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Because of their availability, adjustable microstructure, varieties of forms, and large specific surface area,
porous carbon materials are of increasing interest for use in hydrogen storage adsorbents and electrode
materials in supercapacitors and lithium–sulfur cells from the viewpoint of social sustainability and
environmental friendliness. Therefore, much effort has been made to synthesize and tailor the
microstructures of porous carbon materials via various activation procedures (physical and chemical
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activation). In particular, the chemical activation of various carbon sources using KOH as the activating
reagent is very promising because of its lower activation temperature and higher yields, and well-defined
micropore size distribution and ultrahigh specific surface area up to 3000 m2 g1 of the resulting porous
carbons. In this feature article, we will cover recent research progress since 2007 on the synthesis of
KOH-activated carbons for hydrogen and electrical energy storage (supercapacitors and lithium–sulfur
batteries). The textural properties and surface chemistry of KOH-activated carbons depend on not only
the synthesis parameters, but also different carbon sources employed including fossil/biomass-derived
materials, synthetic organic polymers, and various nanostructured carbons (e.g. carbon nanotubes,
carbon nanofibers, carbon aerogels, carbide-derived carbons, graphene, etc.). Following the
introduction to KOH activation mechanisms and processing technologies, the characteristics and
performance of KOH-activated carbons as well as their relationships are summarized and discussed
through the extensive analysis of the literature based on different energy storage systems.
Department of Inorganic Chemistry, Dresden University of Technology, chemie.tu-dresden.de; stefan.kaskel@chemie.tu-dresden.de; Fax: +49
Bergstrabe 66, D-01069 Dresden, Germany. E-mail: jiacheng.wang@ 351 463 37287; Tel: +49 351 463 33632
technologies can only lead to sustainable energy supply if ing the research towards new fields in the future.
renewable resources such as solar or wind energy are used for In this feature article, we briefly summarize recent progress
electricity or hydrogen production. since 2007 on KOH activation of various carbonaceous mate-
Carbon-based materials, ranging from activated carbons rials, varying from coals, cokes, pitches, and synthetic organic
(ACs) and one-dimensional (1D) carbon nanotubes (CNTs) to polymers, and natural biomass as well as the derivatives to
the subject of the 2010 Nobel Prize in Physics, two-dimensional various structured carbons (CNFs, CFs, CNTs, TPCs, CAs,
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(2D) graphene nanosheets,1 hold great technological promise for CDCs, graphene, etc.), and their applications toward H2 and
a variety of sustainable energy applications including H2 on- electrical energy storage. The literature focusing on the synthesis
board storage and electrochemical electrodes, because carbon of the ACs by KOH activation and/or other applications except
materials possess various desirable advantages, such as low-cost, for H2 and electrical energy storage are not included because of
light weight, adjustable porosity, many varieties of forms, ease of the topic of this feature article. This feature article is expected to
processability, and controllable heteroatom doping. In general, be a modest spur to induce other researchers to come forward
the increasing specific surface area (SSA) and pore volume (PV)/ with the valuable contributions to the fields of material, envi-
micropore volume (MV), as well as well-defined pore size ronment, and energy science.
distribution (PSD) of porous carbons, are key to not only
enhancing H2 storage capacity, but also achieving a better elec-
trochemical capacitance performance in terms of both power
2. Mechanism of KOH activation
delivery rate and energy storage capacity. Although the KOH activation is a well-known method to
In order to develop the pore network in carbon materials, the generate the pore network in carbons, the activation mechanism
application of physical or chemical activation is often required.2 has not been well understood because of the complexity due to
Physical activation is done by carbonization of carbon precursors the large number of variables in both the experimental parame-
in an inert atmosphere to remove non-carbon elements, followed ters and the reactivity of different precursors used. In a general
by the activation in the presence of suitable oxidizing gasifying view, the reaction of carbon and KOH starts with solid–solid
agents (O2, CO2 or steam) to develop the porosity, usually in the reactions and then proceeds via solid–liquid reactions including
temperature range of 600–1200 C. Chemical activation is the reduction of potassium (K) compound to form metallic K,4,5
generally made by mixing carbonaceous materials with chemical the oxidation of carbon to carbon oxide and carbonate, and
activating agents (KOH, H3PO4, ZnCl2, etc.), followed by the other reactions among various active intermediates.
carbonization at 400–900 C. This process gives rise to porous Otowa et al.4 proposed that the main products were H2, H2O,
carbons with a high SSA of over 2000 m2 g1 and large PV mainly CO, CO2, potassium oxide (K2O), and potassium carbonate
made up of micropores and some small mesopores. Compared to (K2CO3), in KOH activation of petroleum coke below 700 C.
