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Table of Contents

Sr. No: Content Page No:

1. A: Complete Documentation Requirement 4

2. B: Perform Preventive Maintenance 6

3. C: Maintain Brake System 8

4. D: Maintain Engine 13

5. E: Maintain Fuel System 19

6. F : Perform Ignition System Service 21

7. G: Maintain suspension/steering systems 25

8. H: Maintain Drive line systems 29

9. I: Apply Safety Precautions and Guidelines at Workplace 32

10. List of Tools, Equipment & Machinery 33

Title A. Complete Documentation Requirement

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Overview: This Competency Standard identifies the competencies required to complete documentation requirement, at workplace by Automobile
Mechanic, in accordance with the organization’s approved guidelines and procedures. You will be expected to verify customer complaint and complete
work estimate at all times, at workplace. Your underpinning knowledge regarding completion of documentation requirement will be sufficient to provide
you the basis for your work.
Unit of Performance Criteria Knowledge & Understanding Tools & Equipment
Competency
A1. Verify customer You will be able to: You will be able to: Testers, scanners, sound
complaint detectors, Digital multi-
P1. Record customer complaint as per K1. Define job/repair order meters, analyzers, gauges,
organizational procedure job card/repair order
K2. Organizational reporting procedures
P2. Conduct root cause analysis to investigate
customer complaint K3. Explain how to conduct root cause
analysis
P3. Perform test drive to isolate the problem
K4. Describe the functions of vehicle systems
P4. Arrange tools and equipment required for
diagnosing K5. Describe the usage of tools and equipment
for diagnosing
P5. Follow safety precautions at workplace
K6. Explain the safety precautions regarding
P6. Finalize the customer concern regarding personal health and workplace
complaint as per organizational procedure

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 Unit of Performance Criteria Knowledge & Understanding Tools & Equipment
Competency
A2. Prepare Work You will be able to: You will be able to: Repair manual, Flat rate
estimate time (FRT). Estimation
P1. Prepare a cost estimate form based on K1. Explain the functions of different forms,
diagnose result including: components of vehicle
 Labour cost
 Parts cost K2. Describe the types of inventory system
 Sublet cost
K3. Define flat rate time (FRT)
P2. Prepare time estimate form based on
diagnose result K4. Explain the usage of repair manual

K5. Explain market trends in pricing of labour

and parts

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Title B: Perform Preventive Maintenance
Overview: This Competency Standard identifies the competencies required to perform preventive maintenance, at workplace by Automobile
Mechanic, in accordance with the organization’s approved guidelines and procedures. You will be expected to Verify vehicle specific
maintenance schedule, Conduct under vehicle inspection, Inspect all lubricants of the vehicle and conduct road test at all times, at workplace.
Your underpinning knowledge regarding preventive maintenance will be sufficient to provide you the basis for your work.

Unit of Performance Criteria Knowledge & Understanding Tools & Equipment

Competency
B1. Verify vehicle You will be able to: You will be able to: Repair manual
specific maintenance
P1. Record time period/ millage of vehicle for K1. Explain the periodic maintenance
schedule
maintenance schedule schedule and its importance

P2. Implement the maintenance schedule as per

requirement

B2. Conduct under You will be able to: You will be able to: Lifts, jacks, spanners,
vehicle inspection wrenches, hammers,
(e.g., exhaust system, P1. Arrange tools and equipment required for K1. Explain the usage of tools and equipment socket set, screw driver,
fluid leaks) vehicle inspection for vehicle inspection plier, filter spanner, special
service tool (SST), PPEs
P2. Follow organizational guidelines for K2. Read and interpret repair manual
inspection of vehicle
K3. Explain the safety precautions regarding
P3. Follow safety precautions at workplace personal health and workplace

B3. Inspect all You will be able to: You will be able to: Spanners, socket set, oil
lubricants of the filler gun, oil transfer
vehicle P1. Record the time period/millage of vehicle K1. Describe the usage of lubricants used in equipment, funnel, repair
for lubricant maintenance schedule vehicle manual

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 P2 Inspect the following lubricants according to K2. Explain the levels and grading of lubricants
repair manual :
K3. Identify the bad effects of lubricants on
 Transmission fluid human health and environment e.g: brake
 Brake/clutch fluid fluid, used engine oil
 Engine oil
 Power stirring fluid K4. Explain the storage and disposal of
lubricants
 Suspension fluid
 Differential fluid
K5. Read and interpret repair manual

P3. Follow safety precautions at workplace

B4. Conduct road test You will be able to: You will be able to: Scanner, seat covers
of vehicle protector, steering wheel
P1. Follow the organizational policy regarding K1. Explain organizational rules, regulations cover, hand brake cover,
road test and policies regarding road test gear lever cover, floor
matts, driving license
P2. Verify the followings on road test following K2. Describe organizational standard
organizational guidelines: operating procedures (SOPs)
 Function of gauges
 Drivability performance K3. Explain the function of gauges
 Tracking performance
 Braking performance K4. Explain how to check the performance of
vehicle
 Noises
 Vibrations
K5. Identify different types of noises and
 Engine performance vibrations

P3. Follow safety precautions while driving

K6. Explain local driving laws

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Title C: Maintain Brake System
Overview: This Competency Standard identifies the competencies required to maintain brake system of vehicle, at workplace by Automobile
Mechanic, in accordance with the organization’s approved guidelines and procedures. You will be expected to perform inspection and diagnoses
of brakes, rebuild/replace brake Master cylinder, rebuild/replace wheel cylinders of vehicle, rebuild/replace calipers of vehicle, service parking
brake system of vehicle, bleed brake system of vehicle, diagnose fault codes of ABS/TCS/VSA, service ABS/TCS/VSA systems of vehicle and road
test vehicle to verify repair, at workplace. Your underpinning knowledge regarding maintenance of brake systems of a vehicle will be sufficient to
provide you the basis for your work.

