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IEEE Std 96-1969

(Revision of AlEE No 1A-1941)

IE E E General Principles for


Rating Electric Apparatus for
Short-Time, Intermittent, or Varying Duty

,(x*,u.o(E l l C T l C I L -ss 1

lEEE Published by The Institute of Electrical and Electronics Engineers, Inc 345 East 47th Street, New York, N Y 10017, USA

SHOO41 4
ACKNOWLEDGMENT

The Institute wishes to acknowledge its indebtedness to those who have so freely given of their time and
knowledge and have conducted experimental work on which many of the IEEE publications are based.

This publication waa prepared by the IEEE Standards Coordinating Committee No. 4 whose membership is:
G. L. Moses, Chairman
H. P. Walker, Secrelary
P. L. Bellaschi M. L. Manning
J. L. Cantwell K. N. hlathes
J. F. Dexter G. E. Schall, Jr.
R. N. Eck hf. L. Schmidt*
R. W. Hall H. R. Sheppard
L. P. Mahon C. L. Sidway
* Working group chairman responsible for preparing the revision to this publication.

Note: The material herein is informative and advisory and, except for definitions, is not in suitable form for
use ~ 1 9a reference in Standards specifications.

@ Copyright 1969 by The Institute of Electrical and Electronics Engineers, Inc.


CONTENTS

96-1 Scope . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
96-2 Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ............ 3
96-3 Duty and Rating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
96-4 Data for Selection of Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
96-5 Methods of Rating . . . . . . . . . . . . . . . . . . . . . . . . . . . ................ 3
96-6 The Continuous Rating Method . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

96-7 The Continuous Plus Short-Time Overload or Nominal Rating Method . . . . . . . . . . . . 4

96-8 The Short-Time Rating Method . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4


96-9 The Periodic Rating Method . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
96-10 Summary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Bibliography ...................................................................... 5
IEEE General Principles for
RATING OF ELECTRIC EQUIPMENT FOR SHORT-TIME,
INTERMITTENT, OR VARYING DUTY

96-1 SCOPE is not subject to standardization. Ratings, however, are


It is the purpose of this publication to establish general assigned characteristics of equipment and are ordinarily
principles for rating apparatus for sho*time, standardized so that equipment will be suitable for use
intermittent, or varying duty and to point out the factors Over a large group of duties. Large or special equipment
to be considered in selecting the method of rating for is occasionallY rated for a specific duty*
any particular case. 96-4 DATA FOR SELECTION OF EQUIPMENT
96-2 DEFINITIONS I n the selection of electric equipment for intermittent
or short-time duty, two distinct limitations on the load
Operating Conditions: The whole of the electric and must be considered. One limitation is the peak-load
mechanical quantities that characterize the work
ability as fixed by the breakdown torque, the commutation
of a machine, apparatus, or supply network a t a
limit, the reactance, the drop in voltage or speed, etc.
given time.
The other limitation is the thermal- or heat-dissipating
Duty: A statement of the operating conditions to ability as fixed by the heat-storage capacity, the cooling
which the machine or apparatus is subjected, their system, the duration of the load period, and the tem-
respective durations, and their sequence in time. perature rise permissible for the type of insulation used.
Rating: The whole of the electric and mechanical None of the commonly used rating methods provides
quantities assigned to the machine, apparatus, etc. , all of the information necessary for the best match of
by the designer to define its working in specified rating and duty and none of them, except continuous
conditions indicated on the rating plate. rating, are equally suitable for all types of equipment.
Differences in characteristics, particularly the thermal
Continuous Duty: A duty that demands operation
time constant, between the different types of equipment
a t a substantially constant load for an indefinitely
used in one system frequently result in different ratings
long time.
for the elements of the system even though the duty on
Short-Time Duty: A duty that demands operation all elements is substantially the same.
a t a substantially constant load for a short and
definitely specified time. 96-5 METHODS OF RATING
Intermittent Duty: A duty that demands operation There are several commonly used but distinct methods
for alternate intervals of 1) load and no-load, 2) of rating equipment for use on short-time or intermittent
load and rest, or 3) load, no-load, and rest; such duty. They are as follows:
alternate intervals being definitely specified. (a) the Continuous Rating Method
Varying Duty: A type of duty in which the amount (b) the Continuous Plus Short-Time Overload or
of load and length of time the load is applied are Nominal Rating Method
subject to considerable variation. (c) the Short-Time Rating Method
(d) the Periodic Rating Method
Continuous Rating: The rating that defines the
load which can be carried for an indefinitely long The characteristics of each of these methods are discussed
time. in the following paragraphs.
Short-Time Rating: The rating that defines the 96-6 THE CONTINUOUS RATING METHOD
load which can be carried for a short and definitely The most common rating for electric equipment is
specified time, the machine, apparatus, or appliance the continuous rating even though true continuous duty
being a t approximately room temperature a t the is a rather rare condition. Many duties commonly con-
time the load is applied. sidered to be continuous are actually varying duty; for
Periodic Rating: The load or loads which can be example, an air-conditioning compressor where the load
carried for the alternate periods of load and rest varies with temperature and time of operation. Others
specified in the rating with the periods being re- such as many distribution transformer locations are
peated continuously without exceeding the specified actually long-period intermittent duty.
heating limits. The ability of continuous-rated equipment to carry
short-time overloads may be indicated in Standards by
96-3 DUTY AND RATING specifying
. - such characteristics as a minimum breakdown
~

