Professional Documents
Culture Documents
Ventilated
and Drained
Cavity
Ventilated
and Drained
Cavity
Cemintel™ Cladding systems utilises various board and panel products to provide attractive and durable building façades.
Ensuring the weather tightness of these systems is the result of ongoing research, testing and development. This guide
outlines the general methods for construction of Ventilated and Drained Cavity Framing for Cemintel™ Façade Systems.
2 CEMINTEL™ CONSTRUCTION GUIDE FOR CAVITY WALL CLADDING SYSTEMS
CONTENTS INTRODUCTION
INTRODUCTION 2 This guide represents good practice, though it is not intended
as an exhaustive statement of all relevant information. It
VENTILATED & DRAINED CAVITY SYSTEMS 3
remains the responsibility of the building designer to verify
DESIGN CONSIDERATIONS 4 that the chosen Cemintel™ Cladding System is suitable for
COMPONENTS12 the particular requirements of any given project.
FIRE RATED EXTERNAL WALL SYSTEMS 14 CSR Cemintel™ recommends that a comprehensive risk
assessment of the building weatherproofing be conducted
GENERIC INSTALLATION DETAILS OF CEMINTEL
prior to selection of the installation system. Assessment
STEPPED & OVERLAPPED WEATHERBOARDS –
should be based on current NCC Weatherproofing
HEADLAND™, PLANK & SCARBOROUGH™18
Verification methods. Refer to "WEATHERPROOFING" in
GENERIC INSTALLATION DETAILS OF CEMINTEL this guide for detailed information.
SHIPLAPPED WEATHERBOARDS –
ENDEAVOUR™ & ASPECT™25 CLADDING SYSTEM TYPES
GENERIC INSTALLATION DETAILS OF CEMINTEL A cladding system essentially covers the exterior walls of
SHEET CLADDING PRODUCTS – a building and is a key component in providing weather
CLADDING SHEET, EDGE™, MOSAIC™ resistance, acoustic, thermal and fire resisting properties. A
& TEXTURE SYSTEM32 fundamental requirement of a cladding system is that water
does not leak through it into the building, and there are a
HEALTH & SAFETY 44
number of system options available to achieve this:
WARRANTY44
Ventilated and Drained Cavity
CONTACT DETAILS 44
A ventilated and drained cavity or “Rainscreen” is an
open jointed, rear-ventilated (vented primarily at the head
and base) cladding system. These systems reduce the
risk of moisture entering the cavity by means of pressure
equalisation. Any water which does enter will be effectively
drained away, or evaporate due to the constant airflow
throughout the cavity.
Unique System
A unique system uses methods or a combination of methods
of achieving weatherproofing other than described above.
CEMINTEL™ CONSTRUCTION GUIDE FOR CAVITY WALL CLADDING SYSTEMS 3
• Ventilation is also required at the top of walls, and this Drainage and
Stud framing
may be provided by use a Cemintel™ Eaves Trim or by ventilation paths
Drainage and
ventilation paths
Timber or
steel
framing
Batten
Battens
Cemintel™ Cladding
Sarking
Structural
framing
Concrete slab,
floor joist or Sarking
blocking
Ventilated
base
J-Track
4 CEMINTEL™ CONSTRUCTION GUIDE FOR CAVITY WALL CLADDING SYSTEMS
DESIGN CONSIDERATIONS
INSTALLATION SYSTEM REQUIREMENTS WEATHERPROOFING
Clause P2.2.2 of the 2015 National Construction Code The control of water ingress to a building is the responsibility
(NCC) includes a test method to verify that a cladding of the building designer. All framing, sarking, flashings, damp
system meets stipulated weatherproofing requirements. proof courses and sealants must be installed in accordance
Cemintel cavity systems have been independently certified with this manual, the relevant product manufacturer's
by AECOM that they meet the performance requirements instructions, applicable standards and building codes.
of the NCC based on tests carried out to the NCC method
for cavity systems, in Wind Categories up to N5/C3 (max. The selection of the appropriate installation system is based
2.96kPa). on many factors, but particular attention must be paid to
weatherproofing to ensure adequate long-term performance.
Direct fixed cladding may be appropriate for some buildings. Therefore an assessment based on NCC Weatherproofing
Refer to relevant literature and BCA requirements. Risk Factors should be undertaken prior to selection of the
installation system. Refer to Table 3.
CEMINTEL CAVITY SYSTEMS
Cavity systems are the best method for weather proofing
CSR Cemintel™ offers a diverse range of cladding systems walls and should be considered for high risk designs. Table
with a range of installation options. Please refer to Table 1 3 is a method used by the BCA to determine a buildings risk.
and Table 2 for an overview of the alternative cavity systems A score of 13 – 20 is considered to be a high risk design.
currently available.
