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Food and Bioproducts Processing

journal homepage: www.elsevier.com/locate/fbp

Cleaning studies of coconut milk foulants formed


during heat treatment process

P. Saikhwan ∗ , S. Thongchan, N. Jumwan, P. Thungsiabyuan,


J. Sakdanuphap, S. Boonsom, P. Kraitong, P. Danwanichakul
Department of Chemical Engineering, Faculty of Engineering, Thammasat University, 99 Paholyothin Road,
Klongluang, Pathumthani 12121, Thailand

a b s t r a c t

To elucidate cleaning of coconut milk foulants, swelling and dissolution of model coconut milk foulants found in
batch and continuous heat treatment processes were investigated. The model coconut milk foulants were immersed
in aqueous sodium hydroxide (NaOH) solutions at pH range of 7–12. Both model deposits showed little swelling at
pH less than 10; increasing pH beyond 10 resulted in a rise of extent of swelling. Proteins and fats in the deposits
were removed by NaOH solution. Although some components in the deposits could not be removed by soaking the
deposit in NaOH, swollen deposits were less cohesive. Strength of swollen deposits was measured using fluid dynamic
gauging (FDG) technique and it was found that the strength decreased with increasing pH of NaOH solution (shear
stresses reduced from ∼5 to ∼3.5 Pa). Hence, using NaOH solution at appropriate pHs could improve the cleaning
efficiency of coconut milk foulants. However, the strength of the deposit formed from a continuous heat treatment
process, which was stronger than that obtained from a batch process, could not be measured using FDG (normal stress
∼800 Pa, shear stress ∼30 Pa). This suggests that other cleaning agents or cleaning conditions should be adopted in
cleaning of the deposit formed during continuous heat treatment.
© 2014 The Institution of Chemical Engineers. Published by Elsevier B.V. All rights reserved.

Keywords: Cleaning; Coconut milk; Fluid dynamic gauging (FDG); Fouling, Swelling

1. Introduction cohesive breakdown where rupture is at deposit–deposit


bonds and (ii) adhesive breakdown where rupture is at
Coconut milk is an oil-in-water emulsion obtained from aque- deposit–substrate bonds resulting in a clean substrate. Sim-
ous extract of coconut meat. Moisture and fat are major ilar to other processes, equipment fouled with coconut milk
components in coconut milk and the reported composition deposits is usually cleaned by a combination of chemical and
(in wt%) are: moisture, 54.1; fat, 32.2; protein, 4.4 and car- mechanical methods. First, the deposit is softened by the
bohydrate, 8.3 (Popper et al., 1966). Coconut milk is used in action of cleaning solution, and then is removed by a mechan-
traditional Asian dishes and is available worldwide in vari- ical action such as scouring and pigging. Alkali solutions are
ous forms. In order to preserve coconut milk, heat treatment common in cleaning of food soils as they are known to break
is required. For instance, pasteurization involves heating the down proteins (Lelieveld et al., 2003) and saponify triglycerides
milk to temperature of 72 ◦ C for 20 min (Seow and Gwee, found in fat into water soluble fatty acid salts (Plett, 1985;
1997) whereas ultra-high temperature (UHT) treatment of Fryer and Asteriadou, 2009). In addition to alkali solution, large
coconut milk requires heating the milk at 121 ◦ C for 20 min amount of surfactant content and elevated temperature are
(Arumughan et al., 1993). used in cleaning of triglycerides (Jurado-Alameda et al., 2012;
Deposits form on heating surfaces during heat treat- Cunault et al., 2013). Other cleaning agents used in cleaning of
ments of food products and daily cleaning is generally usual fatty food soils are enzymes and ozone (Jurado-Alameda et al.,
(Changani et al., 1997). Cleaning or removal of deposit lay- 2012). Cleaning of coconut milk deposits is also done by alkali
ers from equipment surfaces is observed in two modes: (i) solution. Nevertheless, the cleaning is poorly understood and