Since duty refers to operating conditions a t a specific torque, a minimum momentary overload, or a maximum
location, there are infinite variations in duty and duty voltage regulation. Specifications for continuous-rated
5
equipment should not include abnormal values for these cations such as the one mentioned above where the duty
characteristics as this may result in malfunction of aux- corresponds closely to the rating, it is a useful method.
iliary components of the system.
I n the case of an alternating-current motor, for example, 96-8 THE SHORT-TIME RATING METHOD
specification of an abnormally high breakdown torque In this method, the equipment is required to operate
requires that the motor have a correspondingly high a t its rated load for a limited time period, starting cold,
starting current. The associated wiring, wiring protective without exceeding a specified temperature rise. The time
devices, and control equipment which are normally period is usually selected to represent the longest expected
selected in accordance with the continuous horsepower period of operation in the intended service.
rating mag not function properly and in extreme cases I n general, the short-time rating method is suitable
may be damaged. Similarly, if transformers or generators wherever the equipment is rarely required to repeat its
are required t o have abnormally low voltage regulation, operating period before it has cooled down to approxi-
they will have correspondingly high short-circuit currents mately room temperature. It is also suitable for duties
and may need to be provided with special wiring, control, requiring several successive load periods provided that
and protective equipment. the total operating time between long rest periods is
I n general, continuous-rated equipment is suitable within the time rating.
for short-time, intermittent, or varying duty when there To minimize the variety of ratings in use, it is sug-
are no sustained or frequently repeated overloads mate- gested that whenever the short-time rating method is
rially greater than the continuous-load rating or where employed, one of the following time periods be used,
the duration of infrequent larger overloads is short com- expressed in minutes or seconds. Since short-time rated
pared with the thermal time (.onstant. When, for example equipment operates a small proportion of the time, the
in appliances, it is practical to test sample electric com- specified temperature rise can be materially above that
ponents under simulated duty conditions or when electric for continuous-rated equipment.
and thermal test data over a range of loads are available,
continuous-rated equipment is suitable for higher sus- Time Periodp for Short-Time Ratings
tained or frequently repeated overloads.
1 30
Some types of equipment are sufficiently standardized 5 60
both in performance and construction so that standard 10 90
15 120
application methods can be developed. Two methods
which are commonly used to evaluate the thermal effects Counterbalancing this there is n possibility of greater
of nonconstant load are the load-factor method and the temperature differentials between parts of the equipment
root-mean-square load method. In both methods, peak and the inherent time lag in most kinds of temperature-
temperatures somewhat higher than normal rated tem- measuring devices. For most types of equipment a tem-
peratures, based on a standard temperature-life curve, perature rise 10-20°C higher than that for continuous-
are usually allowed. rated equipment, when measured by the resistance or
thermocouple method, is a suitable compromise. For
96-7 THE CONTINUOUS PLUS SHORT-TIME thermometer measurements, the time lag is such that a
OVERLOAD OR NOMINAL RATING METHOD differential can rarely be justified. When temperature
I n this method, equipment has both a continuous rise is determined by calculation from losses and thermal
rating and a short-time overload rating normally 123 capacity, considerably higher differentials are justified
