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The selective hydrogenation of phenol and related derivatives to cyclohexanone and analogues remains
a challenging task. In the present minireview, we highlight the research advances in this field. The first
part introduces the significance, pathways and mechanisms of these reactions. The main part summarizes
the reactions using different kinds of media (vapor phase, organic solvents, supercritical carbon dioxide,
Received 6th May 2014, ionic liquids and water) and catalyst systems (non-supported catalysts and supported catalysts with metal
Accepted 22nd July 2014
oxides, polymers, carbon materials, mesoporous silica, metal–organic frameworks and graphitic carbon
DOI: 10.1039/c4cy00583j
nitride etc. as the supports). Then the influence of factors such as the acid–base properties of the support,
the chosen promoter and metal precursor, the structure sensitivity and deactivation are discussed in detail.
www.rsc.org/catalysis The final section summarizes the kinetic studies.
This journal is © The Royal Society of Chemistry 2014 Catal. Sci. Technol., 2014, 4, 3555–3569 | 3555
Minireview Catalysis Science & Technology
Fig. 1 Industrial production of cyclohexanone. Fig. 2 Reaction pathway (showing thermodynamically favourable steps)
in the hydrogenation of phenol.
3556 | Catal. Sci. Technol., 2014, 4, 3555–3569 This journal is © The Royal Society of Chemistry 2014
Catalysis Science & Technology Minireview
By comparison, in an example using a palladium catalyst or with interlayer CO32− anions shows better performance
supported on calcined hydrotalcite (CHT), Chen et al. proposed than HT synthesized with low supersaturation or with other
that both the phenol and hydrogen molecules are chemisorbed interlayer anions (SO42−, HCO3−, Cl−), respectively.58,59
on the metal sites of the Pd/CHT. The benzene ring of the phenol Polymer-supported transition metal catalysts have received
might adopt a coplanar (Fig. 3c) or nonplanar (Fig. 3d) form, growing attention as well. For instance, Sulman et al. depos-
which is determined by the number and strength of the acidic ited palladium onto hyper-cross-linked polystyrene (HPS),
and basic sites in the vicinity of metal sites. For instance, phenol which is relatively inert and has a high durability. It is found
absorbed on a support with a greater number of stronger that the selectivity to cyclohexanone is unaffected by the
basic sites in a nonplanar form prefers to yield cyclohexanone.50 temperature within a specific phenol conversion range.40,63
Baumgarten et al. used polymers with nitrogen functionalities
such as poly{acrylamide-co-[3-(acryloylamino)propyltrimethyl-
4. Vapor phase hydrogenation ammonium chloride]}. The electron donation from the nitro-
of phenol gen centers of the support to the active metal sites changes
the adsorption property of metals. It is proposed that weakly
4.1. Monometallic catalysts absorbed phenol and strongly absorbed hydrogen results in a
It is widely recognized that Pd-based catalysts exhibit the best 100% selectivity for cyclohexanone.64
performance for this reaction among other supported noble The metal–support interaction65 has been extensively
metal catalysts. Haruhiko et al. investigated the catalytic perfor- studied for decades. Talukdar et al. investigated the perfor-
mances of group VIII metals. They pointed out that palladium mances of palladium and platinum catalysts supported on
shows no hydrogenolysis activity and the lowest hydrogena- basic zeolite LTL (Linde Type L, a zeolite-type structure, see
tion activity for phenol and cyclohexanone, respectively. The the Atlas of Zeolites) and non-acidic alumina. It was shown
major product is cyclohexanone, while benzene and cyclo- that the palladium catalyst favors cyclohexanone formation
hexane are not detected.57 Table 1 summarizes the developed while the platinum catalyst prefers the formation of cyclo-
catalytic systems for the vapor hydrogenation of phenol. hexanol. However, the latter shows a higher overall conver-
In general, vapor phase hydrogenations are carried out sion rate than the former. The author attributed these results
over Pd/MgO and Pd/Al 2O 3. However, magnesia supported in part to strong metal support interactions (SMSI), since the
catalysts are unsuitable for large scale commercial applications, charge transfer capacity of Pt is larger than that of Pd.66
owing to the poor mechanical strength of the magnesia. Alumina Claus et al. proposed that electron-enriched palladium parti-
supported catalysts generally suffer from deactivation by coke cles, resulting from metal–support interactions, provide better
deposition, owing to the strongly acidic sites on the alumina.51 activation of hydrogen.67 Keane et al. proposed that SMSI
Narayanan and team members have made systematic studies of decrease in the following order: Pd/Ta 2O 5 > Pd/graphite ≈
CHT and uncalcined hydrotalcite (UHT) supported palladium Pd/SiO 2 > Pd/“herringbone” graphitic carbon nanofibers
catalysts. They concluded that the calcination temperature, (GCN) > Pd/“ribbon” GCN ≈ Pd/activated carbon (AC). The
preparation method, interlayer anions and aluminium content high catalytic activity of Pd/Ta 2O 5 can be attributed to the
affect the metal dispersion and the catalytic activity.58–62 For strong SMSI. Besides, Pd/Ta2O5 adopts a crystallographic ori-
instance, HT synthesized by the high supersaturation method entation that favors cyclohexanone formation.36,68
This journal is © The Royal Society of Chemistry 2014 Catal. Sci. Technol., 2014, 4, 3555–3569 | 3557
Minireview Catalysis Science & Technology
3558 | Catal. Sci. Technol., 2014, 4, 3555–3569 This journal is © The Royal Society of Chemistry 2014
Catalysis Science & Technology Minireview
Phenol Cyclohexanone
Catalyst Solvent T [K] PH2[MPa] Time [h] Reactor conversion [%] selectivity [%] Parameter Ref.
