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PPM19-027-00 1/17

PPM REBUILD UNIT MANUAL


TESTING METHOD

Category Testing method pumps


Type of the
HPV160+160(149+149 cc/rev specification)
Pump
Stamping on
-
the nameplate
Part No. of the
708-2H-00550
pump
Machine model
installing these PC1250-11
pumps
Serial No. of
the machines
#50001-
installing these
pumps
Applications Main Pump (No.3)
2019/11/26
Issuance
history

Remarks

1
Note 1: This circuit diagram shows the testing of HPV160+160 (149+149 cc/rev specifications) pump. When testing the the R pump, replace the P1f circuit with the P1r circuit.
Note 2: The direction of rotation of the sample pump is counter counter clockwise as viewed from its input shaft.
Note 3: The gauge designations are as follows: 400K = 39.2 MPa (400kg/cm2), 60K = 5.9 MPa (60kg/cm2), 25K = 2.5 MPa (25kg/cm2), and 4K = 0.4 MPa (4kg/cm2).

4k 60k
400k SAFETY VALVE
60k

P1f
COUNTER CLOCKWAISE ROTATION PS P1r CP1r
Psv
P1f PD1r P1r PD2r
2.Test Hydraulic Circuit Diagram

PD1f

PD1r

25k
Pef Per
(cl osed) (cl osed)

Pt Pecn
Pd
25 (open)
EPC
Pcf

Pr
25k
4k

25k
Appendix Figure 1:Pump Test Basic Circuit Diagram

(90Hz・400mAp-p : 0~1A)
60k 4k 60k

CONTROLLER All tests


[0.4 Ap-p,40Hz]
0 - 1.0A Test Items

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PPM19-027-00 2/17
PPM19-027-00 3/17

3.Performance Standard Value Table


1) This document contains the Table 3-1) Standard Value Table.
2 )When conducting a test, select the applicable model from the following table.
3 )PC1250-11

3-1) List of Standard Value Tables


Legend: 〇 Conduct, △ Conduct, if possible, × Don't test

Chart and Standard Conver


Remarks Standard
sion
Value Table No.

Fig.1 CO performance chart 〇 -

Fig.2 CO+NC performance chart(Flow) (Control pressure: 1.96 MPa{20 kg/cm2}) 〇 -

Fig.3 CO+NC performance chart(Flow) (Control pressure: 19.6, 31.4 MPa{200, 320 kg/cm2}) 〇 -

Fig.4 CO+NC performance chart(Torque) (Control pressure: 9.8 MPa{100 kg/cm2}) [Reference] 〇 -

Fig.5 CO+NC performance chart(Torque) (Control pressure: 19.6 MPa{200 kg/cm2}) [Reference] 〇 -

Fig.6 NC performance chart 〇 -

Fig.7 Pressure reducing valve performance chart 〇 -

Table 1 Running-in, Pump flow check 〇 〇

Table 2 CO performance chart 〇 △

Table 3 CO+NC performance chart (Control pressure: 1.96 MPa{20 kg/cm2}) 〇 〇

Table 4 CO+NC performance chart (Control pressure: 19.6 MPa{200 kg/cm2}) 〇 〇

Table 5 CO+NC performance chart (Control pressure: 31.4 MPa{320 kg/cm2}) 〇 〇

Table 6 NC performance chart 〇 ○

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PPM19-027-00 4/17
Fig. 1 Pump Assembly Performance Specification Chart
(Standard Value)
Model Test item: CO performance
PC1250-11
(Application
(#51001-) Counterclock
serial number) Direction of rotation Pump pressures (P1f) See chart
wise rotation
Pump type HPV160+160

Test conditions
(Pump capacity) (149+149 cc/rev)
Number of Standard 2057rpm Pump pressures (P1r) 1.96{20}MPa{kg/cm2}
revolutions of
Servo source
input shaft Conversion (1000rpm) 2.94{30}MPa{kg/cm2}
Part number 708-2H-00550 pressure (Psv)
Jet sensor differential
Solenoid current (EPC) 1000mA 0MPa{kg/cm2}
pressure (Pdp)

Current
CO+NC valve output
- - 1.96{20}MPa{kg/cm2}
Applicable Values at pressure pressure (Pecn)
chart rise are applied
- - Control pressure (Pr) 2.94{30}MPa{kg/cm2}

Other Do not hold any pressure higher than the set pressure (P=35.8MPa{365kg/cm2}) for more than 1 minute.