Table 1: Cemintel™ Cavity Systems with Timber Stud Table 2: Cemintel™ Cavity Systems with Steel Stud
Framing Framing
Cemintel™ Timber Stud Framing Cemintel™ Steel Stud Framing
Product Product
Batten Type Fixing of Maximum Batten Type Fixing of Maximum
Cladding Wind Cladding Wind
Category Category
Paslode 60mm
Headland™ 18-20mm Headland™
Nails into stud N5/C3 N/A – –
Weatherboards non-structural Weatherboards
framing
Paslode 60mm
Scarborough™ 18-20mm Scarborough™
Nails into stud N5/C3 N/A – –
Weatherboards non-structural Weatherboards
framing
Paslode 60mm
18-20mm
Plank Nails into stud N5/C3 Plank N/A – –
non-structural
framing
Paslode 60mm
Endeavour™ 18-20mm Endeavour™
Nails into stud N5/C3 N/A – –
Weatherboards non-structural Weatherboards
framing
Paslode 60mm
18-20mm
Aspect™ Nails into stud N5/C3 Aspect™ N/A – –
non-structural
framing
Paslode 60mm
18-20mm
Edge™ Nails into stud N5/C3 Edge™ N/A – –
non-structural
framing
Cemintel™ FC
25mm Brad Nails 25mm Brad Nails
Mosaic™ Cemintel™ FC N5/C3 Mosaic™ over thermal N5/C3
into battens into battens
break
Paslode 60mm
18-20mm
Cladding Sheet Nails into stud N5/C3 Cladding Sheet N/A – –
non-structural
framing
Table 3: Weatherproofing Risk Factors (NCC 2015 BCA Vol 2, Table V2.2.1)
Risk Factor Category Risk Severity Risk Score My Score
Region A (AS/NZS 1170.2) Low to
0
Region B (AS/NZS 1170.2) Medium
Wind Region
Region C (AS/NZS 1170.2) High 1
Region D (AS/NZS 1170.2) Very High 2
One storey Low 0
Two storeys in part Medium 1
Number Of Storeys
Two storeys High 2
More than two storeys Very High 4
Roof-to-wall junctions fully protected Low 0
Roof-to-wall junctions partially exposed Medium 1
Roof/Wall Junctions
Roof-to-wall junctions fully exposed High 3
Roof elements finishing within the boundaries formed by the external walls Very High 5
Greater than 600 mm for single storey Low 0
451-600 mm for single storey; or
Medium 1
greater than 600 mm for two storey
101-450 mm for single storey; or
Eaves Width 451-600 mm for two storey; or High 2
greater than 600 mm for above two storey
0-100 mm for single storey; or
0-450 mm for two storey; or Very High 5
less than 600 mm for above two storey
Simple shape with single cladding type Low 0
Complex shape with no more than two cladding types Medium 1
Envelope Complexity
Complex shape with more than two cladding types High 3
As for high risk but with fully exposed roof-to-wall junctions Very High 6
None; or
Low 0
timber slat deck or porch at ground level
Fully covered in plan view by roof; or
Medium 2
Decks, Porches And timber slat deck attached at first or second floor level
Balconies Balcony exposed in plan view at first floor level; or
High 4
balcony cantilevered at first floor level
Balcony exposed in plan view at second floor level or above; or
Very High 6
balcony cantilevered at second floor level or above
BUILDING TOTAL RISK SCORE
Notes:
1. Eaves width is measured horizontally from the external face of any wall cladding to the outer edge of any overhang, including fascia and external gutters.
2. Barriers to prevent falling and parapets are considered as 0 mm eaves.
Table 4: Maximum Fastener Spacing for Fixing Structural Battens to Timber or Steel Framing – On-stud Fixing
NOTE: This table applies to the Cemintel™ FC Batten when used for fixing cladding to the batten. When cladding is fixed through the battens and
into the structural framing, then battens only require nominal fixing to hold in-place during cladding installation.
Cemintel™ Batten (Fibre Cement)
Steel Framing
Timber Framing
0.5 BMT 0.75 BMT
Batten Spacing
Wind Category
(mm) Screw
Nails Screw Screw FibreTEKS®
FibreTEKS®
(2 x 2.8x50) (8G-10x50) (10G-18x30)
(10G-18x30)
Maximum Fixing Centres
N1 650 650 650 650
N2 550 550 550 550
600 N3/C1 400 450 450 450
N4/C2 250 350 300 350
N5/C3 180 300 200 300
N1 700 700 700 700
N2 650 650 650 650
450 N3/C1 500 500 500 500
N4/C2 350 400 400 400
N5/C3 200 350 250 350
N1 800 800 800 800
N2 800 800 800 800
300 N3/C1 600 600 600 600
N4/C2 500 500 500 500
N5/C3 350 400 400 400
CEMINTEL™ CONSTRUCTION GUIDE FOR CAVITY WALL CLADDING SYSTEMS 7
➏
of opening
➑ Apply Enviroseal
Tape overlapped ProctorWrap
joins when required
tape to the
corners of
openings.
➑ 100mm
➊ ➋ ➒ Wipe tape over
min.
the frame edge
➋ Overlap one stud min.
Cemintel
onto the face of
kage of the wall wrap. 100mm
Headland™ min.
equire Weatherboard
➍ Horizontal flashings such as at the head of doors and
Sarking
windows, horizontal storey junctions and at the wall base
(when used) must be taped to the sarking to ensure
water is always shed towards the outside.
Cemintel™
Batten
Fix to framing
in accordance
with system
ey specification
Flashing over
➍ Sarking and taped
Wipe tape over
frame edge onto
face or wall wrap
support
d flashings
Packing Strip ➒
J-Track
10-15mm
drainage gap
Metal Flashing
20° min. slope
10 CEMINTEL™ CONSTRUCTION GUIDE FOR CAVITY WALL CLADDING SYSTEMS
C4: High
Table 6: Internal Lining Design
Around sheltered bays up to 50 metres inland from the
Internal
Wind Sheet shoreline. Areas with rough seas and surf, extending from
Pressure Lining
Category Orientation
(kPa) several hundred metres inland to about one kilometre inland
N1, N2, 0.45 10mm Gyprock SP* Horizontal or and depends on winds, wave action and topography. Up to
N3 Vertical
1.5 kilometres downwind of large industrial plants.
N4, N5, 1.33 10mm Gyprock SP* Horizontal
N6, C1
C5: Very High
C2, C3 2.30 13mm Gyprock SP* Horizontal
Offshore and on the beach front in regions of rough seas and
C4 3.11 2 x 10mm Gyprock SP* Horizontal
surf beaches, and inland for several hundred metres, e.g.
* Gyprock SP = Gyprock Standard Plasterboard
around Newcastle extending over half a kilometre from the
coast. Aggressive industrial areas where the environment
may be acidic with a pH of less than 5.