Corresponding author. Tel.: +66 0 898914807.
E-mail address: psaikhwan@engr.tu.ac.th (P. Saikhwan).
Received 20 April 2013; Received in revised form 16 December 2013; Accepted 24 December 2013
0960-3085/$ – see front matter © 2014 The Institution of Chemical Engineers. Published by Elsevier B.V. All rights reserved.
http://dx.doi.org/10.1016/j.fbp.2013.12.011

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of fluid dynamic gauging (FDG) was employed to measure


Nomenclature swelling kinetics and strengths of coconut milk foulants
soaked in NaOH solutions of varying pH. A detailed descrip-
h clearance (m) tion of FDG and procedures of using FDG in measuring swelling
m0 initial mass of a deposit (kg) kinetics have been reported elsewhere (Chew et al., 2004;
mf final mass of a deposit (plateau) (kg) Saikhwan et al., 2007; Gordon et al., 2010).
M mass flow rate (kg s−1 )
Ps suction stress (Pa)
2. Experimental
r FDG nozzle radius (m)
R initial rate of swelling (min−1 )
2.1. Preparation of coconut milk
t time (min)
ı thickness of a deposit (m)
Coconut milk was obtained by squeezing fresh shredded
ıf final thickness of a deposit (plateau) (m)
coconut meat in distilled water at 45 ◦ C. The ratio of coconut
ı0 initial thickness of a deposit (m)
meat to distilled water used was 500 g coconut meat to 200 ml
m mass change (kg)
distilled water; this is a typical ratio used in extracting coconut
εm maximum extent of swelling estimated from
milk. Amounts of fat and protein in the extracted coconut
gravimetric measurements
milk were estimated using liquid extraction as described by
ε␦ maximum extent of swelling estimated from
Narataruksa et al. (2010) and Kjeldahl method (AOAC, 1990)
FDG measurements
respectively. It was found that on average in 100 ml, the
 viscosity (Pa s)
extracted coconut milk contained 2.63 ± 0.04 g of protein and
 density (kg m−3 )
31.6 ± 1.3 g of fat respectively.
 shear stress (Pa)