to 150 percent of the continuous rating. It is used where since actual temperature will always be less than cal-
the duty consists of a high-load period of from 15 minutes culated temperature.
to two hours preceded and follon-ed by a much longer
light-load period. A typical example of such a duty is 96-9 THE PERIODIC RATING METHOD
that in some railway substations where, due to traffic This method attempts to approximate zctud inter-
patterns, there are daily load penlrs of short duration. mittent-duty conditions by specifying repetitive periods
It is actually a special case of the periodic r:Lting method of load and no-load, load and rest, or some more com-
with an implied rather than stated cycle time of eight plicated cycle which may include two or more load l t ~ c l s ,
hours or more. reversing, braking, etc. Because of the I\ ide virintion
Normally temperature rise is specified a t the end of in duty cycles which limits the applicnbi!ity of n sperific
the overload period and since the overloads are of short design and the high cost of tests to verify the r:itiiig,
duration it can usually be allowed to be 10°C to 15°C this method is not recommended for geiieral uqe. In soi11e
higher than for similar equipment with a continuoui; special cases, however, it is the only method nhich
rating of approximately the same useful life expectancy. describes the equipment characteristics.
Because of its limited range of application, the difficulty The complete load cycle may be described oil the
of interpreting the rating for other types of duty, and rating plate. I n the simplest form, load and rest, this
the complexity of the required tests, the use of this method includes the rated load, the cycle time, and the time
of rating is not generally recommended. In some appli- factor indicating the proportion of time the equipment
is loaded. Due to space limitations, more complicated 1940
cycles are usually described in Standards and coded for Standard Pub1. No. ‘1 “Genera1 Principles upon which tern-
perature limits are based in the rating of electrical machinery and
rating plate marking.
~~
apparatus,” June 1940. Includes a reference list of 67 items.
I n general, periodic-rated equipment may be used on American Standards Association, “Proposed American standards-
duty cycles having load periods shorter than rated load transformers and regulators,” 97 PP.1 March 1940. Incldes a
proposed test code and guides for operation of transformers, regu-
times Drovided that the time factor is not exceeded. lators, and reactors. With some attention to unusual service con-
When transitional operation such as starting, reversing, ditions, etc.
or dynamic braking is an appreciable part of the operating F. A. Compton, Jr., “The application of class B insulation to aux-
iliary-type d-c motors in severe duty service,” A I E E Trans. (Suppl.),
time, this is not true. I n this case the load time may be vol. 59, pp. 828-834, December 1940. Discussion by P. L. Alger and
reduced without a corresponding reduction in cycle time. F. A. Compton~Jr.y p. log’.
~ i ~ periodic-rated
, ~ . ~ equipment is rated for continuous R. E. Hellmund and P. H. McAuley, “A study of short-time ratings
and their application to intermittent duty cycles,” AIEE Trans.
c y l i c operation, the specified temperature rise is normally ( S u p p l . ) , vol. 59, pp. 1050-1055, December 1940. Discussion by
the Same as for continuous-rated equipment. There are P. L. T. C. Johnson, L. A. Finzi, and C. G. Veinott, PP. 1221-
1224.
two different methods Of spec’ifying this temperature. v. M. Montsinger, “Effect f,, load factor on o eration of power
When it is practical to make continuous measurements transformers by temperature, A I E E Trans., vof 59, pp. 632-636,
November 1940.
of temperature throughout the cycle, the average of the
“Report of technical conferences: standards,” a t 1940 AIEE Slimmer
maximum and minimum temperatures during the cyc1e Convention, Elec. Engrg., vol. 59, pp. 337-338, August 1940. Informal
is normally considered to be the specified temperature. papem on welding transformers and generaton by A. U. Welch and