4
PPM19-027-00 5/17
Fig. 2 Pump Assembly Performance Specification Chart
(Standard Value)
Model Test item: CO+NC performance(Flow)
PC1250-11
(Application
(#51001-) Counterclock
serial number) Direction of rotation Pump pressures (P1f) 1.96{20}MPa{kg/cm2}
wise rotation
Pump type HPV160+160

Test conditions
(Pump capacity) (149+149 cc/rev)
Number of Standard 2057rpm Pump pressures (P1r) 0MPa{kg/cm2}
revolutions of
Servo source
input shaft Conversion 1000rpm 2.94{30}MPa{kg/cm2}
Part number 708-2H-00550 pressure (Psv)
Jet sensor differential
Solenoid current (EPC) 1000mA 0MPa{kg/cm2}
pressure (Pdp)

Current
CO+NC valve output
- - See chart
Applicable Values at pressure pressure (Pecn)
chart rise are applied - - Control pressure (Pr) 2.94{30}MPa{kg/cm2}

Other The both the F pump and the R pump.

{ }

{ } { }

5
PPM19-027-00 6/17
Fig. 3 Pump Assembly Performance Specification Chart
(Standard Value)
Model Test item: CO+NC performance(Flow)
PC1250-11
(Application
(#51001-) Counterclock
serial number) Direction of rotation Pump pressures (P1f) -
wise rotation
Pump type HPV160+160

Test conditions
(Pump capacity) (149+149 cc/rev)
Number of Standard 2057rpm Pump pressures (P1r) 0MPa{kg/cm2}
revolutions of
Servo source
input shaft Conversion 1000rpm 2.94{30}MPa{kg/cm2}
Part number 708-2H-00550 pressure (Psv)
Jet sensor differential
Solenoid current (EPC) 1000mA 0MPa{kg/cm2}
pressure (Pdp)

Current
CO+NC valve output
- - See chart
Applicable Values at pressure pressure (Pecn)
chart rise are applied - - Control pressure (Pr) 2.94{30}MPa{kg/cm2}

1. The both the F pump and the R pump.


Other
2. A: 19.6 MPa{200 kg/cm2}, B: 31.4 MPa{320 kg/cm2}

{ }

{{ }} { }

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PPM19-027-00 7/17
Fig. 4 Pump Assembly Performance Specification Chart
(Standard Value)
Model Test item: CO+NC performance(Torque) [Reference]
PC1250-11
(Application
(#51001-) Counterclock
serial number) Direction of rotation Pump pressures (P1f) 9.8{100}MPa{kg/cm2}
wise rotation
Pump type HPV160+160

Test conditions
(Pump capacity) (149+149 cc/rev)
Number of Standard 2057rpm Pump pressures (P1r) 0MPa{kg/cm2}
revolutions of
Servo source
input shaft Conversion 1000rpm 2.94{30}MPa{kg/cm2}
Part number 708-2H-00550 pressure (Psv)
Jet sensor differential
Solenoid current (EPC) 1000mA 0MPa{kg/cm2}
pressure (Pdp)

Current
CO+NC valve output
- - See chart
Applicable Values at pressure pressure (Pecn)
chart rise are applied - - Control pressure (Pr) 2.94{30}MPa{kg/cm2}

Other The both the F pump and the R pump.