RhCl{N,N,N-p-(CF3)2} 2-Propanol 333 0.1 5 Flask >99.9 >99.9 30d 24
Ce-doped Pd(H) EtOH 353 1 1.5 Autoclave 100 83 195.7e 49
5.8% Pd–Ce–B/HT EtOH 393 1 4 Autoclave 82 80.3 259.8e 89
SiO2–CS–Pd Cyclohexane 343 0.1 48 Flask 94.6 100 n/a j 86
Ru/Al2O3 Cyclohexane 433 5 2 Autoclave 88 83 n/a j 90
Pd/C Cyclohexane 393 5 0.67 Autoclave 79.6 98 n/a j 43
[(C8H17)3NCH3] CH2Cl2 303 0.1 5 n/a j 56 67 n/a j 26
+
[RhCl4]−
5% Pd/MHSS CH2Cl2 303 1 12 Autoclave 75 95 n/a j 91
PdAu/MHSS CH2Cl2 323 1 0.75 Autoclave 97.5 96.6 n/a j 92
Pd–SH–MCM-41 CH2Cl2 353 1 1 Autoclave >99 98.1 n/a j 93
Pd/C–AlCl3 CH2Cl2 323 1 7 Teflon-lined reactor >99.9 >99.9 n/a j 29
Pd/Al2O3–AlCl3 CH2Cl2 303 1 8 Teflon-lined reactor >99.9 >99.9 n/a j 29
Pd/NaY–AlCl3 CH2Cl2 303 1 9 Teflon-lined reactor >99.9 >99.9 n/a j 29
Pd/C–Sc(OTf)3 CH2Cl2 298 0.1 2 Schlenk flask >99.9 >99.9 n/a j 94
Pt@TNT CH2Cl2 323 0.5 n/a j Autoclave 96 n/a j 3200 f 95
Rh/C scCO2 353 3 0.17 Batch reactor 35 68 n/a j 45
Rh/PFA scCO2 323 1 0.33 High pressure cell 100 60 n/a j 96
5% Rh/CNF scCO2 323 4 0.5 Autoclave 100 43.3 n/a j 97
Pd/Al–MCM-41 scCO2 323 4 4 Batch reactor 98.4 97.8 n/a j 47
Pd/B–MCM-41 scCO2 323 4 4 Batch reactor 98.5 100 n/a j 98
Pd/C–InCl3 scCO2 303 1 8 High pressure view >99.9 >99.9 n/a j 29
reactor
Pd/C–ZnCl2 scCO2 303 1 7 High pressure view >99.9 >99.9 n/a j 29
reactor
j
Rh–PAA N8881Cl 353 4 3 Autoclave 100 100 n/a 99
Pd/hydrophilic-C H2O 373 1.0 20 Autoclave 99 95 n/a j 100
1.5% Pd/Al2O3–CWE H2O 373 0.5 0.83 Batch reactor 100 98.0 0.15g 39
Pd/HA H2O 373 0.5 0.83 Batch reactor 100 97.0 0.04g 39
0.5% PdNPs@CNC H2O 298 0.4 24 Multiple reactor 90 100 n/a 101
Pd/mpg–C3N4 H2O 353 0.1 3 Flask 100 >99 33h 54
5% Pd–MIL-101 H2O 298 0.1 11 Autoclave >99.9 >99.9 n/a j 102
Pd/MIL-101 H2O 323 0.5 2 Batch reactor 85 98.8 52h 53
Pd/Al–MIL-53-NH2 H2O 363 0.5 2 Batch reactor 98.8 95.1 44h 103
Pd/Fu-TiO2–C H2O 373 0.5 n/a j Batch reactor 99.0 97.0 71i 104
Pd/TiO2– ACZnCl2 H2O 373 0.5 n/a j Batch reactor 99.0 96.0 91.1h 104
Pd–PVP H2O 363 0.1 16 Round bottle 99.7 99.5 n/a j 105
Pd/ABO-X H2O 353 0.5 4 Batch reactor 99 99 n/a j 106
Pd/copolymer–HPW H2O 353 0.1 7 Flask >99 >99 n/a j 32
Pd–PANI/CNT H2O 353 0.1 9 Schlenk flask >99 >99 n/a j 31
Pd–PANI/CNF H2O 353 0.1 9 Schlenk flask >99 >99 n/a j 31
Pd–PANI/CB H2O 353 0.1 9 Schlenk flask >99 >99 n/a j 31
Pd2.5@FDU3–NH H2O 373 0.1 2 Fixed bed reactor 99 99 n/a j 107
Pd/La1–Al2O3 MeOH 490 a
n/a j Fixed bed reactor 44.4 96.3 ≈13h 108
a
Ba-Pd/Al2O3 MeOH 473 n/a j Fixed bed reactor 96.8 82.9 n/a j 109
b
Pd/Al2O3 EtOH 490 n/a j Tubular reactor 40.4 92.4 n/a j 41
c
Pd/C H2O 353 0.25 Tube 100 98.0 n/a j 42
c
RuCl2(PPh3)3 H2O 343 3 Flask 100 95.1 n/a j 110
Pd-PANI/CNF H2O 353 c
5 Pressure tube >99 >99 n/a j 111
a
Hydrogen is obtained from the APR of methanol. b Hydrogen is obtained from the APR of ethanol. c Hydrogen is obtained from HCOONa/H2O.
d
TOF (molH2 molRh−1 h−1). e Specific activity (mmolH2 gPd−1 h−1). f Quartz TOF (gphenol gPt−1 h−1). g TOF (s−1). h TOF (h−1). i TOF (μmolphenol g−1 s−1)
for j n/a indicates not available.
emulsion droplets with the assistance of 1-dodecanamine (DDA). mercapto group (–SH) grafted mesoporous silica (MCM-41
TEOS acts as the silicate precursor, whereas DDA serves not and SBA-15). The –SH groups function as anchoring points
only as a neutral surfactant for the mesoporous template but for the attachment of palladium on the support, which results
also as a catalyst for the silica precursor hydrolysis and con- in a high distribution of metallic sites and an excellent cata-
densation. The hollow structure of the MHSSs and the high lytic performance.93
BET surface area lead to a significant increase in the activity The combination of metal nanoparticles (NPs) and solid
of Pd/MHSS.91 Besides this, their group continued to research Lewis acids has triggered considerable interest. Han et al.