physical activation, chemical activation has superior advantages This process consists of several simultaneous/consecutive reac-
such as lower activation temperatures, higher yields, less activa- tions, some of which are shown in eqn (1)–(4). KOH dehydrates
tion time, and higher SSA and PV/MV, although it has disad- to transform into K2O at 400 C (eqn (1)). Then carbon is
vantages including the corrosiveness of the chemical agents and consumed by the reaction of carbon and H2O with the emission
the necessary washing process to remove the chemical agents. of H2 (eqn (2)). K2CO3 is formed (eqn (4)) by the reaction of K2O
Among various chemical reagents, KOH is widely used since it and CO2 which is produced in the reaction in eqn (3).
can result in ACs with defined micropore size distribution, high
MV, and a very high SSA of up to 3000 m2 g1.3 KOH activation 2KOH / K2O + H2O (1)
has been known since 1978, when famous commercially available
ACs, AX21 and Maxsorb, were prepared using fossil-based C + H2O / CO + H2 (2)
carbon sources.4 The pore microstructures as well as elemental
CO + H2O / CO2 + H2 (3)
composition of the ACs evidently depend on the activation
parameters (mass ratio of KOH–carbon, activation temperature
CO2 + K2O / K2CO3 (4)
and time, etc.) and carbon sources used. Thus, various activation
parameters have been investigated by using different carbon Linares-Solano and co-workers5 studied KOH activation of
sources (e.g. coals, pitches, natural biomass, synthetic organic anthracite in which the evolution of CO2, CO, and H2 was
(5)
applications from gas storage to the electrodes. Thus, it is
During KOH activation, previous results4–6 indicate that impossible to preview both which activation procedure will yield
K2CO3 forms at about 400 C. At about 600 C, KOH is the ACs with the desirable structure and property, and which
completely consumed. The as-formed K2CO3 in eqn (4) and (5), reactions and activation mechanisms will be involved. However
significantly decomposing into CO2 and K2O at temperatures all these limitations do not reduce the popularity and effective-
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higher than 700 C (eqn (6)), completely disappears at 800 C. ness of KOH activation in developing the highly porous
Moreover, the resulting CO2 can be further reduced by carbon to networks in carbon materials.
form CO at high temperature (eqn (7)). The K compounds (K2O
and K2CO3) also can be reduced by carbon to produce metallic K
at temperatures over 700 C (eqn (8) and (9)). 3. Production of KOH-activated carbons
In laboratory scale, KOH activation is normally performed in a
K2CO3 / K2O + CO2 (6)
horizontal stainless tube furnace under an inert gas flow. Before
CO2 + C / 2CO (7) activation, various biomass materials to be used as carbon
sources are pre-treated with processes such as hydrothermal
K2CO3 + 2C / 2K + 3CO (8) carbonization and pre-calcination to form chars. Then KOH is
mixed with these chars, coals, cokes, or various structured
C + K2O / 2K + CO (9) carbons either just physically or by impregnation with KOH
aqueous solution. Normally the KOH–carbon mass ratio ranges
Based on the above observations and discussions, three main from 2 to 5. An extra step for evaporation of water at low
activation mechanisms for KOH activation of carbon are temperature is necessary when the impregnation method is
concluded which have been widely accepted:4–8 (a) Etching the adopted. The resulting mixture is put into a crucible and
carbon framework by the redox reactions between various carbonized at high temperatures, e.g. 650–950 C. After cooling,
potassium compounds as chemical activating reagents with the product is thoroughly washed with either aqueous acid
carbon as shown in eqn (5), (8) and (9), called chemical activa- solution or just water to remove any soluble impurities, and then
tion, is responsible for generating the pore network; (b) the dried to obtain the ACs and various activated structured carbons
formation of H2O (eqn (1)) and CO2 (eqn (3) and (6)) in the with enhanced SSA and PV.
activation system positively contributes to the further develop- In pilot scale, versatile rotary kilns are the most widely used for
ment of the porosity through the gasification of carbon, namely chemically preparing ACs in a wide range of sizes.9 The choice of
physical activation (eqn (2) and (7));9 (c) the as-prepared metallic carbon sources mainly depends on cost, availability, and quality
K (eqn (5), (8) and (9)), efficiently intercalating into the carbon (high carbon content, and low inorganic and volatile contents).