Unit of Performance Criteria Knowledge & Understanding Tools & Equipment

Competency
C1 Perform You will be able to: You will be able to: Scanner, SSTs, repair
manual, vernier caliper, dial
inspection &
P1. Carry out a road test to diagnose faults in K1. Explain organizational rules, regulations indicator gauge, wheel
diagnosis of brakes
brake system and policies regarding road test spanner, spanner set,
socket set, PPEs
P2. Inspect the followings on road test: K2. Describe organizational standard operating
 Vibration on brake paddle procedures (SOPs)
 Abnormal Noise
 Brake grip K3. Explain braking system of vehicle
 Anti-lock brake system (ABS)
 Left right pulling K4. Explain ABS system
 Brake performance
K5. Read and interpret repair manual
P3. Arrange tools and equipment required for
K6. Explain the application and importance of
brake inspection
measuring tools
P3. Inspect the followings at workplace
K7. Describe the procedure to check the run
according to repair manual:
out of disc plate

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  Brake oil K8. Explain how to check the ABS sensors and
 Disc pad and brake shoe thickness modulator through scanner
 Disc plate/brake drum surfaces
 Brake calipers K9. Explain local driving laws
 ABS/VSS (vehicle speed sensor) sensors
K10. Explain the safety precautions regarding
 Brake master cylinder
personal health and workplace
 Wheel cylinders
 Hand brake cables
 Brake booster

P4. Follow safety precautions while driving and

at workplace
C2 Rebuild/ replace You will be able to: You will be able to: SSTs, spanners, repair
brake master manual, bleeding kit, bench
P1: Arrange tools and equipment required to K1. Explain the usage of tools and equipment vice, personal protective
Cylinder of vehicle
rebuild/replace brake master cylinder for rebuild/replace brake master cylinder equipment (PPE)

P2. Follow the instructions of repair manual to K2. Read and interpret repair manual
rebuild/replace brake master cylinder
K3. List the adverse effects of brake fluid on
P3. Follow safety precautions at workplace human health, vehicle body and workplace

C3 Rebuild/ You will be able to: You will be able to: Jacks, safety stand,
technician stretcher,
replace wheel
P1: Arrange tools and equipment required to K1. Explain the usage of tools and equipment spanners, socket set, SSTs,
cylinders of vehicle bleeding kit, repair
rebuild/replace wheel cylinder for rebuild/replace wheel cylinder
manual, personal
P2. Follow the instructions of repair manual to K2. Read and interpret repair manual protective equipment (PPE)
rebuild/replace wheel cylinder
K3. Explain the safety precautions regarding
P3. Follow safety precautions at workplace personal health and workplace
C4. Rebuild/replace You will be able to: You will be able to: Jacks, safety stand,
spanners, socket set, SSTs,

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Calipers of vehicle P1: Arrange tools and equipment required to
rebuild/replace calipers
P2. Follow the instructions of repair manual to
rebuild/replace calipers
P3. Follow safety precautions at workplace
K1. Explain the usage of tools and equipment
for rebuild/replace calipers
K2. Read and interpret repair manual
K3. Explain the safety precautions regarding
personal health and workplace
bleeding kit, back winding
tool, bench vice,repair
manual, personal
protective equipment (PPE)

C5 Service You will be able to: You will be able to: Jack, safety stand, Screw
driver, spanners, amery
parking brake
P1: Arrange tools and equipment required to K1. Explain the usage of tools and equipment paper, Personal protective
system of vehicle equipment (PPE)
service parking brake system for servicing parking brake system

P2. Follow the instructions of repair manual to
service parking brake system
P3. Follow safety precautions at workplace
K2. Read and interpret repair manual
K3. Identify the types of parking brake system
K4. Explain the safety precautions regarding
personal health and workplace

C6 Bleed You will be able to: You will be able to: Bleeding kit, scanners, SSTs,
spanners, personal
brake system of
P1: Arrange tools and equipment required to K1. Explain the usage of tools and equipment protective equipment
vehicle
bleed brake system for servicing parking brake system (PPE), repair manual

P2. Follow the instructions of repair manual to K2. Read and interpret repair manual
bleed brake system
K3. Describe the methods of bleeding brake
P3. Follow safety precautions at workplace system

K4. Explain the grading of brake fluid

K5. Explain the safety precautions regarding

personal health and workplace
C7. Diagnose fault You will be able to: You will be able to: Scanners, spanners, electric
wiring diagram (EWD),
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codes of repair manual, multi-meter,
ABS/TCS/VSA P1: Arrange tools and equipment required to K1. Explain the usage of tools and equipment test lamp, cutter plier,
diagnose ABS fault codes for diagnosing faults in ABS screw driver, PPE

