Modified - Industrial Applications of 3D Printing - The Ultimate Guide - AMFG

3/12/2021 Industrial Applications of 3D Printing: The Ultimate Guide - AMFG
Industrial Applications of 3D Printing: The Ultimate

Guide - AMFG
Introduction
3D printing, also known as additive manufacturing, has come a long way since it was first developed in
the 1980s. While 3D printing originated as a tool for rapid prototyping, it has now evolved to cover a
number of different technologies. The evolution of 3D printing has seen a rapid growth in the number
of companies adopting the technology. The applications and use cases vary across industries, but
broadly include tooling aids, visual and functional prototypes — and even end parts.
As the potential applications for 3D printing increase, companies are beginning to find ways to create
new business models and opportunities with the technology.
In this guide, we’ll be exploring the current state of 3D printing across a range of industries, including
how the technology is being used across sectors. Using real-life examples, we hope that this guide
gives you an in-depth understanding of how 3D printing is being used to drive innovation and
business growth.
CHAPTER 1
Aerospace & Defence
The aerospace and defence (A&D) industry is one of the earliest adopters of 3D printing,
with the first use of the technology going back to 1989. Now, three decades later, A&D
represents a 16.8% share of the $10.4 billion additive manufacturing market and heavily
contributes to ongoing research efforts within the industry.
The advancement of AM within A&D is in large part driven by key industry players, including GE,
Airbus, Boeing, Safran and GKN. These companies and others have identified the value proposition
3D printing brings to:
• Functional prototypes
• Tooling
• Lightweight components
As we can see, 3D printing for aerospace isn’t limited to prototypes. Real, functional parts are also
being 3D printed and used in aircraft. A few examples of parts that can be produced with 3D printing
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include air ducts (SLS), wall panels (FDM) and even structural metal components (DMLS, EBM, DED).
The Benefits of 3D printing for Aerospace & Defence
Low-volume production
For industries like aerospace and defense, where highly complex parts are produced in low volumes,
3D printing is ideal. Using the technology, complex geometries can be created without having to invest
in expensive tooling equipment. This offers aerospace OEMs and suppliers a cost-effective way to
produce small batches of parts cost-effectively.
Weight reduction
Alongside aerodynamics and engine performance, weight is one of the most important factors to
consider when it comes to aircraft design. Reducing the weight of an aircraft can significantly reduce
its carbon dioxide emissions, fuel consumption and payload.
This is where 3D printing comes in: the technology is an ideal solution for creating lightweight parts,
resulting in considerable fuel savings. When coupled with design optimisation tools like generative
design software, the potential for increasing the complexity of a part is almost limitless.
Material efficiency
Since the 3D printing process works by producing parts layer by layer, material is, for the most part,
used only where needed. As a result, it produces less waste than traditional subtractive methods.
The selection of available 3D printable materials for aerospace and defence applications ranges from
engineering-grade thermoplastics (e.g. ULTEM 9085, ULTEM 1010, PAEK, reinforced Nylon) to metal
powders (high-performance alloys, titanium, aluminium, stainless steel).
The range of available 3D printable materials is constantly expanding, unlocking advanced aerospace
applications.
Part consolidation
One of the key benefits of 3D printing is part consolidation: the ability to integrate multiple parts into a
single component. Reducing the number of parts needed can significantly simplify the assembly and
maintenance process by reducing the amount of time needed for assembly.
Maintenance & repair
The average lifespan of an aircraft can range between 20 and 30 years, making maintenance, repair
and overhaul (MRO) an important function in the industry. Metal 3D printing technologies like Direct
Energy Deposition are commonly used to repair aerospace and military equipment. Turbine blades
and other high-end equipment can also be restored and repaired by adding material to worn-out
surfaces.
Aerospace applications
Spotlight: ArianeGroup3D-printed rocket components