CORROSIVITY CATEGORIES/COASTAL
AREAS Table 7: Requirements for Corrosive Environments
Corrosivity categories are as described in AS4312 -
Corrosivity Category
Atmospheric corrosivity zones in Australia. The code has Fixings (minimum)
(AS4312)
methods for determining categories as well as maps and C1 : Very Low Class 3 or
tables of major population centres. It is recommended that C2 : Low Class 4 stainless steel fixings
the building designer assess the site in accordance with the Class 3 or
C3 : Medium
standard and local conditions. Class 4 stainless steel fixings
Class 3 countersunk head screws
The following is a summary of the BCA description. filled and finished level with
C4 : High Cemintel External Joint Compound
C1: Very Low or
Class 4 stainless steel fixings
Generally inside buildings, semi-sheltered locations away
C5 : Very High Not Suitable
from marine or industrial influence, and some alpine regions.
to ensure the required clearance is provided at the window All cut edges should be pre-painted with an exterior sealer
jamb to accommodate the cladding. As per normal industry (preferably prior to installation) and then finished as for the
practice, reveal depth is usually varied to adjust the window face.
location.
Prior to the application of the external coating, wash down
Elements that affect window/door installations include the all walls with clean fresh water to remove salt spray build-
depth of the stud framing, the thickness of internal linings, up from boards and fixings. Boards must be allowed to dry
the depth and design of the chosen window frame, the before coating.
depth of the timber reveal and the total depth of the cladding
system. Refer to typical window installation details later in MAINTENANCE
this guide.
The durability of Cemintel™ cladding systems can be
Jamb flashing is required in all cases, and for ease of enhanced by periodic inspection and maintenance.
installation, these should be included when ordering Inspections should include examination of the coatings,
windows. flashings, and sealants. Any cracked or damaged finish
or sealants which would allow water ingress, must be
repaired immediately by resealing the affected area, or by
BUILDING RENOVATIONS
replacing the affected area. Any damaged flashings, boards
When undertaking building renovations, remove all cladding or sealants must be replaced as for new work.
and wall wrap/sarking from the original wall framing. Ensure
the condition of the framing is in accordance with current Regularly inspect board surfaces and follow wash-down
applicable requirements. Install additional studs where procedures when required. Refer to requirements for
required and prepare framing, wall wrap/sarking and Corrosivity Zones C3 and above detailed in the "Corrosivity
flashings as per details in this publication. Categories/Coastal Areas" section of this guide.
COMPONENTS
NOTE: In high corrosion zones (C4), Class 4 or Stainless Steel fasteners are required. Refer to "Coastal Areas". Supplied by others.
Some components suit only specific cladding products, and are noted in the 'To Suit' column.
E = Endeavour. H = Headland. S = Scarborough. P = Plank. A = Aspect. Ed = Edge. M = Mosaic. C = Cladding Sheet. T = Texture Base Sheet
To Order
Product Description Size Qty
Suit Code
• Batten fixing Nails – Machine driven D-head, Class 3. Used for
ALL 2.80 x 50mm 3000 127799
fixing battens to timber framing.
• Batten fixing Screw– Class 3, countersunk ribbed head, phillips
ALL 8G-10 x 50mm 1000 127801
drive, treated pine screw. Used to fix battens to timber framing.
• Batten fixing Screw– Otter (SLEG+) CSK rib head, Phillips drive,
GAL Class 3 finish. Used to fix battens to steel framing of 0.5 to M 10G x 40mm Supplied by others
1.0mm BMT over Thermal Break.
To Order
Product Description Size Qty
Suit Code
• Cemintel™ Eaves Trim External Corner – Provides an
attractive joint at eaves trim corner. Powder coat finish on 0.35mm
ALL 100 x 100mm 1 134426
BMT steel with Galvalume AZ150 corrosion resistant coating.
Colour – White.
Table 8: Cemintel™ Bushfire & Fire Rated External Wall Systems Specifications
Bushfire Zone Walls Fire Rated External Wall Systems
Cladding Fixed Over
Sarking and Battens
Cemintel™ System Refer to Refer to Refer to
+ 1 x 10mm Gyprock
Product Specifications Table 9 & Table 10 Table 9 & Table 10 Table 9 & Table 10
Standard Plasterboard
to internal face
Thickness
Bushfire Attack Level (BAL max.) FRL
(mm nom.)
Scarborough™
12 BAL–40
Weatherboard
Headland™
10 BAL–LOW
Weatherboard
Endeavour™
10 BAL–LOW
Weatherboard
Plank 7.5 BAL–29
Aspect™ 12 BAL–40
Edge™ 9 BAL–29 BAL–FZ ➀
60/60/60 90/90/90
Mosaic™ 8 BAL–29
30/30/30 (from outside only) (from outside only
Cladding Sheet 6 BAL–29 (from outside only)
Texture System
(Texture Base 7.5 BAL–29
Sheet)
Rendaline™ 8 BAL–29
Designer
16 BAL–40
Series™
Expresswall™ 9 BAL–40
NOTE: ➀ BAL–FZ walls must have a minimum setback distance of 10 m from classified vegetation. Also refer to local building regulations.
CEMINTEL™ CONSTRUCTION GUIDE FOR CAVITY WALL CLADDING SYSTEMS 15
FIG 2: Typical Cemintel™ Cladding and Gyprock Plasterboard Fire Rated External Wall System
➐ Cavity ventilation
at wall head
Gyprock
➒ plasterboard
internal
lining as per
system
specification
Bradford
➑ Insulation as
per system
specification
Cemintel™
➏ Cladding
NOTE: Butt joints and recessed joints Corners & Fix at 300mm max.
must be offset between layers by Openings centres
600mm minimum.
Butt Joints Fix at 200mm max.
(on framing) centres
16 CEMINTEL™ CONSTRUCTION GUIDE FOR CAVITY WALL CLADDING SYSTEMS
Table 9: Fire Rated External Wall Systems – Any Cemintel Cladding on Any Battens – Timber Framing
TIMBER FRAMING
STUD DEPTH mm 90 THERMAL
FRL SYSTEM
WALL LININGS CAVITY INFILL
Report/Opinion Nº Rw Rt(win) Rt(sum)
(Refer to Bradford Insulation)
Table 10: Fire Rated External Wall Systems – Any Cemintel Cladding on Any Battens – Steel Framing
NOTES:
Acoustic performance valid for studs of 0.80 BMT.
