wall Side (c) 70 Soundscreen™ 2.0 42 2.7 2.5
FAR 2303
• 1 x 10mm Gyprock
Standard Plasterboard. TYPICAL WALL THICKNESS mm
173
(based on 35mm depth batten)
NOTES: *ACR Group 2 Timber Studs: 90 x 45mm = 0%; 90 x 35mm = 10%; 70 x 45 = 25%; 70 x 35mm = 35%.
CEMINTEL™ CONSTRUCTION GUIDE FOR CAVITY WALL CLADDING SYSTEMS 17

Table 10: Fire Rated External Wall Systems – Any Cemintel Cladding on Any Battens – Steel Framing

SYSTEM SPECIFICATION TYPICAL LAYOUT (CSR 121a shown) ACOUSTIC


OPINION

• External cladding material on timber or steel battens. PKA-055


• Sarking.
• Lining material to external side as per system table.
• Steel studs at 600mm maximum centres.
• Lining material to internal side as per system table.

NOTES:
Acoustic performance valid for studs of 0.80 BMT.
*ACR = Axial Capacity Reduction.

STEEL FRAMING
STUD DEPTH mm 76 THERMAL
FRL SYSTEM
WALL LININGS CAVITY INFILL
Report/Opinion Nº Rw Rt(win) Rt(sum)
(Refer to Bradford Insulation)

CSR 118 External Side of Stud


(a) Nil 33 – 37 1.0 1.0
• 1 x 13mm GYPROCK
30/30/30 FYRCHEK MR (b) 75 Gold Batts™ 1.5 39 – 43 2.4 2.2
(from outside only) plasterboard.
(c) 70 Soundscreen™ 2.0 40 – 44 2.9 2.7
FAR2357 Internal Side
• 1 x 10mm GYPROCK
TYPICAL WALL THICKNESS mm
Plasterboard CD. 132
(based on 18mm depth batten)

CSR 121 (a) Nil 36 – 40 0.7 0.7


External Side of Stud
60/60/60* • 1 x 16mm Gyprock
(from outside only)
(b) 75 Gold Batts™ 1.5 39 – 43 2.1 2.0
Fyrchek MR plasterboard.
*ACR 5%
Internal Side (c) 70 Soundscreen™ 2.0 40 – 44 2.7 2.4
FAR2357 • 1 x 10mm Gyprock
Standard Plasterboard. TYPICAL WALL THICKNESS mm
132
(based on 18mm depth batten)

CSR 119 (a) Nil 37 – 41 0.8 0.7


External Side of Stud
• 2 x 13mm Gyprock
90/90/90 (b) 75 Gold Batts™ 1.5 43 – 47 2.2 2.0
Fyrchek MR plasterboard.
(from outside only)
FAR2357 Internal Side (c) 70 Soundscreen™ 2.0 44 – 48 2.7 2.5
• 1 x 10mm Gyprock
Standard Plasterboard. TYPICAL WALL THICKNESS mm
142
(based on 18mm depth batten)
18 CEMINTEL™ CONSTRUCTION GUIDE FOR CAVITY WALL CLADDING SYSTEMS

GENERIC INSTALLATION DETAILS OF


CEMINTEL STEPPED & OVERLAPPED
WEATHERBOARDS – HEADLAND™, PLANK
& SCARBOROUGH™
Table 11: Fixing Requirements for Cemintel Headland™ Table 12: Fixing Requirements for Cemintel™ Plank to
Weatherboard to Structural Framing through Any Structural Framing through Any Batten
Batten NOTE: 3 = fixing by the methods shown in FIG 4 is permitted.
NOTE: 3 = fixing by the methods shown in FIG 3 is permitted.
Timber Framing
Timber Framing 230mm Plank 300mm Plank
Stud & Stud &
Batten Wind General Zone Corner Zone Batten Wind General Corner General Corner
Spacing Category ➊ ➋ Spacing Category Zone Zone Zone Zone
(mm) (mm) ➊ ➋ ➊ ➋
Fixings Arrangement as per FIG 3 Fixings Arrangement as per FIG 4
N1 3 – N1 3 3 3 3
N2 3 – N2 3 3 3 3
600 N3/C1 – – 600 N3/C1 3 – 3 –
N4/C2 – – N4/C2 3 – – –
N5/C3 – – N5/C3 – – – –
N1 3 3 N1 3 3 3 3
N2 3 3 N2 3 3 3 3
450 N3/C1 3 – 450 N3/C1 3 3 3 –
N4/C2 3 – N4/C2 3 – 3 –
N5/C3 – – N5/C3 3 – – –
N1 3 3 N1 3 3 3 3
N2 3 3 N2 3 3 3 3
300 N3/C1 3 3 300 N3/C1 3 3 3 3
N4/C2 3 3 N4/C2 – – 3 –
N5/C3 3 3 N5/C3 – – 3 –
➊ GENERAL ZONE – Wall areas greater than 1200mm from an ➊ GENERAL ZONE – Wall areas greater than 1200mm from an
External Building Corner. External Building Corner.
➋ CORNER ZONE – Wall areas less than 1200mm from an External ➋ CORNER ZONE – Wall areas less than 1200mm from an External
Building Corner. Building Corner.

FIG 3: Fixing Headland™ – Timber Frame FIG 4: Fixing Cemintel™ Plank – Timber Frame

12mm

60mm flat
head nails Fix each
by hand 12mm 25mm min. lap
board in
through 60mm flat
tongue concealed
head nails
(drive to groove at top
through both
board face) boards
(drive to
board face)

60mm flat
Stud
head nails
by hand framing
(drive to
board
face)

Stud
framing
CEMINTEL™ CONSTRUCTION GUIDE FOR CAVITY WALL CLADDING SYSTEMS 19

Table 13: Fixing Requirements for Scarborough™ TYPICAL BASE DETAILS – HEADLAND/
Weatherboard to Structural Framing through Any
PLANK/SCARBOROUGH
Batten
NOTE: 3 = fixing by the methods shown in FIG 5 is permitted.
Timber Framing FIG 6: Base – Timber Frame
Stud &
Batten Wind General Zone Corner Zone
Spacing Category ➊ ➋
(mm) Timber
Fixings Arrangement as per FIG 5 or Steel
frame
N1 3 3
N2 3 3
12mm
600 N3/C1 3 3
N4/C2 3 3
Fix each
N5/C3 3 – board in
N1 3 3 groove at top

N2 3 3 Cemintel
450 N3/C1 3 3 Headland™
Weatherboard
N4/C2 3 3
Sarking
N5/C3 3 3
N1 3 3 Floor
Joist or
N2 3 3
blocking Cemintel™
Batten
300 N3/C1 3 3
N4/C2 3 3 Locate first
N5/C3 3 3 board on
Packer Strip
➊ GENERAL ZONE – Wall areas greater than 1200mm from an 25-75mm
External Building Corner.
➋ CORNER ZONE – Wall areas less than 1200mm from an External
Building Corner. J-Track

