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Ijaret 12 03 032
Ijaret 12 03 032
S. A. Kulkarni
Associate Professor, Department of Applied Science & General Engineering
Army Institute of Technology, Pune, Maharashtra, India
B. M. Dawari
Associate Professor of Applied Mechanics, Department of Civil Engineering
Govt. College of Engineering Jalgaon, Maharashtra, India
S. P. Joshi
MTech student, Department of Civil Engineering
College of Engineering Pune, Maharashtra, India
ABSTRACT
In recent years, structural health monitoring is gaining high importance in
conjunction with damage assessment and safety evaluation of structures. Delamination
is a common type of damage in fibre reinforced composite laminates used for
mechanical and aerospace structures. It is usually an internal and hidden type of
damage which may lead to catastrophic failure without prior warning. Early detection
of this type of damage is essential. The damage detection techniques proposed here use
the displacement mode shapes of the beam, which are then converted to respective
curvature modes and modal strain energy. The damage indices based on these
parameters are also evaluated for locating the delamination after applying gapped
smoothing techniques to the curvature mode shapes. This work presents a numerical
study on detection of delamination damage in composite beams, where the proposed
methodology is applied for identifying delamination in a three-dimensional numerical
finite element model of a composite beam.
Key words: Composite material, Damage detection, Vibration based methods,
Gapped smoothening technique.
1. INTRODUCTION
Structural Health Monitoring (SHM) is defined in the literature as the acquisition, validation
and analysis of technical data to facilitate life-cycle management decisions. Vibration based
methods are used to examine changes in measured vibration response to detect, locate, and
characterize damage in structural and mechanical systems. The basic idea behind these methods
is that modal parameters such as frequencies, mode shapes are functions of the physical
properties of the structure. Therefore, changes in the physical properties will cause detectable
changes in the modal properties. The need for damage detection in composite material is
gaining importance in the recent years. However, it is quite challenging due to different
properties of fibres and matrix. Delamination is the type of damage considered in this paper.
This is one of the most encountered types of damage in the composite material. Even a small
amount of delamination leads to drastic change in properties of the material, and thus may lead
to failure of the material. Many algorithms for damage detection have been developed as the
outcome of extensive research over the three decades in the field of vibration based damage
detection. Zhou et al. [1] reviewed the model-based delamination detection methods for
composite structures using vibrations.
Adams et al. [2] used the decrease in natural frequencies and increase in damping to detect
cracks in fibre-reinforced plastics. Loland et al. [3] and Vandiver [4] employed relative changes
in the natural frequencies of different modes for detection of damage in offshore structures
platforms in the North Sea. Pandey et al. [5] demonstrated the usefulness of the curvature mode
shapes in detecting and locating damage in cantilever and simply supported beams. Cornwell
et al. [6] proposed a new modal strain energy based damage detection algorithm for plate-like
structures which are characterized by two-dimensional curvature. The method only requires the
mode shapes of the structure before and after damage and the modes do not need to be mass
normalized making it very advantageous. Saravanos and Hopkins [7] presented analytical and
experimental work on the damped free vibration of delaminated laminates and beams. A
laminate theory was developed, in which the unknown kinematic perturbations induced by a
delamination crack were treated as additional degrees of freedom. A united and inclusive
laminate theory was developed for the stiffness, damping and inertia. The laminate theory was
able to handle either pristine or delaminated laminates with multiple delaminations. Ratcliff
and Bagaria [8] demonstrated an experimental nondestructive vibration-based technique for
locating a delamination in a composite beam. The method operated on the fundamental
displacement eigenvector, which was then converted to a curvature mode shape. The
application of a unique, gapped smoothing damage detection method to the curvature yielded a
damage index which located the delamination, irrespective of its position along the beam or
depth within the beam. Shen and Grady [9] proposed a mathematical model for determining
natural frequencies and corresponding mode shapes of the delaminated composite beams.