3D printing, particularly with metals, is increasingly being used in the manufacture of rockets. The
technology is enabling engineers to innovate the design of rocket parts and manufacture them in a
shorter time frame.
One example of this is an injector head for the Ariane 6 launcher, developed by ArianeGroup, a joint
venture of Airbus Group and Safran.
An injector head is one of the core elements of a propulsion module, which forces the fuel mixture into
the combustion chamber.
Traditionally, injector heads are made from dozens or even hundreds of parts, which need to be
machined and welded together. In contrast, 3D printing enables these components to be
manufactured as a single piece.
In the case of the injector head for the Ariane 6 launcher, the team took a design that originally
required 248 components and reduced it down to one 3D-printed part. The material used for the part
was a nickel-based alloy.
The part, which wouldn’t be possible to produce by conventional methods, was then 3D printed using
SLM technology.
While casting and machining used to take longer than three months, the production time with AM was
reduced to 35 hours, using an EOS M 400-4 3D printer with four parallel lasers. An additional
advantage included a cost reduction of 50%.
A 3D-printed injector head for Ariane 6 launcher [Image credit: EOS] Aircraft interior
componentsSpotlight: Airbus
3D-printed plastic parts can be incredibly useful for aerospace applications, such as aircraft interiors.
The cabin interiors of a commercial aircraft will need to be updated periodically, a process that can
involve replacing components like wall panels. The need for customisation means that parts will
typically be produced in low volumes. Quick turnaround times are also a must.
A good example of this is Airbus. As of 2018, the company has produced and is set to install 3D-
printed spacer panels on its commercial A320 aircraft. Traditionally, new plastic components would be
produced using injection moulding — an expensive and complex procedure for the low volumes,
specialised requirements and high complexity needed.
With 3D printing (FDM), Airbus has been able to produce components with complex features like
lattice structures, without any additional manufacturing cost. The result: spacer panels that are 15%
lighter than panels created using traditional methods — contributing to the weight reduction of the
aircraft itself.
Structural components for defence systemsSpotlight: Nano Dimension and Harris

Corporation
When it comes to defence, 3D printing has the potential to change the way end parts for military
equipment are produced. Current defence applications range from complex brackets and small
surveillance drones, to jet engine components and submarine hulls.
Electronics 3D printing is a young yet increasingly growing area of interest for defence companies.
With the technology, engineers are currently able to design and produce prototypes of complex circuit
boards and antennas in-house.
For manufacturers, this means being able to accelerate the product development process by
eliminating the need to outsource high-value projects to third parties.
Antennas are an important example of how 3D printing is speeding up the design process for
electronic devices.
Take the case of Harris Corporation which, alongside Nano Dimension, a manufacturer of 3D printing
electronics systems, achieved a key breakthrough in 2018 when it produced antennas using 3D
printing.
Harris Corp. and Nano Dimension successfully partnered to produce a 3D-printed RF circuit [Image
credit: Harris Corp.]ToolingSpotlight: Latécoère & Moog Aircraft GroupAerospace companies can also
benefit from 3D printing by using the technology to produce custom tooling equipment like jigs and
fixtures on demand.French aerospace manufacturer Latécoère used 3D printing to cut down lead
times for custom tooling. Previously, the company used CNC milling to manufacture these tools, with
lead times of up to six weeks. Now, with FDM 3D printers, Latécoère can create production tools in
just a couple of days — a lead time reduction of 95%.The company claims this new approach to
tooling production also cuts costs by 40%. Notably, the tools are ergonomically customised, making
the operator’s job easier and resulting in faster and more efficient production times.
Similarly, the Moog Aircraft Group is using FDM 3D printing to produce tools like coordinate
measuring machines (CMM) in-house. In the past, the company outsourced this fixture, with the
process taking between 4 to 6 weeks. Now Moog uses 3D printing in-house, making CMM fixtures in
approximately 20 hours. Fixtures that would have previously cost over £2,000 can now be made for a
couple of hundred pounds.
Spare partsSpotlight: Satair