*ACR = Axial Capacity Reduction.
STEEL FRAMING
STUD DEPTH mm 76 THERMAL
FRL SYSTEM
WALL LININGS CAVITY INFILL
Report/Opinion Nº Rw Rt(win) Rt(sum)
(Refer to Bradford Insulation)
FIG 3: Fixing Headland™ – Timber Frame FIG 4: Fixing Cemintel™ Plank – Timber Frame
12mm
60mm flat
head nails Fix each
by hand 12mm 25mm min. lap
board in
through 60mm flat
tongue concealed
head nails
(drive to groove at top
through both
board face) boards
(drive to
board face)
60mm flat
Stud
head nails
by hand framing
(drive to
board
face)
Stud
framing
CEMINTEL™ CONSTRUCTION GUIDE FOR CAVITY WALL CLADDING SYSTEMS 19
Table 13: Fixing Requirements for Scarborough™ TYPICAL BASE DETAILS – HEADLAND/
Weatherboard to Structural Framing through Any
PLANK/SCARBOROUGH
Batten
NOTE: 3 = fixing by the methods shown in FIG 5 is permitted.
Timber Framing FIG 6: Base – Timber Frame
Stud &
Batten Wind General Zone Corner Zone
Spacing Category ➊ ➋
(mm) Timber
Fixings Arrangement as per FIG 5 or Steel
frame
N1 3 3
N2 3 3
12mm
600 N3/C1 3 3
N4/C2 3 3
Fix each
N5/C3 3 – board in
N1 3 3 groove at top
N2 3 3 Cemintel
450 N3/C1 3 3 Headland™
Weatherboard
N4/C2 3 3
Sarking
N5/C3 3 3
N1 3 3 Floor
Joist or
N2 3 3
blocking Cemintel™
Batten
300 N3/C1 3 3
N4/C2 3 3 Locate first
N5/C3 3 3 board on
Packer Strip
➊ GENERAL ZONE – Wall areas greater than 1200mm from an 25-75mm
External Building Corner.
➋ CORNER ZONE – Wall areas less than 1200mm from an External
Building Corner. J-Track
Batten
Sarking
Stud
framing
Aluminium
External Corner
5mm min. air gap
Sarking
0-3mm gap
Sarking
20-50mm
Cemintel
Eaves Trim
Cemintel
Stud framing Batten
Ventilation flow
Cemintel Headland™
weatherboard
Cemintel™ Batten
Sarking
Cemintel
Headland™
Cemintel™ Batten Weatherboard
Sarking
Framing Soffit trim over
sarking and taped
J-Track
Ventilation flow
Trim cladding
to suit Timber stop
FIG 14: Internal Corner with Aluminium Profile FIG 17: Obtuse Angle Corner
Sarking
Sarking
Gap filled
with sealant
Foam tape
Stud
framing Blocking Cemintel™
to suit Headland
Weatherboard
Cemintel™ Batten
Bond breaker
tape and sealant
Additional Cemintel Headland™ Finishing Trim fixed
Stud Weatherboard trimmed to framing (by others)
to suit 5-10mm
Foam tape
Fill gap with Sealant
FIG 16: Internal Corner with Timber Moulding
FIG 19: Junction of Weatherboard with Offset or
Sarking
In-line Masonry Wall
15-20mm gap with Rondo
Cemintel Headland™ Air Seal
Weatherboard P35 Control Joint
Gyprock Dampcourse
Cemintel™ Batten plasterboard 6mm gap and packing
Additional
Stud
0-3mm gap
Stud
Cemintel™ framing
Batten Backing Rod
Additional
Stud
Metal Flashing
by others
Hebel Panel,
PGH Bricks or
masonry wall
FIG 21: Second Storey Junction with Masonry, Brick FIG 23: Horizontal Parapet
Veneer or Hebel Panels
Metal
Flashing, by
others
PGH brick
veneer, Hebel
Panel or
masonry wall
CEMINTEL™ CONSTRUCTION GUIDE FOR CAVITY WALL CLADDING SYSTEMS 23
FIG 24: Junction of Cladding with External Roofing FIG 26: Window Detail – A&L Aluminium Sliding
Window with Weatherboard Trim shown
Cemintel™
Batten
Flashing over
Fix to framing sarking and
in accordance taped
with system
specification
Flashing over Cemintel Headland™ Clearance to
sarking and Weatherboard window
taped Stud manufacturer’s
Framing requirements
Lintel
Cemitel™
Packing Strip Batten
Cut weatherboard J-Track
to suit roof slope 10-15mm Packing Strip
(pre-coat cut drainage gap
edges with
exterior sealer) J-Track
Roof
Roof Framing Sheet/Tiles 10-15mm gap
Metal Flashing No packing Pre-paint
(by others) cut edges
Soffit lining
Head Metal Flashing
(by installer)
Cemitel™ Batten
Cemintel Headland™
Weatherboard
Cemintel™ batten
Cemintel Headland™
Weatherboard
Flashing over
sarking and taped
Additional Cemintel
Flashing over angle ™ Batten trimmer
iron and fixed
Foam tape and
sealant
Additional
nogging Steel angle riveted to Flashing fixed
meter box and sealed to steel angle
10-15mm
drainage gap Steel angle
Sealant
Air seal
Foam Tape
Meter box
Sarking folded
and fixed to Meter box
frame, taped at
corners
Additional trimmer
or stud and batten
Meter box
300 N3/C1 3 3
N4/C2 3 3
FIG 29: Fixing FIG 30: Fixing FIG 31: Fixing
N5/C3 3 3 Aspect™ – Aspect™ – Aspect™ –
➊ GENERAL ZONE – Wall areas greater than Timber Frame Timber Frame Timber Frame
1200mm from an External Building Corner.