7
PPM19-027-00 8/17
Fig. 5 Pump Assembly Performance Specification Chart
(Standard Value)
Model Test item: CO+NC performance(Torque) [Reference]
PC1250-11
(Application
(#51001-) Counterclock
serial number) Direction of rotation Pump pressures (P1f) 19.6{200}MPa{kg/cm2}
wise rotation
Pump type HPV160+160

Test conditions
(Pump capacity) (149+149 cc/rev)
Number of Standard 2057rpm Pump pressures (P1r) 0MPa{kg/cm2}
revolutions of
Servo source
input shaft Conversion 1000rpm 2.94{30}MPa{kg/cm2}
Part number 708-2H-00550 pressure (Psv)
Jet sensor differential
Solenoid current (EPC) 1000mA 0MPa{kg/cm2}
pressure (Pdp)

Current
CO+NC valve output
- - See chart
Applicable Values at pressure pressure (Pecn)
chart rise are applied - - Control pressure (Pr) 2.94{30}MPa{kg/cm2}

Other The both the F pump and the R pump.

8
PPM19-027-00 9/17
Fig. 6 Pump Assembly Performance Specification Chart
(Standard Value)
Model Test item: NC performance(J/S performance)
PC1250-11
(Application
(#51001-) Counterclock
serial number) Direction of rotation Pump pressures (P1f) 1.96{20}MPa{kg/cm2}
wise rotation
Pump type HPV160+160

Test conditions
(Pump capacity) (149+149 cc/rev)
Number of Standard 2057rpm Pump pressures (P1r) 0MPa{kg/cm2}
revolutions of
Servo source
input shaft Conversion 1000rpm 2.94{30}MPa{kg/cm2}
Part number 708-2H-00550 pressure (Psv)
Jet sensor differential
Solenoid current (EPC) 0mA See chart
pressure (Pdp)

Current
CO+NC valve output
- - 0MPa{kg/cm2}
Applicable Values at pressure pressure (Pecn)
chart rise are applied - - Control pressure (Pr) 2.94{30}MPa{kg/cm2}

1. The both the F pump and the R pump.


Other
2. Specifed hysteresis 0.15MPa{1.5kg/cm2} in jet sensor output pressure.

{ }

{ } { }

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PPM19-027-00 10/17
Fig. 7 Pump Assembly Performance Specification Chart
(Standard Value)
Model Test item: Reducing valve characteristics performance
PC1250-11
(Application
(#51001-) Counterclock
serial number) Direction of rotation Pump pressures (P1f) 19.6{200}MPa{kg/cm2}
wise rotation
Pump type HPV160+160

Test conditions
(Pump capacity) (149+149 cc/rev)
Number of Standard 2057rpm Pump pressures (P1r) 0MPa{kg/cm2}
revolutions of
Servo source
input shaft Conversion 1000rpm 2.94{30}MPa{kg/cm2}
Part number 708-2H-00550 pressure (Psv)
Jet sensor differential
Solenoid current (EPC) See chart 0MPa{kg/cm2}
pressure (Pdp)

Current
CO+NC valve output
- - 0MPa{kg/cm2}
Applicable Values at pressure pressure (Pecn)
chart rise are applied - - Control pressure (Pr) 2.94{30}MPa{kg/cm2}

Other Apply when solenoid input current rising and decreasing.

{ }

{ } { }

10
Test items Running-in (When testing the R pump, replace "f" with "r" of the item marked with * in the test conditions) Pump flow check

Running-in at
Sym Allowable Maximum Miniimum
Condition and Standard Value Items Unit 1 2 3 4 5 6 7 8 9 10 11 swash plate