2.2. Formation of deposits


many of the protocols used are anecdotal. For instance, soft-
Coconut milk deposits were generated on sample plates (SS
ening of the deposit during chemical cleaning due to swelling
304, thickness of 0.6 mm). Two methods of deposit formation
is controlled by pH and optimum pHs for rate of swelling and
were employed to investigate coconut milk foulants formed
swelling suppression of protein deposits have been reported
during heat treatments in batch and continuous processes.
(Bird and Fryer, 1991; Mercadé-Prieto et al., 2007; Saikhwan
et al., 2010). However, there is no report of optimum pH used
in cleaning of coconut milk foulant. 2.2.1. Batch process (BP)
Unlike dairy deposits, little work has been done on coconut Heat treatment of coconut milk in a batch system is com-
milk foulants. Nonetheless, literature shows some similari- mon in small scale production. To simulate a batch heat
ties between the two deposits. When milk is heated, milk treatment system, coconut milk deposits were formed by
proteins start to denature and aggregate, whereas ions will heating coconut milk in an apparatus (Fig. 1(a)) from room
tend to precipitate, both result in fouling (Rosmaninho et al., temperature (heating rate of ∼1 ◦ C min−1 ). A thermometer was
2007). Denaturation of proteins in coconut milk upon heating immersed in coconut milk to measure temperature of the
was also reported. As protein that is not water soluble acts coconut milk. Once the coconut milk was at 70 ◦ C, heating
as an emulsifying agent for the oil–water emulsion of coconut was continued for 20 min. After that, the sample plates (SS304,
milk, the instability of the emulsion upon heating is a result of 10 mm × 70 mm, 0.6 mm thickness) were removed from the
denaturation of coconut milk proteins (Seow and Gwee, 1997). apparatus, rinsed in distilled water to remove excess coconut
Denaturation temperatures of proteins in coconut milk were milk, drained and weighed. During heating, an overhead stir-
observed at about 92 and 110 ◦ C (Seow and Goh, 1994). The rer was used (100 rpm) to ensure uniform temperature of
denaturation at 92 ◦ C was suggested to be due to the denat- coconut milk and avoid film forming at the top surface of
uration of globulin whereas the denaturation at 110 ◦ C was coconut milk. Larger rotational speed was avoided as this
attributed to the denaturation of albumins and some globulins is avoided in the real process; high rotational speed results
(Kwon et al., 1996). Fats were reported to have little or no effect in instability of coconut milk after heating. The sample
on milk fouling (Visser and Jeurnink, 1997). Although compo- plate surface temperature measured by a thermocouple was
sitions of milk (87% water, 5% lactose, 3.06% protein, 4.0% fat, recorded as 80–90 ◦ C which is slightly less than the reported
0.4% mineral: Walstra and Jenness, 1984) and coconut milk are denaturation temperature of coconut milk protein (Seow and
different and the liquids show different rheological behaviours Goh, 1994).
(Narataruksa et al., 2010), the aforementioned experimental
findings suggest the denaturation of coconut milk proteins as 2.2.2. Continuous process (CP)
the cause of fouling. Coconut milk deposits were generated using an apparatus
The swelling behaviour of a given deposit in cleaning solu- similar to that reported by Hooper et al. (2006) simulating a
tion is of importance in understanding chemical cleaning of continuous pasteurization process. Coconut milk was recir-
the deposit. For instance, swelling studies of ␤-lactoglobulin culated through the deposition cell, a laboratory co-current
(␤-Lg) gels and whey protein gels were used to elucidate clean- heat exchanger, shown in Fig. 1(b). A sample plate (SS304,
ing of milk deposits (Mercadé-Prieto et al., 2007; Saikhwan 25 mm × 120 mm, 0.6 mm thickness) was placed inside the
et al., 2010). This paper reports the study of swelling of deposition cell as substrates for coconut milk deposits. Ther-
coconut milk deposits in sodium hydroxide (NaOH) in order mocouples were used to record temperature at different
to understand the cleaning of the deposit. Furthermore the positions (Fig. 1(b)). The coconut milk was preheated in a
information obtained from this work could be used to optimize beaker held in a water bath (∼50 ◦ C) and in silicone tubing
cleaning protocols of coconut milk foulants. The technique immersed in hot water (95 ◦ C) before entering the deposition

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Fig. 1 – Schematic of apparatus used in formation of coconut milk deposits: (a) batch system (BP) and (b) continuous system
(CP) using a deposition cell, thermocouples (T1–T4) can be inserted at the inlet and outlet of utility-side and coconut
milk-side for temperature measurement.

