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Hijikata Seiji
3/21/2018
Hijikata, Seiji 1
Contents
1 Introduction
3 Simulation
3/21/2018
Hijikata, Seiji 2
Introduction of Hydraulic Systems
Reference
Three Pump Open Center System Constant Pressure System
Controller
STEAM
HP
MP
TP
ICE
Eng
HP MP
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Hijikata, Seiji 3
Contents
1 Introduction
3 Simulation
3/21/2018
Hijikata, Seiji 4
Basic Principles of New System
New System η
Torque
η𝒓𝒆𝒍 =
η𝒎𝒂𝒙
Eng
Rotation speed
Charged Maximum Flow
Accumulator Flow of Actuator
Flow rate
time
3/21/2018
Hijikata, Seiji 5
Basic Principles of New System
Load pressure
𝑝𝐻𝑃 − 𝛼𝑝𝑀𝑃
𝑝𝑀𝑃 − 𝛼𝑝𝑇𝑃
𝑝𝐻𝑃 − 𝛼𝑝𝐻𝑃
𝑝𝑀𝑃 − 𝛼𝑝𝑀𝑃
𝑝𝑀𝑃 − 𝛼𝑝𝐻𝑃
𝑝𝑇𝑃 − 𝛼𝑝𝑇𝑃
Load pressure
𝑝𝐻𝑃 − 𝛼𝑝𝑀𝑃
𝑝𝑀𝑃 − 𝛼𝑝𝑇𝑃
Flow rate is provided by pump directly.
𝑝𝐻𝑃 − 𝛼𝑝𝐻𝑃
𝑝𝑀𝑃 − 𝛼𝑝𝑀𝑃
2 pump open center valves are used. Pump
Load flow
3/21/2018
Hijikata, Seiji 6
Levelling Cycle
Boom
Roll-in
Arm
Roll-out
100
Boom
% Stroke [%]
50
0
5 6 7 8 9 10 11 12 Time [s]
Arm 100
% Stroke [%]
50
0
5 6 7 8 9 10 11 12 Time [s]
3/21/2018
Hijikata, Seiji 7
Data Analysis of Levelling Cycle
Frequency [%]
Load Pressure [%]
Frequency [%]
14
14
30 12 30 Low Pressure
12
10
10
15 15
8
𝑝𝐿 𝑝𝐿 8
6
0 0 6
Middle Pressure 4
−𝑝𝐿 −𝑝𝐿 4
-15 2 -15 2
100 65 30 0 30 65 100 65 30 0 30 65
Load flow [%] Load flow [%]
3/21/2018
Hijikata, Seiji 8
Hydraulic Circuit of New System
Pump1 Pump2
Eng
Boom Arm
Additional valves
The number of valves can be reduced by using the open center valves.
3/21/2018
Hijikata, Seiji 9
Contents
1 Introduction
3 Simulation
3/21/2018
Hijikata, Seiji 10
Simulation – Cycle Power Analysis
Roll-in Roll-out
100
100
Pump to accumulator
8080
Power [%]
Pump to arm
6060
4040
2020
00
-20
-20
-40
-40
13 14 15 16 17 18 19
1 2 3 4 5 6 7
Time [s]
100
100
Accumulator to arm
8080
Power [%]
60
Accumulator to boom
60
4040
2020
00
-20
-20
Boom recuperation
-40
-40
1
13 2
14 3
15 4
16 5
17 6
18 7
19
Time [s]
3/21/2018
Hijikata, Seiji 11
Sankey Diagram for System Efficiency
62.5% 19.1%
Eloss.Eng 6.4%
Eaux+ Eloss.pump Eloss.valve
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Hijikata, Seiji 12
Engine Operation with Efficiency Map
Torque [%]
100 30 100 30
Torque [%]
85 25 85 25
70 20 70 20
Frequency [%]
Frequency [%]
55 15 55 15
40 10 40 10
25 5 25 5
10 0 10 0
40 50 60 70 80 90 100 40 50 60 70 80 90 100
Rotation speed [%] Rotation speed [%]
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Hijikata, Seiji 13
Contents
1 Introduction
3 Simulation
3/21/2018
Hijikata, Seiji 14
Conclusion and Outlook
Conclusion
• Basic principles for the new system was
shown with analysis of measurement
data.
• The hydraulic circuit for the new system
was explained.
• The new system has consumed 30 %
less fuel than three pump open center
system.
Outlook
• Experiments will be conducted with a
test rig.
3/21/2018
Hijikata, Seiji 15
Thank you for your attention!
Contact:
・RWTH Aachen University
Institute for Fluid Power Drives and Systems (IFAS)
Campus-Boulevard 30, 52074 Aachen, Germany
・E-Mail: Seiji.Hijikata@ifas.rwth-aachen.de
3/21/2018
Hijikata, Seiji 16