mesoporous silica materials. They deposited palladium on reported that the combination of supported palladium catalysts
This journal is © The Royal Society of Chemistry 2014 Catal. Sci. Technol., 2014, 4, 3555–3569 | 3559
Minireview Catalysis Science & Technology
(Pd/C, Pd/Al2O3, Pd/NaY zeolite) and solid Lewis acids yields Pt@TNT (2–3 nm) and Pt/TNT (3–5 nm), respectively. It is found
cyclohexanone as the dominant product with complete phenol that the confinement effect enhances the catalytic activity by
conversion. The Pd activates the hydrogen molecules while intensifying the Pt–TiO2 interaction (electronic effect) and
the Lewis acids activate the benzene ring of phenol, which decreasing the particle size (morphological effect) (Fig. 5).95
favors the formation of cyclohexanone. Meanwhile, the acid–base
interactions between the cyclohexanone and the Lewis acids
suppresses the over-reduction of cyclohexanone (Fig. 4).29 5.2. Supercritical carbon dioxide (scCO2)
Nevertheless, it is important to highlight that Lewis acids such From an environmental point of view, it would be much better
as AlCl 3 are highly moisture sensitive. Thus, a moisture-free to eliminate the use of hazardous and toxic organic solvents.
solvent, anhydrous catalyst and dry atmosphere are essential In addition, considering the low solubility of H2 in most organic
for the investigated catalytic system.112 In addition, due to solvents114 and the high solubility of phenol in scCO2,115 phenol
the solubility of AlCl 3 in the organic solvent in the reaction hydrogenations in scCO2 have the advantages of minimizing
system, the catalyst suffers from a limited recycling ability.91 waste generation, increasing the solubility of hydrogen,47,97,98
Recently, emphasis has been placed on Lewis acids which avoiding mass-transfer limitations and separating the catalyst
are stable to water. Lee et al. have used lanthanide triflates from the product easily.114,116–119
such as Sc(OTf)3, Sm(OTf)3, and Eu(OTf)3. The Pd–C/Sc(OTf)3 A number of researchers have focused on Rh-based cata-
hydrogenates phenol to cyclohexanone under mild reaction lysts supported on carbon materials. Rode and colleagues
conditions in a short time with >99.9% conversion of phenol pointed out that Rh/C shows higher activity than Ru/C, Pd/C
and >99.9% selectivity of cyclohexanone. The high cyclohexa- and Pt/C at a relatively low temperature in scCO 2.37,45 This
none selectivity can be attributed to the activation of the phenol observation is, however, inconsistent with that attained in
ring by the lanthanide triflates.94 the gas/liquid phase phenol hydrogenation in which the
It is widely acknowledged that metal NPs tend to agglomerate, Pd-based catalyst was considered to be the most effective.
thus the use of stabilizers such as poly-N-vinyl-2-pyrrolidone The authors attributed this to the different hydrogen solubility,
(PVP) or ligands containing pyridine is a necessity. Galletti phenol adsorption properties and electronic surrounding of
and group members developed an in situ solvothermal synthe- the metal particles in scCO 2. In addition, it is proposed that
sis of Ru/Al2O3. Al2O3, an ethanol solution of RuCl3 and a sta- CO2 strongly adsorbed on the Pd surface leads to inaccessible
bilizer (PVP) are introduced before the reduction step, which Pd sites and hence a lower activity of Pd. Similarly, Arai and
leads to a small diameter and narrow dimensional distribution coworkers performed the reaction over carbon nanofiber
of the Ru NPs.90 They further developed an in situ microwave- (CNT) supported Rh NPs and found that the presence of CO2
assisted synthesis of Ru/Al2O3, which shortens the reaction time suppresses the over-reduction of cyclohexanone. It is pro-
and leads to excellent catalytic performance.80 Buil et al. synthe- posed that the cyclohexanone may be adsorbed too strongly
sized Rh NPs from chloro[2,6-bis{1-(phenyl)iminoethyl}pyridine] on the surface of the supported Rh NPs, or instead that
rhodium(I) complexes [RhCl(N,N,N)] in the presence of a the adsorption of the target product is too difficult.97 The
Brønsted base. A 100% yield of cyclohexanone is attained over-reduction of cyclohexanone is suppressed over Rh/C and
over RhCl{N,N,N-p-(CF3)2}, which includes a p-CF3 substituent Rh/Al 2O 3 as well. It is also found that the formation and
on the phenyl groups of the ligand. However, it is noteworthy adsorption of CO inhibits the phenol hydrogenation rate.38,120
that the RhCl{N,N,N-p-(CF3)2} complex is air sensitive.24 Ohde and coworkers have focused on the issue of aggrega-
It should be stressed that pre-treatment can have a great tion. It is found that polymers such as high density polyethylene
impact on the structure and property of a material. Watanabe (HDPE) granules and fluoropolymer (PFA) tubes prevent the
et al. observed that acid treatment can give graphitized activated agglomeration of metal NPs and facilitate the interactions
carbon. The electron donation from the graphitized activated between phenol and metal particles in swelled plastic structures.
carbon to Pd NPs contributes to the easier desorption of Similarly, they observed that Rh NPs show better performance
phenoxy species and enhances the cyclohexanone selectivity.113
Li et al. trapped Pt NPs into titanate nanotubes (TNTs) using
hydrophobic modification. The Pt NPs are mainly dispersed
in the inner pores and on the external surface of the TNTs for
Fig. 4 Proposed mechanism for the hydrogenation of phenol to Fig. 5 Route to synthesize Pt@TiO 2. (i) Hydrophobic modification;
cyclohexanone over a dual supported Pd–Lewis acid catalyst. (ii) wet impregnation; (iii) thermal reduction. Reproduced from ref. 95.