Heavily reliant on spare and replacement parts, aerospace companies increasingly require short lead
times for this application.
To meet this demand, suppliers to the aerospace industry must find ways to provide manufacturing
services faster. Additive manufacturing enables spare parts can be produced quickly at the point of
need. This, in turn, reduces the need for vast inventories of stock, helping to reduce inventory costs
and ensure parts are produced locally.
Satair is an Airbus subsidiary that specialises in the distribution of spare parts, offering additively
manufactured plastic and metal parts.
The spare parts provider uses 3D printing to produce customised parts and tooling, with the
technology helping to greatly reduce lead times and simplify complex supply chain logistics. With this
strategic approach, the company is able to improve its turnaround times by quickly producing spare
parts for maintenance operations.The aerospace and defence industry makes up a significant
proportion of the AM market. The reasons for this are simple: additive manufacturing offers enormous
value, from improving aircraft performance to offering a more agile approach to spare parts
production.Making the move towards production, however, requires additive manufacturing to
overcome certain challenges. These include the certification of 3D-printed parts, better process
repeatability and security.Nevertheless, with considerable investment being made to develop and
certify 3D printing processes and materials, the future of 3D printing for the aerospace and defence
industry certainly looks bright.Related articles
CHAPTER 2
Automotive
The automotive industry is a growing user of additive manufacturing: in 2019 alone, global
automotive AM revenues reached $1.4 billion. This figure only looks set to increase, as
revenues relating to AM in automotive part production are expected to reach $5.8 billion by
2025, according to a SmarTech report. In areas like motorsports and performance racing,
design tools like generative design and topology optimisation are slowly changing
traditional approaches to designing parts.
While prototyping currently remains the main application of 3D printing in the automotive industry,
companies are increasingly finding other use cases, such as tooling. Additionally, the several
automotive companies are beginning to find innovate end-use applications for 3D printing, signalling
an exciting development for the sector.
The Benefits of 3D printing for Automotive

Faster product development
Prototyping has become a key part of the product development process, offering a means to test and
validate parts before they are manufactured. 3D printing offers a quick and cost-effective approach to
designing and producing parts. Since the need for tooling is eliminated, product teams can
significantly accelerate product development cycles. Greater design flexibility
The ability to produce designs quickly gives designers greater flexibility when testing multiple design
options. 3D printing enables designers to make quick design changes and modifications in a fraction
of the time.
Customisation
3D printing offers automakers a cost-effective and flexible way to produce customised parts. Within
the luxury and motorsports segment of the industry, companies are already using the technology to
produce personalised parts for both the interior and exterior parts of a vehicle.
Create complex geometries

With the majority of car components requiring complex geometries like internal channels (for
conformal cooling), thin walls and fine meshes, AM enables highly complex parts to be produced that
are still lightweight and durable.
CHAPTER 3
Medical & Dental
The medical and dental industry is one of the fastest-growing adopters of additive
manufacturing. And with 97% of medical AM professionals confident that the use of 3D
printing will continue to increase within the sector, this trend seems set to continue. From
medical devices to prosthetics and even bioprinting, the applications of additive
manufacturing for the medical industry are versatile and wide-ranging.
The Benefits of 3D printing for Medical & Dental
What is driving this growth? The geometric freedom afforded by AM and the ability to provide more
personalised patient care cost-effectively is hugely appealing. And when coupled with CT scanning,
3D printing can be used to provide patient-specific solutions, such as implants and dental appliances.
Enhanced medical devices
3D printing is an ideal technology for creating or optimising designs for medical devices. Thanks to
low-cost rapid prototyping, medical device manufacturers have greater freedom in designing new
products, helping to bring new medical devices to the market much faster.
Personalised healthcare
The medical industry can leverage the capabilities of 3D printing to create patient-specific devices.
For example, devices such as prosthetics and implants can be produced faster and more affordably
than with traditional manufacturing methods.
Medical applications
Spotlight: 3D printing for clear aligners