The damage detection techniques considered in this paper are based on first three flexural
mode shapes. Finite element analysis was used to obtain the displacement mode shapes of the
models. In this paper, delamination damage detection is demonstrated using modal curvature
method, modal strain energy difference method, and modal fractional strain energy method for
the composite beam. The effect of using gapped smoothened curvature mode shapes in
computation of damage indices is also studied.
( '' )
1
DI = i j (3)
m i =1
At a certain damage location, the value of mode shape curvature is significantly higher than
the ones at other locations. Based on the curvature difference values of measured data of
damaged and healthy structures the location of damage in the structure can be identified.
The damage is detected by finding the location where difference in modal fractional strain
energy is maximum. The fractional strain energy for healthy beam is not required for this
method.
a 0
U ijF*
( ij )1 = = (11)
j
U ijF L
a j +1
(i ) dx x (i ) dx
"* 2 " 2
0
aj
In order to use all the measured modes, m in the calculation, the damage index for sub-
region j (with elemental boundaries as aj- aj+1, is defined to be
ak +1 L
(i"* ) dx (i" ) dx
2
2
m
a
= Lk m 0 (12)
( ) x ak +1
i =1 i =1
j 1
i
( )
"* 2
dx ( i )
" 2
dx
0
ak
3. NUMERICAL STUDIES
In order to study the above mentioned methods, finite element model of 4-ply cantilever beam
of dimensions 100 mm×15 mm× 3.0 mm is developed using ANSYS 15. Table 1 enlists the
properties of the cantilever beam with [45/-45]2 stacking sequence. SOLID185 element is used
for the three-dimensional modelling of solid structures. The element is defined by eight nodes
having three degrees of freedom at each node: translations in the nodal x, y, and z directions.
CONTA171 is used to represent contact and sliding between 3-D "target" surfaces and a
deformable surface, defined by this element. This element has three degrees of freedom at each
node: translations in the nodal x, y, and z directions. Method used for the Delamination
modeling is ‘Bonded contact method’. A formulation of a composite beam is developed, based
on Timoshenko beam theory and the Galerkin method, to analyze the delamination effect on
natural frequency and vibration mode shape of composite laminated beam. Delamination is
modeled by jump discontinuity conditions at the interfaces. At delaminated interfaces, the
displacements on adjacent layers remain independent, allowing for separation and slope [10-
12]. The beams are modelled with 100 number elements of size 1 mm along the length of beam,
4 elements along width (Figure 1). The modal analyses are carried out for beams in undamaged
and damaged conditions in ANSYS 15. First three natural frequencies and flexural mode shapes
are extracted. The damage indices are then computed with and without using gapped
smoothening technique on curvature mode shapes. In order to investigate the effects of damage
on the beam, delamination of 1 mm length and 15 mm width is considered in central two plies
at midspan of the composite cantilever beam.
(a) (b)
Figure 1 (a) Undamaged beam; (b) Damaged beam with delamination at mid-span
(a) (b)
Figure 2 Damage index based on modal curvature method: (a) without gapped smoothening; (b) with
gapped smoothening
(a) (b)
Figure 3 Damage index based on modal strain energy difference: (a) without gapped smoothening; (b)
with gapped smoothening
(a) (b)
Figure 4 Damage index based on modal fractional strain energy: (a) without gapped smoothening; (b)
with gapped smoothening
(a) (b)
Figure 5 Damage index based on modal fractional strain energy ratio: (a) without gapped
smoothening; (b) with gapped smoothening
5. CONCLUSION
A damage localisation method using modal curvature and modal strain energy changes is
presented in this paper. Finite element analyses of the healthy and damaged composite beam
models for delamination damage scenario are carried out to extract first three flexural mode
shapes. Four damage indices based on modal curvature and modal strain energy are evaluated
using the effects of combined mode shapes. The peak values of each damage index indicate
possible damage locations. Numerical experiments demonstrate that the damage indices
successfully located the damage with additional false alarms. The damage indices, when
computed using gapped smoothening technique yield the accurate results for delamination
damage location in case of composite cantilever beam.
REFERENCES
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