Category
bol range flow flow
angle

Rotation speed of Standard 1000 1500 2057 1000 ← 1500 2057 ← ← ← ← 2057 2057 ←
M2 rpm ±10
input shaft Conversion 500 1000 ← ← ← ← ← ← 1000 1000 ←
Counter Counter
Direction of input shaft rotation - - - ← ← ← ← ← ← ← ← ← ← ← ←
clockwise clock wise
±0.1 2.94 2.94
Servo controller source pressure Psv ← ← ← ← ← ← ← ← ← ← ← ←
{±1} {30} {30}
2.94 9.8 13.7 19.6 27.4 29.4 34.3 14.7 1.9 4.9
Front P1f No-load ← ← ←
*Pump discharge ±0.5 {30} {100} {140} {200} {280} {300} {350} {150} {20} {50}
pressure {±5} 0 0
Rear P1r ← ← ← ← ← ← ← ← ← ← ← ←
(No-load) (No-load)
MPa 0⇔1.67 or more 1.67
F pump jet sensor upstream pressure Ptf 0 ← ← ← ← ← ← ← ← ← ← {0⇔17 or more}
0
{kg/cm2} {17}
0 0

Test Condition
F pump jet sensor downstream pressure Pdf ← ← ← ← ← ← ← ← ← ← ← ←
±0.1 (Open) (Open)
{±1} 1.96 1.96
F pump CO+NC valve output pressure Pecn ← ← ← ← ← ← ← ← ← ← ← 0
{20} {20}
2.94 2.94
Control pressure Pr ← ← ← ← ← ← ← ← ← ← ← ←
{30} {30}
(PC1250-11) [1/7]

Solenoid current I mA ±10 0 ← ← ← ← ← ← ← ← ← ← ← 0 ←


min and
Three times Twice or
Operating time and number of times - number of - 1 min ← ← 2 min 1 min ← 2 min ← 1 min ← ← ←
times or more more
Lower and Within 304.4 - 43.2 -
Standard upper limits - - - - - - - - - - - -
range 308.6 47.3
1 Pump delivery QT L/min
Table 1 : Performance Standard Value Table

Lower and Within 141 - 20 -


Conversion upper limits - - - - - - - - - - - -
range 143 22
- - - - - - - - - - - - - -

Standard Value
Pump absorption torque[Reference] T Nm{kgm} Or less
- - - - - - - - - - - - - -
Standard - - - - - - - - - - - - -
1 Pump delivery QT L/min
Conversion - - - - - - - - - - - - -
Rotation speed of input shaft M2 rpm - - - - - - - - - - - - - ( ) ( )
Nm
Pump absorption torque[Reference] T - - - - - - - - - - - - - - -
{kgm}
Oil leakage, abnormal noise, and heat generation

Measurement Value
- - OK/NG OK/NG OK/NG OK/NG OK/NG OK/NG OK/NG OK/NG OK/NG OK/NG OK/NG OK/NG - OK/NG
check
Determination ( 〇 )
PPM19-027-00 11/17

11
Test items CO performance (When testing the R pump, replace "f" with "r" of the item marked with * in the test conditions)

Sym Allowable
Condition and Standard Value Items Unit Running-in 1 2 3 4 5 6 7 8 9

Category
bol range
Rotation speed of Standard 2057 2057 ← ← ← ← ← ← ← ←
M2 rpm ±10
input shaft Conversion 1000 1000 ← ← ← ← (Not testable) ← ← ←
Counter Counter
Direction of input shaft rotation - - - ← ← ← ← ← ← ← ←
clockwise clockwise
±0.1 2.94 2.94
Servo controller source pressure Psv ← ← ← ← ← ← ← ←
{±1} {30} {30}
2.9 ⇔ 34.3 4.9 9.8 14.7 19.6 24.5 29.4 32.3 34.3
Front P1f No-load
*Pump discharge ±0.5 {30 ⇔ 350} {50} {100} {150} {200} {250} {300} {330} {350}
pressure {±5} 0 0
Rear P1r ← ← ← ← ← ← ← ←
(No-load) (No-load)
MPa
F pump jet sensor upstream pressure Ptf 0 0 ← ← ← ← ← ← ← ←
{kg/cm2}

Test Condition
0 0
F pump jet sensor downstream pressure Pdf ← ← ← ← ← ← ← ←
±0.1 (Open) (Open)
{±1} 1.96 1.96
F pump CO+NC valve output pressure Pecn ← ← ← ← ← ← ← ←
{20} {20}
2.94 2.94
Control pressure Pr ← ← ← ← ← ← ← ←
{30} {30}
(PC1250-11) [2/7]

