Guide For Testing and Checkout of Electric Substation Power Equipment and Systems

Business Unit: Electric T & D
Process Title: Guide for Testing and Checkout of Electric

Substation Power Equipment and Systems
NERC Standard: PRC-005
Process Number: 0017
Version: 4
Date: 9/14/2018
Distribution: Internal
Guide for
Testing and Checkout of
Electric Substation Power
Equipment and Systems
September 14, 2018
City Utilities of Springfield, Missouri

Version: 4
Date: 9/14/2018
Table of Contents
1. GENERAL SCOPE..................................................................................................................... 1
2. APPLICABLE REFERENCES .................................................................................................... 1
3. SAFETY AND PRECAUTIONS .................................................................................................. 1
4. DIVISION OF RESPONSIBILITY ............................................................................................... 1

4.1 Engineering ..................................................................................................................... 1
4.2 Operations ....................................................................................................................... 2
5. GENERAL .................................................................................................................................. 2
5.1 Suitability of Test Equipment ........................................................................................... 2
5.2 Test Documentation ........................................................................................................ 2
6. INSPECTION AND TEST PROCEDURES ................................................................................ 3

6.1 Switchgear and Switchboard Assemblies ........................................................................ 3
6.2 Transformers: Liquid-Filled ............................................................................................. 5
6.3 Cables
1. Cables: Low-Voltage (600V Maximum) ..................................................... 6
2. Cables: Medium and High Voltage (above 600V) ...................................... 6
6.4 Metal-Enclosed Busways ................................................................................................ 6
6.5 Switches: Air Switches: High- and Medium-Voltage, Open ........................................... 7
6.6 Circuit Breakers
1. Circuit Breakers: Medium-Voltage (1000V - 69kV) .............................................. 8
1. Circuit Breakers: Medium-Voltage, Air ...................................................... 8
2. Circuit Breakers: Medium-Voltage, Vacuum ............................................. 9
3. Circuit Breakers: Medium-Voltage, SF6 ................................................... 10
2. Circuit Breakers: High-Voltage (161kV, 345kV), SF 6 ........................................ 11
6.7 Protective Relays........................................................................................................... 12
6.8 Instrument Transformers ............................................................................................... 14
6.9 Grounding Systems ....................................................................................................... 15
6.10 Direct-Current Systems, Batteries ................................................................................. 15

Version: 4
Date: 9/14/2018
6.11 Surge Arresters ............................................................................................................. 16

1. Medium- and High-Voltage Surge Protection Devices ........................................ 16
6.12 SCADA Communications .............................................................................................. 16
7. SYSTEM FUNCTION TESTS .................................................................................................. 17

7.1 General .......................................................................................................................... 17
8. ENERGIZATION PLAN ............................................................................................................ 17

8.1 Plan Development .......................................................................................................... 17
9. TABLES
9.1 Switchgear Insulation-Resistance Test Voltage............................................................. 18
9.2 Recommended Power Factor of Liquid-Filled Transformers ......................................... 18
9.3 Suggested Limits for Service-Aged Insulating Fluids..................................................... 19
9.4 U.S. Standard Bolt Torques for Bus Connections Heat-Treated
Steel - Cadmium or Zinc Plated ..................................................................................... 20
Bolt Torques for Bus Connections Silicon Bronze Fasteners*
Torque (Foot-Pounds) ................................................................................................... 21
Aluminum Alloy Fasteners Torque (Foot-Pounds) ......................................................... 21
Bolt Torques for Bus Connections Stainless Steel Fasteners***
Torque (Foot Pounds) ................................................................................................... 22
9.5 Insulation Resistance Tests on Electrical Apparatus and Systems ............................... 23
9.6 Insulation Resistance Conversion Factors for Conversion of Test
Temperature to 20C ..................................................................................................... 24
10. REVISION HISTORY ............................................................................................................... 25