cell at 65 ◦ C. Hot water was circulated at 95 ◦ C on the utility 2.3. Swelling studies
side (sample plate temperature ∼92 ◦ C). As heat transfer area
of the deposition cell is small, the preheated beaker and tub- All studies of swelling kinetics were performed on freshly
ing immersed in hot water were used to ensure a coconut made deposits by monitoring thickness of the deposits soaked
milk outlet temperature of 70 ◦ C. The coconut milk at the out- in NaOH solutions at room temperature. Aqueous NaOH
let was then circulated back to the preheated beaker and into solutions were prepared by dissolving NaOH pellets in dis-
the deposition cell. The circulation was continued for 20 min. tilled water. Solution pH was measured using a pH electrode
Sample plates then were removed from the apparatus, rinsed (Hannah) and experiments were performed at least twice to
in distilled water to remove excess coconut milk, drained confirm reproducibility.
and weighed. Only the deposit formed close to the outlet of The thickness of BP deposits could not be measured using
the deposition cell was used in swelling and cleaning stud- FDG because the deposits were disrupted by the gauging flow.
ies because this deposit would simulate the deposit formed Hence, assuming thickness of deposits being proportional to
in real industrial equipment. The average velocity of coconut their weights, gravimetric measurements (see Blackadder and
milk was at 0.048 m s−1 (Re ∼ 3088); this velocity was chosen Le Poidevin, 1978; Mercadé-Prieto et al., 2007) were employed.
to obtain similar Reynolds number used in Butapetch and The deposit was immersed in a beaker (1 L) containing NaOH
Narataruksa (2004) and Narataruksa et al. (2010) (Re ∼ 3278). solution and was removed from the beaker at every 5 min. Fil-
The average wall stress was 16 Pa. ter paper was used to absorb excess liquid from the deposit
Measurements of total proteins and fats in the coconut and the sample weight was measured using a gravimet-
milk deposit were made using Kjeldahl method and soxhlet ric balance (±0.0005 g). Then the deposit was returned to
method respectively (AOAC, 1990). All chemicals used were the beaker. These steps were repeated until no change in
analytical grade. deposit weight was observed (the indication of the end of
FTIR spectra of deposits were obtained (Spectrum 2000, swelling). A pH electrode was placed to monitor the pH of
Perkin-Elmer) before and after immersion in NaOH solu- the NaOH solution in the beaker and when any change in
tion (pH 12) to detect any chemical changes of the deposits. pH (larger than 0.5) was observed, 1 M NaOH solution was
Before each scan, the deposit was dried at 60 ◦ C until no added to adjust the pH. The pH range used in the investi-
further change in weight and prepared using thin film gation was 7–12. Densities of fresh CP foulant and swollen
technique. foulants were measured and they were comparable. Therefore,

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the use of gravimetric measurement to monitor swelling was


valid.
Swelling studies of the deposits obtained from CP were
performed using the 5 mm diameter nozzle FDG device (See
Saikhwan et al., 2006). A small hydrostatic head (20 mm)
was used to minimize disruption of the deposit. The gaug-
ing flow was then established without the deposit present.
After that the gauge nozzle was withdrawn, the deposit
sample was placed underneath the gauge nozzle and the clear-
ance (h) between the gauge nozzle and the deposit surface
was adjusted to give flow rate of 5.5–5.9 g s−1 . This flow rate
range is in the range corresponding to values of clearance
of 1.2–1.3 mm (the limit of reliable thickness measurement
of this FDG configuration, Saikhwan, 2008). The gauging flow
was checked regularly in order to maintain constant clearance
to avoid any disruption caused by gauging flow during the
Fig. 2 – Images of coconut milk deposits obtained from (a)
swelling of the deposit. Thickness measurements using FDG
batch and (b) continuous heat treatment processes.
were conducted twice for each sample. Before any swelling
studies, an initial thickness of sample was measured using
water in the FDG device. Then water was drained and FDG where M is mass flowrate of gauging flow,  is viscosity of
was set-up with NaOH solution as gauging flow to monitor gauging fluid,  is density of gauging fluid and r is a nozzle
thickness of the sample during swelling. The timing started radius of an FDG device.
when the deposit was in contact with NaOH solution and the Normal stress on the gauged deposit was estimated from
FDG measurement was stopped at least 15 min after no further measured normal stresses (see Saikhwan et al., 2006).
swelling was observed. All swelling studies were conducted
at room temperature. In addition to obtaining continuous 3. Results and discussion
thickness-time profiles of deposits, another thickness-time
profile was monitored only at the beginning and towards the 3.1. Coconut milk deposits
end of swelling. This additional thickness measurement gave
similar profile (not shown) to those obtained from the contin- Fig. 2 illustrates BP and CP deposits; both deposits have the
uous measurements and hence it was ensure that the swelling same colour as coconut milk. As seen in the figure, the
process was not disrupted by gauging flow during swelling formation of CP deposit is more even. In addition, the BP
studies. deposit was observed as a soft deposit whereas the CP deposit
was more gel-like. This difference could be due to higher
fat content found in BP deposit and higher protein content
2.4. Deformation testing
found in CP deposit (Table 1). Moreover, different structure and
strength could be due to different flow dynamics at heated sur-
The deposit that was soaked in NaOH solution to maximum
face during fouling as configurations of the two systems were
thickness or equilibrium thickness was then tested for defor-
different. Nevertheless, the two deposit types show the same
mation using the FDG device with water as the gauging fluid.
major components as shown in Fig. 3 where both deposits
For deformation testing, a hydrostatic head was set to the test
show peaks associated with protein (e.g. N H) and fat (e.g.
value and the gauge was moved progressively closer to the
C O). According to Fig. 3(a)(i), there are peaks of COO− (peak
deposit and its thickness, ı, measured. A delay of 120 s was
7) and OH (peaks 2, 8, 9). These peaks suggest the presence
made between consecutive measurements to ensure that the
of carboxylic acid in BP deposit. Moreover, FTIR spectra of BP
system had reached equilibrium. The procedure was repeated
deposit exhibited peaks in the frequencies of 3800–3200 cm−1
with a larger hydrostatic head until no deposit was visible on
which appeared in FTIR spectra of soybean oil subjected to
the surface. Tests were performed at least twice.
thermal oxidation (Goburdhun et al., 2001). However, these
Shear stress exposed on the deposit was estimated using
peaks were not observed with CP deposit (Fig. 3(b)(i) and
the following equation (Chew et al., 2005):
Table 2) which could be due to higher fat content in BP deposit
(Table 1).
 3M 1 Peaks around 700 cm−1 were evident in both deposit types.
= (1)
 h2 r These peaks could be identified as the amine group and alkyl