P2. Follow the instructions of repair manual to K2. Read and interpret EWD
diagnose ABS/TCS (traction control system)/VSA
(vehicle stability assist) fault codes K3. Read and interpret repair manual

P3. Follow the Electric wiring diagram (EWD) for K4. Explain the safety precautions regarding
electrical diagnoses of ABS system personal health and workplace

P4. Follow safety precautions at workplace

C8 Service You will be able to: You will be able to: Scanners, spanners, EWD,
ABS/TCS/VSA systems repair manual, multi-meter,
of vehicle P1: Arrange tools and equipment required to K1. Explain the usage of tools and equipment insulation tape, test lamp,
service ABS/TCS/VSA to service ABS/TCS/VSA cutter plier, screw driver,
PPE
P2. Follow the instructions of repair manual to K2. Read and interpret EWD
service ABS/TCS/VSA
K3. Read and interpret repair manual
P3. Follow safety precautions at workplace
K4. Explain the safety precautions regarding
personal health and workplace

C9. Conduct Road You will be able to: You will be able to: Scanner, seat covers
test of vehicle to protector, steering wheel
verify repair P1. Follow the organizational policy regarding K1. Explain organizational rules, regulations cover, hand brake cover,
road test and policies regarding road test gear lever cover, floor
matts, driving license
P2. Verify the followings on road test according K2. Describe organizational standard operating
to organizational guidelines: procedures (SOPs)
 Function of ABS
 Drivability performance K3. Explain the function of brake system
 Tracking performance

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  Braking performance K4. Explain how to check the brake
 Parking brake performance performance of vehicle
 Noises
 Vibrations K6. Explain local driving laws

P3. Follow safety precautions while driving

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Title D. Maintain Engine
Overview: This Competency Standard identifies the competencies required to maintain engine of vehicle, at workplace by Automobile
Mechanic, in accordance with the organization’s approved guidelines and procedures. You will be expected to diagnose engine problems of
vehicle, Service engine gasket of vehicle, Service engine seals of vehicle, service engine cooling system of vehicle, service engine lubrication
system of vehicle, service valve train components of vehicle and service engine block components of vehicle, at workplace. Your underpinning
knowledge regarding maintenance of engine of vehicle will be sufficient to provide you the basis for your work.

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 Unit of Performance Criteria Knowledge & Understanding Tools & Equipment
Competency
D1 Diagnose engine You will be able to: You will be able to: Spanners, socket set, pliers,
screw drivers, compression
problems of vehicle
P1: Arrange tools and equipment required to K1. Explain the usage of tools and equipment gauge, fuel pressure gauge,
diagnose problems of engine for diagnosing engine problems filler gauge, oil pressure
gauge, scanner, off-car
P2. Follow the instructions of repair manual to K2. Read and interpret repair manual injector simulator, repair
diagnose problems of engine manual, PPE
K3. Describe the function of engine
P3. Inspect the followings in engine of vehicle components
according to repair manual:
 Abnormal noises K4. Explain the types of engine
 Engine combustion
 Ignition K5. Explain the safety precautions regarding
 Oil leakages personal health and workplace
 Vacuum and pressure leakages
 Water leakages
 Over heat
 Drive belts
 Fuel system

P4. Follow safety precautions at workplace

D2. Service You will be able to: You will be able to: spanners., socket set,
torque wrench, T handles,
engine gaskets Page 14
P1: Arrange tools and equipment required to K1. Explain the usage of tools and equipment screw drivers, scrappers,
(e.g., head, nose plier, repair manual,
service engine gaskets for servicing engine gaskets
manifold) of vehicle PPE
P2. Follow the instructions of repair manual to K2. Read and interpret repair manual
 service engine gaskets
K3. Describe the function of gaskets
P3. Inspect the following gaskets of engine
according to repair manual: K4. Explain the types of gaskets
 Head gasket
 In take manifold gasket K5. Explain the safety precautions regarding
 Exhaust manifold gasket personal health and workplace
 Tappet cover gasket
 Oil pan gasket
 Water pump gasket

P4. Follow safety precautions at workplace

D3 Service engine You will be able to:
seals of vehicle
P1: Arrange tools and equipment required to
(rear main)
service engine seals of vehicle
P2. Follow the instructions of repair manual to
service engine seals of vehicle
You will be able to: SSTs, screw drivers,
spanners, T handles, socket
K1. Explain the usage of tools and equipment sets, plastic hammer, repair
for servicing engine gaskets manual, torque wrench,
PPE
K2. Explain the usage of special service tools
(SSTs) for removing and fixing seals

P3. Inspect the following seals of engine K3. Read and interpret repair manual
according to repair manual:
 Main oil seal K4. Describe the function of oil seals
 Crank shaft seal
 Cam shaft seal K5. Outline the specifications of oil seals
 Distributor shaft seal
 Valve seal K6. Explain the safety precautions regarding
personal health and workplace
 Oil pump seal
 VVTI valve seal
 Injector seal