➋ CORNER ZONE – Wall areas less than Brad Gun Face Nailing Concealed Nailing
1200mm from an External Building Corner. Nailing – Hand or Gun – Hand Only
20mm
FIG 28: Fixing Endeavour™ –
Timber Frame
60mm flat
Fix through 25mm 25mm head nails
concealed min. min. by hand
60mm flat tongue through
head nails tongue
by hand 60mm 60mm flat (finished
through Brad gun head nails level)
tongue nails by gun or
(finished through hand
150mm through 150mm
level) face
min. face min.
(finished
level) (finished
level)
Fix at mid
height of
board
60mm flat
head nails 50mm to 50mm to
by hand 75mm 75mm
(drive to
board Stud Stud Stud
face) framing framing framing
Stud
framing
26 CEMINTEL™ CONSTRUCTION GUIDE FOR CAVITY WALL CLADDING SYSTEMS
TYPICAL HEAD, BASE & VERTICAL FIG 34: Head – Eaves with Timber Trim
BOARD JOINT DETAILS – ENDEAVOUR/
ASPECT Soffit lining
Eaves framing
Sarking
Floor
Joist or
blocking
FIG 35: Head – Eaves with Cemintel Trim
Fix the first
row of boards
at the bottom Eaves framing
Soffit lining
Datum 20-50mm
Cemintel
Eaves Trim
Cemintel Endeavour™
weatherboard
FIG 33: Vertical Joint with Trimmer or Double Stud –
Stud framing Ventilation flow
Timber Framing
Cemintel™ Batten
Stud
Bond breaker
tape Sarking
Sarking
Cemintel™ Batten
Framing
Soffit trim over
sarking and taped
Ventilation flow
30-50mm
TYPICAL CORNER DETAILS – FIG 40: Internal Corner with Aluminium Profile
ENDEAVOUR/ASPECT Cemintel Endeavour™
Weatherboard
FIG 37: External Corner with Aluminium Profile Sarking
Cemintel™ Batten
Cemintel
Endeavour™ Aluminium Internal Corner
Weatherboard Profile fixed to framing
Additional
Stud framing Stud
0-3mm gap
Sarking
20-50mm
Aluminium
External Corner
fixed to framing
at 600mm max
centres through
flanges Stud
framing
Additional
20-50mm Stud
0-3mm gap
FIG 41: Internal Corner with Two-piece Aluminium
FIG 38: External Corner with Two-piece Aluminium Corner
Corner
Stud framing Sarking
Cemintel Endeavour™
Weatherboard
Sarking Cemintel™ Batten
overlapped at
corners
Two-piece Aluminium Corner
(Install outer piece only after all
corner sheets are installed. Snap off Additional
lugs to suit cladding thickness) stud
Cemintel
batten Stud
framing
Additional
stud
External grade
timber trim
Stud
Cemintel™ framing
20-50mm Batten
Timber stop
Additional
Stud
FIG 43: Obtuse Angle Corner FIG 46: Second Storey Junction with Hebel Panels,
Brick Veneer or Masonry Wall –
Sarking
Cantilevered Framing
Cemintel
Endeavour™
Gap filled Weatherboard
with sealant
Cemintel™
Cemintel™ Batten
Batten Upper Storey
Blocking
Floor Joist Flashing taped
to suit
Cemintel™ to sarking
Endeavour Blocking to
Weatherboard support Batten
Stud framing
J-Track
Stud
framing FIG 47: Second Storey Junction with Masonry, Brick
Backing
Rod Cladding Veneer or Hebel Panels
material
Sarking Sarking
Cemintel™ CAUTION:
Batten Vertical shrinkage of
Bond breaker framing must be Cemintel
tape and sealant addressed Endeavour™
Cemintel Endeavour™ Weatherboard
Finishing Trim fixed
Weatherboard trimmed to framing (by others)
to suit 5-10mm
Fix to framing
Fill gap with Sealant in accordance
with system
specification
FIG 45: Junction of Weatherboard with Offset or
In-line Masonry Wall Cemintel™
Batten
15-20mm gap with Rondo Upper Storey
Air Seal Floor Joist Sarking
P35 Control Joint
Gyprock Dampcourse Flashing
plasterboard 6mm gap and packing Blocking to taped to
support Batten sarking
J-Track
Mosaic™ Batten
Studfixed as per Batten 10-15mm
framing
Fixing Table drainage gap
Masonry wall
Metal
Flashing, by
Cemintel™ others
Batten
PGH brick
veneer, Hebel
Cemintel Endeavour™ Backing Rod Panel or
Weatherboard trimmed
to suit Fill gap with masonry wall
5-10mm Sealant
CEMINTEL™ CONSTRUCTION GUIDE FOR CAVITY WALL CLADDING SYSTEMS 29
FIG 48: Second Storey Horizontal Junction FIG 50: Junction of Cladding with External Roofing
Cemintel™
CAUTION: Batten
Cemintel
Vertical shrinkage of Endeavour™
framing may require Weatherboard Fix to framing
consideration in accordance
with system
Sarking specification
Flashing over
Cemintel™ sarking and Cemintel Endeavour™
Batten taped Weatherboard
Stud
Framing
Fix to framing
in accordance
with system Roof
specification Sheet/Tiles
Upper Storey
Floor Joist J-Track
Flashing over 10-15mm