Clear aligners are dental devices used to adjust and straighten teeth. It is estimated that the majority
of clear aligners are currently produced using 3D-printed moulds.
The key technologies enabling this are Stereolithography (SLA) and Material Jetting, due to their high
speed and accuracy. In addition to these resin-based processes, HP’s powder-based technology,
Multi Jet Fusion, is also gaining traction.
The key reason for using 3D printing in manufacturing clear aligners is the ability to customise them
cost-effectively, since clear aligners are inherently individualised products.
One example of a company using 3D printing for clear aligners in Align Technology, the largest
producer of clear aligners, well-known under the Invisalign brand. In 2019, the company has
reportedly produced over half a million unique 3D-printed parts per day.
Given such volumes, it’s not a surprise that SmarTech Analysis, a leading 3D printing research firm,
named clear aligners “the single highest volume application for 3D printing technologies in the world
today.”
With the ever-growing capabilities of 3D printing, we expect that clear aligner companies will ultimately
shift to direct 3D printing of aligners within the next five years.
Digital dentistry
Digital dentistry - the introduction of digital technologies in dental practice - is transforming the
dental sector. Traditional processes used to create dental impressions are gradually being replaced
by digital technologies, with desktop 3D printing systems, 3D scanners and materials becoming more
accessible.By combining intraoral scanning and 3D printing, dental labs can create dental products
like crowns, bridges and bite splints, that perfectly match a patient’s anatomy.The rate of success in
dental implantology can be also increased with the help of 3D printing, as custom dental surgical
guides are produced. This improves the quality and accuracy of dental work. These surgical guides
can be produced faster and more cheaply.
Formlabs, a manufacturer of SLA and SLS desktop machines, has estimated that over 50,000
surgeries have been performed using surgical guides made on its machines.
3D-printed implants & prosthetics
Spotlight: Lima Corporate

3D printing can be used to create custom prosthetic and orthopaedic devices from a number of
certified biocompatible plastic or metal (e.g. titanium) materials.
When it comes to implants, 3D printing is currently being used to create hip and knee joint
replacements, cranial reconstruction implants and spinal implants.
As of 2019, over 600,000 implants are estimated to be produced with the help of 3D printing. By
2027, this number is set to top 4 million.
One company specialising in 3D-printed implants is Lima Corporate. One of the pioneers of using 3D
printing for orthopaedic products, the Italian company is currently using at least 15 metal 3D printers
to produce parts like acetabular cups, which are essential parts of hip prostheses.
In one example, a mountaineer needing a hip replacement, received Lima’s hip implant featuring a
3D-printed acetabular cup. Thanks to 3D printing, it was possible to produce a cup that mimics the
porous structure of natural bone, improving osseointegration, a process which allows an implant to
become a permanent part of the body.
Ultimately, the patient was able to walk and climb again just after two and a half months after the
implantation.
Bioprinting Spotlight: Organovo While 3D printing cannot yet be used to 3D print body parts, the
technology can be used to create artificial living tissues that can mimic natural tissue
characteristics. Known as bioprinting, this technology is used for research and testing, with great
potential for regenerative medicine. Instead of using plastics or metals, 3D bioprinters layer living
cells, referred to as bio-ink, mimicking organ tissues.
3D bioprinting is already being used to fabricate relatively simple artificial tissues and structures such
as cartilage, skin, and bone, as well as blood vessels and cardiac patches.
Organovo is a US-based medical laboratory and research company that is exploring the use of 3D
printing to produce bioprinted tissue. Its bioprinting process turns cells taken from donor organs into
bio-ink. These cells are then laid down layer-by-layer to build up small areas of tissue.
These 3D printed tissues could provide a better way to test new drugs and therapies, overcoming the
need to test on animals or perform risky clinical trials.
Surgical planning and testing

Hospitals are increasingly incorporating 3D printing in their labs to create patient-specific anatomy
models. Based on a patient’s MRI and CT scans, these models are usually created using full-colour
3D printing techniques like Material Jetting to ensure they remain highly precise and realistic.
Surgeons can then use these 3D-printed organ replicas to plan and practice a surgical operation
prior to performing it. This approach has been proven to speed up procedures, improve surgical
precision and minimise invasion.
Currently, the medical and dental sector is estimated to represent 11% of the overall additive
manufacturing market. The core strength of 3D printing for this sector is its ability to deliver on more
personalised healthcare, in addition to opportunities to improve presurgical planning and drive device
innovation.
However, for 3D printing to truly transform the medical and dental market, there are still key
challenges that will need to be addressed, most notably the certification of 3D printing processes and
devices.With that said, current trends suggest that the use of 3D printing in medical and dental will
continue to advance, paving the way for more advanced applications and new treatment solutions.
CHAPTER 4
Consumer Goods
To remain competitive in an ever-changing market landscape, retailers and consumer-

