L.H.
5-SPOOL CONTROL VALVE
A1 : Plug
A2 : To boom cylinder
A3 : To arm cylinder
A4 : To bucket cylinder
A5 : To L.H. travel motor P2
B1 : Plug
B2 : Plug
B3 : To arm cylinder
B4 : To bucket cylinder
B5 : To L.H. travel motor P1
PB3 : From L.H. PPC valve
PB4 : From R.H. PPC valve
PB5 : From L.H. travel PPC
valve
PP : 2-stage main relief
solenoid valve
NCA : To NC valve at rear
of No. 1 main pump
NCB : To NC valve at rear
of No. 1 main pump
P : From No. 1, No. 2 main pump
P1 : To R.H. 4-spool control valve P2
T : To hydraulic tank
PA1 : Plug
PA2 : From R.H. PPC valve
PA3 : From L.H. PPC valve
PA4 : From R.H. PPC valve
PA5 : From L.H. travel PPC valve
PB1 : Plug
PB2 : From R.H. PPC valve
L.H. 5-SPOOL CONTROL VALVE

1. Main relief valve 6. Spool (bucket Hi) 11. Throttle valve

2. Spool return spring 7. Spool (L.H. travel) 12. Check valve with orifice
3. Spool (bottom) 8. Jet sensor orifice 13. Check valve spring
4. Spool (boom Hi) 9. Jet sensor relief valve
5. Spool (arm Lo) 10. Valve body
L.H. 5-SPOOL CONTROL VALVE

14. Suction-safety valve

15. Suction valve
R.H. 4-SPOOL CONTROL VALVE

A1 : To R.H. travel motor P1

A2 : To boom cylinder
A3 : To bucket cylinder
A4 : To arm cylinder
B1 : To R.H. travel motor P2
B2 : To boom cylinder
B3 : To bucket cylinder
B4 : To arm cylinder
P : From No. 1, No. 2 main pump
P1 : From No. 1, No. 2 main pump
NCA : To NC valve at front
of No. 1 main pump
NCB : To NC valve
P2 : To L.H. 5-spool control
valve P1
T : To hydraulic tank
 R.H. 4-SPOOL CONTROL VALVE
A1 : To R.H. travel motor P1
A2 : To boom cylinder
A3 : To bucket cylinder
A4 : To arm cylinder
B1 : To R.H. travel motor P2
B2 : To boom cylinder
B3 : To bucket cylinder
P1 : From No. 1, No. 2 main pump
PB4 : From L.H. PPC valve
PP : From control pump
PR : From 2-stage main
relief solenoid valve
PS : From 2-stage safety
solenoid valve
PT : To hydraulic tank
P2 : To L.H. 5-spool control
valve P1
B4 : To arm cylinder
T : To hydraulic tank
PA1 : From R.H. travel PPC valve
PA2 : From R.H. PPC valve
PA3 : From R.H. PPC valve
PA4 : From L.H. travel PPC valve
PB1 : From R.H. travel PPC valve
PB2 : From R.H. PPC valve
PB3 : From R.H. PPC valve
R.H. 4-SPOOL CONTROL VALVE

1. Main relief valve 6. Spool return spring 11. Check valve spring
2. Spool (R.H. travel) 7. Valve body 12. Straight-travel valve
3. Spool (boom Lo) 8. Jet sensor orifice
4. Spool (bucket Lo) 9. Jet sensor relief valve
5. Spool (arm Hi) 10. Check valve
R.H. 4-SPOOL CONTROL VALVE

13. Suction valve

14. Suction-safety valve
15. Suction-safety valve
SWING 4-SPOOL CONTROL VALVE
A1 : To boom cylinder
A2 : To swing motor MB
A3 : To bucket cylinder
A4 : To arm cylinder
B1 : Plug
B2 : To swing motor MA
B3 : Plug
B4 : To arm cylinder
PB3 : From R.H. PPC valve
PB4 : From L.H. PPC valve
PR : From 2-stage main relief
solenoid valve
NCA : To NC valve at front of
No. 3 main pump
NCB : To NC valve at front of
No. 3 main pump
P : From No. 3 main pump
T : To hydraulic tank
PA1 : From control pump
PA2 : From L.H. PPC valve
PA3 : From L.H. PPC valve
PA4 : From L.H. PPC valve
PB1 : From L.H. PPC valve
PB2 : From L.H. PPC valve
SWING 4-SPOOL CONTROL VALVE

1. Main relief valve 6. Spool return spring 11. Piston

2. Spool (for boom plus) 7. Valve body 12. Check valve spring
3. Spool (for swing) 8. Jet sensor orifice 13. Check valve
4. Spool (for bucket plus) 9. Jet sensor relief valve 14. Safety valve with suction
5. Spool (for arm plus) 10. Check valve with orifice
SWING 4-SPOOL CONTROL VALVE

14. Safety valve with suction

 STRAIGHT-TRAVEL VALVE

P : From pump at front of No. 1 main pump P3 : To bucket, boom spool

P1 : From pump at rear of No. 1 main pump P4 : To arm spool
P2 : To L.H. travel spool of L.H. 5-spool PP : From control pump
control valve PT : To hydraulic tank
STRAIGHT-TRAVEL VALVE