FIG 5: Fixing Scarborough™ Weatherboard – Timber


Frame

TYPICAL VERTICAL BOARD JOINT –


HEADLAND/PLANK/SCARBOROUGH
25mm min. lap
60mm flat
head nails
FIG 7: Vertical Joint with Trimmer or Double Studs –
Fix each
by hand
board in Timber Framing
through
tongue concealed
(drive to groove at top
board face)
Stud in
normal
position Weatherboard
fixed through
batten into
framing
Self adhesive Additional
foam tape Stud or
Trimmer

Batten
Sarking

Stud
framing

Joint filled with


Cemintel Headland™ 20mm 20mm approved sealant
Weatherboard min. min.
3mm
nom.
20 CEMINTEL™ CONSTRUCTION GUIDE FOR CAVITY WALL CLADDING SYSTEMS

TYPICAL HEAD/SOFFIT DETAILS – TYPICAL CORNER DETAILS –


HEADLAND/PLANK/SCARBOROUGH HEADLAND/PLANK/SCARBOROUGH
FIG 11: External Corner with Aluminium Profile
FIG 8: Head – Eaves with Timber Trim
Cemintel
Headland™
Weatherboard
Eaves framing Soffit lining
Stud framing
Cemintel™
5mm min. Batten
air gap
20-50mm Trim

Aluminium
External Corner
5mm min. air gap

Stud framing Ventilation flow


Cemintel Headland™
weatherboard
20-50mm
Cemintel™ Batten Sarking

Sarking

0-3mm gap

FIG 12: External Corner with Two-piece Aluminium


FIG 9: Head – Eaves with Cemintel Eaves Trim Corner
Stud framing
Eaves framing
Soffit lining

Sarking
20-50mm
Cemintel
Eaves Trim

Cemintel
Stud framing Batten
Ventilation flow
Cemintel Headland™
weatherboard
Cemintel™ Batten

Sarking

Cemintel Headland™ Two-piece Aluminium Corner


Weatherboard (Install outer piece only after all
FIG 10: Soffit – With Cemintel Soffit Trim corner sheets are installed. Snap off
lugs to suit cladding thickness)
Sarking
FIG 13: External Corner with Timber Stop
Cemintel Headland™
Weatherboard Stud framing

Cemintel
Headland™
Cemintel™ Batten Weatherboard

Sarking
Framing Soffit trim over
sarking and taped
J-Track

Ventilation flow

Packing Strip 20-50mm

Trim cladding
to suit Timber stop

Soffit Lining Cemintel 18mm


Soffit Trim
Sealant bead
Cemintel 0-3mm gap
Batten
CEMINTEL™ CONSTRUCTION GUIDE FOR CAVITY WALL CLADDING SYSTEMS 21

FIG 14: Internal Corner with Aluminium Profile FIG 17: Obtuse Angle Corner
Sarking
Sarking

Cemintel™ Batten Metal flashing (by others)


Cemintel Headland™
Bond Breaker
Aluminium Internal Corner Stud framing Tape
Profile fixed to framing
Optional
Additional timber trim
Stud 20-50mm to suit angle

Gap filled
with sealant
Foam tape

Stud
framing Blocking Cemintel™
to suit Headland
Weatherboard

Additional Stud framing


Stud

TYPICAL JUNCTION DETAILS –


FIG 15: Internal Corner with Two-piece Aluminium HEADLAND/PLANK/SCARBOROUGH
Corner
FIG 18: Junction of Weatherboard with Alternative
Sarking Fibre Cement Cladding
15-20mm gap with Rondo
P35 Control Joint
Cemintel Headland™ 10mm Gyprock Air Seal
Weatherboard plasterboard Gap and packing

Cemintel™ Batten

Two-piece Aluminium Corner


(Install outer piece only after all
corner sheets are installed. Snap off Additional
lugs to suit cladding thickness) Stud Stud
framing
Cladding
Stud material
framing Backing
Sarking Rod Sarking

Bond breaker
tape and sealant
Additional Cemintel Headland™ Finishing Trim fixed
Stud Weatherboard trimmed to framing (by others)
to suit 5-10mm
Foam tape
Fill gap with Sealant
FIG 16: Internal Corner with Timber Moulding
FIG 19: Junction of Weatherboard with Offset or
Sarking
In-line Masonry Wall
15-20mm gap with Rondo
Cemintel Headland™ Air Seal
Weatherboard P35 Control Joint
Gyprock Dampcourse
Cemintel™ Batten plasterboard 6mm gap and packing

Additional
Stud
0-3mm gap

External grade Stud


timber trim Mosaic™ Batten Masonry
framing wall
fixed as per Batten
Fixing Table

Stud
Cemintel™ framing
Batten Backing Rod

Additional
Stud

Cemintel Headland™ Fill gap with


Weatherboard Sealant
trimmed to suit 5-10mm
Foam tape
22 CEMINTEL™ CONSTRUCTION GUIDE FOR CAVITY WALL CLADDING SYSTEMS

TYPICAL JUNCTION DETAILS – HEADLAND/PLANK/SCARBOROUGH


FIG 20: Second Storey Junction with Hebel Panels, FIG 22: Second Storey Horizontal Junction
Brick Veneer or Masonry Wall –
Cantilevered Framing
CAUTION: Cemintel
Vertical shrinkage of Headland™
framing may require Weatherboard
consideration
Fix to framing Sarking
in accordance
CAUTION: with system
Vertical shrinkage of Stud framing specification
framing must be Cemintel™
addressed Batten
Sarking
Fix to framing
Cemintel in accordance
Headland™ with system
Weatherboard Upper Storey specification
Floor Joist Flashing over
Cemintel™ Sarking and taped
Batten Blocking to support
Upper Storey battens and flashings
Floor Joist Packing Strip
Flashing taped
to sarking
Blocking to J-Track
support Batten Packing Strip 10-15mm
drainage gap
J-Track
Metal Flashing
10-15mm 20° min. slope
drainage gap (by others)
20mm min.
Continuous bead
of sealant

Metal Flashing
by others

Hebel Panel,
PGH Bricks or
masonry wall

FIG 21: Second Storey Junction with Masonry, Brick FIG 23: Horizontal Parapet
Veneer or Hebel Panels

5mm packer at each batten Parapet Capping


to produce a ventilation gap (by others)
CAUTION:
Vertical shrinkage of
framing must be Cemintel
addressed Headland™ Parapet Backing
Weatherboard Board (by others)
20mm
min.
Fix to framing Roof Sheet/Tiles
in accordance
with system
specification
Cemintel™
Batten
Cemintel™
Batten
Upper Storey
Floor Joist Sarking
Cemintel Stud Box Gutter
Flashing
Headland™ framing (by others)
Blocking to taped to
sarking Weatherboard
support Batten
Packing Strip Sarking
J-Track Roof
framing
10-15mm
drainage gap

Metal
Flashing, by
others

PGH brick
veneer, Hebel
Panel or
masonry wall
CEMINTEL™ CONSTRUCTION GUIDE FOR CAVITY WALL CLADDING SYSTEMS 23