Solenoid current I mA ±10 1000 1000 ← ← ← ← ← ← ← ←


min and
Ten times Twice
Operating time and number of times - number of - ← ← ← ← ← ← ← ←
times
or more or more

Lower and Within (285 - 304 - 301 - 299 - 296 - 293 - 291 - 288 - 286 - 285 -
Standard upper limits range 308) 308 308 308 308 308 308 308 308 308
1 Pump delivery QT L/min
Lower and Within (138 - 148 - 146 - 145 - 144 - 142 -
Conversion - - - -
Table 2 : Performance Standard Value Table

upper limits range 150) 150 150 150 150 150


(275) (398) (521) (645) (768) (891) (965) (995)

Standard Value
Pump absorption torque[Reference] T Nm{kgm} Or less - -
({28}) ({40.6}) ({53.2}) ({65.8}) ({78.3}) ({90.9}) ({98.5}) ({101.5})
Standard -
1 Pump delivery QT L/min
Conversion - - - - -
Rotation speed of input shaft M2 rpm - ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( )
Nm
Pump absorption torque[Reference] T - - -
{kgm}
Oil leakage, abnormal noise,

Measurement Value
- - OK/NG - - - - - - - - OK/NG
and heat generation check
Determination ( 〇 )

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PPM19-027-00 12/17
Test items Flow rate control performance: NC performance(J/S performance) (When testing the R pump, replace "f" with "r" of the item marked with * in the test conditions)

Sym Allowable
Condition and Standard Value Items Unit Running-in 1 3 4 5 6 7 8 9 10 11 15

Category
bol range
Rotation speed of Standard 2057 2057 ← ← ← ← ← ← ← ← ← ←
M2 rpm ±10
input shaft Conversion 1000 1000 ← ← ← ← ← ← ← ← ← ←
Counter Counter
Direction of input shaft rotation - - - ← ← ← ← ← ← ← ← ← ←
clockwise clockwise
±0.1 2.94 2.94
Servo controller source pressure Psv ← ← ← ← ← ← ← ← ← ←
{±1} {30} {30}
1.96 1.96
Front P1f ← ← ← ← ← ← ← ← ← ←
*Pump discharge ±0.5 {20} {20}
pressure {±5} 0 0
Rear P1r ← ← ← ← ← ← ← ← ← ←
(No-load) (No-load)
MPa 0 ⇔ 1.7 0.2 0.4 0.6 0.7 0.9 1.1 1.2 1.3 1.5 1.7
F pump jet sensor upstream pressure Ptf 0
{kg/cm2} {0 ⇔ 17} {2} {4} {6} {7} {9} {11} {12} {13} {15} {17}

Test Condition
0 0
F pump jet sensor downstream pressure Pdf ← ← ← ← ← ← ← ← ← ←
±0.1 (Open) (Open)
{±1}
F pump CO+NC valve output pressure Pecn 0 0 ← ← ← ← ← ← ← ← ← ←

2.94 2.94
Control pressure Pr ← ← ← ← ← ← ← ← ← ←
{30} {30}
Solenoid current I mA ±10 0 0 ← ← ← ← ← ← ← ← ← ←
(PC1250-11) [3/7]

min and
Three times
Operating time and number of times - number of - ← ← ← ← ← ← ← ← ← ← ←
times
or more

Lower and Within (43 - 304 - 265 - 192 - 184 - 95 - 72 - 49 - 43 - 43 -


Standard upper limits ← ←
range 308) 308 308 234 226 146 108 74 60 47
1 Pump delivery QT L/min
Lower and Within (21 - 148 - 128 - 89 - 85 - 46 - 35 - 23 - 21 - 21 -
Conversion upper limits ← ←
range 150) 150 150 109 105 71 52 36 29 23
Table 3 : Performance Standard Value Table