Version: 4
Date: 9/14/2018
1. GENERAL SCOPE
It is the purpose of these tests to assure all installed electrical equipment and systems are
operational.
2. APPLICABLE REFERENCES
Comply with industry standards, manufacturer’s specifications and C.U. design standards.
2.1 All inspections and tests should be in accordance with the latest edition of applicable
codes, standards, and specifications. The list of codes, standards and specifications
includes but is not limited to: Institute of Electrical and Electronic Engineers (IEEE),
American National Standards Institute (ANSI), International Electrical Testing
Association (NETA), National Fire Protection Association (NFPA), equipment
manufacturer’s instruction manuals.
3. SAFETY AND PRECAUTIONS
All work shall be performed in accordance with the CU Electric T&D Safety
Manual and the CU Electric T&D Grounding Manual.
Proper switching and grounding procedures must be observed!
4. DIVISION OF RESPONSIBILITY
A team made up of representatives of the Engineering and Operations groups shall perform
and document the test and checkout of all equipment. The Engineering representative shall
act as team leader with overall responsibility for the documentation.
4.1 Engineering
1. Prepare set of test and checkout drawings.
2. Prepare appropriate test forms, check lists and protection and control settings
and logic.
3. Observe (as appropriate) and confirm tests as a team member.
4. Fill out appropriate CASCADE equipment forms and ensure that data is entered
correctly in the CASCADE database.

Page 1
Version: 4
Date: 9/14/2018
4.2 Operations
1. Verify schematics (yellow line schematics)
2. Verify equipment installation
3. Document as-built changes
4. Verify proper operation of SCADA and telemetry
5. Perform and document applicable testing of equipment and devices including

Power Factor testing, TTR, DLRO, etc.
6. Verify proper operation of communications
7. Verify proper operation of protective and control systems
5. GENERAL
5.1 Test Equipment
1. All test equipment should be in good mechanical and electrical condition.
2. Accuracy of metering in test equipment should be appropriate for the test being
performed.
5.2 Test Documents
1. The testing documentation shall include but not be limited to the following:
1. Test forms.
2. Transformer Turns Ratio (TTR) test forms.
3. Final “as-left” Protection and Control settings and logic.
4. Highlighted (yellow lined) AC and DC schematic drawings and other

drawing mark-ups as needed to produce final “As-Built” drawings. The
Final As-Built drawings will serve as the drawing documentation of the
commissioning effort.
5. Current excitation test forms.
6. Battery test forms.

Page 2
Version: 4
Date: 9/14/2018
7. Functional testing documentation.
8. Documentation of tests in Inspection and Test Procedures below.
9. Current injection test forms.
10. Low resistance ohmmeter (Ductor) test forms.
2. Test and Checkout Team shall furnish a copy or copies of the testing
documentation less final As-Built drawings to CU Management for review and
filing.
6. INSPECTION AND TEST PROCEDURES
6.1 Switchgear and Switchboard Assemblies
1. Visual and Mechanical Inspection
1. Inspect for physical, electrical, and mechanical condition.
2. Compare equipment nameplate information with latest one-line diagram

when available.
3. Check for proper anchorage, required area clearances, physical damage,

and proper alignment.
4. Test all electrical and mechanical interlock systems for proper operation
and sequencing.
1. Closure attempt should be made on locked-open devices. Opening

attempt should be made on locked-closed devices.
2. Test Kirk-Key devices for correct operation and key exchange.
5. Clean switchgear.
6. Inspect accessible insulators for evidence of physical damage or

contaminated surfaces.
7. Verify proper barrier and shutter installation and operation.
8. Verify appropriate lubrication on moving and sliding surfaces.