FIG 24: Junction of Cladding with External Roofing FIG 26: Window Detail – A&L Aluminium Sliding
Window with Weatherboard Trim shown
Cemintel™
Batten
Flashing over
Fix to framing sarking and
in accordance taped
with system
specification
Flashing over Cemintel Headland™ Clearance to
sarking and Weatherboard window
taped Stud manufacturer’s
Framing requirements
Lintel
Cemitel™
Packing Strip Batten
Cut weatherboard J-Track
to suit roof slope 10-15mm Packing Strip
(pre-coat cut drainage gap
edges with
exterior sealer) J-Track

Roof
Roof Framing Sheet/Tiles 10-15mm gap
Metal Flashing No packing Pre-paint
(by others) cut edges

Soffit lining
Head Metal Flashing
(by installer)

Air Seal A&L Aluminium


Refer to eaves detail Sliding Window
Adjust reveal Frame
5mm min. air gaps or as required
Cemintel Eaves Trim Sill weather flap
Cemintel Headland™ Packer (by (by window
Weatherboard installer) manufacturer)
Sill
Cemintel™
Batten Sill drainage

FIG 25: Junction of Cladding with External Roofing


Fix to framing
in accordance
with system
Fix to framing specification
in accordance
with system Cemitel™
Stud framing Batten
specification (90mm shown)
Flashing over
Cemitel™ sarking (by
Sarking over Batten installer)
flashing and
taped Roof Sarking
J-Track Sheet/Tiles
Packing Strip
Metal Flashing
(by others)
10-15mm
Pre-coat drainage gap Air Seal
all cut
edges Sarking wrapped
Stud around corners
with Framing Adjust reveal
exterior to suit
sealer
Flashing (by
window
Stud framing Stud manufacturer)
(90mm shown)
Roof Framing
Packer (by
installer)

Soffit lining Jamb

Cemitel™ Batten

Refer to eaves detail


Cemintel™ Cemintel Headland™
Batten Weatherboard trimmed to suit
Cemintel Headland™ A&L Weatherboard Reveal A&L Aluminium Sliding
Weatherboard Trim reversed (special Window Frame
order)
24 CEMINTEL™ CONSTRUCTION GUIDE FOR CAVITY WALL CLADDING SYSTEMS

FIG 27: Power Meter Box Installation

Cemintel Headland™
Weatherboard

Cemintel™ batten

Cemintel Headland™
Weatherboard
Flashing over
sarking and taped
Additional Cemintel
Flashing over angle ™ Batten trimmer
iron and fixed
Foam tape and
sealant
Additional
nogging Steel angle riveted to Flashing fixed
meter box and sealed to steel angle

10-15mm
drainage gap Steel angle

Sealant
Air seal

Foam Tape

Meter box
Sarking folded
and fixed to Meter box
frame, taped at
corners

Steel angle fixed to


Additional
metre box with
nogging
horizontal foam tape
& sealant
Cemintel Headland™ Flashing fixed to nogging,
Weatherboard bent over external
weatherboards

Additional trimmer
or stud and batten

Stud framing Air seal

Meter box

Cemintel Foam tape Foam tape


Headland™ and sealant and sealant
Weatherboard
CEMINTEL™ CONSTRUCTION GUIDE FOR CAVITY WALL CLADDING SYSTEMS 25

GENERIC INSTALLATION DETAILS OF


CEMINTEL SHIPLAPPED WEATHERBOARDS
– ENDEAVOUR™ & ASPECT™
Table 14: Fixing Requirements for Table 15: Fixing Requirements for Cemintel Aspect™ Weatherboard
Cemintel Endeavour™ Weatherboard to to Structural Framing through Any Batten
Structural Framing through Any Batten NOTE: 3 = fixing by the methods shown in FIG 29/FIG 30/FIG 31 is permitted.
NOTE: 3 = fixing by the methods shown in FIG 28
Timber Framing
is permitted.
General Corner General Corner General Corner
Timber Framing Stud &
Zone Zone Zone Zone Zone Zone
Batten Wind
➊ ➋ ➊ ➋ ➊ ➋
Stud & General Corner Spacing Category
Batten Wind Zone Zone (mm) Fixings Fixings Fixings
Spacing Category ➊ ➋ Arrangement as Arrangement as Arrangement as
(mm) per FIG 29 per FIG 30 per FIG 31
Fixings Arrangement
as per FIG 28 N1 3 3 3 3 3 3
N1 3 – N2 3 3 3 3 3 3
N2 3 – 600 N3/C1 3 – 3 3 – –
600 N3/C1 – – N4/C2 – – 3 – – –
N4/C2 – – N5/C3 – – – – – –
N5/C3 – – N1 3 3 3 3 3 3
N1 3 3 N2 3 3 3 3 3 3
N2 3 3 450 N3/C1 3 3 3 3 – –
450 N3/C1 3 3 N4/C2 – – 3 3 – –
N4/C2 3 – N5/C3 – – 3 3 – –
N5/C3 – – ➊ GENERAL ZONE – Wall areas greater than 1200mm from an External Building
N1 3 3 Corner.
N2 3 3 ➋ CORNER ZONE – Wall areas less than 1200mm from an External Building Corner.

300 N3/C1 3 3
N4/C2 3 3
FIG 29: Fixing FIG 30: Fixing FIG 31: Fixing
N5/C3 3 3 Aspect™ – Aspect™ – Aspect™ –
➊ GENERAL ZONE – Wall areas greater than Timber Frame Timber Frame Timber Frame
1200mm from an External Building Corner.
➋ CORNER ZONE – Wall areas less than Brad Gun Face Nailing Concealed Nailing
1200mm from an External Building Corner. Nailing – Hand or Gun – Hand Only
20mm
FIG 28: Fixing Endeavour™ –
Timber Frame

60mm flat
Fix through 25mm 25mm head nails
concealed min. min. by hand
60mm flat tongue through
head nails tongue
by hand 60mm 60mm flat (finished
through Brad gun head nails level)
tongue nails by gun or
(finished through hand
150mm through 150mm
level) face
min. face min.
(finished
level) (finished
level)
Fix at mid
height of
board
60mm flat
head nails 50mm to 50mm to
by hand 75mm 75mm
(drive to
board Stud Stud Stud
face) framing framing framing

Stud
framing
26 CEMINTEL™ CONSTRUCTION GUIDE FOR CAVITY WALL CLADDING SYSTEMS

TYPICAL HEAD, BASE & VERTICAL FIG 34: Head – Eaves with Timber Trim
BOARD JOINT DETAILS – ENDEAVOUR/
ASPECT Soffit lining
Eaves framing

FIG 32: Base – Timber Frame


Timber Cemintel
Trim
frame Endeavour™ 20-50mm
Weatherboard

Cemintel™ 5mm min. air gap


Batten

Stud framing Ventilation flow


Cemintel Endeavour™
weatherboard
Fix each Cemintel™ Batten
board at the
top and
Sarking
middle