lattices of the carbon matrix during the activation, results in the And various raw materials rich in carbon, such as cokes, coal,
expansion of the carbon lattices in Fig. 1.10 After the removal of peat, pitches, lignite, wood, and nut shells, are used in the
the intercalated metallic K and other K compounds by washing, industrial production of the ACs by chemical activation with
the expanded carbon lattices cannot return to their previous non- H3PO4 or ZnCl2 as the activating reagent.9 At present, the
porous structure and thus the high microporosity that is neces- production of KOH-activated carbons (Brand: Maxsorb) from
sary for large SSA and PV/MV is created. coal, coke or a combination is operated by Kansai Coke and
The development of large SSA and high porosity in KOH- Chemical Ltd., Japan.4 The carbonaceous feeds are preferably
activated carbons is the result of the synergistic, comprehensive utilized in a pulverized form.3 The mass ratio of KOH to carbon
actions including chemical activation, physical activation, and is preferably between 2.5 and 3.5. The activation proceeds with
carbon lattice expansion by the metallic K intercalation. agitation in an indirectly fired rotary kiln and the process consists
However, the real reaction processes and activation mechanisms of a two-stage heat treatment. The first step is the dehydration at
are variable depending not only on the activation parameters (i.e. 370–400 C for 0.5 to 1.5 h. The second stage is the activation at
amount of KOH, activation temperature, etc.), but also on the 750–900 C for 0.5 to 2 h. The remaining KOH, salts and K
reactivity of various carbon sources. Both the activation formed during the activation are removed by washing thor-
parameters and carbon sources also have significant influence on oughly and the products are recovered and dried. From the
viewpoint of cost, sustainability, and environmental friendliness, larger PV, which further makes the density and conductivity of
further consideration of wood and nut shells as carbon sources the ACs decrease. Thus a lower volumetric energy density and
for ACs with ultrahigh SSA prepared by KOH activation can be loss of power capability are obtained. So finely tailoring the
made in industry. porous microstructure and surface chemistry of porous carbons
by KOH activation is crucial for obtaining high performance SCs
while balancing the gravimetric and volumetric capacitances.
4. KOH-activated carbons for supercapacitor (SC)
electrodes 4.1. Fossil-based carbon sources
One of the most important applications of KOH-activated Since the earliest report for the activation of coal and coke by
carbons in the field of energy storage is the SCs, in which the KOH,3 fossil-based carbon sources, such as coals, pitches,18–21
charge accumulates at the electrode/electrolyte interface, sche- and cokes,22–25 have attracted much attention in the search for
matically represented in Fig. 2a.11–15 SCs have a lower specific novel ACs with high SSA as the electrode materials.
energy but high specific power compared to other energy storage
Published on 08 August 2012 on http://pubs.rsc.org | doi:10.1039/C2JM34066F
as a temporary energy storage device for elevators and regener- 2.4 nm of the ACs decreased with increasing pre-carbonization
ative braking in electric and hybrid cars. temperature.18 This is consistent with the theory that the KOH
Among various available candidates for the SC electrodes, activating agent has a higher possibility of penetrating and
porous carbons are investigated most intensively because of their etching the carbon structures that have less order. The maximum
well-developed microstructure, good conductivity, excellent specific capacitance of 145 F g1 in organic electrolytes was
stability, high SSA, low cost, and accessibility. The capacitance obtained for the ACs with 2258 m2 g1 which was applied in the
of carbon-based SCs not only is usually proportional to the SSA SCs having high energy density (31 W h kg1) and power density
of porous carbons,12 but also can be enhanced through pseudo- (12 kW kg1).19 Wang et al. studied the effects of the softening
capacitive effect by the incorporation of heteroatoms (e.g. point of pitches on the textural properties of the ACs.20 With the
oxygen, nitrogen, etc.) into the carbon framework.13 As same SSA, higher softening point pitch-based ACs showed a
mentioned in the Introduction, KOH activation of carbonaceous higher MV (0.51 cm3 g1) and a better specific capacitance of
materials can result in ACs with dramatically increased SSA and 256 F g1 in KOH electrolytes than lower softening point pitch-
PV/MV, uniform PSD, and controllable surface functional based ACs (0.45 cm3 g1 and 191 F g1), indicating the MV
groups, depending on the activation parameters and carbon contributed more to the specific capacitance. Blanco activated a
sources used. These ACs are ideally suitable for the SC elec- mesophase-derived pitch with a KOH–pitch mass ratio ¼ 3 to
trodes. For carbon-based SCs, both the gravimetric capacitance produce the ACs with the SSA of up to 2000 m2 g1 and average
and volumetric capacitance are of great importance in practical PSD of 0.97 nm.21 The good specific capacitances obtained
applications.17 It is worth noting that excess activation can cause were 242, 208, and 145 F g1 in 1 M H2SO4, KOH and LiCl
electrolytes, respectively. The total loss of capacitance after 7000
cycles in H2SO4 media was 8% at 0.6 V and 16% at 1 V, whereas
in KOH electrolytes the reduction in the capacitance was 72%,
even at a very small operating voltage (0.6 V). This behaviour is
associated with the strong oxidation of the positive electrode
caused by the progressive shift of the working potential towards
very positive potential values during cycling.21
By rapid microwave heating, He et al. prepared a series of the
ACs derived from cokes22–25 and investigated the effects of acti-
vation time (27–37 min), KOH–coke mass ratio, and microwave
power on the pore structures of the ACs. The results indicated
that the effect orders of the experimental parameters on the SSA
of the ACs were the following: microwave power > activation
time > KOH–coke mass ratio. The ACs with the SSA of up to
Fig. 2 (a) Representation of a supercapacitor (SC) based on porous 2312 m2 g1 as the SC electrode demonstrated a specific capac-
electrodes.11 Reprinted with kind permission. Copyright 2006, Elsevier.