Sarking and taped drainage gap
Blocking to support
battens and flashings
FIG 49: Horizontal Parapet FIG 51: Junction of Cladding with External Roofing
Cemintel™
Batten
5mm packer at each batten Parapet Capping
to produce a ventilation gap (by others) Fix to framing
in accordance
with system
specification
Parapet Backing
Board (by others) Flashing over
20mm sarking and Cemintel Endeavour™
min. taped Stud Weatherboard
Roof Sheet/Tiles Framing
Roof
Cemintel™ Sheet/Tiles
Batten
J-Track
10-15mm
drainage gap
Cemintel Stud Box Gutter
Endeavour™ framing (by others)
Weatherboard
Roof Framing
Sarking
Metal
Flashing
Roof (by
framing others)
Cemintel Fibre
Cement ceiling
sheet
Sarking
Flashing over
Sarking and taped
Lintel
Cemintel Endeavour™
Weatherboard
J-Track
10-15mm
drainage gap
Pre-coat cut
No packing
edges with
exterior sealer
Clearance to Head
window Metal Flashing
manufacturer’s (by installer)
requirements
A&L Aluminium
Air Seal Sliding Window
Adjust reveal
Frame
as required
Sill weather flap
Packer (by (by window
installer) manufacturer)
Sill
Sill drainage
Cemintel
Endeavour™
Weatherboard
Stud framing
(90mm shown)
Flashing over
sarking (by
installer)
10mm Gyprock
plasterboard Sarking
Air seal
Sarking wrapped
around corners Adjust reveal
as required
Flashing
recommended
Stud framing Stud (by window
(90mm shown) manufacturer)
Packer (by
installer)
Jamb
Cemintel™
Batten
Cemintel Endeavour™
Weatherboard
A&L Aluminium Sliding
A&L Weatherboard Reveal Window Frame
Trim reversed (special order)
CEMINTEL™ CONSTRUCTION GUIDE FOR CAVITY WALL CLADDING SYSTEMS 31
Cemintel Endeavour™
Weatherboard
Flashing over
sarking and taped
Additional Cemintel™
Batten and trimmer
Flashing over angle
iron and fixed
10-15mm
drainage gap Steel angle
Sealant
Air seal
Meter box
Sarking folded
and fixed to Meter box
frame, taped at
corners
Cemintel Endeavour™
Weatherboard Steel angle fixed to meter
box, fill gap with sealant
Additional trimmer
or stud and batten
Sarking
Meter box
Floor Floor
Joist or Sarking Joist or Sarking
blocking blocking
Table 18: Fixing Requirements for Cemintel Mosaic™ Cladding to Cemintel FC Batten
NOTES: Battens must be Cemintel™ FC Batten fixed in accordance with Table 4 on page 6.
C25 Brad Nail Fixing Screws 8-15 x 30mm Type 17
Stud & Batten
General Zone Corner Zone General Zone Corner Zone
Spacing Wind Category
➊ ➋ ➊ ➋
(mm)
Fixings Arrangement as per FIG 56 or FIG 57 Fixings Arrangement as per FIG 56 or FIG 57
Maximum Fastener Spacing (mm)
N1 300 200 200 300
N2 300 150 150 200
600 N3/C1 200 – – –
N4/C2 150 – – –
N5/C3 – – – –
N1 300 300 300 300
N2 300 200 200 300
450 N3/C1 200 150 150 200
N4/C2 200 100 100 150
N5/C3 100 – – –
N1 300 300 300 300
N2 300 300 300 300
300 N3/C1 300 200 200 300
N4/C2 200 150 150 200
N5/C3 200 – – 150
➊ GENERAL ZONE – Wall areas greater than 1200mm from an External Building Corner.
➋ CORNER ZONE – Wall areas less than 1200mm from an External Building Corner.
FIG 56: Fixing & Base – Timber Frame – Mosaic™ FIG 57: Fixing & Base – Steel Frame – Mosaic™
Cemintel™ Batten
fixed to framing with
40mm CSK head, self
Cemintel Batten fixed drilling screw
with 60mm nails into
structural framing
EPDM Backing Strip
at each sheet join
Sarking
Floor
Joist or Sarking
blocking
50mm max.
Timber Batten
frame
Cemintel Texture
System
Floor
Joist or Sarking
blocking
50mm max.
FIG 59: Head – Eaves with Timber Trim FIG 61: Soffit – With Soffit Trim
Trim Sarking
20-50mm
Cemintel™ Batten
Framing
5mm min. air gap
Soffit trim over
sarking and taped
Ventilation flow
Stud framing
EPDM Backing Strip
at each sheet join
Cemintel™ Batten
Eaves framing
Soffit lining
20-50mm
Cemintel™ Batten
Cemintel Edge™
Cladding Sheet
Sarking
36 CEMINTEL™ CONSTRUCTION GUIDE FOR CAVITY WALL CLADDING SYSTEMS
Stud
Fix sheet
Stud edge (finish
1 x 45mm width level with face)
Fix PVC H-Mould
or
2 x 35mm width Sarking
Stud
Self Adhesive
Gasket
PVC H-Mould Cemintel™
3mm dia. bead of 12mm min. Cladding Sheet
Batten approved sealant
Sarking
35mm
minimum face
Cemintel™ width
Timber Batten fixed
framing with 2 x nail or
1 x screw to
system Stud Sarking
specifications
Brad nails
Cemintel™
Batten Cemintel™ Texture coating
Texture Base Sheet system joint
recessed edge 12mm min.