Sarking
Floor
Joist or
blocking
FIG 35: Head – Eaves with Cemintel Trim
Fix the first
row of boards
at the bottom Eaves framing
Soffit lining

Datum 20-50mm
Cemintel
Eaves Trim
Cemintel Endeavour™
weatherboard
FIG 33: Vertical Joint with Trimmer or Double Stud –
Stud framing Ventilation flow
Timber Framing

Cemintel™ Batten
Stud
Bond breaker
tape Sarking

Sarking

FIG 36: Soffit – With Soffit Trim

Cemintel Endeavour™ Joint filled with


Weatherboard 20mm 20mm approved sealant
min. min. Cemintel Endeavour™
3mm weatherboard
nom.
Sarking

Cemintel™ Batten
Framing
Soffit trim over
sarking and taped

Ventilation flow

30-50mm

Soffit lining Cemintel 18mm


Soffit Trim
Sealant bead
CEMINTEL™ CONSTRUCTION GUIDE FOR CAVITY WALL CLADDING SYSTEMS 27

TYPICAL CORNER DETAILS – FIG 40: Internal Corner with Aluminium Profile
ENDEAVOUR/ASPECT Cemintel Endeavour™
Weatherboard
FIG 37: External Corner with Aluminium Profile Sarking

Cemintel™ Batten
Cemintel
Endeavour™ Aluminium Internal Corner
Weatherboard Profile fixed to framing
Additional
Stud framing Stud
0-3mm gap
Sarking
20-50mm
Aluminium
External Corner
fixed to framing
at 600mm max
centres through
flanges Stud
framing

Additional
20-50mm Stud

0-3mm gap
FIG 41: Internal Corner with Two-piece Aluminium
FIG 38: External Corner with Two-piece Aluminium Corner
Corner
Stud framing Sarking

Cemintel Endeavour™
Weatherboard
Sarking Cemintel™ Batten
overlapped at
corners
Two-piece Aluminium Corner
(Install outer piece only after all
corner sheets are installed. Snap off Additional
lugs to suit cladding thickness) stud
Cemintel
batten Stud
framing

Additional
stud

Cemintel Endeavour™ Two-piece Aluminium Corner


Weatherboard (Install outer piece only after all
corner sheets are installed. Snap off FIG 42: Internal Corner with Timber Moulding
lugs to suit cladding thickness)

FIG 39: External Corner with Timber Stop


Sarking
Stud framing

Cemintel Cemintel Endeavour™


Endeavour™ Weatherboard
Weatherboard Cemintel™ Batten
Additional
Sarking Stud
0-3mm gap

External grade
timber trim

Stud
Cemintel™ framing
20-50mm Batten

Timber stop
Additional
Stud

Cemintel 0-3mm gap


Batten
28 CEMINTEL™ CONSTRUCTION GUIDE FOR CAVITY WALL CLADDING SYSTEMS

FIG 43: Obtuse Angle Corner FIG 46: Second Storey Junction with Hebel Panels,
Brick Veneer or Masonry Wall –
Sarking
Cantilevered Framing

Metal flashing (by others)


Fix to framing
in accordance
Bond Breaker Tape CAUTION:
Stud framing with system
Vertical shrinkage of Stud framing specification
Timber trim framing must be
to suit angle addressed
Sarking

Cemintel
Endeavour™
Gap filled Weatherboard
with sealant
Cemintel™
Cemintel™ Batten
Batten Upper Storey
Blocking
Floor Joist Flashing taped
to suit
Cemintel™ to sarking
Endeavour Blocking to
Weatherboard support Batten
Stud framing

J-Track

TYPICAL JUNCTION DETAILS – 10-15mm


drainage gap
ENDEAVOUR/ASPECT 20mm min.
Continuous bead
FIG 44: Junction of Weatherboard with Alternative of sealant
Fibre Cement Cladding Metal
15-20mm gap with Rondo Flashing
P35 Control Joint by others
10mm Gyprock Air Seal
plasterboard Hebel Panel,
Gap and packing PGH BRICKS or
masonry wall

Stud
framing FIG 47: Second Storey Junction with Masonry, Brick
Backing
Rod Cladding Veneer or Hebel Panels
material
Sarking Sarking

Cemintel™ CAUTION:
Batten Vertical shrinkage of
Bond breaker framing must be Cemintel
tape and sealant addressed Endeavour™
Cemintel Endeavour™ Weatherboard
Finishing Trim fixed
Weatherboard trimmed to framing (by others)
to suit 5-10mm
Fix to framing
Fill gap with Sealant in accordance
with system
specification
FIG 45: Junction of Weatherboard with Offset or
In-line Masonry Wall Cemintel™
Batten
15-20mm gap with Rondo Upper Storey
Air Seal Floor Joist Sarking
P35 Control Joint
Gyprock Dampcourse Flashing
plasterboard 6mm gap and packing Blocking to taped to
support Batten sarking

J-Track
Mosaic™ Batten
Studfixed as per Batten 10-15mm
framing
Fixing Table drainage gap

Masonry wall
Metal
Flashing, by
Cemintel™ others
Batten
PGH brick
veneer, Hebel
Cemintel Endeavour™ Backing Rod Panel or
Weatherboard trimmed
to suit Fill gap with masonry wall
5-10mm Sealant
CEMINTEL™ CONSTRUCTION GUIDE FOR CAVITY WALL CLADDING SYSTEMS 29

FIG 48: Second Storey Horizontal Junction FIG 50: Junction of Cladding with External Roofing

Cemintel™
CAUTION: Batten
Cemintel
Vertical shrinkage of Endeavour™
framing may require Weatherboard Fix to framing
consideration in accordance
with system
Sarking specification
Flashing over
Cemintel™ sarking and Cemintel Endeavour™
Batten taped Weatherboard
Stud
Framing
Fix to framing
in accordance
with system Roof
specification Sheet/Tiles
Upper Storey
Floor Joist J-Track
Flashing over 10-15mm
Sarking and taped drainage gap
Blocking to support
battens and flashings

J-Track Roof Framing


Metal
10-15mm Flashing
drainage gap (by
others)
Metal Flashing Cemintel Fibre
20° min. slope Cement ceiling
(by others) sheet

Refer to soffit detail

5mm min. air gap


Cemintel Endeavour™
Weatherboard
Cemintel™
Batten

FIG 49: Horizontal Parapet FIG 51: Junction of Cladding with External Roofing

Cemintel™
Batten
5mm packer at each batten Parapet Capping
to produce a ventilation gap (by others) Fix to framing
in accordance
with system
specification
Parapet Backing
Board (by others) Flashing over
20mm sarking and Cemintel Endeavour™
min. taped Stud Weatherboard
Roof Sheet/Tiles Framing

Roof
Cemintel™ Sheet/Tiles
Batten
J-Track
10-15mm
drainage gap
Cemintel Stud Box Gutter
Endeavour™ framing (by others)
Weatherboard
Roof Framing
Sarking
Metal
Flashing
Roof (by
framing others)
Cemintel Fibre
Cement ceiling
sheet