P4. Follow safety precautions at workplace

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D4 Service engine You will be able to: You will be able to: SSTs, spanners, pliers,
repair manual, screw
cooling system
P1: Arrange tools and equipment required to K1. Explain the usage of tools and equipment drivers, thermometer,
(e.g.water pump,
Service engine for servicing engine cooling system scanner, PPE
radiator,
cooling system
coolant flush) of
K2. Explain the usage of special service tools
vehicle
P2. Follow the instructions of repair manual to (SSTs) for cooling system
Service engine
cooling system K3. Read and interpret repair manual

P3. Inspect the level and quality of the coolant K4. Describe the properties of radiator coolant
according to repair manual
K5. Describe the properties of radiator hoses
P4. Inspect the following components of the
cooling system of vehicle according to repair K6. Describe the function of radiator pressure
manual: cap
 Radiator
 Hose pipes K8. Explain the safety precautions regarding
 Water pump personal health and workplace
 Water jacket
 Thermostat valve
 Radiator fan
 Radiator pressure cap
 Radiator reservoir
 Radiator coolant
 Automatic fan switch
 Temperature sensor
 Drive belts
 Hose pipes clamp

P5. Follow safety precautions at workplace

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D5. Service engine You will be able to: You will be able to: SSTs, spanners, socket set,
lubrication torque wrench, funnel,
P1: Arrange tools and equipment required to K1. Explain the usage of tools and equipment repair manual, PPE
system (e.g., oil
pump) of vehicle Service engine lubrication system for servicing engine lubrication system

P2. Follow the instructions of repair manual to K2. Explain the usage of special service tools
Service engine lubrication system (SSTs) for engine lubrication system

P3. Inspect the level and quality of lubricants K3. Read and interpret repair manual
used in vehicle, according to repair manual
K4. Describe the properties of engine oil
P4. Inspect the following components of the
lubricating system of vehicle according to repair K5. Describe the function of oil and oil filter
manual:
 Oil pump K6. Describe the working principle of oil
 Oil galleries pressure switch
 Oil filter
 Oil pressure switch K7. Describe the types and functions of oil
 Oil pan pump
 Oil pump stainer
K8. Explain the safety precautions regarding
 Engine oil
personal health and workplace
P5. Follow safety precautions at workplace

D6 Service You will be able to: You will be able to: Spanner set, screw drivers,
socket set, filler gauge,
valve train
P1: Arrange tools and equipment required to K1. Explain the usage of tools and equipment SSTs, repair manual, plier,
components of bench vice, PPE
Service valve train components for servicing valve train components
vehicle
P2. Follow the instructions of repair manual to K2. Explain the usage of special service tools
Service valve train components (SSTs) for servicing valve train components

P3. Inspect the following components of the K3. Read and interpret repair manual
valve train components according to repair
manual:
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  In take valve K4. Describe the function of VVTI/VTec
 Exhaust valve
 Valve guide K5. Explain how to check valve seats
 Valve spring
 Retainer washer K6. Explain how to check valve clearance
 Rocker arm
K7. Explain the function of cam sensor
 Rocker arm shaft
 Cam shaft K8. Explain the safety precautions regarding
 VVTI / VTec solenoid valves personal health and workplace
 Cam shaft position sensor

P5. Follow safety precautions at workplace

D7 Service Engine You will be able to:
Block Components of
vehicle P1: Arrange tools and equipment required to
Service engine block components
P2. Follow the instructions of repair manual to
Service engine block components
You will be able to: SSTs, ring compressor,
torque wrench, screw
K1. Explain the usage of tools and equipment drivers, repair manual,
for servicing engine block components socket set, plastic hammer,
PPEs
K2. Explain the usage of special service tools
(SSTs) for servicing engine block components

P3. Inspect the following components of the K3. Read and interpret repair manual
engine block components according to repair
manual: K4. Identify the noises of main bearings,
connecting rods and piston pins
 Piston
 Connecting rods K6. Explain the function of crank shaft sensor
 Main shell bearings and crank shaft pulser
 Big ends bearings
K7. Explain the role of piston and piston rings
 Thrust washers
 Crank shaft
K8. Explain the role of block sleeves
 Crank shaft sensor
 Crank shaft pulser
K9. Explain the safety precautions regarding
 Block sleeves personal health and workplace

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  Rod bush

P5. Follow safety precautions at workplace

TITLE E. Maintain Fuel System

Overview: This Competency Standard identifies the competencies required to maintain fuel system of vehicle, at workplace by Automobile
Mechanic, in accordance with the organization’s approved guidelines and procedures. You will be expected to diagnose fuel system problems of
vehicle and service fuel metering system of vehicle ,at workplace. Your underpinning knowledge regarding maintenance of fuel system of a
vehicle will be sufficient to provide you the basis for your work.
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 Unit of Performance Criteria Knowledge & Understanding Tools & Equipment
Competency
E1. Diagnose You will be able to: You will be able to: Repair manual, spanner,
fuel system K1. Explain the usage of tools and equipment gauges, sockets set, pliers,
problems of vehicle P1: Arrange tools and equipment required to for diagnose fuel system SST ,lock pliers, scanner ,
diagnose fuel system problems off car injector simulator
K2. Explain the usage of special service tools ,PPE
P2. Follow the instructions of repair manual to (SSTs) for fuel system
diagnose fuel system problems
K3. Read and interpret repair manual
P3. Inspect the following components of fuel
system according to repair manual: K4. Describe the properties of gasoline
 Fuel pump
 Fuel pump motor K6. Describe the function of fuel pump motor
 Fuel pressure regulator
 Fuel damper K6. Describe the function of fuel filter
 Fuel injectors
K6. Describe the function of fuel damper
 Supply lines
 Fuel filter
K6. Describe the function of fuel pressure
 Fuel gauge regulator
 Fuel injector gallery
 O rings K6. Describe the function of fuel injector