oriented industries must be able to adapt to evolving consumer demands and industrial
trends in an agile way. Additive manufacturing meets these needs, providing a cost-
effective approach to product development, testing and production. From consumer
electronics to toys and sportswear, key players within the consumer goods industry are
increasingly recognising 3D printing as a valuable addition to existing manufacturing
solutions.
Additionally, the recent growth of industrial desktop 3D printers has brought the technology closers to
the hands of designers and engineers, accelerating the the opportunities of what can be achieved
within the sector.
The Benefits of 3D Printing for Consumer Goods
Enhanced product development
Before any new product can be launched, its design must first be validated, tested and approved.
This process happens during the product development stage. Prototypes and models are a vital
aspect of this process, as they are commonly used for market research, testing and validation
purposes.3D printing significantly speeds up this process by enabling the rapid production of
prototypes and models. Using the technology, product designers and engineers are able to develop
and test multiple iterations and perform repetitive testing in a much shorter time frame.Faster time-to-
marketThe ability to accelerate product development times has a direct impact on speed to market.
The case is simple: by being able to test and validate products faster, product designers and
engineers companies can speed up their time-to-market.Some companies have even gone one step
further by 3D printing products for pilot product testing with consumers. In 2015, PepsiCo developed
several prototypes of its Ruffles chips brand, subsequently testing the sizes with consumers to identify
which was preferred. The most popular prototype was then used to create a new potato chip slicer at
the PepsiCo manufacturing plants. This application of 3D printing enabled PepsiCo to bring to market
various flavours of its Ruffles brand much faster, with multiple flavours available in well over a dozen
markets globally.Mass customisation Perhaps the biggest impact of 3D printing for consumer goods
lies in the potential of creating personalised products, tailored to the requirements of consumers.
With traditional manufacturing, where products are typically made en masse, the production of
customised products in small batches is highly inefficient and not cost-effective.These limitations are
eliminated with additive manufacturing — and companies are already taking advantage of the ability
to provide a customised service to customers.
Consumer Goods Applications
Spotlight: AdidasFootwear
Adidas, for example, 3D prints midsoles for its Futurecraft 4D sneakers, using Carbon’s
proprietary Digital Light Synthesis™ technology. One of the key benefits of using 3D printing in this
way is to improve shoe performance for various sports, thanks to the various properties of the
midsole.
The one-of-a-kind design of a midsole, which features 20,000 struts for better cushioning, would be
impossible to create with traditional techniques. With injection or compression moulding, for example,
it would be virtually impossible to create midsoles with the variable properties needed — and require
assembly.
Adidas's Futurecraft 4D sneakers [Image credit: Adidas]Beauty & Cosmetics Spotlight: ChanelWhile
3D printing has historically been seen as the sole preserve of industrial manufacturing, the
technology is also finding its way into the beauty industry.
French fashion company Chanel is one company demonstrating the potential of 3D printing, having
launched the world’s first 3D-printed mascara brush in 2018. The Révolution Volume mascara brush
was created using SLS, a technology that uses a laser beam to fuse layers of polyamide powder.
With 3D printing, the design of the brush has been optimised - for example, the rough, granular
texture improves the adhesion of the mascara to the lashes.Although 3D printing might be new to the
cosmetics industry, pioneers like Chanel demonstrate show how the technology could transform the
way cosmetic products are manufactured.
Personal care productsSpotlight: Gillette

With the rise of the digital age, consumers are increasingly demanding personalised goods.
Companies must therefore respond to this trend by providing personalised products tailored to
consumers.
One brand exploring 3D printing to offer greater personalisation for its customers is Gillette. In
partnership with Formlabs, Gillette has launched its Razor Maker™ platform. Through this pilot
programme, customers are able to choose from 48 design options to order customised shaver
handles, which will be produced using SLA.
Image credit: GilletteJewellerySpotlight: BOLTENSTERN

At first thought, jewellery may not seem to be an obvious application of additive manufacturing.
However, the technology is benefiting jewellery makers in two ways. The first is by 3D printing
investment casting patterns, which are cheaper and faster to produce than traditional methods.
A second approach is to 3D print jewellery directly using precious metals. Both ways enable custom
jewellery with thin walls and intricate details to be created which would be impossible to make through
other means.
Austrian jewellery company BOLTENSTERN has used 3D printing to produce jewellery pieces such as
bracelets, earrings, necklaces and cufflinks.
In partnership with COOKSONGOLD, a supplier of precious metal powders, BOLTERNSTERN used