Refer to soffit detail

5mm min. air gap


Cemintel Endeavour™
Weatherboard
Cemintel™
Batten
30 CEMINTEL™ CONSTRUCTION GUIDE FOR CAVITY WALL CLADDING SYSTEMS

FIG 52: Window Detail – A&L Aluminium Sliding


Window with Weatherboard Trim shown

Sarking

Flashing over
Sarking and taped
Lintel

Cemintel Endeavour™
Weatherboard

J-Track

10-15mm
drainage gap

Pre-coat cut
No packing
edges with
exterior sealer

Clearance to Head
window Metal Flashing
manufacturer’s (by installer)
requirements
A&L Aluminium
Air Seal Sliding Window
Adjust reveal
Frame
as required
Sill weather flap
Packer (by (by window
installer) manufacturer)
Sill
Sill drainage

Cemintel
Endeavour™
Weatherboard

Stud framing
(90mm shown)
Flashing over
sarking (by
installer)
10mm Gyprock
plasterboard Sarking

Air seal
Sarking wrapped
around corners Adjust reveal
as required
Flashing
recommended
Stud framing Stud (by window
(90mm shown) manufacturer)
Packer (by
installer)

Jamb

Cemintel™
Batten

Cemintel Endeavour™
Weatherboard
A&L Aluminium Sliding
A&L Weatherboard Reveal Window Frame
Trim reversed (special order)
CEMINTEL™ CONSTRUCTION GUIDE FOR CAVITY WALL CLADDING SYSTEMS 31

FIG 53: Power Meter Box Installation

Cemintel Endeavour™
Weatherboard

Cemintel™ batten Cemintel Endeavour™


Weatherboard

Flashing over
sarking and taped
Additional Cemintel™
Batten and trimmer
Flashing over angle
iron and fixed

Additional Flashing fixed


Steel angle rivited to to steel angle
nogging meter box and sealed

10-15mm
drainage gap Steel angle

Sealant
Air seal

Meter box
Sarking folded
and fixed to Meter box
frame, taped at
corners

Steel angle fixed to


Additional metre box fill gap with
nogging sealant

Cemintel Endeavour™
Weatherboard Steel angle fixed to meter
box, fill gap with sealant

Additional trimmer
or stud and batten

Sarking

Stud framing Air seal

Meter box

Cemintel Backing rod Backing rod


Endeavour™ and sealant and sealant
Weatherboard
32 CEMINTEL™ CONSTRUCTION GUIDE FOR CAVITY WALL CLADDING SYSTEMS

GENERIC INSTALLATION DETAILS OF


CEMINTEL SHEET CLADDING PRODUCTS
– CLADDING SHEET, EDGE™, MOSAIC™ &
TEXTURE SYSTEM
Table 16: Fixing Requirements for Cemintel Edge™ Table 17: Fixing Requirements for Cemintel 6mm
Cladding on 18-20mm Batten Cladding Sheet on 18-20mm Batten
Timber Framing Timber Framing
Stud & Stud &
Batten Wind General Zone Corner Zone Batten Wind General Zone Corner Zone
Spacing Category ➊ ➋ Spacing Category ➊ ➋
(mm) (mm)
Fixings Arrangement as per FIG 54 Fixings Arrangement as per FIG 55
Maximum Fastener Spacing (mm) Maximum Fastener Spacing (mm)
N1 300 – N1 300 300
N2 300 – N2 300 300
600 N3/C1 300 – 400/450 N3/C1 300 –
N4/C2 – – N4/C2 – –
N5/C3 – – N5/C3 – –
N1 300 300 N1 300 300
N2 300 300 N2 300 300
400 N3/C1 300 260 300 N3/C1 300 300
N4/C2 300 – N4/C2 300 260
N5/C3 220 – N5/C3 300 –
N1 300 300 ➊ GENERAL ZONE – Wall areas greater than 1200mm from an
N2 300 300 External Building Corner.
➋ CORNER ZONE – Wall areas less than 1200mm from an External
300 N3/C1 300 300
Building Corner.
N4/C2 300 260
N5/C3 300 175
➊ GENERAL ZONE – Wall areas greater than 1200mm from an FIG 55: Base – Timber Frame – Cladding Sheet &
External Building Corner. Texture System
➋ CORNER ZONE – Wall areas less than 1200mm from an External
Building Corner.
FIG 54: Fixing & Base – Timber Frame – Edge™
60mm nails into structural 60mm nails into structural
framing (finished level framing (finished level
with surface) with surface)
Steel or Batten Timber Batten
Timber frame
frame
Cemintel Edge™
Cladding sheet
Cemintel Cladding
Sheet
EPDM Backing Strip
at each sheet join

Floor Floor
Joist or Sarking Joist or Sarking
blocking blocking

50mm max. 50mm max.

J-Track 50mm max. J-Track 50mm max.


CEMINTEL™ CONSTRUCTION GUIDE FOR CAVITY WALL CLADDING SYSTEMS 33

Table 18: Fixing Requirements for Cemintel Mosaic™ Cladding to Cemintel FC Batten
NOTES: Battens must be Cemintel™ FC Batten fixed in accordance with Table 4 on page 6.
C25 Brad Nail Fixing Screws 8-15 x 30mm Type 17
Stud & Batten
General Zone Corner Zone General Zone Corner Zone
Spacing Wind Category
➊ ➋ ➊ ➋
(mm)
Fixings Arrangement as per FIG 56 or FIG 57 Fixings Arrangement as per FIG 56 or FIG 57
Maximum Fastener Spacing (mm)
N1 300 200 200 300
N2 300 150 150 200
600 N3/C1 200 – – –
N4/C2 150 – – –
N5/C3 – – – –
N1 300 300 300 300
N2 300 200 200 300
450 N3/C1 200 150 150 200
N4/C2 200 100 100 150
N5/C3 100 – – –
N1 300 300 300 300
N2 300 300 300 300
300 N3/C1 300 200 200 300
N4/C2 200 150 150 200
N5/C3 200 – – 150
➊ GENERAL ZONE – Wall areas greater than 1200mm from an External Building Corner.
➋ CORNER ZONE – Wall areas less than 1200mm from an External Building Corner.

FIG 56: Fixing & Base – Timber Frame – Mosaic™ FIG 57: Fixing & Base – Steel Frame – Mosaic™

Cemintel™ Batten
fixed to framing with
40mm CSK head, self
Cemintel Batten fixed drilling screw
with 60mm nails into
structural framing
EPDM Backing Strip
at each sheet join

EPDM Backing Strip Cemintel Mosaic™


at each sheet join Steel Cladding Sheet
Timber framing
frame
Cemintel Mosaic™ C25 Brad Nails or
Cladding Sheet 8-15 x 30mm Type 17
Screws into battens
C25 Brad Nails or
8-15 x 30mm Type 17 Thermal Break
Screws into battens

Sarking
Floor
Joist or Sarking
blocking

50mm max.

Dampcourse 50mm max.