P4. Follow safety precautions at workplace K8. Explain the safety precautions regarding
personal health and workplace

E2. Service fuel You will be able to: You will be able to: SSTs, Scanner, multi meter,
metering off car injector simulator,
System (e,g. P1: Arrange tools and equipment required to K1. Explain the usage of tools and equipment screw drivers, spanners,
injectors, regulators, service fuel metering system for servicing fuel metering system pliers, socket set, repair
switching valve) of manual, star Allen keys,
vehicle P2. Follow the instructions of repair manual to K2. Explain the usage of special service tools PPEs
service fuel metering system (SSTs) for servicing fuel metering system

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 Unit of Performance Criteria Knowledge & Understanding Tools & Equipment
Competency

P3. Inspect the following components of fuel
metering system according to repair manual:
 Engine control module (ECM)
 Air flow sensor
 Heated oxygen sensor
 Map sensor
 In take air temperature sensor (IAT)
 Throttle position sensor
 Coolant temperature sensor
 In take air control valve (IACV)
P4. Follow safety precautions at workplace
K3. Read and interpret repair manual
K4. Explain the functions of electronic fuel
injection system (EFI)
K5. Explain the function of all sensors of fuel
metering system
K6. Explain the function of ECM and injector in
fuel metering system
K7. Explain the safety precautions regarding
personal health and workplace

TITLE F: Perform Ignition System Service

Overview: This Competency Standard identifies the competencies required to perform service of ignition system of vehicle, at workplace by
Automobile Mechanic, in accordance with the organization’s approved guidelines and procedures. You will be expected to diagnose ignition
system problems of vehicle, service distributor and C.B point of ignition system and Service spark plugs & wires of vehicle, service emission

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control system of vehicle and perform ignition road test of vehicle ,at workplace. Your underpinning knowledge regarding service of ignition
system of a vehicle will be sufficient to provide you the basis for your work.

Unit of Performance Criteria Knowledge & Understanding Tools &

Competency Equipment

F-1 Diagnose You will be able to: You will be able to: Scanner, repair
ignition system P1: Arrange tools and equipment required K1. Explain the usage of tools and equipment for diagnosing manual, multi
problems (e.g., to diagnose ignition system problems ignition system problems meter,
scan tool, oscilloscope,
scope) of P2. Follow the instructions of repair manual K2. Explain the usage of special service tools (SSTs) for diagnosing lamp tester,
vehicle to diagnose ignition system problems ignition system problems spanners, socket
set, T handles,
P3. Inspect the following components of K3. Read and interpret repair manual magnetic stick,
ignition system according to repair manual: hydro meter,
 Ignition switch K4. describe the electronic ignition system PPE
 Ignition coil
 Spark plug wires K5. Describe the distributor ignition system
 Spark plug
 Battery K5. Explain the function of sensors and actuators of ignition
system
 Distributor
 Contact breaker point (CB)
K6. Explain the function of ECM in ignition system
 Resistance
 Condenser K7. Explain the safety precautions regarding personal health and
 Crank sensor workplace
 Cam sensor
 Electronic control module (ECM)
P4. Follow safety precautions at workplace

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 Unit of Performance Criteria Knowledge & Understanding Tools &
Competency Equipment

F-2 Service You will be able to: You will be able to: Repair manual,
P1: Arrange tools and equipment required K1. Explain the usage of tools and equipment for servicing ignition timing
Distributor and
to service distributor and C.B point distributor and C.B point gun, spanner,
C.B point of
filler gauge, star
ignition system
P2. Follow the instructions of repair manual Allen keys,
to service distributor and C.B point K2. Explain the usage of ignition timing gun analyser, screw
drivers, plier,
P3. Inspect the following components of K3. Read and interpret repair manual PPE
distributor according to repair manual:
 Contact breaker (C.B) point K4. Explain the dwell angle of C.B point
 Condenser
 Router K5. Explain the sequence of firing order
 Distributor cap
 Router shaft K6. Explain the safety precautions regarding personal health and
 Advance plate workplace
 Governor weights
 Advance vacuum mechanism
P4. Follow safety precautions at workplace
F3 Service You will be able to: You will be able to: Multi meter,
K1. Explain the usage of tools and equipment for servicing spark filler gauge,
spark plugs &
P1: Arrange tools and equipment required plugs and wires socket set, plug
wires of vehicle cleaner, T
to service spark plugs and wires
K2. Explain the usage of multi meter handles, repair
P2. Follow the instructions of repair manual manual, PPE
to service spark plugs and wires K3. Read and interpret repair manual