1. Orifice
2. Check valve
3. Spring
4. Spool return spring
5. Body
6. Spool
7. Cover
STRAIGHT-TRAVEL VALVE (Operation )
When travel is operated independently (straight travel solenoid valve de-energized)

spool
STRAIGHT-TRAVEL VALVE (Operation )
When travel and work equipment are operated at same time (straight-travel solenoid valve
excited)

spool
SWING MOTOR ( KMF160AB-2 )

Specifications
Model: KMF160AB-2
Theoretical discharge: 160.7 cc/rev
Rated speed: 1830 rpm
Brake release pressure:
1.8 ± 0.4 MPa {18.4 ± 4 kg/cm2}

B : From swing holding brake solenoid valve

S : From tank
1. Swing motor T1 : To tank
2. Swing holding brake T2 : From cooling piping port S
MA: From swing control valve port B1
MB: From Swing control valve port A1
1. SWING MOTOR

1. Housing
2. Brake spring
(Belleville spring)
3. Brake piston
4. Plate
5. Disc
6. Brake case
7. Output shaft
8. Cylinder block
9. Piston
10. Valve plate
11. Center shaft
2. SAFETY VALVE

1. Safety valve
2. Housing
3. Check valve
4. Check valve spring
 CENTER SWIVEL JOINT

1. Cover
2. Body
3. Slipper seal
4. Oil seal
5. Shaft

A1 : From L.H. travel control valve

port B5
A2 : To L.H. travel motor port P1
B1 : From L.H. travel control valve
port A5
B2 : To L.H. travel motor port P2
C1 : From R.H. travel control valve
port B1
C2 : To R.H. travel motor port P2
D1 : From R.H. travel control valve port A1
D2 : To R.H. travel motor port P1
P1 : From travel speed selector solenoid valve
P2 : To L.H., R.H. travel speed selector valve
T1 : To hydraulic tank
T2 : From L.H. and R.H. travel motor port Dr
TRAVEL MOTOR ( MSF-340VP-EH )

Specifications
1. Travel selector valve Model : MSF-340VP-EH
2. Motor Theoretical delivery : 1st 337.2 cc/rev
3. Travel brake valve : 2nd 228.6 cc/rev
P1 : From control valve Rated pressure : 34.3 MPa {350 kg/cm 2}
P2 : From control valve Rated speed : 1st 1,465 rpm
Pi : From travel speed solenoid valve (at 494 ℓ/min.)
T : To hydraulic tank : 2nd 2,161 rpm
(at 494 ℓ/min.)
Brake release pressure : 1.8 MPa {18.4 kg/cm 2}
1. Travel motor, travel speed selector valve, relief valve

1. Travel speed selector valve 2. Relief valve

1a. Spool 2a. Shockless piston
1b. Spring 2b. Poppet
Travel motor

3. Rear cover
4. Collar
5. Valve plate
6. Cylinder block assembly
7. Piston assembly
8. Holder
9. Retainer
10. Piston assembly
11. Case
12. Shaft
13. Bearing collar
14. Rocker cam
15. Preload spring
16. Disc
17. Plate
18. Brake piston
19. Spring
1-1 Motor

piston
Cylinder block
valve plate

rocker cam
 1-2 Speed selector valve (Operation)
1) At low speed (pilot pressure PI = 0)

spool
travel speed selector valve

control piston

rocker cam
2) At high speed (automatic 2nd)

spool

travel speed selector valve Force pushing spool

F2 [Force pushing spool to left

(low speed side)] = A (area of
spool receiving pressure) x
PH (motor drive pressure)
+ force of spring
F1 [Force pushing spool to
right (high speed side)] =
A (area of spool receiving
pressure) x PI

rocker cam
control piston
1-3 Parking brake

When parking brake is ON When parking brake is OFF

Brake piston
spring

plate disc
TRAVEL MOTOR

1-4 Relief valve

1. Shockless piston
2. Poppet
a. Poppet orifice
b. Relief housing orifice
c. Piston stroke
TRAVEL MOTOR

Travel brake valve

.1. Cap assembly Specification

2. Return spring Safety valve set pressure : 34 MPa {350 kg/cm 2}
3. Counterbalance valve Counterbalance switching pressure:
1.0 ± 0.1 MPa {10 ± 1 kg/cm2}
4. Check valve
Check valve switching pressure:
5. Check valve spring 0.02 ± 0.01 MPa {0.2 ± 0.1 kg/cm2}
 Travel brake valve
Operation when oil is supplied Operation of brake when traveling downhill

spool

spring spool

Check valve
Check valve

spool
Spring
PPC CONTROL RELIEF VALVE

1. Relief valve
2. Valve body
3. Check valve spring
4. Check valve
A : From PPC valve
B : From solenoid valve
C : From pilot valve
D : To PPC valve
E : To accumulator
F : To solenoid valve
P : From control pump
T : To tank
ACCUMULATOR
For PPC valve