Page 3
Version: 4
Date: 9/14/2018
9. Exercise all active components.
10. Inspect all mechanical indicating devices for proper operation.
11. Verify proper operation of switchgear/switchboard heaters.
12. Ensure filters and/or vents are clear.
13. Verify proper operation of transformer withdrawal mechanism (tip out)

and grounding operation when applicable.
14. Inspect all points of egress for animal access and address any problem
areas if necessary.
2. Electrical Tests
1. Perform Power Factor tests.
2. Perform Digital Low Resistance Ohmmeter (DLRO) tests.
3. Perform control wiring performance test to verify satisfactory

performance of each control feature.
4. Perform the following tests on control power transformers.
1. Inspect for physical damage, cracked insulation, broken leads,

tightness of connections, defective wiring, and overall general
condition.
2. Verify that primary and secondary fuse ratings or circuit breakers

match drawings.
3. Perform insulation resistance testing.
4. After energizing, verify proper voltages are present.

Page 4
Version: 4
Date: 9/14/2018
6.2 Transformers: Liquid-Filled
1. Inspect for physical damage, cracked bushings, leaks, tightness of

connections, and general mechanical and electrical conditions.
2. Check tightness of bolted connections and/or cable connections by

calibrated torque-wrench method in accordance with manufacturer's
published data or Table 9.4.
3. Verify proper liquid level in all tanks and bushings.
4. Perform specific inspections and mechanical tests as recommended by

manufacturer.
5. Verify proper equipment grounding.
2. Electrical Tests
1. Perform a turns-ratio test between windings at all no-load and load tap
changing taps.
2. Perform Power Factor tests on all windings and bushings.
3. Perform individual excitation current tests on each phase and all taps.
4. Perform tests on fan and pump controls and alarm functions.
5. Verify proper core grounding if accessible.
6. Perform Power Factor, dielectric, color and acidity tests on oil (both main
tank and LTC).
7. After energizing, verify proper voltages are present.

Page 5
Version: 4
Date: 9/14/2018
6.3 Cables
1. Cables: Low-Voltage (600V Maximum)
1. Inspect exposed sections of cables for physical damage.
2. Cables: Medium and High Voltage (above 600V)
1. Inspect exposed sections of cables for physical damage.
2. Check tightness of bolted connections by calibrated torque wrench in

accordance with manufacturer's published data or Table 9.4.
4. Perform digital low resistance ohmmeter (DLRO) test.
5. Perform insulation resistance testing
6.4 Metal-Enclosed Busways
1. Inspect bus for physical damage.
2. Inspect for proper bracing, suspension alignment, and enclosure

ground.
3. Check tightness of bolted connections by calibrated torque-wrench

method in accordance with manufacturer's published data or Table
9.4.
4. Check outdoor busway for removal of "weep-hole" plugs, if

applicable, and the proper installation of joint shield.
2. Electrical Tests
1. Verify heater operation.

Page 6
Version: 4
Date: 9/14/2018
3. Perform digital low resistance ohmmeter (DLRO) tests.
6.5 Switches
1. Air Switches: High- and Medium-Voltage (1000V-161kV)
1. Inspect for physical damage and compare nameplate data with plans
and specifications.
2. Check tightness of bolted connections by calibrated bolt torque-

wrench method in accordance with manufacturer's published data or
Table 9.4.
3. Perform mechanical operator tests in accordance with manufacturer's

instructions.
4. Check blade alignment and arc interrupter operation (if applicable).
2. Electrical Tests
1. Perform digital low resistance ohmmeter (DLRO) tests.
2. If switch is motor operated, operate switch electrically and verify

control scheme.

Page 7
Version: 4
Date: 9/14/2018
6.6 CIRCUIT BREAKERS
1. Circuit Breakers: Medium-Voltage (1000V-69kV)
1. Circuit Breakers: Medium-Voltage, Air
1. Verify that all maintenance devices are available for servicing and
operating the breaker.
2. Inspect for physical damage. Use manufacturer's inspection and

checkout procedures.
3. Inspect anchorage, alignment, and grounding. Inspect arc chutes.

Inspect moving and stationary contacts for condition, wear, and
alignment.
4. Verify that primary and secondary contact wipe and other

dimensions vital to satisfactory operation of the breaker are
correct.
5. Perform all mechanical operator and contact alignment tests on

both the breaker and its operating mechanism.
6. Check tightness of bolted connections by calibrated torque-

wrench method. Refer to manufacturer's instructions or Table 9.4
for proper torque levels.
7. Check racking mechanism if applicable.
8. Record as-found and as-left operation-counter readings.
9. Inspect puffer operation if applicable.
2. Electrical Tests
2. Test control functionality of the breaker:
1. Trip and close breaker with the control switch.