P3. Follow safety precautions at workplace K4. Identify the types and range of spark plugs
K5. Describe the clearance of spark plugs

K6. Explain the resistance of spark plug wires

K7. Explain the safety precautions regarding personal health and
workplace

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 Unit of Performance Criteria Knowledge & Understanding Tools &
Competency Equipment

F4. Service You will be able to: You will be able to: SSTs, Scanner,
emission control repair manual,
P1: Arrange tools and equipment required K1. Explain the usage of tools and equipment for servicing exhaust gas
System of
to service emission control system emission control system analyzer, back
vehicle
pressure tester,
P2. Follow the instructions of repair manual K2. Explain the usage of special service tools (SSTs) for servicing spanners, socket
to service emission control system emission control system set, screw
drivers, vacuum
P3. Inspect the following components of K3. Read and interpret repair manual tester, PPE
distributor:
 Catalytic convertor K4. Explain the emission control system
 Charcoal canister
 Purge valve K5. Describe the function of catalytic convertor
 Positive crankcase ventilation valve
(PCV) K6. Describe the function of exhaust gases recirculation valve
 Fuel tank (EGR)
 Fuel tank lid
K7. Explain the safety precautions regarding personal health and
 Exhaust gases recirculation valve
workplace
(EGR)
 Heated oxygen sensors (H2OS)

P4. Follow safety precautions at workplace

F5. Perform You will be able to: You will be able to: Scanner, seat
P1. Follow the organizational policy K1. Explain organizational rules, regulations and policies regarding covers
ignition road
regarding road test road test protector,
test of vehicle steering wheel
P2. Verify the followings on road test K2. Describe organizational standard operating procedures (SOPs) cover, hand
according to organizational guidelines: brake cover,
 Pick up K3. Explain the method of checking performance of vehicle gear lever cover,
 Juttring floor matts,
driving license
 Drivability K4. Explain local driving laws
P3. Follow safety precautions while driving

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Title G. Maintain Suspension/Steering Systems
Overview: This Competency Standard identifies the competencies required to perform service of ignition system of vehicle, at workplace by
Automobile Mechanic, in accordance with the organization’s approved guidelines and procedures. You will be expected to diagnose ignition
system problems of vehicle, service distributor and C.B point of ignition system and Service spark plugs & wires of vehicle, service emission
control system of vehicle and perform ignition road test of vehicle ,at workplace. Your underpinning knowledge regarding service of ignition
system of a vehicle will be sufficient to provide you the basis for your work.

Unit of Performance Criteria Knowledge & Understanding Tools &

Competency Equipment
G1. Diagnose You will be able to: You will be able to: Jack, safety
steering and/or stand, Wheel
suspension P1: Arrange tools and equipment required to diagnose K1. Explain the usage of tools and equipment for aligner, wheel
problems of steering/suspension problems diagnosing steering/suspension problems balancer,
vehicle hammers, ball
P2. Follow the instructions of repair manual to diagnose K2. Explain the usage of special service tools (SSTs) for joint opener, tire
steering/suspension problems diagnosing steering/suspension problems lever, wheel
spanner, spanner
P3. Inspect the following components of K3. Read and interpret repair manual set, SSTs, air
steering/suspension system according to repair pressure gauge,
manual: K4. describe the types of steering sockets, screw
 Steering rack drivers, lift, PPE
 Steering box K5. Describe the function of scanner for electric power
 Steering column steering
 Intermediate shaft (cross)
 Electronic control unit (ECU) of power steering K6. Describe the function of power steering pump
 Electric power motor (EPS)
K6. Describe the role of stabilizer bar
 Power steering pump
 Shock absorbers
K7. Describe the geometry of suspension system of
 Lower control arms vehicle
 Upper control arms
 Ball joints K8. Describe the function of shock absorber
 Rack end set
 Tie rod end set K9. Describe the turning radius of steering system
 Stabilizer bar
 Z links K10. Describe the function of leaf spring

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 Unit of Performance Criteria Knowledge & Understanding Tools &
Competency Equipment
 Coil springs
 Leaf springs K11. Explain the safety precautions regarding personal
 Shock mounting health and workplace
P4. Follow safety precautions at workplace

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 Unit of Performance Criteria Knowledge & Understanding Tools &
Competency Equipment
G2. Service You will be able to: You will be able to: Jack, safety
suspension stand, hammers,
P1: Arrange tools and equipment required to service K1. Explain the usage of tools and equipment for ball joint opener,
components
suspension components servicing suspension components tire lever, wheel
of vehicle spanner, spanner
P2. Follow the instructions of repair manual to service K2. Explain the usage of special service tools (SSTs) for set, scanner,
suspension components service suspension components SSTs, sockets,
screw drivers, lift,
P3. Service the following components of suspension K3. Read and interpret repair manual bench vice, PPE
system according to repair manual:
K4. Explain the types of suspension system
 Hub knuckle
 Wheel hub K5. Describe the function of bushes
 hub stud
 Springs K6. Describe the function of wheel hub bearing
 Shock absorber
K7. Identify the noises of wheel bearings
 Sway bar
 Z link
K8. Describe the types and function of shock absorber
 Control arm
 Ball joints K9. Describe the types and function of springs