1. Gas plug
2. Shell Specifications
3. Poppet Type of gas : Nitrogen gas
4. Holder Gas volume : 500 cc
5. Bladder Max. actuating pressure: 3.1 MPa {32 kg/cm 2}
6. Oil port Min. actuating pressure : 1.2 MPa {12 kg/cm 2}
 VALVE CONTROL

5. Safety lock solenoid valve 10. L.H. travel lever

6. Safety lock lever 11. R.H. travel lever
7. Left PPC valve 12. Right PPC valve
8. Left work equipment lever 13. Right work equipment lever
9. Travel PPC valve

Lever positions
① HOLD
② Boom RAISE
③ Boom LOWER
④ Bucket DUMP
⑤ Bucket CURL
⑥ HOLD
⑦ Arm IN
⑧ Arm OUT
⑨ Swing right
⑩ Swing left
⑪ Neutral
⑫ Travel
⑬ Travel FORWARD
1. R.H. 4-spool control valve ⑭ LOCK
2. L.H. 5-spool control valve
⑮ FREE
3. Accumulator
4. Swing 4-spool control valve
WORK EQUIPMENT, SWING PPC VALVE

P. From control pump

T. To hydraulic tank
P1. Left: Swing right, Right: Bucket DUMP
P2. Left: Swing left, Right: Bucket CURL
P3. Left: Arm OUT, Right: Boom LOWER
P4. Left: Arm IN, Right: Boom RAISE
WORK EQUIPMENT, SWING PPC VALVE

1. Spool 6. Nut (for connecting lever)

2. Metering spring 7. Joint
3. Centering spring 8. Plate
4. Piston 9. Retainer
5. Disc 10. Body
Operation

1) At neutral 2) Fine control (neutral . fine control)

disc
piston

retainer body

metering spring

spool
 Operation
3) Fine control (control lever returned) 4) At full stroke

disc disc
piston
metering spring
retainer

spool spool
SOLENOID VALVE
FOR RESETTING CO, STRAIGHT TRAVEL, HEAVY LIFTING, PUSHING UP MACHINE
(AT CENTER OF MACHINE BODY), TRAVEL SPEED

1. CO resetting solenoid valve

2. Straight travel solenoid valve
3. Heavy lift solenoid valve
4. Machine push-up solenoid valve
5. Travel speed solenoid valve

T : To tank
A1 : To No. 1 pump (CO valve)
A2 : To straight travel valve
A3 : To main valve (Relief valve)
A4 : To boom LOWER 2-stage safety valve
A5 : To left and right travel motor
P1 : From control pump
ACC : Blind
PPC : Blind
Solenoid valve

WHEN SOLENOID IS
TURNED OFF

1. Connector
2. Moving core
3. Coil
4. Spool
5. Block
6. Spring
Solenoid valve

WHEN SOLENOID IS TURNED ON

solenoid spoo
l cage

spring
SOLENOID VALVE

FOR SWING PRIORITY (ON LEFT SIDE OF MACHINE BODY)

1. Swing priority solenoid valve

T : To tank
A : To swing 4-spool control valve
P : From control pump
SOLENOID VALVE

FOR SWING PRIORITY (ON LEFT SIDE OF MACHINE BODY)

1. Plug
2. Spring
3. Spool
4. Block
5. Connector
6. Solenoid
7. Movable iron core
 SOLENOID VALVE

FOR SWING PRIORITY (ON LEFT SIDE OF MACHINE BODY)

When solenoid is de-energized (OFF) When solenoid is energized (ON)

spool solenoid

spring
 SOLENOID VALVE

FOR SWING HOLDING BRAKE (ON RIGHT SIDE OF MACHINE BODY), SAFETY LOCK

1. Swing holding brake solenoid valve

T : To tank
A : To front and rear swing motors
(For swing holding brake)
To PPC valve (To safety lock)
P : From control pump
 SOLENOID VALVE

FOR SWING HOLDING BRAKE (ON RIGHT SIDE OF MACHINE BODY), SAFETY LOCK

1. Connector
2. Solenoid
3. Variable iron core
4. Body
5. Plug
6. Spring
7. Spool
8. Body
9. Plug
10. Spring
11. Spool
 SOLENOID VALVE

FOR SWING HOLDING BRAKE (ON RIGHT SIDE OF MACHINE BODY), SAFETY LOCK

solenoid
When solenoid is de-energized (OFF)

spool

spring
When solenoid is energized (ON) spool
spring
SOLENOID VALVE

FOR BOTTOM DUMP OPEN/CLOSE CHANGE OVER

SOLENOID VALVE

FOR BOTTOM DUMP OPEN/CLOSE CHANGE OVER

1. Connector
2. Variable iron core
3. Coil
4. Push pin
5.Spring
6. Spool
7. Body
 SOLENOID VALVE

FOR BOTTOM DUMP OPEN/CLOSE CHANGE OVER

When solenoid is de-energized (OFF) When solenoid is energized (ON)

spring
solenoid spool