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a b s t r a c t
To elucidate cleaning of coconut milk foulants, swelling and dissolution of model coconut milk foulants found in
batch and continuous heat treatment processes were investigated. The model coconut milk foulants were immersed
in aqueous sodium hydroxide (NaOH) solutions at pH range of 7–12. Both model deposits showed little swelling at
pH less than 10; increasing pH beyond 10 resulted in a rise of extent of swelling. Proteins and fats in the deposits
were removed by NaOH solution. Although some components in the deposits could not be removed by soaking the
deposit in NaOH, swollen deposits were less cohesive. Strength of swollen deposits was measured using fluid dynamic
gauging (FDG) technique and it was found that the strength decreased with increasing pH of NaOH solution (shear
stresses reduced from ∼5 to ∼3.5 Pa). Hence, using NaOH solution at appropriate pHs could improve the cleaning
efficiency of coconut milk foulants. However, the strength of the deposit formed from a continuous heat treatment
process, which was stronger than that obtained from a batch process, could not be measured using FDG (normal stress
∼800 Pa, shear stress ∼30 Pa). This suggests that other cleaning agents or cleaning conditions should be adopted in
cleaning of the deposit formed during continuous heat treatment.
© 2014 The Institution of Chemical Engineers. Published by Elsevier B.V. All rights reserved.
Keywords: Cleaning; Coconut milk; Fluid dynamic gauging (FDG); Fouling, Swelling
∗
Corresponding author. Tel.: +66 0 898914807.
E-mail address: psaikhwan@engr.tu.ac.th (P. Saikhwan).
Received 20 April 2013; Received in revised form 16 December 2013; Accepted 24 December 2013
0960-3085/$ – see front matter © 2014 The Institution of Chemical Engineers. Published by Elsevier B.V. All rights reserved.
http://dx.doi.org/10.1016/j.fbp.2013.12.011
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Please cite this article in press as: Saikhwan, P., et al., Cleaning studies of coconut milk foulants formed during heat treatment process. Food
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Fig. 1 – Schematic of apparatus used in formation of coconut milk deposits: (a) batch system (BP) and (b) continuous system
(CP) using a deposition cell, thermocouples (T1–T4) can be inserted at the inlet and outlet of utility-side and coconut
milk-side for temperature measurement.
cell at 65 ◦ C. Hot water was circulated at 95 ◦ C on the utility 2.3. Swelling studies
side (sample plate temperature ∼92 ◦ C). As heat transfer area
of the deposition cell is small, the preheated beaker and tub- All studies of swelling kinetics were performed on freshly
ing immersed in hot water were used to ensure a coconut made deposits by monitoring thickness of the deposits soaked
milk outlet temperature of 70 ◦ C. The coconut milk at the out- in NaOH solutions at room temperature. Aqueous NaOH
let was then circulated back to the preheated beaker and into solutions were prepared by dissolving NaOH pellets in dis-
the deposition cell. The circulation was continued for 20 min. tilled water. Solution pH was measured using a pH electrode
Sample plates then were removed from the apparatus, rinsed (Hannah) and experiments were performed at least twice to
in distilled water to remove excess coconut milk, drained confirm reproducibility.
and weighed. Only the deposit formed close to the outlet of The thickness of BP deposits could not be measured using
the deposition cell was used in swelling and cleaning stud- FDG because the deposits were disrupted by the gauging flow.
ies because this deposit would simulate the deposit formed Hence, assuming thickness of deposits being proportional to
in real industrial equipment. The average velocity of coconut their weights, gravimetric measurements (see Blackadder and
milk was at 0.048 m s−1 (Re ∼ 3088); this velocity was chosen Le Poidevin, 1978; Mercadé-Prieto et al., 2007) were employed.