Standard Value
Pump absorption torque[Reference] T Nm{kgm} Or less - - - - - - - - - - - -

Standard -
1 Pump delivery QT L/min
Conversion -
Rotation speed of input shaft M2 rpm - ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( )
Nm
Pump absorption torque[Reference] T - - - - - - - - - - - - -
{kgm}
Oil leakage, abnormal noise,

Measurement Value
- - OK/NG - - - - - - - - - - OK/NG
and heat generation check
Determination ( 〇 )

13
PPM19-027-00 13/17
Test items CO+NC performance(1/3) (When testing the R pump, replace "f" with "r" of the item marked with * in the test conditions)

Sym Allowable
Condition and Standard Value Items Unit Running-in 1 2 3 4 5 6 7 8 9 10 11 12

Category
bol range
Rotation speed of Standard 2057 2057 ← ← ← ← ← ← ← ← ← ← ←
M2 rpm ±10
input shaft Conversion 1000 1000 ← ← ← ← ← ← ← ← ← ← ←
Counter Counter
Direction of input shaft rotation - - - ← ← ← ← ← ← ← ← ← ← ←
clockwise clockwise
±0.1 2.94 2.94
Servo controller source pressure Psv ← ← ← ← ← ← ← ← ← ← ←
{±1} {30} {30}
1.96 1.96
Front P1f ← ← ← ← ← ← ← ← ← ← ←
*Pump discharge ±0.5 {20} {20}
pressure {±5} 0 0
Rear P1r ← ← ← ← ← ← ← ← ← ← ←
(No-load) (No-load)
MPa
F pump jet sensor upstream pressure Ptf 0 0 ← ← ← ← ← ← ← ← ← ← ←
{kg/cm2}

Test Condition
0 0
F pump jet sensor downstream pressure Pdf ← ← ← ← ← ← ← ← ← ← ←
±0.1 (Open) (Open)
{±1} 0 ⇔ 1.96 0.3 0.6 0.7 0.9 1.1 1.2 1.4 1.6 1.8 1.9 2.0
F pump CO+NC valve output pressure Pecn 0
{0 ⇔ 20} {3} {6} {7} {9} {11} {12 {143} {16} {18} {19} {20}
2.94 2.94
Control pressure Pr ← ← ← ← ← ← ← ← ← ← ←
{30} {30}
(PC1250-11) [4/7]

Solenoid current I mA ±10 1000 1000 ← ← ← ← ← ← ← ← ← ← ←


min and
number of
Ten times Twice
Operating time and number of times - - ← ← ← ← ← ← ← ← ← ← ←
times or more or more
Lower and Within 43 - 43 - 45 - 67 - 88 - 99 - 141 - 213 - 286 - 304 -
Standard upper limits (43 - 308) ← ←
range 47 59 71 94 128 159 221 283 308 308
Pump delivery QT L/min
Lower and Within 21 - 21 - 22 - 32 - 43 - 48 - 68 - 104 - 139 - 148 -
Conversion upper limits (21 - 150) ← ←
Table 4 : Performance Standard Value Table

range 23 28 34 46 62 74 107 137 150 150


MPa

Standard Value
Checking LS differential pressure △PL Or less - - - - - - - - - - - - -
{kg/cm2}
Standard - -
Pump delivery QT L/min
Conversion - -
Rotation speed of input shaft M2 rpm - - ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( )
Nm
Pump absorption torque[Reference] T - - - - - - - - - - - - - -
{kgm}
Oil leakage, abnormal noise,

Measurement Value
- - OK/NG - - - - - - - - - - - OK/NG
and heat generation check
Determination ( 〇 )

14
PPM19-027-00 14/17
Test items CO+NC performance(2/3) (When testing the R pump, replace "f" with "r" of the item marked with * in the test conditions)

Sym Allowable
Condition and Standard Value Items Unit Running-in 1 2 3 4 5 6 7 8 9 10 11 12