3560 | Catal. Sci. Technol., 2014, 4, 3555–3569 This journal is © The Royal Society of Chemistry 2014
Catalysis Science & Technology Minireview
than Pd NPs.96 In addition, their group synthesized the Rh NPs the catalytic activity and cyclohexanone selectivity, owing to
in a water-in-CO2 microemulsion for the first time and achieved the suppression of the further reduction of cyclohexanone.104
an excellent phenol conversion rate (>92%) and a high cyclohexa- Using DFT calculations, Li et al. concluded that the hydrophilic
none selectivity (ratio of cyclohexanone to cyclohexane ≈ 15 : 1). activated carbon- and carbon nanotube (pretreated by HNO3)-
Nevertheless, the Rh NPs only maintain catalytic activity over supported catalysts exhibit a high selectivity to cyclohexanone
a short time due to their subsequent aggregation.118 by favoring the desorption of cyclohexanone. However, the
By contrast, the reaction has also been performed over a hydrophilic catalysts preferentially adsorb water and inhibit
Pd-based catalyst. Chatterjee et al. carried out the reaction over the adsorption of other species, which results in a low conver-
Pd/Al–MCM-41 and Pd/B–MCM-41.47,98 It is proposed that the sion of phenol hydrogenation.127 Snelders et al. observed that
interaction between the polar phenol and the quadropolar PVP-stabilized Rh NPs yield approximately equal amounts of
scCO 2 is weaker than that between the substrate and the cyclohexanone and cyclohexanol. However, the addition of a
catalyst, and thus less space is available for the concentrated phosphine ligand with a hydrophobic group repels the rela-
phenol absorbed on the catalyst active site, which results in tively hydrophilic phenol and cyclohexanone, thus inhibiting
the nonplanar form. The high selectivity to cyclohexanone in the hydrogenation of phenol to some degree.128 Guan et al.
scCO 2 is also confirmed by transition state calculations using observed that Pd/Al-MIL-53-H and Pd/Al-MIL-53-OCH 3 with
density functional theory (DFT).47 Han et al. reported that higher hydrophilicities have easier accessibilities to water,
the reaction can be accelerated over the supported palladium lower parent activation energies and higher reactivities in
catalyst-solid Lewis acids system in scCO2, owing to the large comparison to their counterparts with a NH 2, Cl and NO 2
diffusion coefficient and weak Lewis acidity of CO2.29 substituent.103
Polymeric semiconductor mesoporous graphitic carbon
5.3. Ionic liquids nitride (mpg-C3N4), with excellent thermal and chemical stability,
was explored as a catalyst support recently.129 Wang and
Ionic liquids (ILs), as green alternatives to toxic and volatile
coworkers synthesized Pd@mpg-C3N4 by means of a deposition–
organic solvents, possess advantages such as negligible vapour
precipitation (DP) route. A phenol conversion of 99% was
pressure and high thermal stability.121,122 In addition, ILs
attained with a cyclohexanone selectivity >99% within 2 h at
function as stabilizers for the synthesis of metal NPs.123
65 °C. The mpg-C3N4 effectively anchors phenol by forming
However, there is a dearth of literature on the selective hydro-
strong O–H⋯N or O–H⋯π interactions.130 The nitrogen atoms
genation of phenol in ILs.
in mpg-C3N4 favor the tight coordination and stabilization of
Maksimov et al. carried out the reaction over Rh NPs stabilized
metal particles. Additionally, as a basic host, mpg-C3N4 favors
by polyacrylic acid (PAA) in ionic liquids. Tetraalkylammonium
the nonplanar adsorption of phenol, since the π⋯π inter-
ionic liquids reduce the particle size and prevent the aggregation
actions between the aromatic ring of phenol with mpg-C 3 N 4
of the metal NPs. A 100% yield of cyclohexanone was obtained
are relatively weaker. With the electrons donated from the
with methyl(trioctyl)ammonium chloride [CH3(C8H17)3NCl].99
mpg-C 3 N 4 to the Pd NPs, the transfer of electron density in
the semiconductor–metal heterojunction 131 enhances the
5.4. Aqueous media hydrogenation rate. The benzene ring of phenol is hydroge-
Generally, hydrogenation of phenol in scCO2 needs high H2 and nated to the enol which rapidly isomerizes to cyclohexanone.
CO 2 pressures.37,47,97 In contrast, water has a high capacity to The cyclohexanone is eventually replaced by the strongly bindi-
dissolve H2 (ref. 124) and it is easily available, environmentally ng phenol (Fig. 6).30 Recently, the same group developed a
innocuous and relatively cheap. Moreover, phenol is completely more effective ultrasonic-dispersion method. 100% phenol
water soluble at temperatures higher than 66 °C, while cyclo- conversion was attained with 100% cyclohexanone selectivity
hexanone and cyclohexanol are slightly soluble in water.79,125 after 6 h at 65 °C. It is proposed that the strong adsorption
Thus, aqueous hydrogenation facilitates the separation of capacity of mpg-C3N4 for phenol rather than cyclohexanone
products from the aqueous phase. prevents the over-reduction of cyclohexanone and leads to the
It is well known that the hydrophobicity/hydrophilicity high cyclohexanone selectivity. Additionally, the DFT calcula-
of a support plays a vital role in affecting the adsorption– tions proved that water can lower the transition state free
desorption equilibria of the adsorbed species (phenol and energy and accelerate the reaction, which rationalises the
cyclohexanone). Titirici et al. synthesized Pd/hydrophilic-C superior catalytic activity in an aqueous phase than in organic
through a one-pot hydrothermal carbonization. The authors
suggested that the hydrophilic support inhibits the over-
reduction of cyclohexanone by pushing the hydrophobic
cyclohexanone away from the hydrophilic reactive pockets
around the Pd NPs.100 Corma and group members reported
that Pd NPs supported on hydroxyapatite (HA) or hydrophilic
alumina with high surface areas (Al2O3-CWE)126 achieve excellent Fig. 6 Possible mechanism of phenol hydrogenation over Pd@mpg-C3N4.
catalytic performances.39 The use of hybrid TiO2-C or binary Reproduced with permission from ref. 30. Copyright (2011) American
TiO 2-AC with high polarities and hydrophilicities increases Chemical Society.