Page 8
Version: 4
Date: 9/14/2018
2. Trip breaker by operating each of its protective relays and
verify reclosing scheme if applicable.
3. Verify trip-free and anti-pump function.
4. Test trip circuit at reduced control voltages (60% of nominal), if

applicable.
5. Perform time/travel analysis if applicable.
3. Perform Power Factor test with breaker in both the open and
closed position 69 kV equipment.
2. Circuit Breakers: Medium-Voltage (1000V-69kV), Vacuum
1. Inspect for physical damage.
2. Inspect anchorage, alignment, and grounding.
3. Perform all mechanical operational tests on both the circuit

breaker and its operating mechanism.
4. Measure critical distances such as contact gap, as recommended

by manufacturer.
5. Check tightness of bolted connections by calibrated torque-

wrench method in accordance with manufacturer's published data
or Table 9.4.
6. Record as-found and as-left counter operations.
2. Electrical Tests
1. Perform a contact-resistance test.
2. Verify trip, close, trip-free, and anti-pump function.

Page 9
Version: 4
Date: 9/14/2018
3. Trip circuit breaker by operation of each protective device and
4. Perform vacuum bottle integrity test across each vacuum bottle

with the breaker in the open position in strict accordance with
manufacturer's instructions. Do not exceed maximum voltage
stipulated for this test. Provide adequate barriers and protection
against x-radiation during this test. Do not perform this test unless
the contact displacement of each interrupter is within
manufacturer's tolerance. (Be aware that some dc high-potential
test sets are half-wave rectified and may produce peak voltages in
excess of the breaker manufacturer's recommended maximum.)
5. Perform Power Factor tests on each pole with the breaker open
and each phase with the breaker closed.
6. Test trip circuit at reduced control voltages (60% of nominal), if

applicable.
7. Perform time/travel analysis.
3. Circuit Breakers: Medium Voltage (1000V-69kV), SF 6
1. Inspect for broken bushings and other physical damage.
2. Inspect anchorage and grounding.
3. Inspect and check adjustments of mechanism per manufacturer's

instructions.
4. Inspect air compressor per manufacturer's instructions.
5. Perform leak rate test per manufacturer's instructions.
6. Verify proper operation of all air and SF6 gas pressure alarms and
cutouts.

Page 10
Version: 4
Date: 9/14/2018
7. Slow close/open breaker and check for binding.
10. Check tightness of bolted connections and/or cable connections

by calibrated torque-wrench method in accordance with
manufacturer's published data or Table 9.4.
2. Electrical Tests
2. Perform Power Factor tests on breaker and bushings.
3. Verify trip close, trip-free, and anti-pump functions.
4. Trip check breaker by operation of each protective device and

2. Circuit Breakers: High Voltage (161kV, 345kV), SF6
1. Inspect for broken bushings and other physical damage.
2. Inspect anchorage and grounding.
3. Inspect, lubricate, and check adjustments of mechanism per

manufacturer's instructions.
4. Inspect air compressor per manufacturer's instructions.
5. Perform leak rate test per manufacturer's instructions.
6. Verify proper operation of all air and SF 6 gas pressure alarms and
cutouts.
7. Slow close/open breaker and check for binding.

Page 11
Version: 4
Date: 9/14/2018

published data or Table 9.4
2. Electrical Tests
2. Perform power factor tests on breaker and bushings.
3. Verify trip close, trip-free, and anti-pump functions.
4. Trip check breaker by operation of each protective device and verify

reclosing scheme if applicable.
6.7 Protective Relays
1. Inspect relays for physical damage.
2. Inspect cover gasket, cover glass, condition of spiral spring, disc

clearance, contacts, and case-shorting contacts, as applicable.
3. Inspect for presence of foreign material or moisture.
4. Check for freedom of mechanical movement, proper travel and

alignment, and tightness of mounting hardware and tap plugs as
applicable.
5. Verify that all settings are in accordance with coordination study or

owner/user's settings provided.