Category
bol range
Rotation speed of Standard 2057 2057 ← ← ← ← ← ← ← ← ← ← ←
M2 rpm ±10
input shaft Conversion 1000 1000 ← ← ← ← ← ← ← ← ← ← ←
Counter Counter
Direction of input shaft rotation - - - ← ← ← ← ← ← ← ← ← ← ←
clockwise clockwise
±0.1 2.94 2.94
Servo controller source pressure Psv ← ← ← ← ← ← ← ← ← ← ←
{±1} {30} {30}
19.6 19.6
Front P1f ← ← ← ← ← ← ← ← ← ← ←
*Pump discharge ±0.5 {200} {200}
pressure {±5} 0 0
Rear P1r ← ← ← ← ← ← ← ← ← ← ←
(No-load) (No-load)
MPa
F pump jet sensor upstream pressure Ptf 0 0 ← ← ← ← ← ← ← ← ← ← ←
{kg/cm2}

Test Condition
0 0
F pump jet sensor downstream pressure Pdf ← ← ← ← ← ← ← ← ← ← ←
±0.1 (Open) (Open)
{±1} 0 ⇔ 1.96 0.3 0.6 0.7 0.9 1.1 1.2 1.4 1.6 1.8 1.9 2.0
F pump CO+NC valve output pressure Pecn 0
{0 ⇔ 20} {3} {6} {7} {9} {11} {12} {143} {16} {18} {19} {20}
2.94 2.94
Control pressure Pr ← ← ← ← ← ← ← ← ← ← ←
{30} {30}
(PC1250-11) [5/7]

Solenoid current I mA ±10 1000 1000 ← ← ← ← ← ← ← ← ← ← ←


min and
Ten times Twice
Operating time and number of times - number of - ← ← ← ← ← ← ← ← ← ← ←
times or more or more
Lower and Within
Standard upper limits (29 - 294) 29 ← ← ← 53 75 86 129 202 276 294 ←
range
Pump delivery QT L/min
Lower and Within
Conversion upper limits (14 - 143) 14 ← ← ← 26 36 42 62 98 134 143 ←
Table 5 : Performance Standard Value Table

range
Nm (211) (247) (276) (357) (412) (561) (760) (959) (1039)

Standard Value
Pump absorption torque[Reference] T Or less - ← ← ←
{kgm} ({21.5}) ({25.2}) ({28.2}) ({36.4}) ({42}) ({57.2}) ({77.6}) ({97.9}) ({106})
Standard - -
Pump delivery QT L/min
Conversion - -
Rotation speed of input shaft M2 rpm - - ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( )
Nm
Pump absorption torque[Reference] T - -
{kgm}
Oil leakage, abnormal noise,

Measurement Value
- - OK/NG - - - - - - - - - - - OK/NG
and heat generation check
Determination ( 〇 )

15
PPM19-027-00 15/17
Test items CO+NC performance(3/3) (When testing the R pump, replace "f" with "r" of the item marked with * in the test conditions)

Sym Allowable
Condition and Standard Value Items Unit Running-in 1 2 3

Category
bol range
Rotation speed of Standard 2057 2057 ← ←
M2 rpm ±10
input shaft Conversion 1000 1000 ← ←
Counter Counter
Direction of input shaft rotation - - - ← ←
clockwise clockwise
±0.1 2.94 2.94
Servo controller source pressure Psv ← ←
{±1} {30} {30}
31.4 31.4
Front P1f ← ←
*Pump discharge ±0.5 {320} {320}
pressure {±5} 0 0
Rear P1r ← ←
(No-load) (No-load)
MPa
F pump jet sensor upstream pressure Ptf 0 0 ← ←
{kg/cm2}