itance of 343 F g1 and remained at 246 F g1 even after 800
(b) A Ragone plot showing the specific power against specific energy for
cycles with an energy density at 8.0 W h kg1.
various electrical energy storage systems. If a supercapacitor (SC) is used
in an electric vehicle, the specific power shows how fast one can go, and
the specific energy shows how far one can go on a single charge. Times 4.2. Natural biomass-based carbon sources
shown are the time constants of the devices, obtained by dividing the
energy density by the power.16 Reprinted with kind permission. Copy- Fossil-based carbon sources are limited and non-renewable, and
right 2008, Nature Publishing Group. thus it is urgent to develop various renewable, abundant, natural
biomass as well as the derivatives and waste products as the Table 1 Properties and characteristics of some KOH-activated carbons
economic, environmentally friendly carbon sources for preparing as the SC electrodes derived from natural biomass-based materials
the ACs. Starting SSA PV Specific
Various natural biomass-based materials, derived from plants materials (m2 g1) (cm3 g1) Electrolyte capacitance (F g1) Ref.
and animals, have been transformed into the ACs via the pre-
treatment (hydrothermal carbonization or pre-calcination), fol- Cherry stones 1273 — H2SO4 232 26
Organic 120
lowed by KOH activation as shown in Fig. 3. The textural Fish scale 2273 2.74 KOH 168 27
properties and specific capacitances of several ACs are presented Pig bone 2157 2.26 KOH 185 28
in Table 1, indicating that the natural biomass-derived materials SSSa 2585 1.41 KOH 311 31
are promising candidates to prepare low-cost, high-performance Waste paper 526 — KOH 180 29
Wood 2967 1.35 Organic 236 33
ACs as the SC electrodes. sawdust
Various waste materials,26–33 such as cherry stones,26 fish Cellulose 2457 1.08 Organic 220 33
scales,27 pig bone,28 waste paper,29 banana fibres,30 sunflower Wheat straw 2316 1.50 Organic 251 32
Published on 08 August 2012 on http://pubs.rsc.org | doi:10.1039/C2JM34066F
trode was as high as 87 F cm3.26 Novel fish scale based 3D SSA (2968 m2 g1) and PV (1.35 cm3 g1), mainly derived from
hierarchical lamellar porous carbon (FHLC) demonstrated very pores with pore size lower than 3 nm. The specific capacitance of
high SSA (2273 m2 g1) and PV (2.74 cm3 g1).27 The capacitance AC-W800 exceeded that of commercial YP-17D optimized for
of FHLC was 168 F g1 at 0.05 A g1, and it was still as high as SC applications by 100% in Fig. 4a.33
130 F g1 at a high current density of 40 A g1, while the specific Natural fungi have been transformed into the ACs with SSA of
capacitances of commercial AC YP17 (Kuraray Chemical) were up to 2264 m2 g1 by KOH activation.34 Fungi-based char shows
158 F g1 at 0.05 A g1 and only 109 F g1 at 10 A g1.27 bulky morphology (Fig. 5a), whereas AC-4, prepared with a
Hierarchical porous carbons derived from pig bone possessed a KOH–char mass ratio of 4, has large cavities with pore sizes of
specific capacitance of 185 F g1 at 0.05 A g1, which still 1 to 10 mm (Fig. 5b), implying a significant morphological
maintained 130 F g1 even at 100 A g1.28 Lee et al. reported that change during the activation. The ACs demonstrate type I
waste paper-derived ACs demonstrated the SSA of 526 m2 g1 isotherms (Fig. 5c), typical of microporous materials, and the
and the specific capacitance of 180 F g1 in KOH electrolytes.29 ACs exhibited narrow PSD mainly centred at 0.8 nm. The
Banana fibre-based ACs showed an enhancement of the SSA increase of the mass ratio of KOH–char evidently makes the
(686 m2 g1) up to 30 times that of the original one and the micropores broaden, and the formation of larger micropores
specific capacitance was 66 F g1 in organic electrolytes.30 SSS- (1.3–1.9 nm) is observed for ACs prepared with KOH–char mass