P4. Follow safety precautions at workplace K10. Describe the function stabilizer bar
K11. Describe the function of ball joints and control
arms

K12. Explain the safety precautions regarding personal

health and workplace
G3. Service You will be able to: You will be able to: Jack, safety
steering system stand, Wheel
of vehicle P1: Arrange tools and equipment required to service K1. Explain the usage of tools and equipment for aligner, wheel
steering system of vehicle servicing steering system of vehicle balancer,
hammers, wheel
P2. Follow the instructions of repair manual to service K2. Explain the usage of special service tools (SSTs) for spanner, spanner
Page 27
 Unit of Performance Criteria Knowledge & Understanding Tools &
Competency Equipment
steering system of vehicle servicing steering system of vehicle set, SSTs, air
pressure gauge,
P3. Service the following components of steering K3. Read and interpret repair manual sockets, screw
system according to repair manual: drivers, lift, PPE
 Steering rack K4. describe the types of steering
 Steering box
 Steering column K5. Describe the function of scanner for electric power
 Intermediate shaft (cross) steering
 Electronic control unit (ECU) of power steering
K6. Describe the function of power steering pump
 Electric power steering (EPS)
 Power steering pump
K7. Describe the geometry of steering system of
vehicle
P3. Follow safety precautions at workplace
K8. Describe the turning radius of steering system

K9. Describe the importance of power steering fluid

K10. Explain the safety precautions regarding personal

health and workplace

Page 28
Title H. Maintain Drive line systems

Overview: This Competency Standard identifies the competencies required to maintain drive line systems by automobile mechanic in accordance with
the organization’s approved guidelines and procedures. You will be expected to Service manual clutch systems and automatic transmissions of vehicle, at
workplace. Your underpinning knowledge regarding maintenance of drive line systems will be sufficient to provide you the basis for your work.
Unit of Performance Criteria Knowledge & Understanding Tools & Equipment
Competency
H1. Service manual You will be able to: You will be able to: Jack, safety stand, lift,
clutch systems of spanner set, socket set, oil
vehicle P1: Arrange tools and equipment required to K1. Explain the usage of tools and equipment gun, SSTs, repair manual,
service manual clutch system of vehicle for servicing manual clutch system of vehicle screw drivers, hammers,
lock pliers, PPE
P2. Follow the instructions of repair manual to K2. Explain the usage of special service tools
service manual clutch system of vehicle (SSTs) for servicing manual clutch system of
vehicle
P3. Service the following components of manual
clutch system according to repair manual: K3. Read and interpret repair manual
 Clutch master cylinder (CMC)
 Clutch plate K4. Describe the function of clutch master
 Pressure plate cylinder and clutch wire
 Clutch release bearing
K6. Describe the mechanism of clutch set
 Clutch release fork
 Fly wheel
K7. Describe the function of clutch bearing
 Clutch cable
 Gear shifting lever and linkage K8. Describe the function of differential
 Vehicle speed sensor
 Synchronizer K9. Describe the grading of fluid used in clutch
 Differential system
 Drive shafts
 Gear oil K10. Explain how to check the efficiency of
 Gear box seals clutch plate
K11. Explain the safety precautions regarding
P3. Follow safety precautions at workplace personal health & workplace

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 Unit of Performance Criteria Knowledge & Understanding Tools & Equipment
Competency
H2. Service automatic You will be able to: You will be able to: Jack, safety stand, lift,
Transmission of scanner, spanner set,
vehicle P1: Arrange tools and equipment required to K1. Explain the usage of tools and equipment socket set, fluid filler gun,
service automatic transmission of vehicle for servicing automatic transmission of vehicle SSTs, repair manual, screw
drivers, stall speed test
P2. Follow the instructions of repair manual to K2. Explain the usage of special service tools gauge, hammers, lock
service automatic transmission of vehicle (SSTs) for servicing automatic transmission of pliers, PPE
vehicle
P3. Service the following components of
automatic transmission according to repair K3. Read and interpret repair manual
manual:
 Torque convertor K4. Describe the function of torque convertor
 Gear shifting lever and linkage
 Vehicle speed sensor K5. Describe the function of gear shifting lever
 Gear shifting Solonide valve and linkages
 Differential
K6. Describe the function of solenoid valves
 Valve body
 Drive shafts
K7. Describe the grading of fluid used in
 Automatic transmission fluid (ATF) automatic transmission
 Gear box seals
 Continuous variable transmission (CVT) K8. Describe the function of differential
 Electronic transmission (ECT)
K9. Explain how to conduct stall speed test
P3. Follow safety precautions at workplace
K10. Explain how to check the fluid level of
automatic transmission

K11. Describe the function of Continuous

variable transmission (CVT)

K12. Describe the function of electronic

control transmission (ECT)

Page 30
 Unit of Performance Criteria Knowledge & Understanding Tools & Equipment
Competency
K11. Explain the safety precautions regarding
personal health and workplace

Page 31
TITLE I: Apply Safety Precautions and Guidelines at Workplace
Overview: This Competency Standard identifies the competencies required to apply occupational health and safety procedures at workplace by auto
electrician in accordance with the organization’s approved guidelines and procedures. You will be expected to identify hazards in workplace, comply
health and safety precautions, use of personal protective equipment and practicing safe work habits at workplace at all times. Your underpinning
knowledge regarding occupational health and safety procedures will be sufficient to provide you the basis for your work.