Stud
Thermal Break
Self Adhesive
Gasket
Sarking
Cemintel Mosaic™
Cladding Sheet
12mm 12mm
10mm
CEMINTEL™ CONSTRUCTION GUIDE FOR CAVITY WALL CLADDING SYSTEMS 37
Sarking
Bond
breaker tape
Stud
framing
FIG 68: External Corner with Two-piece Aluminium FIG 71: Internal Corner with Two-piece Aluminium
Corner – Edge™ Corner – Edge™
Stud framing Sarking
Cemintel™ Batten
Stud
framing
Cemintel Edge™
Stud framing Cladding Sheet
trimmed to width
Gap filled
with sealant
Bond Breaker
Tape
Cemintel Edge™
Cladding Sheet
trimmed to width
Stud framing
38 CEMINTEL™ CONSTRUCTION GUIDE FOR CAVITY WALL CLADDING SYSTEMS
FIG 72: External Corner – Mosaic™ FIG 75: Junction of Mosaic™ Cladding System with
Stud framing
Offset Masonry Wall – Mosaic™
Air Seal 15-20mm gap with Rondo
P35 Control Joint
10mm Gyprock Dampcourse
plasterboard 6mm gap and packing
Cemintel™
Batten
Cemintel
Corner
Backing
Angle Stud Masonry
framing wall
Cemintel Mosaic™
Panel trimmed to
width if required Backing Rod
Sarking
Fill gap with
Sealant
FIG 73: Internal Corner – Mosaic™ FIG 76: Junction of Mosaic™ Cladding System with
Alternative Fibre Cement Cladding – Mosaic™
Sarking 15-20mm gap with Rondo
P35 Control Joint
10mm Gyprock Air Seal
Cemintel™ plasterboard
Batten Gap and packing
Additional stud
to support Pre-paint all cut edges
battens with exterior finish
Cemintel Mosaic™
Panel trimmed to
width Stud
10mm framing
Backing Cladding
Cemintel ™ Rod material
Batten
Fill gap with
Sarking Sealant Sarking
Stud
framing Cemintel™
Batten
Bond breaker
tape and sealant
Cemintel Mosaic™
Panel trimmed to Finishing Trim fixed
width to framing (by others)
10mm
Pre-paint all cut edges
FIG 74: Obtuse Angle Corner – Mosaic™ with exterior finish
Cemitel
Mosaic™
Panel FIG 77: Control Joint with Trim-Tex Bead – Texture
System only
Cemitel™
Stud framing Batten 20mm gap
Blocking
Cemitel™
to suit
Batten Cemintel™
Texture Base Sheet Sarking
Sarking Fill gap with
Stud framing Trim-Tex Control
Cemitel Joint Bead – notch Flexible Sealant
Mosaic™ framing to suit (optional)
Panel
CEMINTEL™ CONSTRUCTION GUIDE FOR CAVITY WALL CLADDING SYSTEMS 39
FIG 78: Junction of Cladding System with Alternative FIG 80: External Corner – Texture System
Fibre Cement Cladding – Edge™, Cladding Sheet &
Texture System
15-20mm gap with Rondo Stud framing Sarking
P35 Control Joint
10mm Gyprock Air seal
plasterboard Gap and packing
Cemintel™
Texture Base
Stud Sheet
framing
Stud
framing Cemintel™
Batten
Cladding
material
Sarking Sarking
External Bead
required for
Cemintel™ Texture System
Batten Cemintel™
Texture Base Align sheets neatly
Bond breaker Sheet with no overhang
tape and sealant
Cemintel Edge™
Cladding Sheet Finishing Trim fixed
trimmed to width to framing (by others)
6mm .min
Backing Rod
Fill gap with Sealant FIG 81: Internal Corner – Texture System only
Sarking overlapped
FIG 79: Junction of Cladding System with Offset at corners
Masonry Wall – Edge™, Cladding Sheet & Texture Cemintel™ Batten
System Bond breaker tape
Stud
framing
Backing Rod
Additional
Stud
Fill gap with
Sealant
Cemintel™
Batten
6mm min.
Cemintel Edge™ FIG 82: Obtuse Angle Corner Detail – Texture System
Cladding Sheet
trimmed to width only
Sarking overlapped and
taped at corners
Cemintel™
Stud framing Texture Base
Sheet
Gap filled
with sealant
Bond Breaker
Tape
Cemintel Edge™
Cladding Sheet
trimmed to width
Cemintel™
Texture Base
Stud framing Sheet
40 CEMINTEL™ CONSTRUCTION GUIDE FOR CAVITY WALL CLADDING SYSTEMS
FIG 83: Second Storey Junction with Hebel Panels, FIG 85: Second Storey Junction with Masonry, Brick
Brick Veneer or Masonry Wall – Cantilevered Framing Veneer or Hebel Panels
CAUTION:
CAUTION: EPDM Backing Vertical shrinkage of
Vertical shrinkage of Stud framing framing must be EPDM Backing
Strip at each
framing must be addressed Strip at each
sheet joint
addressed sheet joint
Sarking
Sarking
Cemintel Edge™
Cemintel Edge™
Cladding Sheet
Cladding Sheet
Cemintel™
Batten Cemintel™
Batten
Upper Storey
Floor Joist Upper Storey
Flashing taped Floor Joist Flashing taped
to sarking
to sarking
Blocking to
Blocking to
support Batten
support Batten
J-Track
J-Track
10-15mm
10-15mm
drainage gap
20mm min. drainage gap
Continuous bead
of sealant
Metal
Flashing Metal
by others Flashing, by
others
Hebel Panel,
or masonry PGH brick
wall veneer, Hebel
Panel or
masonry wall
FIG 84: Second Storey Horizontal Junction FIG 86: Horizontal Parapet
10-15mm Roof
drainage gap framing
Metal Flashing
20° min. slope
(by others)
EPDM Backing
Strip at each
sheet joint
Sarking
Cemintel Edge™
Cladding Sheet
Cemintel™
Batten
CEMINTEL™ CONSTRUCTION GUIDE FOR CAVITY WALL CLADDING SYSTEMS 41
FIG 87: Junction of Edge™ Cladding FIG 89: Window Detail – A&L Aluminium Sliding
with External Roofing Window with Cladding Trim
EPDM Backing
Strip at each
sheet joint
Sarking
Sarking
Pre-coat cut
Roof Framing No packing edges with
exterior sealer
Metal Flashing
(by others) Clearance to Head
window Metal Flashing
Cemintel Fibre manufacturer’s (by installer)
Cement ceiling requirements
sheet A&L Aluminium
Air Seal Sliding Window
Frame
Adjust reveal
Refer to soffit detail as required Sill weather flap
Packer (by (by window
installer) manufacturer)
Cemintel Edge™
Cladding Sheet Sill
Sill drainage
Cemintel Edge™
Cladding Sheet
FIG 88: Junction of Edge™ Cladding
with External Roofing
EPDM Backing
Strip at each
sheet joint
Sarking Stud framing
(90mm shown)
Flashing over Flashing over
Sarking and taped sarking (by
installer)
Cemintel Edge™ 10mm Gyprock
Sarking over plasterboard Sarking
Cladding Sheet
flashing
Stud EPDM Backing
Framing Strip at each
sheet joint
Roof Air seal
J-Track Sheet/Tiles
Sarking wrapped
10-15mm around corners Adjust reveal
drainage gap as required
Pre-paint
all cut Flashing
edges with recommended
exterior Stud (by window