Page 12
Version: 4
Date: 9/14/2018
2. Electrical Tests
1. Perform the following tests on the nominal settings.
1. Pickup parameters on each operating element.
2. Timing tests at two (2) or more points on time-current curve as

provided by Substation Engineering.
3. Pickup target and seal-in units.
4. Special tests as required to check operation of restraint,

directional, impedance, differential and other elements per
manufacturer's instruction manual.
2. Conduct tests to verify satisfactory performance of each control

feature.
1. Verify / check multifunction microprocessor relay communication

baud rates, internal jumpers, and DC operating voltage.
2. Verify / check multifunction microprocessor relay inputs and

outputs.
3. Verify / check relay elements programmed in microprocessor

relays.
4. Verify operation per schematic drawings.
5. Verify relay logic per relay settings and associated logic drawings.
6. Verify internal and/or external triggering of event reports and

ensure proper voltage and current phasor relationships.
7. Verify relay displayed metering values and confirm matching

values with Power System Control if applicable.
8. Perform satellite synchronized end-to-end testing of piloted

communication schemes. Use current and associated angle test
parameters as provided by Substation Engineering.
9. Clear memory in relay after downloading triggered event.

Page 13
Version: 4
Date: 9/14/2018
6.8 Instrument Transformers
1. Inspect for physical damage.
2. Verify proper connection of transformers with system requirements.
3. Verify tightness of all bolted connections and assure that adequate

clearances exist between primary circuits to secondary circuit wiring.
4. Verify that all required grounding and shorting connections provide

good contact.
2. Electrical Tests - Current Transformers
1. Electrically confirm that CT secondary circuits are intact.
2. Perform a ratio verification test of each current transformer. This

should performed using the voltage method or current method in
accordance with ANSI C57.13.1 (IEEE Guide for Field Testing of
Relaying Current Transformers)
3. Perform insulation resistance test, ensuring that test voltage does not
exceed the rating of the winding. (Completed at no more than 500V)
4. Perform primary current injection tests. Verify proper phase

relationship and magnitude at all relays and meters.
3. Electrical Tests - Voltage Transformers
1. Electrically confirm proper secondary voltage after energization.
2. Perform power factor test
3. Perform turns ratio test (if possible)
4. Perform insulation resistance test, ensuring that test voltage does not
exceed the rating of the secondary winding.
6.9 Grounding Systems

Page 14
Version: 4
Date: 9/14/2018
1. Inspect ground system for compliance with drawings.
2. Electrical Tests
1. Perform point-to point test to verify appropriate resistance between

the main grounding system and all major electrical equipment frames,
system neutral, and/or derived neutral points.
6.10 Direct-Current Systems, Batteries
1. Inspect for physical damage and evidence of corrosion.

published data or Table 9.4.
3. Measure electrolyte specific gravity and visually check fill level.
4. Verify presence of flame arresters (if applicable).
5. Check for proper battery support racks, mounting, anchorage, and

clearances to conform to local codes.
2. Electrical Tests - Refer to ANSI/IEEE Standard 450 or ANSI/IEEE

Standard 1106.
1. Set charger output voltage float and equalizing to manufacturer's

published data.
2. Measure all voltages and total battery voltage with charge energized
and in float mode of operation.
3. Measure inter-cell connection resistances.