J-Track
50mm max. Concrete slab
Clearance to regulatory
requirements (50mm min.)
J-Track 50mm max.
34 CEMINTEL™ CONSTRUCTION GUIDE FOR CAVITY WALL CLADDING SYSTEMS

Table 19: Fixing Requirements for Cemintel Texture


Base Sheet to Timber Framing with 18-20mm Batten
Timber Framing
Stud &
Batten Wind General Zone Corner Zone
Spacing Category ➊ ➋
(mm)
Fixings Arrangement as per FIG 58
Maximum Fastener Spacing (mm)
N1 300 –
N2 300 –
600 N3/C1 300 –
N4/C2 – –
N5/C3 – –
N1 300 300
N2 300 300
400/450 N3/C1 300 260
N4/C2 300 –
N5/C3 – –
N1 300 300
N2 300 300
300 N3/C1 300 300
N4/C2 300 260
N5/C3 300 175
➊ GENERAL ZONE – Wall areas greater than 1200mm from an
External Building Corner.
➋ CORNER ZONE – Wall areas less than 1200mm from an External
Building Corner.

FIG 58: Fixing & Base – Timber Frame – Texture


System

60mm nails into structural


framing (finished level
with surface)

Timber Batten
frame

Cemintel Texture
System

Floor
Joist or Sarking
blocking

50mm max.

J-Track 50mm max.


CEMINTEL™ CONSTRUCTION GUIDE FOR CAVITY WALL CLADDING SYSTEMS 35

TYPICAL HEAD DETAILS – EDGE/MOSAIC/CLADDING SHEET/TEXTURE SYSTEM

FIG 59: Head – Eaves with Timber Trim FIG 61: Soffit – With Soffit Trim

Eaves framing Soffit lining Cemintel Edge™


Cladding Sheet

Trim Sarking
20-50mm
Cemintel™ Batten
Framing
5mm min. air gap
Soffit trim over
sarking and taped
Ventilation flow
Stud framing
EPDM Backing Strip
at each sheet join

Cemintel™ Batten

Cemintel Edge™ Trim cladding


Cladding Sheet to suit

Sarking Cemintel 18mm


Soffit lining
Soffit Trim
Sealant bead

FIG 60: Head – Eaves with Cemintel Trim

Eaves framing
Soffit lining

20-50mm

Stud framing Ventilation flow

EPDM Backing Strip


at each sheet join

Cemintel™ Batten

Cemintel Edge™
Cladding Sheet

Sarking
36 CEMINTEL™ CONSTRUCTION GUIDE FOR CAVITY WALL CLADDING SYSTEMS

TYPICAL VERTICAL SHEET JOINT DETAILS – EDGE/MOSAIC/CLADDING SHEET/


TEXTURE SYSTEM
FIG 62: Vertical Joint – Timber Framing – Edge™ FIG 65: Vertical Joint – Timber Framing – Cladding
Cladding only Sheet only

Stud

Fix sheet
Stud edge (finish
1 x 45mm width level with face)
Fix PVC H-Mould
or
2 x 35mm width Sarking
Stud

Self Adhesive
Gasket
PVC H-Mould Cemintel™
3mm dia. bead of 12mm min. Cladding Sheet
Batten approved sealant
Sarking

Cemintel Edge™ 18mm


Cladding Sheet 18mm
FIG 66: Vertical Joint – Timber Framing
– Texture System only
FIG 63: Vertical Joint – Timber Framing – Mosaic™
Cladding only

35mm
minimum face
Cemintel™ width
Timber Batten fixed
framing with 2 x nail or
1 x screw to
system Stud Sarking
specifications
Brad nails

Sarking Cemintel™ Batten


Self Adhesive
Gasket

Cemintel™
Batten Cemintel™ Texture coating
Texture Base Sheet system joint
recessed edge 12mm min.

Cemintel Mosaic™ Cemintel™


Panel Batten
12mm 12mm
10mm

FIG 64: Vertical Joint – Steel Framing – Mosaic™


Cladding only

Stud

Thermal Break
Self Adhesive
Gasket

Sarking

Cemintel Mosaic™
Cladding Sheet
12mm 12mm
10mm
CEMINTEL™ CONSTRUCTION GUIDE FOR CAVITY WALL CLADDING SYSTEMS 37

TYPICAL JUNCTION DETAILS – EDGE/MOSAIC/CLADDING SHEET/TEXTURE SYSTEM


FIG 67: External Corner with Timber Moulding – Edge™ FIG 70: Internal Corner With Timber Moulding – Edge™

Sarking

Stud framing Cemintel™ Batten

Sarking Optional timber trim

Bond breaker tape


Fill gap with
Cemintel Edge™ approved sealant
Cladding Sheet
trimmed to width 6mm gap Cemintel Edge™
Cladding Sheet
Additional trimmed to width
Stud

Bond
breaker tape
Stud
framing

Cemintel Edge™ Fill 6mm gap with


Cladding Sheet Optional Timber SikaflexPRO™ Additional
trimmed to width mouldings sealant Stud

FIG 68: External Corner with Two-piece Aluminium FIG 71: Internal Corner with Two-piece Aluminium
Corner – Edge™ Corner – Edge™
Stud framing Sarking

Sarking Two-piece Aluminium Corner


(Install outer piece only after
all corner sheets are installed.
Snap off lugs to suit cladding
thickness)
Additional
Cemintel™ stud Cemintel Edge™
Batten Cladding Sheet
trimmed to width

Cemintel™ Batten

Stud
framing

Two-piece Aluminium Corner Additional


Cemintel Edge™ (Install outer piece only after all stud
Cladding Sheet corner sheets are installed. Snap off
lugs to suit cladding thickness)

FIG 69: Obtuse Angle Corner Detail – Edge™


Sarking

Metal flashing (by others)

Cemintel Edge™
Stud framing Cladding Sheet
trimmed to width
Gap filled
with sealant
Bond Breaker
Tape

Cemintel Edge™
Cladding Sheet
trimmed to width

Blocking Cemintel™ Batten


to suit

Stud framing
38 CEMINTEL™ CONSTRUCTION GUIDE FOR CAVITY WALL CLADDING SYSTEMS

FIG 72: External Corner – Mosaic™ FIG 75: Junction of Mosaic™ Cladding System with
Stud framing
Offset Masonry Wall – Mosaic™
Air Seal 15-20mm gap with Rondo
P35 Control Joint
10mm Gyprock Dampcourse
plasterboard 6mm gap and packing
Cemintel™
Batten

Cemintel
Corner
Backing
Angle Stud Masonry
framing wall

Cemintel Mosaic™
Panel trimmed to
width if required Backing Rod
Sarking
Fill gap with
Sealant

Cemintel™ Cemintel Mosaic™


Batten 10mm Panel trimmed to Pre-paint all cut edges
Cemintel Mosaic™ Pre-paint all cut width if required 10mm with exterior finish
Panel trimmed to edges with
width if required exterior finish