to obtain similar Reynolds number used in Butapetch and The deposit was immersed in a beaker (1 L) containing NaOH
Narataruksa (2004) and Narataruksa et al. (2010) (Re ∼ 3278). solution and was removed from the beaker at every 5 min. Fil-
The average wall stress was 16 Pa. ter paper was used to absorb excess liquid from the deposit
Measurements of total proteins and fats in the coconut and the sample weight was measured using a gravimet-
milk deposit were made using Kjeldahl method and soxhlet ric balance (±0.0005 g). Then the deposit was returned to
method respectively (AOAC, 1990). All chemicals used were the beaker. These steps were repeated until no change in
analytical grade. deposit weight was observed (the indication of the end of
FTIR spectra of deposits were obtained (Spectrum 2000, swelling). A pH electrode was placed to monitor the pH of
Perkin-Elmer) before and after immersion in NaOH solu- the NaOH solution in the beaker and when any change in
tion (pH 12) to detect any chemical changes of the deposits. pH (larger than 0.5) was observed, 1 M NaOH solution was
Before each scan, the deposit was dried at 60 ◦ C until no added to adjust the pH. The pH range used in the investi-
further change in weight and prepared using thin film gation was 7–12. Densities of fresh CP foulant and swollen
technique. foulants were measured and they were comparable. Therefore,
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Table 1 – Average mass and weight composition (rounded to ±0.1) of each component found from coconut milk deposits
(from batch process: BP and continuous process: CP) before and after swelling in NaOH solution at pH 12.
Component Before g (wt%) After g (wt%) Extent of removal (%)
BP CP BP CPs BP CP
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50
(a) (i) before
13
Transmittance (%)
12
1011
89
7
10 1 2 3 5 6
(ii) after
3 4
4 5
1 2
20 3
40 (ii) after
4 5
2 3
1
20
4000 3400 2800 2200 1600 1000 400
Wave number (cm-1)
Fig. 3 – FTIR of coconut milk deposits before and after immersion in NaOH solution (pH 12, room temperature): (a) batch
processed foulant and (b) continuous processed foulant (FTIR transmittance bands and their characteristic functional groups
are described in Table 2).
group found in carbohydrate (Kačuráková and Wilson, 2001). suggests that the unidentified components in Table 1 could be
The peak around 700 cm−1 was also observed from virgin carbohydrate.
coconut oil sample (723 cm−1 , Lu and Tan, 2009).
Effect of cleaning with NaOH was also investigated using
3.2. Swelling profiles
FTIR. Signal obtained from BP sample that had been immersed
in NaOH was so weak that the graph plotted using the same
Fig. 4 shows various swelling behaviours of coconut milk
transmittance scale as Fig. 3(a)(i) would show no remain-
deposits observed. Fig. 4(a) shows the constructions used
ing organic components (see Fig. 3(a)(ii), black line). In the
to extract the characteristic parameters, namely the initial
enlarged graph (Fig. 3(a)(ii), grey line), the remaining peaks
swelling rate, R, and the maximum extents of swelling, ε␦ and
suggests that fat and protein were removed (peaks 6–12 in
εm , defined as
Fig. 3(a)(i) disappeared). Comparing Fig. 3(b)(i) and 3(b)(ii), only
peak 1 in Fig. 3(b)(i) disappeared whereas peaks 3, 4 and 5 in
ıf m
Fig. 3(b)(i) were at higher transmittance than peaks 2, 4 and 5 εı = εm = f (2)
ı0 m0
in Fig. 3(b)(ii). Hence, cleaning the deposit with NaOH removed
the major components to some extent.
where ε␦ and εm are maximum extents of swelling obtained
As shown in Table 1, components other than protein and
from FDG and gravimetric measurements respectively, ı0 and
fat were observed in deposits both before and after swelling.
ıf are the initial thickness and the final thickness of a deposit
Similarly, peaks around 700 appear in FTIR results obtained
measured using FDG; m0 and mf are initial mass and final
from deposits both before and after swelling. This observation
mass of a deposit when swelling is monitored by gravimetric
measurements.
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Table 2 – FTIR transmittance bands and their characteristic functional groups observed from Fig. 3.