Page 15
Version: 4
Date: 9/14/2018
4. Perform a capacity load test in accordance with manufacturer's
specifications.
5. Equalize batteries after load testing.
6.11 Surge Arresters
1. Medium- and High-Voltage Surge Protection Devices
1. Clean and inspect for physical damage.
2. Compare nameplate information with system voltage and

configuration.
3. Inspect for proper mounting and adequate clearances.
4. Check tightness of all bolted connections by calibrated torque-wrench

method in accordance with manufacturer's published data or Table
9.4 for proper torque levels.
5. Check ground lead on each device for individual attachment to

ground bus or ground electrode.
6. Verify that stroke counter, if present, is properly mounted and

electrically connected.
2. Electrical Tests
1. Perform power factor tests
6.12 SCADA Communications
1. Test and verify all status and alarm points.
2. Test and verify all analogs for correct values and scaling.
3. Test and verify all control points for proper operation.

Page 16
Version: 4
Date: 9/14/2018
7. SYSTEM FUNCTION TESTS
7.1 General
1. Perform system function tests upon completion of equipment tests as defined in

Section 6. It is the purpose of system function tests to prove the proper
interaction of all sensing, processing, and action devices.
8. ENERGIZATION PLAN
8.1 Plan Development
1. Before energization of any equipment a plan will be developed to include at

least items such as final physical walkthrough, removal of all grounds,
appropriate relaying configuration, cabinet/enclosure doors secured, and
phasing each open breaker/switch depending on the application.
2. Plan may be developed in conjunction with a switching schedule as needed.

Page 17
Version: 4
Date: 9/14/2018
9. Tables
TABLE 9.1
Switchgear Insulation-Resistance Test Voltage
Recommended Minimum
Minimum dc Insulation Resistance
Voltage Rating Test Voltage In Megohms
0 - 250V 500V 50
251 - 600V 1000V 100
601 - 5000V 2500V 1000
5001 - 15000V 2500V 5000
15001 - 25000V 5000V 20000
TABLE 9.2
Recommended Power Factor
of Liquid-Filled Transformers
Oil Silicone Tetrachloroethy High Fire Point

Maximum Maximum lene Maximum Hydrocarbon
Maximum
Power 2.0% 0.5% 3.0% 2.0%

Transformers
Distribution 3.0% 0.5% 3.0% 3.0%
Transformers

Page 18
Version: 4
Date: 9/14/2018
TABLE 9.3
Suggested Limits for Service-Aged Insulating Fluids
Less Flammable
Test ASTM Method Silicone** Hydrocarbon***
Colorless, clear,
Visual D2129 free of particles N/A
Water Content, ppm maximum D1533 100 45
Dissipation factor, % max. @ 25C D924 0.2 1.0
Viscosity, cSt @ 25C D445 47.5 - 52.5 N/A
Fire Point, C, minimum D92 340 300
Neutralization number, mg KOH/g max. D974 0.2 N/A
Neutralization number, mg KOH/g max. D664 N/A 0.25
Interfacial Tension, mN/m minimum @ 25C D971 N/A 22
Mineral Oil*
Test ASTM Method 69 kV and Above 69 kV 345 kV and Above

Below through 288 kV
Dielectric breakdown, kV
minimum @ 0.04 gap D1816 23 26 26
Dielectric breakdown, kV
minimum @ 0.08 gap D1816 34 45 45
Interfacial tension, mN/m
minimum D971 24 26 30
Neutralization number, mg
KOH/g maximum D974 0.2 0.2 0.1
Water content, ppm
maximum D1533 35 25 20
Power factor at 25C, % D924 1.0**** 1.0**** 1.0****
Power factor at 100C, % D924 1.0**** 1.0**** 1.0****
*IEEE C57.106-1991 (Guide for Acceptance and Maintenance of Insulating Oil in Equipment), Table 5.
**IEEE C57.111-1989 (Guide for Acceptance of Silicone Insulating Fluid and Its Maintenance in Transformers), Table 3.
***IEEE C57.121-1988 (Guide for Acceptance and Maintenance of Less Flammable Hydrocarbon Fluid in Transformers), Table 3.
****IEEE Std. 637-1985 (IEEE Guide for the Reclamation of Insulating Oil and Criteria for Its Use).