DMLS technology to create its “Embrace” jewellery collection. According to the jewellery maker, this is
the first commercial collection on the market to be directly 3D printed in gold and platinum.
Featuring various shapes, including a start, cloud and flower, the technology made it easier to reach
unprecendented levels of customisation and highly complex designs. The customisable nature of the
collection means that customers can choose from a variety of combinations and variations.
BikesSpotlight: Arevo & Franco Bicycles

A handful of specialised bike manufacturers have started integrating 3D-printed components into their
products.
For example, Franco Bicycles has launched a new line of eBikes, featuring a 3D-printed composite
frame manufactured by California-based start-up, Arevo. Part of the Emery bike range, the frame is
featured in the Emery ONE eBike, making it the world’s first bike with a 3D-printed frame.
One of the unique aspects behind the production of the 3D-printed carbon-fibre frame is that it was
manufactured as a single part, as opposed to a multi-piece assembly that is typical for traditional bike
frames. Enabling this is a proprietary robotic 3D printing process and patented generative design
software, developed by a 3D printing company, Arevo.
Thanks to 3D printing, the lead time for the Emery ONE bike frame has been reduced from an 18
months cycle to just a few days. Additionally, the company was also able to significantly reduce
product development costs.
When compared to pioneering industries like aerospace and medical, adoption of additive
manufacturing within the consumer goods industry is still relatively young. However, the benefits of
greater customisation, faster time-to-market and product development are increasingly recognised by
the industry.As additive manufacturing matures, we’ll likely see more consumer brands following the
path of the industry’s early adopters, pushing the technology towards new applications and
opportunities.Related articles
CHAPTER 5
Industrial Goods
The industrial goods sector includes the production of machinery components, tooling and
equipment used in the manufacture of other goods. With increasing production costs and
the digitisation of manufacturing, industrial OEMs must constantly evolve to maintain
operational agility and keep costs down. Manufacturers are therefore increasingly turning
to 3D printing to stay agile, responsive, and innovative.
Key Benefits of 3D Printing for Industrial Goods
Design complexity
As we’ve seen in other industries, rapid prototyping is a key use case of 3D printing for the industrial
goods sector. Design changes that would have taken months using conventional manufacturing
methods can be implemented much faster, oftentimes in under a week, using 3D printing.
Shorter lead times

According to Sculpteo’s 2018 State of Industry report, 52% of those within the industrial goods sector
favour 3D printing most for its ability to reduce lead times. Since 3D printing requires no tooling,
manufacturers can reduce the time needed to produce parts, bypassing a time-consuming and costly
tooling production step.
Design complexity
3D printing is a cost-effective technology for producing parts with complex geometries. Designs that
would otherwise be impossible to produce with conventional manufacturing can now be produced with
3D printing.
On-demand production
Since 3D printing can produce physical parts from digital files in a matter of hours, companies can
leverage a new model of manufacturing parts on demand.
End-use parts
Major industrial goods companies are already investigating additive manufacturing as a mean sof
producing end parts. For example, 3D printing is helping to transform the production of bearings at
Bowman Additive Production, a leading UK bearings manufacturer.
Using HP’s Multi Jet Fusion technology and PA11 nylon material, Bowman has been able to
manufacture its bespoke Rollertrain cage. The part indicates the complexity of the manufacturing
process; it contains an interlocking structure that uses the rolling elements to pin together each
section of the cage.
The result: bearings that possess a 70% increased load-bearing capacity and an increased working
life of up to 500%.
Tooling Spotlight: Eckhart and Wilson Tool InternationalThe ability to 3D print manufacturing
aids, such as jigs, gauges and fixtures, opens up a new range of possibilities for industrial goods
manufacturers.
In addition to jigs and fixtures, 3D printing is revolutionising the production of hard tooling like moulds,
used in injection moulding and die casting. Traditionally, moulds are CNC milled and may undergo
multiple design iterations, taking weeks if not months, before the final design is achieved. This results
in a process both time-consuming and very costly, with a considerable material waste.
Now, metal 3D printing technologies like DMLS or SLM can be used instead, allowing tool-making
companies not only to reduce material waste but improve the functionality of a mould. This can be
achieved by integrating more complex-shaped cooling channels within the design, substantially
improving the cooling characteristics of a mould.
Eckhart, a company providing manufacturing solutions, has recently adopted 3D printing with the aim
of replacing existing metal tools with 3D-printed equivalents. 3D printed tools offer multiple benefits,
according to the company, including improved line of sight, lightweight components and improved
design and ergonomics.
Wilson Tool International, the largest independent tooling manufacturer, is another company that has
recognised the advantages of additive manufacturing for tooling, after launching its 3D printing
division — Wilson Tool Additive — in late 2018. The AM division will see the company offering custom-
made jigs, fixture and tooling equipment using FDM and vat polymerisation technologies. The
benefits? Customers can expect to receive made-to-order bending tools and support parts in a matter
of hours as opposed to days or weeks.Spare parts
Spotlight: Siemens Mobility
Thanks to on-demand 3D printing, manufacturers can produce spare parts quickly and cost-
effectively. This approach is beneficial, for example, when legacy equipment requires a replacement
that may be out of production or difficult to procure. 3D printing spare parts at the point of need also
can help reduce inventory, bypassing the costly storage of spare parts that have low demand.
Siemens Mobility is one example of a company using 3D printing to manufacture spare parts and
tooling on-demand at the Siemens Mobility RRX Rail Service Centre. With roughly 100 trains expected
to enter the depot each month, 3D printing will play an important role in optimising spare part
production.
The 3D-printed parts are said to reduce cost and lead-times from week to hours whilst also bringing
greater operational agility.For industrial manufacturers, 3D printing offers new ways to improve
manufacturing processes, develop new business models and drive innovation. While further
advancements are still needed to accelerate adoption of the technology even further, such as
process repeatability and part quality, as industrial AM capabilities continue to evolve, so to will the
applications of the technology within the sector. To prepare for this future, industrial OEMs must
consider the need to implement an AM strategy for their organisations.
CHAPTER 6
What is the Future of 3D Printing?