Test Condition
0 0
F pump jet sensor downstream pressure Pdf ← ←
±0.1 (Open) (Open)
{±1} 0 ⇔ 1.96 0.3 0.68
F pump CO+NC valve output pressure Pecn 0
{0 ⇔ 20} {3} {6.9}
2.94 2.94
Control pressure Pr ← ←
{30} {30}
Solenoid current I mA ±10 1000 1000 ← ←
min and
Ten times Twice
Operating time and number of times - number of - ← ←
times or more or more
Lower and Within
(PC1250-11) [6/7]

Standard upper limits (20 - 29) 20 ← 29


range
Pump delivery QT L/min
Lower and Within
Conversion upper limits (9 - 14) 9 ← 14
range
Nm

Standard Value
Pump absorption torque[Reference] T Or less - - - -
{kgm}
Standard - -
Pump delivery QT L/min
Table 6 : Performance Standard Value Table

Conversion - -
Rotation speed of input shaft M2 rpm - - ( ) ( ) ( )
Nm
Pump absorption torque[Reference] T - - - - -
{kgm}
Oil leakage, abnormal noise,

Measurement Value
- - OK/NG - - OK/NG
and heat generation check
Determination ( 〇 )

16
PPM19-027-00 16/17
Test items Reducing valve characteristics performance

Sym Allowable
Condition and Standard Value Items Unit Running-in 1 2 3 4 5 6 7 8 9 10 11

Category
bol range
Rotation speed of Standard 2057 2057 ← ← ← ← ← ← ← ← ← ←
M2 rpm ±10
input shaft Conversion 1000 1000 ← ← ← ← ← ← ← ← ← ←
Counter Counter
Direction of input shaft rotation - - - ← ← ← ← ← ← ← ← ← ←
clockwise clockwise
±0.1 2.94 2.94
Servo controller source pressure Psv ← ← ← ← ← ← ← ← ← ←
{±1} {30} {30}
19.6 19.6
Front P1f ← ← ← ← ← ← ← ← ← ←
*Pump discharge ±0.5 {200} {200}
pressure {±5} 0 0
Rear P1r ← ← ← ← ← ← ← ← ← ←
(No-load) (No-load)
MPa
F pump jet sensor upstream pressure Ptf 0 0 ← ← ← ← ← ← ← ← ← ←
{kg/cm2}
0 0

Test Condition
F pump jet sensor downstream pressure Pdf ← ← ← ← ← ← ← ← ← ←
±0.1 (Open) (Open)
{±1}
F pump CO+NC valve output pressure Pecn 0 0 ← ← ← ← ← ← ← ← ← ←

2.94 2.94
Control pressure Pr ← ← ← ← ← ← ← ← ← ←
{30} {30}
(PC1250-11) [7/7]

Solenoid current I mA ±10 0 ⇔ 1000 0 100 200 300 400 500 600 700 800 900 1000
min and
number of
Three times Twice
Operating time and number of times - - ← ← ← ← ← ← ← ← ← ←
times or more or more
Lower and Within 294 - 275 - 225 - 174 - 124 - 73 - 41 - 29 - 29 -
Standard upper limits (29 - 308) ← ←
range 308 308 308 244 181 131 92 69 47
Pump delivery QT L/min
Lower and Within 143 - 134 - 109 - 84 - 60 - 35 - 20 - 14 - 14 -
Table 7 : Performance Standard Value Table

Conversion upper limits (14 - 150) ← ←


range 150 150 150 119 88 63 44 34 23
Nm (1038) (895) (752) (608) (474) (352) (288) (223) (211)

Standard Value
Pump absorption torque[Reference] T Or less - ← ←
{kgm} ({106}) ({91.3}) ({76.7}) ({62}) ({48.3}) ({35.9}) ({29.3}) ({22.8}) ({21.5})
Standard - -
Pump delivery QT L/min
Conversion - -
Rotation speed of input shaft M2 rpm - - ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( )
Nm
Pump absorption torque[Reference] T - -
{kgm}
Oil leakage, abnormal noise,
- - OK/NG - - - - - - - - - - OK/NG

Measurement Value
and heat generation check
Determination ( 〇 )

17
PPM19-027-00 17/17

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