Table 1 – Average mass and weight composition (rounded to ±0.1) of each component found from coconut milk deposits
(from batch process: BP and continuous process: CP) before and after swelling in NaOH solution at pH 12.
Component Before g (wt%) After g (wt%) Extent of removal (%)

BP CP BP CPs BP CP

0.59 0.03 0.20 0.015


Protein 66 50
(9.5) (23.0) (8.1) (19.0)
4.43 0.08 1.65 0.045
Fat 63 44
(71.0) (62.0) (67.0) (57.0)
1.22 0.02 0.61 0.02
Others 50 0
(20.0) (15.0) (25.0) (25.0)

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50
(a) (i) before

13

Transmittance (%)
12
1011
89
7
10 1 2 3 5 6
(ii) after

3 4

Transmittance scale of 10-50%


2 Transmittance scale of 41.5-46.5%
1

4000 3400 2800 2200 1600 1000 400


Wave number (cm-1)
(b) 40 (i) before
Transmittance (%)

4 5
1 2
20 3
40 (ii) after

4 5
2 3
1

20
4000 3400 2800 2200 1600 1000 400
Wave number (cm-1)

Fig. 3 – FTIR of coconut milk deposits before and after immersion in NaOH solution (pH 12, room temperature): (a) batch
processed foulant and (b) continuous processed foulant (FTIR transmittance bands and their characteristic functional groups
are described in Table 2).

group found in carbohydrate (Kačuráková and Wilson, 2001). suggests that the unidentified components in Table 1 could be
The peak around 700 cm−1 was also observed from virgin carbohydrate.
coconut oil sample (723 cm−1 , Lu and Tan, 2009).
Effect of cleaning with NaOH was also investigated using
3.2. Swelling profiles
FTIR. Signal obtained from BP sample that had been immersed
in NaOH was so weak that the graph plotted using the same
Fig. 4 shows various swelling behaviours of coconut milk
transmittance scale as Fig. 3(a)(i) would show no remain-
deposits observed. Fig. 4(a) shows the constructions used
ing organic components (see Fig. 3(a)(ii), black line). In the
to extract the characteristic parameters, namely the initial
enlarged graph (Fig. 3(a)(ii), grey line), the remaining peaks
swelling rate, R, and the maximum extents of swelling, ε␦ and
suggests that fat and protein were removed (peaks 6–12 in
εm , defined as
Fig. 3(a)(i) disappeared). Comparing Fig. 3(b)(i) and 3(b)(ii), only
peak 1 in Fig. 3(b)(i) disappeared whereas peaks 3, 4 and 5 in
ıf m
Fig. 3(b)(i) were at higher transmittance than peaks 2, 4 and 5 εı =  εm = f (2)
ı0 m0
in Fig. 3(b)(ii). Hence, cleaning the deposit with NaOH removed
the major components to some extent.
where ε␦ and εm are maximum extents of swelling obtained
As shown in Table 1, components other than protein and
from FDG and gravimetric measurements respectively, ı0 and
fat were observed in deposits both before and after swelling.
ıf are the initial thickness and the final thickness of a deposit
Similarly, peaks around 700 appear in FTIR results obtained
measured using FDG; m0 and mf are initial mass and final
from deposits both before and after swelling. This observation
mass of a deposit when swelling is monitored by gravimetric
measurements.