finish manufacturer)
Stud framing Packer (by
Metal Flashing
(90mm shown) installer)
(by others)
Jamb
Roof Framing
Cemintel Fibre
Cement ceiling
sheet
Cemintel Edge™
Cladding Sheet
A&L Aluminium Sliding
A&L Weatherboard Reveal Window Frame
Cemintel™ Trim reversed (special order)
Batten
Cemintel Edge™
Cladding Sheet
42 CEMINTEL™ CONSTRUCTION GUIDE FOR CAVITY WALL CLADDING SYSTEMS
Sarking
Cemintel Edge™
Cladding Sheet
EPDM Backing
Strip at each
sheet joint
Cemintel Edge™
Cladding Sheet
Flashing over
Sarking and taped
Flashing over Additional Cemintel™
steel angle Batten trimmer
Steel angle riveted to
meter box and sealed
Additional Flashing fixed
nogging Flashing over angle
iron and fixed to steel angle
Air Seal
Meter box
Sarking folded and
fixed to frame, Meter box
taped at corners
EPDM Backing
Strip at each
sheet joint
Additional trimmer
or stud and batten
Sarking
Air Seal
Stud framing
Meter box
Cemintel™
Cemintel Edge™ Backing rod Batten
Backing rod
Cladding Sheet & sealant & sealant
CEMINTEL™ CONSTRUCTION GUIDE FOR CAVITY WALL CLADDING SYSTEMS 43
WWW.CEMINTEL.COM.AU
HEALTH & SAFETY workmanship, poor design or detailing, settlement or structural movement
and/or movement of materials to which the Product is attached, incorrect
WARNING design of the structure, high levels of pollution, acts of God including
Fibre Cement products contain crystalline silica. Repeated inhalation of but not limited to earthquakes, cyclones, floods or other severe weather
fibre cement dust may cause lung scarring (silicosis) or cancer. Do not conditions or unusual climatic conditions, efflorescence or performance
breathe the dust. When cutting sheets, use the methods recommended of paint/coatings applied to the Product or normal wear and tear.
in this brochure to minimise dust generation. If power tools are used,
wear an approved dust mask (respirator). These precautions are not Other than as expressly set out in this warranty, and the guarantees that
necessary when stacking, unloading or handling fibre cement products. can not be excluded under The Australian Consumer Law (Schedule 2 of
the Competition and Consumer Act 2010 (Cth)) (and any other law), CSR
For further information and for a Material Safety Data Sheet, phone excludes all other warranties and guarantees with regard to the Product
1800 678 068. including all guarantees and warranties that may apply at law.
To the extent that it is able to do so, CSR excludes all liability for loss and
WARRANTY damage (including consequential loss) in connection with the Product.
CSR Building Products Limited (“CSR”) warrants its Cemintel cladding This exclusion does not apply where the Product is sold to a consumer and
(“Product”) to remain free of defects in material and manufacture for is a good of a kind ordinarily acquired for personal, domestic or household
the usual lifetime of the Product. Mosaic™ & Edge™ – up to 10 years. use or consumption.
Aspect™ -up to 15 years. Cladding, TBS, Scarborough™, Headland™ &
Endeavor™ Weatherboards – up to 25 years. The following statement is provided where the Product is supplied to
a buyer who is a “consumer” under the Australian Consumer Law:
In the event of any failure of the Product caused by the direct result of a Our goods come with guarantees that cannot be excluded under the
defect in the material or manufacture of the Product, CSR will at its option Australian Consumer Law. You are entitled to a replacement or refund for
replace or repair, supply an equivalent product, or pay for doing one of these. a major failure and for compensation for any other reasonably foreseeable
loss or damage. You are also entitled to have the goods repaired or
This warranty does not apply where the Product has been used in any replaced if the goods fail to be of acceptable quality and the failure does
manner not in accordance with the manufacturer’s instructions, nor the not amount to a major failure. The benefits of this warranty are in addition
reuse of the Product after its initial installation. This includes installation to other rights or remedies of the consumer under law in relation to the
and maintenance in accordance with the relevant Cemintel technical goods or services to which the warranty relates.
manual, current copies are available at cemintel.com.au/installation or by
contacting 1300 CEMINTEL. CSR recommends that only those products, Notification of a warranty claim must be made to CSR prior to any return
components and systems recommended by it be used and the project of the Product. Failure to allow CSR to examine an alleged faulty Product
must be designed and constructed in strict compliance with all relevant in-situ may result in the voiding of this warranty.
provisions of the current Building Code of Australia, regulations and
standards. All other products, including coating systems, applied to or To make a claim under this warranty, you must contact CSR on 1300
used in conjunction with the Product must be applied or installed and CEMINTEL, or write to one of our state offices, cemintel.com.au/contact-
maintained in accordance with the relevant manufacturer’s instructions us. All expense of claiming the warranty will be borne by the person
and good trade practice. CSR will need to be satisfied that any defect in its making the claim. CSR may require documentation supporting the claim
Product is attributable to material or manufacture defect (and not another to be provided.
cause) before this warranty applies.
Cemintel™, Scarborough™, Headland™, Endeavour™, Aspect™, Edge™, Mosaic™,
Without limiting the foregoing, CSR will not be liable for any claims, and CSR™ are trademarks of CSR Limited.
damages or defects arising from or in any way attributable to poor Publication FC152.BMS1123.0515