Figure Peak (s) Wavelength (cm−1 ) Characteristic groups and modes of vibration
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1.08
1.10 1.07
δf/δ0
1.06
εm 1.05
δ/δ0 1.05 R
1.04
1.03
1.00
1.02
1.01
0.95 1
0 20 40 60 80 100 120 7 8 9 10 11 12 13
t (min) pH
(b) 1.15 (b) 2
1.9
1.10 1.8
1.7
1.6
δ/δ0 1.05 1.5
εδ
1.4
1.00 1.3
1.2
1.1
0.95 1
0 20 40 60 80 100 120 7 8 9 10 11 12 13
t (min)
pH
(c) 1.95
1.85 Fig. 6 – Effect of pH on equilibrium extents of swelling of
1.75 coconut milk deposits obtained from (a) a batch heat
1.65 treatment process using gravimetric measurements, εm
1.55 and (b) a continuous process using FDG measurements, ε␦ .
δ/δ0 1.45
(a) 0.0030
1.35
1.25 0.0025
1.15
1.05 0.0020
0.95
R (min-1)
0.07 0.30
0.010
0.06 0.25
0.008
0.05
0.20
R (min-1)
Δm/m0
OD
0.04 0.006
0.15
0.03
0.004
0.10
0.02
0.002
pH 11 (1) 0.05
0.01
OD
0.000
0 0.00 7 8 9 10 11 12 13
0 10 20 30 40 50 60 70 pH
t (min)
Fig. 7 – Effect of pH on initial swelling rate, R, of coconut
Fig. 5 – Changes of mass (filled triangle) and optical density milk deposits obtained from (a) a batch heat treatment
(OD, open circle) of coconut milk deposit from a batch heat process using gravimetric measurements and (b) a
treatment process immersed in NaOH solution at pH 11. continuous process using FDG measurements.
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τ (Pa)
and fat hydrolysis occurred.
Another evidence of fat hydrolysis was the significant drop 2
in pH values of the NaOH solution at low pHs during the
swelling of coconut milk deposits. Apart from disappearance
1
or decreased in intensity of peaks associated with carboxylic Cohesive
acids and protein, there is no other significant change of FTIR Adhesive
spectra of the deposits after immersion in NaOH solutions. 0
This suggests that molecular transformation during swelling No soaking pH 7 pH 12
could be only due to hydrolysis of proteins and fats. Fig. 8 – Shear stresses () observed with cohesive and
adhesive breakage of the deposit from a batch process;
3.4. Deposit strengths deposits tested were under three conditions: (i) no soaking;
(ii) soaking in water (pH 7) and (iii) soaking in NaOH
3.4.1. BP deposits solution at pH 12.
Surfaces of these deposits in the area underneath the noz-
3.4.2. CP deposits
zle rim were sheared off by gauging flow and the measured
These deposits exhibited partial bending in the region directly
shear stresses were reported as cohesive strengths of the
underneath the gauge nozzle as shown in Fig. 9(a). Upon
deposits could be removed easily, strength measurements
removal of stresses, the bending remained. Therefore, the
were performed on the deposits under three conditions: (i)
bending could be interpreted as cohesive breakage of the
freshly made deposit that was not soaked in water/NaOH
deposits. The pH effect on cohesive strength of these deposits
solution; (ii) deposit immersed in water (pH 7) until equilib-
plotted in Fig. 9(b) suggested similar trend as the deposits
rium thickness was reached (∼40 min) and (iii) deposit soaked
obtained from the batch process.
in NaOH solution at pH 12 until equilibrium thickness was
Nevertheless, the deposits from the continuous process
reached (∼50 min). Fig. 8 shows that soaking reduced cohe-
could not be removed adhesively even at the maximum
sive and adhesive strengths and the strengths decreases with
stress that could be imposed by the FDG device used (nor-
increasing pH of a solution used in soaking. Nevertheless,
mal stress ∼800 Pa, shear stress ∼30 Pa). This indicates strong
the adhesive strengths of deposit samples tested under the
deposit–substrate interactions of these deposits and clean-
three conditions were comparable. This suggests that the
ing using NaOH solution at room temperature without hard
use of NaOH at low pHs would be sufficient in the clean-
mechanical cleaning was not possible.
ing.
Since both CP and BP deposits consist of same major com-
ponents, different swelling and cleaning behaviours are more
Fig. 9 – (a) Deformation observed with the deposit from a continuous process; (b) suction (Ps ) and shear stresses (t) observed
with cohesive breakage of the deposit soaked in NaOH solution at various pH values.
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