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Table 2 – FTIR transmittance bands and their characteristic functional groups observed from Fig. 3.
Figure Peak (s) Wavelength (cm−1 ) Characteristic groups and modes of vibration

3(a)(i) before 1 3279 N H stretching


2 2969, 2945 C H stretching
3 2855 O H stretching
4 2346, 2363 Carbon dioxide
5 1744 C O stretching
6 1656 N H bending
7 1560 COO−
8, 9 1459, 1400 O H bending
10 1244 C O stretching/C N stretching
11, 12 1162, 1114 C N stretching
13 721 N H wagging, C H bending

3(a)(ii) after 1 3487 N H stretching


2 2359 Carbon dioxide
3 1760 C O stretching
4 710 N H wagging, C H bending

3(b)(i) before 1 2919 C H stretching


2 2359, 2342 Carbon dioxide
3 1747 C O stretching
4,5 883, 721 N H wagging, C H bending

3(b)(ii) after 1 2361 Carbon dioxide


2 1748 C O stretching
3 1560 COO−
4,5 883, 720 N H wag, C H bending

3.2.1. BP deposits According to Table 1, the removal of fats from BP deposit is


The deposits obtained from BP showed insignificant swelling higher than from CP deposit. This could be due to the higher fat
in water (pH 7) but they showed swelling with falling rate content of BP deposit. Table 1 also shows that NaOH removed
behaviour in NaOH solutions as shown in Fig. 4(a). The data both fat and protein from deposits to a similar extent. How-
were fitted to Fick’s law (not shown) to confirm Case I swelling ever, the other unidentified compounds present in deposits
(see Crank, 1975) and this swelling behaviour suggests that dif- could not be easily removed by NaOH.
fusion of NaOH into the deposit was much slower than that of
relaxation of the deposit (Alfrey et al., 1966). The results could 3.3. Effect of pH
also be interpreted as the swelling was controlled by diffusion
and reaction, as discussed by Mercadé-Prieto et al. (2008). Dur- Fig. 6 illustrates effect of pH on the maximum extent of
ing swelling in NaOH solution, an oil layer was observed in swelling of the deposits. The figure shows little swelling at pH
the solution. Light absorption of the solution was measured values less than 10. Numerous literature discussed the onset
using UV-spectrophotometer (UV-1201, Shimadzu, Japan) of swelling of polymeric deposits as a result of deprotonation
and maximum absorption was found at 395 nm indicating and hydrolysis which occurred around the constituent amino
existence of phenolic compounds in the solution (Mebirouk acid pKa (Mercadé-Prieto et al., 2007; Saikhwan et al., 2007).
et al., 2007). Change in optical density (OD) of NaOH solution As the onset of swelling at pH 10 is close to pKa of glutamic
with time at this wavelength is in accord with change in mass acid, the major amino acid in coconut milk, at 9.8 (Kwon et al.,
of the deposit, m, compared to the initial mass, m0 , as shown 1996), swelling of coconut milk deposits could be due to depro-
in Fig. 5. Hence, it could be concluded that swelling of the tonation and subsequent charge repulsion. The effect of pH
deposit results in a release of the compound observed in the on initial swelling rate is demonstrated in Fig. 7 with a trend
NaOH solution. similar to Fig. 6.
During swelling, fat layers were observed at the surface
of NaOH solution and this could be due to the effect of
3.2.2. CP deposits hydrolysis of fat and saponification. Since the extent of
Swelling of CP deposit in water follows Case II as depicted hydrolysis increases with increasing concentration of NaOH
in Fig. 4(b). Case II behaviour was also observed from the solution, thicker oil layer observed in NaOH solutions during
sample in NaOH solution at low pHs (8–10). However, the swelling at high pH confirmed the hydrolysis of fat during
deposits immersed in NaOH at high pHs (11–12) exhibited Case the swelling. The hydrolysis was also tracked by FTIR spectra
I swelling (Fig. 4(c)). Since, swelling rate of Case I swelling of deposits immersed in NaOH as peaks associated with fat
decreases with time due to the growth in thickness of the disappeared (see Section 3.1). It should be noted that the
deposit, the shift from Case II swelling to Case I swelling at peak at 1560 cm−1 (peak 3 in Fig. 3(b)(ii)) appeared in the FTIR
pH around 10 could be explained by the much larger extent spectrum of CP deposit after swelling in NaOH. Since this
of swelling at pH values beyond 10 (Fig. 6(b)). Since swelling peak was not shown in the fresh CP deposit, this peak was not
experiments of the deposit obtained from the CP were con- identified as fat presenting in the deposit. It is more appro-
ducted using the FDG device where the amount of NaOH priate to identify this peak as COO− vibration associated
solution used was significantly larger compared to the mass with deprotonation of protein or sodium soap formation
of the deposit, no change in OD of the solution was observed. (frequencies specific for RCOO− Na+ vibration:
Nevertheless, fat layer in the solution was also visible. −1
1570–1550 cm , Rohman and Man, 2011). The peak is