Page 19
Version: 4
Date: 9/14/2018
TABLE 9.4
U.S. Standard
Bolt Torques for Bus Connections
Heat-Treated Steel - Cadmium or Zinc Plated
GRADE SAE 1 & 2 SAE 5 SAE 7 SAE 8
MINIMUM 64K 105K 133K 150K

TENSILE (P.S.I.)
BOLT TORQUE (FOOT POUNDS)
DIAMETER
IN INCHES
1/4 4.0 5.6 8.0 89.4
5/16 7.2 11.2 15.2 17.6
3/8 12.0 20.0 27.2 29.6
7/16 19.2 32.0 44.0 48.0
1/2 29.6 48.0 68.0 73.6
9/16 42.4 70.4 96.0 105.6
5/8 59.2 96.0 133.6 144.0
3/4 96.0 160.0 224.0 236.8
7/8 152.0 241.6 352.0 3789.4
1.0 225.6 372.8 528.0 571.2

Page 20
Version: 4
Date: 9/14/2018
TABLE 9.4 (cont.)

Silicon Bronze Fasteners*
Torque (Foot-Pounds)
Bolt Diameter in Inches Non-Lubricated Lubricated
5/16 15 10
3/8 20 14
1/2 40 25
5/8 55 40
3/4 70 60
*Bronze alloy bolts shall have a minimum tensile strength of 70,000 pounds per square inch.
Aluminum Alloy Fasteners**

Torque (Foot Pounds)
Bolt Diameter in Inches Lubricated
5/16 8.0
3/8 11.2
1/2 20.0
5/8 32.0
3/4 48.0
**Aluminum alloy bolts shall have a minimum tensile strength of 55,000 pounds per square inch.

Page 21
Version: 4
Date: 9/14/2018
TABLE 9.4 (cont.)

Stainless Steel Fasteners***
Torque (Foot Pounds)
Bolt Diameter in Inches Uncoated
5/16 14
3/8 25
1/2 45
5/8 60
3/4 90
***Bolts, cap screws, nuts, flat washers, locknuts: 18-8 alloy.

Belleville washers: 302 alloy.

Page 22
Version: 4
Date: 9/14/2018
TABLE 9.5
Insulation Resistance Tests
on Electrical Apparatus and Systems
Maximum Voltage Rating of Minimum Test Voltage, dc Recommended Minimum

Equipment Insulation Resistance in
Megohms
250 Volts 500 Volts 25

600 Volts 1,000 Volts 100
5,000 Volts 2,500 Volts 1,000
8,000 Volts 2,500 Volts 2,000
15,000 Volts 2,500 Volts 5,000
25,000 Volts 5,000 Volts 20,000
35,000 Volts 15,000 Volts 100,000
46,000 Volts 15,000 Volts 100,000
69,000 Volts 15,000 Volts 100,000
NOTE: This table has recommended minimum insulation values identical to those in the NETA
Acceptance Testing Specification for new equipment. Well maintained insulation in favorable ambient
conditions should continue to provide these values.
See Table 9.14 for temperature correction factors.

Page 23
Version: 4
Date: 9/14/2018
TABLE 9.6
Insulation Resistance Conversion Factors
For Conversion of Test Temperature to 20C
Temperature Multiplier
C F Apparatus Apparatus
Containing Containing Solid
Immersed Oil Insulations
Insulations
0 32 0.25 0.40
5 41 0.36 0.45
10 50 0.50 0.50
15 59 0.75 0.75
20 68 1.00 1.00
25 77 1.40 1.30
30 86 1.98 1.60
35 95 2.80 2.05
40 104 3.95 2.50
45 113 5.60 3.25
50 122 7.85 4.00
55 131 11.20 5.20
60 140 15.85 6.40
65 149 22.40 8.70
70 158 31.75 10.00
75 167 44.70 13.00
80 176 63.50 16.00

Page 24
Version: 4
Date: 9/14/2018
10. Revision History
Version Date Action Change Tracking