This journal is © The Royal Society of Chemistry 2014 Catal. Sci. Technol., 2014, 4, 3555–3569 | 3561
Minireview Catalysis Science & Technology
solvents. In addition, they revealed that hydrogen is activated conductivity of the PANI/CNT, respectively. The PANI/CNT
by the metal and explained the reaction mechanism clearly by results in not only a stable and uniform Pd dispersion but
isotopic tracing.54 However, the environmentally unfriendly also the nonplanar adsorption of phenol. Phenol is chemisorbed
hydrogen fluoride (HF) or ammonium bifluoride (NH 4HF 2) over basic nitrogen sites and H2 is activated by the Pd NPs.
are used for the preparation of the mpg-C3N4. The benzene ring of phenol is hydrogenated to the enol that
Due to their robust structures and large surface areas isomerizes rapidly to cyclohexanone. Eventually the weakly
by contrast with other micro- and mesoporous materials, bound cyclohexanone is replaced by the strongly bound
metal–organic frameworks (MOFs) have attracted growing phenol (Fig. 7).31
attention in recent years. Liu et al. developed a water-
tolerant bifunctional catalytic system composed of Pd NPs 5.5. In situ hydrogenation
supported on the acidic chromium terephthalate MIL-101 The classical liquid phase hydrogenation commonly uses H2
{Cr3F(H2O)2O[(O2C)–C6H4–(CO2)]3}.132 Phenol conversion >99.9% as the reducing agent. This is potentially dangerous and has
was attained with >99.9% selectivity to cyclohexanone. It obvious limitations such as the necessity of special facilities
was proposed that the Pd metal sites activate the hydrogen for H 2 generation, storage and transportation.133 Therefore,
and the Lewis acids activate the phenol,102 which is in good increasing attentions have been devoted to in situ catalytic
accordance with the mechanism proposed by Han et al.29 hydrogenation.
Guan and coworkers reported that the catalytic performance Li and coworkers coupled the endothermic aqueous-phase
of Pd/MIL-101 is superior to that of Pd/MIL-53, which is reforming (APR) or dehydrogenation of alcohols for hydrogen
attributed to the smaller palladium particle size, mesoporous production and the exothermic liquid phase hydrogenation of
structure and strong hydrophilicity of MIL-101.53 Their team phenol.133 Their team pointed out that the hydrogenation of
further deposited Pd NPs onto mono-group (H, OCH3, NH 2, phenol with hydrogen from the APR of methanol or ethanol
Cl, and NO 2) substituted Al-MIL-53. By contrast to the cata- achieves a higher cyclohexanone selectivity than that with H2.
lysts with electron-withdrawing groups (Cl and NO 2), the It was concluded that a limited amount of adsorbed hydrogen,
counterparts with electron-donating groups (H, OCH3, NH2) surrounding the ortho-position of phenol, lowers the hydroge-
exhibited higher hydrogen dissociation abilities, lower apparent nation degree of phenol and prevents the over-reduction of
activation energies and higher reactivites.103 Their group also cyclohexanone.41
investigated the performance of an aluminoborate (ABO-X, As an alternative to molecular hydrogen, HCOONa
9Al2O3·2B2O3 and PKU-1) supported palladium catalyst and has attracted increasing attention for catalytic transfer hydro-
observed that Pd/ABO-X exhibits a superior performance, genations. Li et al. reported that the homogeneous catalyst
owing to the high BO4/BO3 ratio of ABO-X.106 In addition, they tris(tirphenylphosphine)ruthenium(II) chloride RuCl2(PPh3)3
investigated the solvent effect and observed that phenol con- showed excellent catalytic performance in the hydrogenation
version drops remarkably in ethanol. They ascribed this to the of phenol to cyclohexanone with HCOONa as the hydrogen
competitive adsorption of solvents and reactants (phenol/H2) source.110 Recently, our team carried out the hydrogenation of
on the same active site, which is in line with the observations phenol over polymer [polyaniline, polypyrrole, poly(4-vinylpyridine)
of Velu et al.77 and poly(1-vinylimidazole)]-functionalized carbon-nanofiber-
Currently, there is considerable interest in the role of poly- supported palladium with HCOONa as the hydrogen source.
mers as supports or stabilizers. Cirtiu et al. deposited Pd NPs Phenol conversion exceeding 99% was achieved with a cyclohexa-
on biopolymer colloidal cellulose nanocrystallites (CNCs). The none selectivity of >99%. It was suggested that a hydrogen-
high catalytic performance can be ascribed to CNC's excellent transfer mechanism is involved.111
thermal, chemical and colloidal stabilities.101 Liu et al. syn- By contrast, Zhao et al. carried out the reaction over a Pd/C
thesized water-soluble Pd NPs stabilized by PVP and observed catalyst in the presence of HCOONa with the assistance of
that Pd-PVP exhibits high catalytic activity, which is ascribed microwaves. It was proposed that the reaction goes through
in part to the uniformly accessible Pd sites.105 hydrogen production and hydrogenation pathways, which
Recently, our group has also made some effort in this is not in line with the mechanism mentioned above.111
field. We performed the selective hydrogenation of phenol Additionally, the low hydrogen concentration from HCOONa/H2O
using a catalytic system consisting of a heteropoly acid and may inhibit the conversion of 1-hydroxycyclohexene into
“water soluble” Pd NPs. Phenol conversion exceeding 99% cyclohexanol.42
was attained with >99% cyclohexanone selectivity. The polar
and hydrophilic cages, formed by an ionic liquid-like copolymer,
were suggested to attract phenol and repel the comparatively
hydrophobic cyclohexanone.32 In addition, our team have devel-
oped a palladium catalyst supported on polyaniline-functionalized
carbon nanotubes (Pd–PANI/CNT). Phenol conversion exceed-
ing 99% was attained with a cyclohexanone selectivity of >99%. Fig. 7 Proposed mechanism of the selective hydrogenation of phenol
It is proposed that the cyclohexanone selectivity and phenol over Pd–PANI/CNT. Reproduced with permission from ref. 31.
conversion rates are related to the nitrogen-content and the Copyright © 2013 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim.