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(a) 1.15 (a) 1.09

1.08

1.10 1.07
δf/δ0
1.06
εm 1.05
δ/δ0 1.05 R
1.04
1.03
1.00
1.02
1.01
0.95 1
0 20 40 60 80 100 120 7 8 9 10 11 12 13
t (min) pH
(b) 1.15 (b) 2
1.9

1.10 1.8
1.7
1.6
δ/δ0 1.05 1.5
εδ
1.4

1.00 1.3
1.2
1.1
0.95 1
0 20 40 60 80 100 120 7 8 9 10 11 12 13
t (min)
pH
(c) 1.95
1.85 Fig. 6 – Effect of pH on equilibrium extents of swelling of
1.75 coconut milk deposits obtained from (a) a batch heat
1.65 treatment process using gravimetric measurements, εm
1.55 and (b) a continuous process using FDG measurements, ε␦ .
δ/δ0 1.45
(a) 0.0030
1.35
1.25 0.0025

1.15
1.05 0.0020

0.95
R (min-1)

0 100 200 300 0.0015


t (min)

Fig. 4 – Swelling at room temperature (∼30 ◦ C) of (a) batch 0.0010

processed deposit immersed in NaOH solution at pH 12; (b)


0.0005
continuous processed deposit immersed in water and (c)
continuous processed deposit immersed in NaOH solution
0.0000
at pH 12. The construction lines show how the various 7 8 9 10 11 12 13
pH
parameters were extracted.
(b) 0.012

0.07 0.30
0.010
0.06 0.25
0.008
0.05
0.20
R (min-1)

Δm/m0
OD
0.04 0.006
0.15
0.03
0.004
0.10
0.02
0.002
pH 11 (1) 0.05
0.01
OD
0.000
0 0.00 7 8 9 10 11 12 13
0 10 20 30 40 50 60 70 pH
t (min)
Fig. 7 – Effect of pH on initial swelling rate, R, of coconut
Fig. 5 – Changes of mass (filled triangle) and optical density milk deposits obtained from (a) a batch heat treatment
(OD, open circle) of coconut milk deposit from a batch heat process using gravimetric measurements and (b) a
treatment process immersed in NaOH solution at pH 11. continuous process using FDG measurements.