0 07-12-1995 Created Document - WLH New
Reviewed and removed reference to fiber testing. Updated
1 04-08-2008 Update
test procedures - WLH
1 12-15-2008 Reviewed – WLH No changes
2 04-05-2010 Reviewed and updated test procedures - WLH Update
2 05-24-2012 Reviewed – WLH Update
2 5-18-2015 Reviewed - CJY, WKZ, JSC, BCH No changes

Reviewed-CJY, WKZ, NLJ, SVB. Minor changes to
3 6-21-2016 Update
electrical testing on switches.
3 9/8/2017 Reviewed – CJY, WKZ, RLD, NLJ No changes
4 9/14/2018 Reviewed-CJY, WKZ, NLJ, WB, SMB Update

Page 25

Guide For Testing and Checkout of Electric Substation Power Equipment and Systems

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Guide For Testing and Checkout of Electric Substation Power Equipment and Systems

Uploaded by

Copyright:

Available Formats

Business Unit: Electric T & D

Process Title: Guide for Testing and Checkout of Electric

September 14, 2018

City Utilities of Springfield, Missouri

2. APPLICABLE REFERENCES .................................................................................................... 1

3. SAFETY AND PRECAUTIONS .................................................................................................. 1

4. DIVISION OF RESPONSIBILITY ............................................................................................... 1

6. INSPECTION AND TEST PROCEDURES ................................................................................ 3

City Utilities of Springfield, Missouri

6.11 Surge Arresters ............................................................................................................. 16

7. SYSTEM FUNCTION TESTS .................................................................................................. 17

8. ENERGIZATION PLAN ............................................................................................................ 17

10. REVISION HISTORY ............................................................................................................... 25

City Utilities of Springfield, Missouri

3. SAFETY AND PRECAUTIONS

1. Prepare set of test and checkout drawings.

3. Observe (as appropriate) and confirm tests as a team member.

City Utilities of Springfield, Missouri

1. Verify schematics (yellow line schematics)

2. Verify equipment installation

3. Document as-built changes

4. Verify proper operation of SCADA and telemetry

5. Perform and document applicable testing of equipment and devices including

6. Verify proper operation of communications

7. Verify proper operation of protective and control systems

5.1 Test Equipment

1. All test equipment should be in good mechanical and electrical condition.

5.2 Test Documents

2. Transformer Turns Ratio (TTR) test forms.

3. Final “as-left” Protection and Control settings and logic.

4. Highlighted (yellow lined) AC and DC schematic drawings and other

5. Current excitation test forms.

6. Battery test forms.

City Utilities of Springfield, Missouri

7. Functional testing documentation.

8. Documentation of tests in Inspection and Test Procedures below.

9. Current injection test forms.

10. Low resistance ohmmeter (Ductor) test forms.

6. INSPECTION AND TEST PROCEDURES

6.1 Switchgear and Switchboard Assemblies

1. Visual and Mechanical Inspection

1. Inspect for physical, electrical, and mechanical condition.

2. Compare equipment nameplate information with latest one-line diagram

3. Check for proper anchorage, required area clearances, physical damage,

1. Closure attempt should be made on locked-open devices. Opening

2. Test Kirk-Key devices for correct operation and key exchange.

6. Inspect accessible insulators for evidence of physical damage or

7. Verify proper barrier and shutter installation and operation.

8. Verify appropriate lubrication on moving and sliding surfaces.

City Utilities of Springfield, Missouri

9. Exercise all active components.

10. Inspect all mechanical indicating devices for proper operation.

11. Verify proper operation of switchgear/switchboard heaters.

12. Ensure filters and/or vents are clear.

13. Verify proper operation of transformer withdrawal mechanism (tip out)

1. Perform Power Factor tests.

2. Perform Digital Low Resistance Ohmmeter (DLRO) tests.

3. Perform control wiring performance test to verify satisfactory

4. Perform the following tests on control power transformers.

1. Inspect for physical damage, cracked insulation, broken leads,

2. Verify that primary and secondary fuse ratings or circuit breakers

3. Perform insulation resistance testing.

4. After energizing, verify proper voltages are present.