3562 | Catal. Sci. Technol., 2014, 4, 3555–3569 This journal is © The Royal Society of Chemistry 2014
Catalysis Science & Technology Minireview
6. Selective hydrogenation of phenol reduction method. Besides, K and Sn dopants enhance the
4-(4-proplycyclohexyl)-phenol conversion rate and the selec-
derivatives tivity to 4-(4-proplycyclohexyl)-cyclohexanone.137 Wang et al.
According to a number of studies, some catalysts can also observed that a Pd/C catalyst treated with 2% sodium
be applied to the hydrogenation of other aromatic hydroxyl nitrate and 5% disodium EDTA, can effectively hydrogenate
compounds. Table 3 summarizes the catalytic systems for the 4-(4-propylcyclohexyl)-phenol to its corresponding cyclohexa-
hydrogenation of aromatic hydroxyl derivatives. none analogue (99.77% conversion and 64.11% selectivity).138
In general, methylphenol, methoxyphenol and 4-tert-butylphenol C̆erveny et al. proposed that the hindrance of the hydroxyl
yield the corresponding ketone.42,92,94,100 For dihydroxybenzene, group and the amount of alkyl-substituent enhance the yield
the major product is commonly hydroxyl cyclohexanone.92,100,102 of the alkyl-substituted cyclohexanone.139
However, resorcinol yields cyclohexanone over Pd/mpg-C3N4
due to reductive dehydration.30 Likewise, hydroquinone and 7. Influential factors
resorcinol yield cyclohexanone over Pd/copolymer-HPW.32 As for
salicylic acid and 4-chlorophenol, cyclohexanone is the major 7.1. Acid–base properties of the support
product due to reductive dechlorination and decarboxylation, As mentioned in section 3, the majority of published reports
respectively.31,32,111 In the case of naphthol, Pd/hydrophilic-C100 claimed that phenol adopting a nonplanar mode over the
and Pd–MIL-101 (ref. 102) are selective for the hydrogenation basic support favors cyclohexanone formation.
of the non hydroxylated ring, due to the different resonance Tanabe et al. suggested that phenol is adsorbed on basic
stabilization energy of the transition states. MgO and acidic silica–alumina with the ring nonplanar
In particular, 4-position substituted cyclohexanones such as and coplanar to the surface, respectively.140 By comparing the
4-(4-propylcyclohexyl)-cyclohexanone are important chemical catalytic performances of Pd/Al 2O 3, Pd/CeO 2 and Pd/La 2O 3,
intermediates for the manufacture of liquid crystal compounds. Scirè et al. suggested that the higher basicity of the catalytic
Vogel et al. found that palladium-on-charcoal, modified with system gave a higher selectivity to cyclohexanone and cata-
sodium carbonate, hydrogenates 4-(4-propylcyclohexyl)-phenol lytic activity.56 Velu et al. suggested that the basic sites in
to the corresponding cyclohexanone derivative effectively in a Pd/ZrO2-MS are stronger than the acidic sites, and that phenol
non-polar solvent.134 It was suggested that the substrate and adsorbed on the basic sites in a nonplanar fashion, leading
target product do not compete for the catalytically active sites, to a high selectivity to cyclohexanone. However, in the case of
which is inconsistent with the results obtained by Gut et al.135 Pd/CeO 2-MS, phenol adsorbed on the Lewis acidic sites in a
and Nishimura et al.43,136 Li et al. pointed out that the hydro- coplanar fashion, which resulted in a low cyclohexanone
gen reduction method leads to a better Pd dispersion and a selectivity.77 Sikhwivhilu et al. investigated the structure and
higher catalytic activity compared with the formaldehyde morphology of TiO2 (tubular, sheet-like and amorphous). It is
Substrate Catalyst Solvent T [K] PH2 [MPa] Time [h] Reactor Conversion(%) Selectivity (%) Ref.
PdAu/MHSS CH2Cl2 323 1 1 Autoclave >99 92
>99
a
Pd–PANI/CNF H2O 393 24 Pressure tube 72 111
96
Pd–PANI/CNF H2O 353 a
18 Pressure tube >99 111
85
a
Pd/C H2O 353 0.25 Tube 95.4 42
92.8
a
Hydrogen is obtained from HCOONa/H2O.
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envisaged that phenol adopts a nonplanar form on the basic enhancing the resistance to deactivation (which will be discussed
sites of the tubular support, which results in a higher cyclohexa- in section 7.5).