FIG 73: Internal Corner – Mosaic™ FIG 76: Junction of Mosaic™ Cladding System with
Alternative Fibre Cement Cladding – Mosaic™
Sarking 15-20mm gap with Rondo
P35 Control Joint
10mm Gyprock Air Seal
Cemintel™ plasterboard
Batten Gap and packing
Additional stud
to support Pre-paint all cut edges
battens with exterior finish
Cemintel Mosaic™
Panel trimmed to
width Stud
10mm framing
Backing Cladding
Cemintel ™ Rod material
Batten
Fill gap with
Sarking Sealant Sarking
Stud
framing Cemintel™
Batten
Bond breaker
tape and sealant
Cemintel Mosaic™
Panel trimmed to Finishing Trim fixed
width to framing (by others)
10mm
Pre-paint all cut edges
FIG 74: Obtuse Angle Corner – Mosaic™ with exterior finish

Cemitel
Mosaic™
Panel FIG 77: Control Joint with Trim-Tex Bead – Texture
System only
Cemitel™
Stud framing Batten 20mm gap

Pre-paint all cut


edges with Stud Stud
exterior finish
Stud Wall Stud Wall
Backing Angle Framing Framing
(by others)

Blocking
Cemitel™
to suit
Batten Cemintel™
Texture Base Sheet Sarking
Sarking Fill gap with
Stud framing Trim-Tex Control
Cemitel Joint Bead – notch Flexible Sealant
Mosaic™ framing to suit (optional)
Panel
CEMINTEL™ CONSTRUCTION GUIDE FOR CAVITY WALL CLADDING SYSTEMS 39

FIG 78: Junction of Cladding System with Alternative FIG 80: External Corner – Texture System
Fibre Cement Cladding – Edge™, Cladding Sheet &
Texture System
15-20mm gap with Rondo Stud framing Sarking
P35 Control Joint
10mm Gyprock Air seal
plasterboard Gap and packing
Cemintel™
Texture Base
Stud Sheet
framing

Stud
framing Cemintel™
Batten
Cladding
material
Sarking Sarking
External Bead
required for
Cemintel™ Texture System
Batten Cemintel™
Texture Base Align sheets neatly
Bond breaker Sheet with no overhang
tape and sealant
Cemintel Edge™
Cladding Sheet Finishing Trim fixed
trimmed to width to framing (by others)
6mm .min
Backing Rod
Fill gap with Sealant FIG 81: Internal Corner – Texture System only
Sarking overlapped
FIG 79: Junction of Cladding System with Offset at corners
Masonry Wall – Edge™, Cladding Sheet & Texture Cemintel™ Batten
System Bond breaker tape

Fill gap with


15-20mm gap with Rondo approved sealant or
P35 Control Joint use flexible internal
10mm Gyprock Air seal corner bead
plasterboard
Dampcourse Cemintel™
Additional 3-5mm
Stud gap Texture Base
Sheet
6mm gap and packing
Additional
Stud
Stud Masonry
framing wall

Stud
framing
Backing Rod
Additional
Stud
Fill gap with
Sealant

Cemintel™
Batten
6mm min.
Cemintel Edge™ FIG 82: Obtuse Angle Corner Detail – Texture System
Cladding Sheet
trimmed to width only
Sarking overlapped and
taped at corners

Metal flashing (by others)

Cemintel™
Stud framing Texture Base
Sheet
Gap filled
with sealant
Bond Breaker
Tape

Cemintel Edge™
Cladding Sheet
trimmed to width

Blocking Cemintel™ Batten


to suit

Cemintel™
Texture Base
Stud framing Sheet
40 CEMINTEL™ CONSTRUCTION GUIDE FOR CAVITY WALL CLADDING SYSTEMS

TYPICAL JUNCTION DETAILS – EDGE/MOSAIC/CLADDING SHEET/TEXTURE SYSTEM

FIG 83: Second Storey Junction with Hebel Panels, FIG 85: Second Storey Junction with Masonry, Brick
Brick Veneer or Masonry Wall – Cantilevered Framing Veneer or Hebel Panels

CAUTION:
CAUTION: EPDM Backing Vertical shrinkage of
Vertical shrinkage of Stud framing framing must be EPDM Backing
Strip at each
framing must be addressed Strip at each
sheet joint
addressed sheet joint
Sarking
Sarking
Cemintel Edge™
Cemintel Edge™
Cladding Sheet
Cladding Sheet

Cemintel™
Batten Cemintel™
Batten
Upper Storey
Floor Joist Upper Storey
Flashing taped Floor Joist Flashing taped
to sarking
to sarking
Blocking to
Blocking to
support Batten
support Batten

J-Track
J-Track

10-15mm
10-15mm
drainage gap
20mm min. drainage gap
Continuous bead
of sealant

Metal
Flashing Metal
by others Flashing, by
others

Hebel Panel,
or masonry PGH brick
wall veneer, Hebel
Panel or
masonry wall

FIG 84: Second Storey Horizontal Junction FIG 86: Horizontal Parapet

5mm packer at Parapet Capping


CAUTION: 600mm cts. (by others)
Vertical shrinkage of EPDM Backing
framing may require Strip at each
consideration sheet joint
Sarking 20mm
min.
Cemintel Edge™ Parapet Backing
Cladding Sheet Board (by others)
EPDM Backing
Strip at each
Cemintel™ sheet joint
Batten Roof Sheet/Tiles
Sarking
Upper Storey
Floor Joist Flashing over Cemintel Edge™
Sarking and taped Cladding Sheet Stud Box Gutter
Blocking to support framing (by others)
battens and flashings Cemintel™
Batten
J-Track

10-15mm Roof
drainage gap framing

Metal Flashing
20° min. slope
(by others)

EPDM Backing
Strip at each
sheet joint
Sarking

Cemintel Edge™
Cladding Sheet

Cemintel™
Batten
CEMINTEL™ CONSTRUCTION GUIDE FOR CAVITY WALL CLADDING SYSTEMS 41

FIG 87: Junction of Edge™ Cladding FIG 89: Window Detail – A&L Aluminium Sliding
with External Roofing Window with Cladding Trim

EPDM Backing
Strip at each
sheet joint

Sarking
Sarking

Flashing over Flashing over


Sarking and taped Sarking and taped
Cemintel Edge™
Cladding Sheet
Stud Lintel
Framing EPDM Backing
Cemintel Edge™
Cladding Sheet Strip at each
sheet joint
J-Track Roof
Sheet/Tiles J-Track
10-15mm
drainage gap
10-15mm
drainage gap

Pre-coat cut
Roof Framing No packing edges with
exterior sealer

Metal Flashing
(by others) Clearance to Head
window Metal Flashing
Cemintel Fibre manufacturer’s (by installer)
Cement ceiling requirements
sheet A&L Aluminium
Air Seal Sliding Window
Frame
Adjust reveal
Refer to soffit detail as required Sill weather flap
Packer (by (by window
installer) manufacturer)
Cemintel Edge™
Cladding Sheet Sill
Sill drainage