R. C. Freeman. Also, a discussion of co-ordination of current ratings
When temperature be measured during rest periods by R. E. Hellmund.
O l l l Y , the temperature at the end of a load period is C. G. Veinott. “Some Droblems in the standardization of temwrature
normally considered to be the specified temperature. ratings of fractional-horsepower motors,” A I E E Trans. (Suppl.),
vol. 59, pp. 1055-1061, December 1940. Discussion by P. H.
McAuley, P. L. Alger, B. M. Cain, R. Rudenberg, and R. E.
96-10 SUMMARY Hellmund, pp. 1218-1221.
The continuous rating method is the simplest and 1939
most widely useful but provides little information on P. L. Alger and T. C. Johnson, “Rating of general-purpose induction
motors,” A I E E Trans., vol. 58, pp. 445-459, September 1!)39.
overload ability. The short-time rating method is also
M. F. Beavers, “Guide for selection of distr ibution-transformer
simple and has wide usage because there are many size as determined by load-cycle requirements,” AIEE Tech. Paper
locations where the duty requires short and infrequent 39-171, pp. 1-14, September 1939. Includes a reference list of 16
items.
load periods. The continuous plus short-time overload H. Halperin, “Load ratings of cable,” A I E E Trans., vol. 58, pp.
and periodic ratings are complex and limited in appli- 535-555, October 1939. Includes emergency ratings.
cation to duties substantially the same as the rating R. E. Hellmund, “The rating of electrical machinery and apparatus,”
conditions. Elec. Engrg., vol. 58, pp. 499-503, October 1939.
None of the rating methods provides sufficient infor- L. E. Hildebrand, “Duty cycles and motor rating,” A I E E Trans.,
vol. 58, pp. 478-483, September 1939.
mation for application to short-time, intermittent, or A. H. Kidder, “Notes on emergency ratings,” .4ZEE Trans., vol. 58,
varying duties greatly different from the rating conditions. pp. 599-610, November 1939.
In general, information not included in the rating and P. H. Rutherford, “The rating and application of motors for re-
frigeration and air conditioning,” A I E E Trans., vol. 55, pp. 519-
standards is necessary foF exact selection of equipment 527, October 1939.
under these conditions. In a large proportion of appli- 1938
cations this additional engineering cannot be justified V. M. Montsinger, “Temperature limits for short-time overloads
by savings in equipment cost. for oil-insulated neutral grounding reactors and transformers,”
A I E E Trans., vol. 57, pp. 39-44, January 1938.
Regardless of the rating method used, characterjstics
normally a function of the rated load such as percent F. Unger, “Overload capacity of motors with intermittent loading,”
(in German), Ark. Eleclron., vol. 32, pp. 622-626, September 10,
reactance, regulation, breakdown torque, etc., should be 1938. Developing Newtonian heating and cooling curves for a motor
loaded by periodic overloads above its basic load, the dependency
maintained a t approximately standard values sinre between final temperature excess and power overload is theoretically
changes may affect the selection and suitability of other investigateddcience Abstracts.
components of the electric system. 1934
V. M. Montsinger and W. M. Dann, “Overloading of power trans-
BIBLIOGRAPHY formers,” Elec. Engrg., vol. 53, pp. 1353-1355, October 1934.
1941 1930
R. C. Freeman and A. U. Welch, “The service factor rating of arc- W. M. Dann, “Operating transformers by temperature,” d I E E J . ,
welding generators and transformers,” A I E E Trans., vol. 60, pp. vol. 49, pp. 3-6, January 1930; A I E E Tram., vol. 49, pp. 793-797,
137-141, April 1941. Includes a reference list of 12 items. April 1930.
R. E. Hellmund. “Classification and co-ordination of short-time V. M. Montsinger, “Loading transformers by temperature,” A I E E
and intermittent ’ratings and applications,” A I E E Trans., vol. 60, J., vol. 49, pp. 293-297, April 1930, Abridgement; .41EE Trans.,
pp. 792-797, July 1941. vol. 49, pp. 776-792, April 1930.

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