none selectivity.75 Chen et al. and Narayanan et al. ascribed the First of all, a considerable number of literature reports
excellent performance of Mg/Al hydrotalcite supported Pd cata- have focused on the promotion effect of alkali and alkaline
lysts to the strong basic sites of the hydrotalcite.50,62 earth metals. Neri et al. reported that the introduction of
Moreover, it must be underlined that the acid–base Ca, K and Cs into Pd/Al 2O 3 improves the catalytic activity
properties of the support can be greatly adjusted by the since the presence of alkali metal enhances cyclohexanone
use of promoters.28,109,141,142 Neri et al. proved that Pd/MgO desorption.28 Scirè et al. proposed that the promoter (Ca, K, Cs)
possesses a higher selectivity to cyclohexanone than Pd/Al 2O3. enriches the electron density of the palladium and causes a
However, the selectivity to cyclohexanone over Pd/Al 2O 3 can better activation of hydrogen.51,56,142 Vishwanathan and group
be increased by the addition of alkali or alkaline earth metals members pointed out that the presence of alkali metals
(Ca, K, Cs).28 In particular, many studies have been devoted to results in a higher hydrogenation activity while using alkaline
the influence of one specific modifier. Scirè et al. proposed earth metals leads to a better thermal stability.147 It is pro-
that using a Ca additive on alumina increases the number posed that the positively charged promoting ions interact with
and strength of the basic sites and decreases the number the oxygen atoms of phenolate. Thus, the desorption rate of
of acidic sites, thus resulting in an increased selectivity to cyclohexanone and the catalytic activity of phenol hydrogena-
cyclohexanone. 142 A similar result was obtained using a tion are improved.76,143 However, the selectivity to cyclohexa-
Ba additive109 and a Sr modifier.141 none over Pd/Al 2O 3 is basically uninfluenced by the use of
It should be noted that suitable amounts of acidic sites alkali or alkaline earth modifiers. Instead, the catalytic activity
are a necessity for the isomerization of 1-hydroxycyclohexene depends on the electron density of the metal sites and is
to cyclohexanone. Vishwanathan et al. observed that the selec- enhanced with the increasing charge transfer capacity of
tivity to cyclohexanone decreases with an excessive amount the group I and II promoters.76,148 Pillai et al. investigated
of a Ca dopant over alumina.143 Li and coworkers achieved the promoting effect of Sr on Pd/zeolite-β, Pd/Al 2O 3, Pd/SiO 2,
a high catalytic activity and cyclohexanone selectivity over Pd/HT and Pd/MgO. The Sr additive enhances the surface
Ce-doped Pd(H), amorphous Pd–Ce–B and Pd–Ce–B/HT. area, dispersion and net charge density of the Pd, which results
The presence of Ce 2O 3 favors phenol adsorption in the non- in improved catalytic activity.141
planar mode and the high concentration of Ce2O 3 neutralizes In addition, the influences of lanthanides on the reaction
the acidic sites and impedes the isomerization of the enol.49,89,144 have been extensively studied. Li and group members pro-
Similarly, their group concluded that using an excessive posed that a Ce dopant partially donates electrons to Pd, which
amount of La 2O 3 over amorphous Pd–La–B retards the acid prevents cyclohexanone from further hydrogenation. 89,144
catalyzed isomerization.145 It is known that a proper amount Similarly, their group found the electron donation from La2O3
of La increases the amount of weak acid sites while an excess to Pd prohibits the over-reduction of cyclohexanone by facili-
amount of La decreases the amount of strong and weak acid tating the desorption of cyclohexanone from the catalyst
sites.146 Therefore, Li et al. observed that a suitable content of surface. Additionally, the presence of the La 2O 3 improves
La in Pd/La x–Al 2O 3 enhances the acidity and accelerates the the surface area and stabilizes the amorphous alloy structure
isomerization of enol.108 of Pd–La–B.145 By comparison, Li et al. observed that the
Nevertheless, a minority of exceptional observations have presence of an optimum content of La (the atomic ratio of
also been reported. For example, Vishwanathan et al. found La : Pd = 0.05–1) effectively improves the Pd dispersion,
that Pd/Al2O 3 exhibits complete selectivity to cyclohexanone which results in the excellent catalytic activity of Pd/LaxAl2O3
while Pd/MgO yields only a fraction of cyclohexanol. It is pro- for the APR of methanol.108
posed that over MgO, part of the strongly bound phenol in Finally, the roles of other transition metals and non-
the form of phenolate and then enolate undergoes complete metals have also been investigated. Yang et al. prepared
hydrogenation before desorption.48 Chatterjee et al. revealed gold-promoted Pd catalysts with mesoporous hollow silica
that phenol prefers the nonplanar form on Pd/Al-MCM-41 spheres (MHSS) as supports. PdAu/MHSS shows a higher
with strong surface acidity. However, it should be stressed catalytic activity than Pd/MHSS, owing to higher dispersion
that the nonplanar form is decided by the difference between of the active component and the Pd-Au alloy formation.92
the substrate–solvent and the substrate–catalyst interactions.47 Chatterjee et al. found that the incorporation of B enhanced
the electron density of the metal, which resulted in strong
interactions between the metal and the hydrogen.98 Likewise,
7.2. Promoters N-doping plays pivotal roles in tuning the properties of
To date, the role of promoters has attracted great interest in the support, activating the substrate and stabilizing the
modifying the acid–base properties of the support (discussed metal NPs.30 Therefore, Li et al. incorporated nitrogen into
in section 7.1), affecting the electronic surroundings of the FDU-type149 ordered mesoporous carbons (OMC). The N-hybrid
metal sites,49,135,144 increasing the metal dispersion,108,141 immobilizes Pd NPs by electron donation, and increases the
changing the adsorption–desorption equilibrium of the catalytic activity and cyclohexanone selectivity by interaction
adsorbed species (phenol or cyclohexanone),28,76,143–145 and with phenol.107
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Catalysis Science & Technology Minireview
7.3. Metal precursors The specific catalytic activity has no relationship with the
According to the literature, a great number of investigations have particle size. For instance, Vishwanathan and group members
addressed the influence of metal precursors on deactivation observed a constant TOF when changing the metal particle
(which will be discussed in section 7.5) and the structural size.48 They also proved that the palladium content beyond
properties of the catalysts. 3 wt% has no significant effect on the TON of phenol hydro-
Generally, chloride precursors yield larger metal particles, genation over Pd/C46 and Pd/Al2O3.143 In addition, their group
which is attributed to crystallite growth involving volatile observed an invariant TOF with varying the Pd crystallite size
metal chlorides.150 In addition, the residual chlorine may in the range of 3–7 nm over Pd/MgO,18 which is in agreement
reduce the charge density of the metal sites, thus less electron with the result observed by Galvagno et al.154 Scirè et al.