Unit of Performance Criteria Knowledge and Understanding Tools & Equipment

Competency
I1. Identify hazards in You must be able to: You must know and understand: Health and safety manual.
workplace
environment P1. Read and interpret work processes and K1. Define Health and safety precautions of
procedures correctly to identify risk of the company.
hazards at workplace. K2. Explain Techniques and methods to
P2. Recognize processes, tools, equipment and identify the risks of hazards at workplace.
consumable materials that have the K3. Carefully dealing with hazards to avoid
potential to cause harm. any accident or injury.
P3. Identify any potential hazards and take K4. Describe safety reporting procedures and
appropriate action to minimize the risk. documentation.

I2. Comply with You must be able to:
Occupational Health
and Safety P1. Work safely at all times, complying with
Precautions health and safety precautions, regulations
and other relevant guidelines.
P2. Identify health and safety hazards in the
workplace, so that the potential for personal
injury, damage to equipment or the
workplace is prevented, and corrective
action is taken.
P3. Deal with problems which are within your
control, and report those that cannot be
resolved to safety officer.
You must know and understand: Safety shoes, Safety gloves,
Safety goggles, Safety
K1. Define Organizational health and safety helmet, Fire extinguisher,
procedures. Smoke alarm, First aid box,
K2. Precaution Health and safety risks that can Wheel chair, stretcher
arise as a result of accidents.
K3. Precaution of hazards that are most likely
to cause harm to health and safety.
K4. Explain the procedure of implementing 5s

Page 32
 Unit of Performance Criteria
Competency
I3. Apply Personal You must be able to:
Protective and Safety
Equipment P1. Select personal protective equipment in
terms of type and quantity according to
work orders.
P2. Wear, adjust, and maintain personal
protective equipment to ensure correct fit
and optimum protection in compliance with
company procedures.
P3. Ensure personal protective equipment is
cleaned and stored in proper place.
I4. Practice safe work You must be able to:
habits to ensure
safety at workplace P1. Wear required clothing (not loose or torn),
confine long hair, and remove jewelry in
accordance with company procedures.
P2. Apply work procedures and approaches that
ensure personal safety as well as others
safety.
P3. Demonstrate good housekeeping in the
workplace by cleaning up spills or leaks.
P4. Keep work area clean and clear of
obstructions, and storing tools or
equipment, so that the potential for
accident or injury is prevented.
P5. Ensure tools or equipment are in place and
available in proper place as per company
procedures.
Knowledge and Understanding Tools & Equipment
You must know and understand: Safety shoes, Safety gloves,
Safety goggles, Safety
K1. Explain Importance of using Personal helmet, face mask
Protective Equipment.
K2. Define Types of PPE.
K3. Identify Protective clothing and
equipment (PPE) to be worn and where it
can be obtained.
K4. Explain the Safe maintenance of PPEs.
You must know and understand: Fire extinguisher, Tool
box/bins, Safety covers,
K1. Explain Importance of safety at work and First aid box, Safety
its implications. equipment
K2. Describe Work safety procedures and
guidelines.
K3. Explain Specific company procedures
regarding workplace safety.
K4. Explain procedure for cleaning and
storing of tools and equipment at
workplace.
Page 33
List of Tools, Equipment and Machinery

 Testers
 Scanners
 Sound detectors
 Digital multi-meters
 Analyzers
 Gauges
 Job card/repair order
 Repair manual
 Flat rate time (FRT)
 Estimation forms
 Lifts
 Jacks
 Safety stand
 Spanners set
 Wrenches
 Hammers
 Socket set
 Screw driver
 Plier
 Filter spanner
 Special service tools (SSTs)
 Oil filler gun,
 Oil transfer equipment,
 Funnel
 Seat covers protector,
 Steering wheel cover,
 Hand brake cover,
 Gear lever cover,
 Floor matts,
 Driving license
 Vernier caliper

Page 34
 Dial indicator gauge
 Wheel spanner
 Bleeding kit
 Bench vice
 Technician stretcher
 Bleeding kit
 Back winding tool
 Amery paper
 Electric Wiring Diagram (EWD)
 Multi-meter,
 Test lamp,
 Cutter plier
 Insulation tape
 Compression gauge,
 Fuel pressure gauge,
 Filler gauge,
 Oil pressure gauge
 Off-car injector simulator
 torque wrench,
 T handles
 Scrappers,
 nose plier
 Plastic hammer
 Thermometer
 Ring Compressor
 compression gauge
 Star Allen Keys
 Oscilloscope
 Lamp tester
 Magnetic stick
 Hydro meter
 Ignition timing gun
 Analyser

Page 35
 Plug cleaner
 Exhaust gas analyzer,
 Back pressure tester
 Vacuum tester
 Wheel aligner
 wheel balancer
 hammers
 Ball joint opener
 Tire lever
 wheel spanner
 oil gun
 fluid filler gun
 stall speed test gauge
 lock pliers
 Safety shoes
 Safety gloves
 Safety goggles
 Face mask
 Safety helmet
 Fire extinguisher
 Smoke alarm
 First aid box

Page 36