Composite Repair and Sealant

(Examination)

Choose the correct answer.

1. Resin used for bonding parts together are known as ...
a.Matrix
b.Adhesive
c.Core
d.Fiber

2. Non perforated parting film is ...

a.Release film
b.Nilon
c.Adhesive film
d.Bagging film

3. A prepreg consists of a combination of

a.Matrix and fiber reinforcement
b.Resin system and foam
c.Adhesive film and foam
d.Resin and adhesive

4. Self life is ...

a.The time ,at room temperature during which
the prepreg retains enough tack for easy component lay-up
b.The maximum storage life when stored continuously in a sealed moisture-proof bag at
-18⁰C.
c.The maximum accumulated time allow at room temperature between removal from the freezer
and cure.
d. All is wrong.

5. Prepreg should be stored, as received, in a freezer at ...

a.-18⁰C
b. 18⁰C
c. 23⁰C
d. 65⁰F

6. Scarf sanding for skin with less than 6 plies

a. 50 : 1 ratio
b. 30 : 1 ratio
c. 20 : 1 ratio
d. 10 : 1 ratio

7. There are three basic approaches to typical repair

a. Patch repair, scarf repair, step repair.
b. Prepare the repair area, clean , cure.
c. Temperature , humidity, cleaned area.
d. Sanding, lay-up, cure.

8. Mixing resin ratio .

Base = 100 %
Hardener= 15 %
For 600 gram base need hardener ...
a. 90 gram
b. 80 gram
c. 70 gram
d. 50 gram
9. The ratio carbon fibre to resin is ...
a. 1 : 1
b. 1 : 1,3
c. 1 : 1,6
d. 1 : 2,3

10. Heating requirement

a. Increase temperature at a constant rate
b. Hold temperature at specific time
c. Decrease temperature at constant rate
d. All correct

11. All statements are correct except

a. Bonded between two thin face sheet, with the honeycomb as a central member of the
assembly, known as a sandwich construction.
b. Peel ply is a nilon fabric used as the first barrier of bagging system .
c. Non- perforated- parting film is a film material that is used to cover and seal against the tool
surface where a vacuum or pressure is aplied.
d. A thermocouple is used with the blanket to monitor the heat and to controll the
temperature.
12. All statements are correct except
a. Erosion can expose surface fiber to reduce local strength and lead to moisture ingression.
b. A fanture is defined as an impact damage that caused a penetration of the face sheet or
laminate.
c. Delamination accurs at this interface between the layers in the laminate.
d. Lightning damage to the composite is usually cannot be detected visually.

13. All statements are correct except

a. Some matrix systems required heat to cure.
b. Improper curing or handling during during the cure has effect on the strength of the repair.
c. Prepreg material will not produce a strong component of repair.
d. Proper amount of matrix, will not produce a resin rich or resin lean.

14. Choose the correct answer.

Prepare for scarf repair skin of 4 layers
L
2 mm

L=
a. 120 mm
b. 60 mm
c. 200 mm
d. 100 mm

15. Choose the correct answer.

Inspection methods
a. Visual Inspection, tap test, NDT techniques.
b. Visible, measurable, detectable.
c. Intensive examination, searching examination.
d. All are correct.

16. What is the meaning of metal bonding material?

a. Two or more materials that are combined to form a structure that is much stronger than
individual components.
b. Combined material metal sheet with composite material by using rivet fastener.
c. Two or more materials that are combined to form a structure that is much weigh than
individual components.
d. All above are correct.
17. What material are use for metal bonding ?
a. Glassfiber.
b. Carbonfiber.
c. Resin.
d. Adhesive film.

18. What are advantages of the metal bonding Structure ?

a. Higher Corrosion resistant.
b. Higher lighting strike resistant.
c. Light weigh.
d. All above correct.

19. Sheet metal, for adhesively bonded contruction or repair,......

a. Should be kept clean and free of scratches until the anodizing or other treatment processes.
b. Just clean by acetone before bonding processes.
c. Kept cover by releasefilm after the anodizing or other treatment processes.
d. All above are correct.

20. Choose the correct answer !

Aluminum sheet for metal bonding are known as...
a. 2024 T0 # 0.020 inch.
b. 6061 T0 # 0.016 inch.
c. 7075 T6 # 0.020 inch.
d. 6061 T3 # 0.016 inch.

21. Make all doubler and filler plate edges smooth and round the corner with a radius of.....
a. 12 mm(0.472 inch) to 25 mm(0.984 inch).
b. 12 cm (4.72 inch) to 25 cm(9.84 inch).
c. 1.5 inch(38.1mm) to 2 inch(50.8 mm).
d. 1.5 mm(0.059 inch) to 2 mm(0.078 inch).

22. Cut the filler plate from the same material and thickness as the original skin but smaller then the
size with a gap of....
a. 2 mm(0.078 inch) ±0.5 mm(0.020 inch).
b. 3 mm(0.11 inch) ±0.5 mm(0.020 inch).
c. 1 mm(0.039 inch) ±0.5 mm(0.020 inch).
d. 4 mm(0.157inch) ±0.5 mm(0.020 inch).

23. Some of damages can inspected by visual method.

a. Dent.
b. Moisture.
c. Skin cracks.
d. All above correct.

24. Choose the correct answer !

Surface preparation on mating surface.
a. The phosphoric acid containment system(PACS) procedure.
b. The phosphoric acid non-tank anodize(PANTA) procedure.
c. The Sol-Gel prebond treatment procedure(the Boegel kit AC-130 surface preparation
procedure).
d. All above are correct.

25. Adhesive film stored in freezer on temperature min....

a. - 18⁰ C
b. - 5⁰ C
c. + 18⁰ C
d. + 5⁰ C