transfer occurs from the metal sites to the π* antibonding pointed out that the hydrogenation of phenol over Pd/Ta2O3,
orbitals of the aromatic rings of phenol, which results in the Pd/CeO 2 and Pd/Al 2O 3 is not affected by the size of the Pd
decreased activity of the aromatic rings.48 The residual chlo- particles (at least within the range from 5 to 15 nm).56 Since
rine also reduces the activity of surface-activated hydrogen.18 the particle size shows no significant impact on the cyclo-
Amine precursors suffer from auto-reduction and the facile hexanone selectivity, Chatterjee et al. classified the reaction
surface mobility results in a lower metal dispersion.151,152 As over Pd/Al-MCM-41 as structure-insensitive.47 Since there is
for acetate precursors, the large counter anion effectively sets no significant effect of the crystallite size on the TON,
the metal ions apart, leading to smaller crystallites and ulti- Narayanan et al. have also classified the reaction over Pd/HT
mately a large metal dispersion.18,48 as structure-insensitive.59
For instance, Vishwanathan and co-workers observed that
Pd/MgO and Pd/Al2O3 prepared from Pd(OOCCH3)2 show better 7.5. Deactivation
metal dispersions and phenol hydrogenation activities than Until now, many researchers have made great efforts on the
those prepared from PdCl2 or Pd(NH 3)4Cl2 precursors.18,48,147 investigation of catalyst deactivation, which is mainly caused
Scirè et al. also suggested that Pd/Al2O3, Pd/CeO2 and Pd/La2O3 by coke deposition. Generally, the deposition of coke depends
synthesized from Pd(OOCCH3)2 present higher selectivities to on the presence of strong acid sites on the surface.
cyclohexanone than those synthesized from PdCl2.56 Similarly, For instance, Pd/Al2O3 suffers from deactivation owing to
Sailu et al. found that Pd/silica–gel prepared from Pd(NO 3) 2 the presence of strong acidic sites on the alumina,48,51,154 while
shows better catalytic performance than analogues prepared Pd/Al 2O 3 promoted with alkali or alkaline earth metal shows
from PdCl2 or Pd(NH3)4Cl2.78 better resistance towards deactivation.28,76,143,147 Likewise,
In contrast, Narayanan et al. pointed out that Pd/HT pre- Pd/HT with an alumina phase and high alumina content
pared from a chloride precursor is more active than the one suffered from deactivation.61 By comparison, Pd/CeO 2 and
prepared from an acetate or amine precursor.59 Since PdCl 2 Pd/Ta2O 5, showing weakly Lewis acidic sites, resists the for-
and K2PdCl4 can provide PdCl42− anions to replace the inter- mation of coke.56 Basic MgO-based catalysts also show better
layer CO 32− anions, this increases the metal dispersion and resistance to deactivation.48 Similarly, Pd/C has a better resis-
enhances the catalytic activity.58,153 tance towards coke formation, owing to the absence of strongly
acidic sites on the support surface.46
7.4. Structure sensitivity It should be noted that acidic sites can form during cata-
lyst preparation, pretreatment, and even during the reaction.
So far, there has been a lack of systematic investigations into Therefore, coke deposition may be promoted by the presence
structure–activity relationships for this catalytic process. The of residual chlorine. Vishwanathan and co-workers observed
activities of the catalyst can generally be expressed by the that Pd/MgO synthesized from Pd(OOCCH3)2 exhibits a more
turnover frequency (TOF) or turnover number (TON). stable catalytic activity than analogues synthesized from
On one hand, it has been indicated that the chemo- PdCl 2 and Pd(NH 3) 4Cl 2.18 It is proposed that the MgCl 2,
selective reduction of phenol on some kinds of catalyst is produced during the catalyst preparation/pre-treatment acts
structure sensitive. The specific catalytic activity is dependent as a Lewis acidic site to induce coke formation. Likewise,
on particle size. For example, Rao et al. found an increase González-Velasco et al. pointed out that the acidic character
in TOF with increasing the loading of the second metal in of the PdCl2 almost invalidates the promotion effect of CaO
Pt-alloy catalysts. The authors ascribed this to both the in Pd/CaO–Al2O3.20
effect of the crystallite size and the promotion effect of
alloy ensembles.19 Chen et al. proved a decrease in TOF with 8. Kinetics
increasing the Pd loading over Pd/MgAl-CHT.50 Velu et al.
observed that the TOF increases with decreasing the Pd load- For decades, a great number of studies have been devoted to
ing and crystallite size of Pd/CeO 2-MS.77 Li found that the the kinetics of the hydrogenation of phenol and its derivatives.
TOF increases remarkably with the increase of the atomic However, it should be mentioned that limited papers82,135,155,156
ratio of La/Pd from 0.05 to 5 over Pd/Lax–Al2O3.108 are available concerning the reaction mechanism and kinetic
On the other hand, some authors have proposed that the models (Langmuir–Hinshelwood–Hougen–Watson model or
reaction over some kinds of catalysts is structure insensitive. Langmuir–Hinshelwood model). By contrast, many studies
This journal is © The Royal Society of Chemistry 2014 Catal. Sci. Technol., 2014, 4, 3555–3569 | 3565
Minireview Catalysis Science & Technology
Table 4 Apparent activation energies for the selective hydrogenation of isotopic tracing, density functional theory etc.; (2) the strategic
phenol to cyclohexanone over different catalytic systems
design and exploration of environmentally friendly, highly
Catalyst T (K) Ea (kJ mol−1) Ref. active and stable catalyst systems; (3) an in-depth investigation
a of the relationship between the acid–base properties of the
Pd/MgO 473–563 63 18, 154, 158
Pd/HPSa 393–474 49 40 support and the reaction mechanism; (4) a deep analysis of
Pd/TiO2a 458–503 46 159 the effect of the reaction medium on the substrate conversion
Pd–Ca/Al2O3a 493–563 37.2 155 rate and the target product selectivity; (5) a thorough investiga-
Pd/Al2O3a 473–533 30 143
tion of the factors that influence deactivation (metal precursors,
Pd/Al2O3b 433–473 56.8 21
Pd/Al-MIL-53-OCH3b 293–323 68 103 leaching etc.).
Pd/Al-MIL-53b 293–323 59 103 In particular, the reactions performed in aqueous media
Pd@mpg-C3N4b 303–353 35.9 54 are more advantageous compared with those performed in the
a
Vapor phase hydrogenation of phenol. b Liquid phase hydrogenation vapour phase, organic solvents, scCO 2 and ILs. This research
of phenol. area will be extended dramatically in the near future.
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Catalysis Science & Technology Minireview
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