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weak and this could be because sodium soap or protein 5


dissolved in NaOH solution during swelling. Since BP deposit
was more porous compared to CP deposit, dissolution of
4
sodium soap and protein would be faster. This could be the
reason why peak in the frequency range of 1570–1550 cm−1 is
not evident in Fig. 3(a)(ii) although deprotonation of protein 3

τ (Pa)
and fat hydrolysis occurred.
Another evidence of fat hydrolysis was the significant drop 2
in pH values of the NaOH solution at low pHs during the
swelling of coconut milk deposits. Apart from disappearance
1
or decreased in intensity of peaks associated with carboxylic Cohesive
acids and protein, there is no other significant change of FTIR Adhesive
spectra of the deposits after immersion in NaOH solutions. 0
This suggests that molecular transformation during swelling No soaking pH 7 pH 12
could be only due to hydrolysis of proteins and fats. Fig. 8 – Shear stresses () observed with cohesive and
adhesive breakage of the deposit from a batch process;
3.4. Deposit strengths deposits tested were under three conditions: (i) no soaking;
(ii) soaking in water (pH 7) and (iii) soaking in NaOH
3.4.1. BP deposits solution at pH 12.
Surfaces of these deposits in the area underneath the noz-
3.4.2. CP deposits
zle rim were sheared off by gauging flow and the measured
These deposits exhibited partial bending in the region directly
shear stresses were reported as cohesive strengths of the
underneath the gauge nozzle as shown in Fig. 9(a). Upon
deposits could be removed easily, strength measurements
removal of stresses, the bending remained. Therefore, the
were performed on the deposits under three conditions: (i)
bending could be interpreted as cohesive breakage of the
freshly made deposit that was not soaked in water/NaOH
deposits. The pH effect on cohesive strength of these deposits
solution; (ii) deposit immersed in water (pH 7) until equilib-
plotted in Fig. 9(b) suggested similar trend as the deposits
rium thickness was reached (∼40 min) and (iii) deposit soaked
obtained from the batch process.
in NaOH solution at pH 12 until equilibrium thickness was
Nevertheless, the deposits from the continuous process
reached (∼50 min). Fig. 8 shows that soaking reduced cohe-
could not be removed adhesively even at the maximum
sive and adhesive strengths and the strengths decreases with
stress that could be imposed by the FDG device used (nor-
increasing pH of a solution used in soaking. Nevertheless,
mal stress ∼800 Pa, shear stress ∼30 Pa). This indicates strong
the adhesive strengths of deposit samples tested under the
deposit–substrate interactions of these deposits and clean-
three conditions were comparable. This suggests that the
ing using NaOH solution at room temperature without hard
use of NaOH at low pHs would be sufficient in the clean-
mechanical cleaning was not possible.
ing.
Since both CP and BP deposits consist of same major com-
ponents, different swelling and cleaning behaviours are more

Fig. 9 – (a) Deformation observed with the deposit from a continuous process; (b) suction (Ps ) and shear stresses (t) observed
with cohesive breakage of the deposit soaked in NaOH solution at various pH values.

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likely to be due to different conditions used in heat treat- Fryer, P.J., Asteriadou, K., 2009. A prototype cleaning map: a
ment processes such as heating rate and flow dynamic. Effects classification of industrial cleaning processes. Trends. Food
of coconut milk temperature at different positions in a heat Sci. Technol. 20, 255–262.
Gordon, P., Brooker, A.D.M., Chew, Y.M.J., Wilson, D.I., York, D.W.,
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by FTIR and some chemical indexes. Int. J. Food Sci. Nutr. 52,
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CP deposits appeared similar and both deposits showed dis- whey protein model foulants for studying cleaning of milk
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The equilibrium thickness and deposit strength increased Kačuráková, M., Wilson, R.H., 2001. Developments in
with increasing pH values for both deposit types. Neverthe- mid-infrared FT-IR spectroscopy of selected carbohydrates.
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larger than that of the BP. The results suggested that cleaning Kwon, K., Park, K.H., Rhee, K.C., 1996. Fractionation and
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