Service Training

MALAGA
365C HYDRAULIC EXCAVATOR

PUMP & PUMP

CONTROLS Francis
Apr 12
 CHAPTER : Pump & Pump Controls system

IMPLEMENT PUMP

G G

M1 M
A A 1

TOP
VIEW
M1
FRONT
G-PORT PRESSURE G-PORT
PUMP
PRESSURE

A-A
REAR PUMP
FRONT M1 PRESSURE PRESSURE
REAR VIEW
VIEW

Service Training Malaga 3

 CHAPTER : Pump & Pump Controls system

365C IMPLEMENT PUMPS

INTERNAL COMPONENTS

Implement Pump
Minimum Regulator
Front Angle Stop Port Control Maximum
Pump Swashplate Screw Passage Plate Valve Angle Actuator
Barrel

Drive
Shaft

Slipper
Pad
Retaining Piston Maximum Destroke Destroke Charge Passage Coupling
Plate Angle Stop Rod Actuator Pump (Inlet) for
Screw Piston Impeller Rear Pump

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 CHAPTER : Pump & Pump Controls system

IMPLEMENT PUMP
STANDBY

NEUTRAL
BYPASS
VALVE Load Sensing
Pressure
MAIN Signal Line
Constant Horsepower
CONTROL
VALVE Control Spool
Lever
Actuator
Piston

Maximum Angle
NEUTRAL Servo Piston
BYPASS
SOLENOID

Swashplate
Load Sensing
Control Spool

PILOT
MANIFOLD

Minimum Angle
Servo
Horsepower Control
Adjustment

Power Shift
Pressure Signal
M1 Pressure
Port Horsepower Control
Lever Spool

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 CHAPTER : Pump & Pump Controls system

UPSTROKE

NEUTRAL
BYPASS Load Sensing
VALVE
Pressure
Signal Line
MAIN Constant Horsepower
CONTROL
VALVE Control Spool
Lever

Actuator
Piston

Maximum Angle
NEUTRAL Servo Piston
BYPASS
SOLENOID

Swashplate
Load Sensing
Control Spool

Minimum
PILOT
MANIFOLD
Angle
Servo

Horsepower Control
Adjustment

Power Shift
M1 Pressure Pressure Signal
Port Horsepower Control
Lever Spool

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 CHAPTER : Pump & Pump Controls system

IMPLEMENT PUMP
DE STROKE
INCREASE IN
SYSTEM PRESSURE

NEUTRAL
BYPASS
VALVE Load Sensing
Pressure
Signal Line
MAIN Constant Horsepower
CONTROL Control Spool
VALVE
Lever
Actuator
Piston

NEUTRAL
BYPASS Maximum Angle
SOLENOID Servo Piston

Load Sensing
Swashplate Control Spool

PILOT
MANIFOLD

Minimum Angle
Servo

Horsepower Control
Adjustment

Power Shift
Pressure Signal
M1 Pressure
Port Horsepower Control
Lever Spool

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 CHAPTER : Pump & Pump Controls system

IMPLEMENT PUMP
DE STROKE

DECREASE IN
NEUTRAL LS PRESSURE
BYPASS
VALVE Load Sensing
Pressure
Signal Line
MAIN Constant Horsepower
CONTROL
VALVE Control Spool

Lever
Actuator Piston

Maximum Angle
NEUTRAL
BYPASS Servo Piston
SOLENOID

Swashplate
Load Sensing
Control Spool

PILOT
MANIFOLD

Minimum Angle
Servo

Horsepower Control
Adjustment
Power Shift
Pressure Signal
M1 Pressure
Port Horsepower Control
Lever Spool

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 CHAPTER : Pump & Pump Controls system

IMPLEMENT PUMP
DE STROKE

SIGNAL RV
POWER PRESSURE
SHIFT
SIGNAL
CUT-OF
NEUTRAL PRESS.
BYPASS (PS)
VALVE

A A
MAIN
CONTROL
VALVE
MAX.. ACTUATOR
ANGLE PISTON
SERVO

NEUTRAL
BYPASS LOAD
SOLENOID SENSING
PRESS.
SIGNAL
LOAD
SENSING
SPOOL MARGIN
PRESS.
ADJUST
PILOT
PUMP

PILOT
MANIFOLD MINI.
ANGLE
SERVO

CONSTANT
HORSEPOWER AA
ADJUST. VIEW

CONSTANT
HORSEPOWER
CONTROL

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 CHAPTER : Pump & Pump Controls system

MAIN HYDRAULIC PUMPS REGULATOR

Rear Pump
Power Adj.
Screw

PS Check Point

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 CHAPTER : Pump & Pump Controls system

225-4485 PUMP REQUIREMENTS

a 387 +/- 6 L / min at 18800 kPa

b 276 +/- 6 L / min at 26000 kPa

c 200 +/- 6 L / min at 35000 kPa

d 389 +/- 6 L / min at 16400 kPa

FIG. 2
e 262 +/- 6 L / min at 24000 kPa

f 171 +/- 6 L / min at 35000 kPa

j k g a
d g 392 +/- 6 L / min at 11800 kPa
h 215 +/- 6 L / min at 21000 kPa

i 114 +/- 6 L / min at 35000 kPa

j 400 +/- 6 L / min at 0 kPa
k 397 +/- 6 L / min at 4000 kPa

100 +/- 6 L / min at 16000 kPa

DELIVERY

l
b
m 26 +/- 6 L / min at 35000 kPa
e
M

h
O
D
E
M

INPUT OUTPUT
O

(C
D

MODE
E
M

CONTROL PRESSURE
O

(B

SPEED TORQUE
D

c Torque Margin MAIN PUMP REMARKS

)
E

(rpm) (N. m Max)

Control (kPa) Press. (kPa) (FIG . 2)
(A

l f
M

BOTH PUMPS
O
D
E

LOAD TO BOTH PUMPS

(X

i X 372 640 + SWING PUMP 70 kW

)

j-k-l-m
+ ATTACH PUMP 140 kW
1800
LESS THAN HYPERBOL.
924 1160 j-g-h-i CURVE
A 1950
m CONTROL
1274 1470 j-d-e-f LOAD BPTHS PUMPS
B

1454 1630 j-a-b-c

C
DISCHARGE PRESSURE

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