Cemintel Edge™
Cladding Sheet
FIG 88: Junction of Edge™ Cladding
with External Roofing
EPDM Backing
Strip at each
sheet joint
Sarking Stud framing
(90mm shown)
Flashing over Flashing over
Sarking and taped sarking (by
installer)
Cemintel Edge™ 10mm Gyprock
Sarking over plasterboard Sarking
Cladding Sheet
flashing
Stud EPDM Backing
Framing Strip at each
sheet joint
Roof Air seal
J-Track Sheet/Tiles
Sarking wrapped
10-15mm around corners Adjust reveal
drainage gap as required
Pre-paint
all cut Flashing
edges with recommended
exterior Stud (by window
finish manufacturer)
Stud framing Packer (by
Metal Flashing
(90mm shown) installer)
(by others)
Jamb
Roof Framing

Cemintel Fibre
Cement ceiling
sheet

Cemintel Edge™
Cladding Sheet
A&L Aluminium Sliding
A&L Weatherboard Reveal Window Frame
Cemintel™ Trim reversed (special order)
Batten
Cemintel Edge™
Cladding Sheet
42 CEMINTEL™ CONSTRUCTION GUIDE FOR CAVITY WALL CLADDING SYSTEMS

FIG 90: Power Meter Box Installation

Sarking

Cemintel Edge™
Cladding Sheet

EPDM Backing
Strip at each
sheet joint
Cemintel Edge™
Cladding Sheet
Flashing over
Sarking and taped
Flashing over Additional Cemintel™
steel angle Batten trimmer
Steel angle riveted to
meter box and sealed
Additional Flashing fixed
nogging Flashing over angle
iron and fixed to steel angle

10-15mm Steel angle fixed


drainage gap to meter box
Sealant

Air Seal

Meter box
Sarking folded and
fixed to frame, Meter box
taped at corners

Steel angle fixed to


Additional meter box, fill gap
nogging with sealant
Cemintel Edge™ Steel Angle fixed to meter
Cladding Sheet box, fill gap with sealant

EPDM Backing
Strip at each
sheet joint

Additional trimmer
or stud and batten

Sarking

Air Seal
Stud framing

Meter box
Cemintel™
Cemintel Edge™ Backing rod Batten
Backing rod
Cladding Sheet & sealant & sealant
CEMINTEL™ CONSTRUCTION GUIDE FOR CAVITY WALL CLADDING SYSTEMS 43
WWW.CEMINTEL.COM.AU

CAVITY WALL CLADDING SYSTEMS

HEALTH & SAFETY workmanship, poor design or detailing, settlement or structural movement
and/or movement of materials to which the Product is attached, incorrect
WARNING design of the structure, high levels of pollution, acts of God including
Fibre Cement products contain crystalline silica. Repeated inhalation of but not limited to earthquakes, cyclones, floods or other severe weather
fibre cement dust may cause lung scarring (silicosis) or cancer. Do not conditions or unusual climatic conditions, efflorescence or performance
breathe the dust. When cutting sheets, use the methods recommended of paint/coatings applied to the Product or normal wear and tear.
in this brochure to minimise dust generation. If power tools are used,
wear an approved dust mask (respirator). These precautions are not Other than as expressly set out in this warranty, and the guarantees that
necessary when stacking, unloading or handling fibre cement products. can not be excluded under The Australian Consumer Law (Schedule 2 of
the Competition and Consumer Act 2010 (Cth)) (and any other law), CSR
For further information and for a Material Safety Data Sheet, phone excludes all other warranties and guarantees with regard to the Product
1800 678 068. including all guarantees and warranties that may apply at law. 

To the extent that it is able to do so, CSR excludes all liability for loss and
WARRANTY damage (including consequential loss) in connection with the Product. 
CSR Building Products Limited (“CSR”) warrants its Cemintel cladding This exclusion does not apply where the Product is sold to a consumer and
(“Product”) to remain free of defects in material and manufacture for is a good of a kind ordinarily acquired for personal, domestic or household
the usual lifetime of the Product. Mosaic™ & Edge™ – up to 10 years. use or consumption.
Aspect™  -up to 15 years. Cladding, TBS, Scarborough™, Headland™ &
Endeavor™ Weatherboards – up to 25 years. The following statement is provided where the Product is supplied to
a buyer who is a “consumer” under the Australian Consumer Law:
In the event of any failure of the Product caused by the direct result of a Our goods come with guarantees that cannot be excluded under the
defect in the material or manufacture of the Product, CSR will at its option Australian Consumer Law. You are entitled to a replacement or refund for
replace or repair, supply an equivalent product, or pay for doing one of these. a major failure and for compensation for any other reasonably foreseeable
loss or damage. You are also entitled to have the goods repaired or
This warranty does not apply where the Product has been used in any replaced if the goods fail to be of acceptable quality and the failure does
manner not in accordance with the manufacturer’s instructions, nor the not amount to a major failure. The benefits of this warranty are in addition
reuse of the Product after its initial installation.  This includes installation to other rights or remedies of the consumer under law in relation to the
and maintenance in accordance with the relevant Cemintel technical goods or services to which the warranty relates.
manual, current copies are available at cemintel.com.au/installation or by
contacting 1300 CEMINTEL. CSR recommends that only those products, Notification of a warranty claim must be made to CSR prior to any return
components and systems recommended by it be used and the project of the Product. Failure to allow CSR to examine an alleged faulty Product
must be designed and constructed in strict compliance with all relevant in-situ may result in the voiding of this warranty.
provisions of the current Building Code of Australia, regulations and
standards. All other products, including coating systems, applied to or To make a claim under this warranty, you must contact CSR on 1300
used in conjunction with the Product must be applied or installed and CEMINTEL, or write to one of our state offices, cemintel.com.au/contact-
maintained in accordance with the relevant manufacturer’s instructions us. All expense of claiming the warranty will be borne by the person
and good trade practice. CSR will need to be satisfied that any defect in its making the claim. CSR may require documentation supporting the claim
Product is attributable to material or manufacture defect (and not another to be provided.
cause) before this warranty applies.
Cemintel™, Scarborough™, Headland™, Endeavour™, Aspect™, Edge™, Mosaic™,
Without limiting the foregoing, CSR will not be liable for any claims, and CSR™ are trademarks of CSR Limited.
damages or defects arising from or in any way attributable to poor Publication FC152.BMS1123.0515

CONTACT DETAILS MAY 2015

CSR Cemintel™ Sales Support Queensland Western Australia


Tel: 13 17 44   Fax: 1800 646 364 768 Boundary Road, 19 Sheffield Road,
Coopers Plains QLD 4108 Welshpool WA 6106
CSR designLINK®
Technical Support Service Victoria Tasmania
Tel: 1800 621 117 277 Whitehall Street, 11 Farley St,
Emaill: designlink@csr.com.au Yarraville VIC 3013 Derwent Park, TAS 7009
New South Wales and ACT South Australia Northern Territory
376 Victoria Street, Lot 100 Sharp Court, Cnr Stuart Hwy & Angliss St,
Wetherill Park NSW 2164 Mawson Lakes SA 5095 Berrimah NT 0828

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