Throughout this guide, we’ve seen how 3D printing is moving beyond the boundaries of rapid
prototyping. New possibilities for serial production and fully virtual inventories could soon become a
reality.The industrial applications highlighted in this guide demonstrate the value of 3D printing to
existing manufacturing workflows. While there are several drivers behind this transition, these can be
broadly summarised into two groups:
Process Innovation: refers to the greater flexibility and agility 3D printing brings to manufacturing
and supply chains. It includes the digitisation and decentralisation of production, as well as the
ability to create tools and spare parts on-demand.
Product Innovation: refers to the expanded design possibilities to create innovative new parts
and products, including complex lattice structures and other geometries, lightweighting,
customisation, part count reduction and multi-material 3D printing.
As of 2020, we’ve seen 3D printing making huge leaps forward, pointing to even more exciting
opportunities on the horizon. As it stands, the potential of the technology is really only starting to be
fully unlocked. However, as companies across industries move ever-more towards smarter, digital
manufacturing, the relevance of industrial 3D printing will only continue to increase.
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3/12/2021 Industrial Applications of 3D Printing: The Ultimate Guide - AMFG

Industrial Applications of 3D Printing: The Ultimate

Aerospace & Defence

The Benefits of 3D printing for Aerospace & Defence

Maintenance & repair

Spotlight: ArianeGroup3D-printed rocket components

Structural components for defence systemsSpotlight: Nano Dimension and Harris

Spare partsSpotlight: Satair

The Benefits of 3D printing for Automotive

Faster product development

Create complex geometries

Medical & Dental

The Benefits of 3D printing for Medical & Dental

Enhanced medical devices

Spotlight: 3D printing for clear aligners

3D-printed implants & prosthetics

Spotlight: Lima Corporate

Surgical planning and testing

To remain competitive in an ever-changing market landscape, retailers and consumer-

The Benefits of 3D Printing for Consumer Goods

Enhanced product development

Consumer Goods Applications

Personal care productsSpotlight: Gillette

handles, which will be produced using SLA.

Image credit: GilletteJewellerySpotlight: BOLTENSTERN

In partnership with COOKSONGOLD, a supplier of precious metal powders, BOLTERNSTERN used

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Key Benefits of 3D Printing for Industrial Goods

Shorter lead times

What is the Future of 3D Printing?

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