based ACs31 with the SSA of 619–2585 m2 g1 were obtained by ratio $1/4 (Fig. 5d). The resulting fungi-based carbons show an
KOH activation, which had the specific capacitance of up to excellent specific capacitance of 240 F g1 in an organic elec-
311 F g1 in KOH electrolytes. The micropores in the texture of trolyte and a high adsorption capacity for CO2.34,35 Direct
SSS-based ACs contributed more to the capacitance than the pyrolysis of starch-based gels resulted in the low SSA (<600 m2
mesopores.31 Wheat straw-based ACs, prepared at 700 C using a g1) of porous carbons,36 while the SSA over 2000 m2 g1 of the
KOH–char weight ratio of 3.5,32 had the SSA of up to 2316 m2 ACs were obtained by KOH activation of starch-based
g1 and PV of up to 1.50 cm3 g1 as well as uniform pores below chars.33,37,38 Potato starch-based activated carbon spheres
4 nm. The specific capacitance reached 251 F g1 in organic (PACS) with high SSA (1605–2342 m2 g1), PV (0.74–1.24 cm3
electrolytes.32 Wood sawdust-based AC, developed by hydro- g1), and good specific capacitances of up to 335 F g1 in KOH
thermal carbonization, followed by KOH activation, had high
Fig. 5 SEM images of (a) the fungi-based char and (b) AC-4, and N2 60 C, which is unprecedented for carbon materials. Very good
adsorption isotherms (c) and PSD (d) of the ACs prepared using different rate performance at high scan rates and current densities suggests
KOH–char ratios (1, 2, 4, and 5). The inset in (a) is the photograph of
a great promise of the proposed ACs for safe and high-energy SC
Agaricus.
applications.42
electrolytes were prepared by stabilization and carbonization, 4.4. Various structured carbons as carbon sources
followed by KOH activation.37 A series of ACs with the PSD
Except for the ACs prepared from fossil/natural biomass/poly-
distributed in the range of 1–3 and 4–5 nm were fabricated with a
mer based carbon sources, various structured carbons have been
similar preparation method, using various starches as the
etched by KOH activation to introduce the additional micro-
precursors.38 The specific capacitances for these starch-based
pores and small mesopores into the framework under the
ACs were between 170 and 200 F g1 in KOH aqueous solu-
maintenance of the intrinsic shapes and properties of the original
tion.38 Large SSA (up to 2425 m2 g1) and PV (up to 1.08 cm3
carbons, thus greatly improving the SSA and MV/PV as well as
g1) were obtained for starch- and cellulose-based ACs prepared
the capacitive performance. The textural properties and specific
by hydrothermal carbonization, followed by KOH activation.33
capacitances of several activated nanostructured carbons are
Higher activation temperature led to lower specific capacitance
listed in Table 2.
but better rate performance and faster frequency response of the
fabricated devices. All ACs have higher specific capacitances
Templated porous carbons (TPCs). TPCs, synthesized using a
than YP-17D as shown in Fig. 4a. The specific capacitance
‘hard template’ or ‘soft template’ method, possess well-
measured at 0.1 A g1 was found to exhibit a good correlation
controlled PSD, and an interconnected pore structure, and thus
with the SSA of micropores (Fig. 4b). Whitacre and co-workers
TPCs are promising candidates for the SC electrodes. KOH
investigated the relationship of precursor pre-carbonization
activation can significantly improve the SSA and PV of TPCs by
conditions vs. the porosity and capacitive energy storage prop-
adding micropores into the carbon framework,44–47 thus causing
erties for the ACs derived from glucose-d.39 KOH activation of
the char pyrolyzed at lower temperature considerably augmented
both the SSA and specific capacitance of the ACs via effective Table 2 Properties and characteristics of KOH-activated carbons as the
pore formation. The specific capacitance of the ACs with the SC electrodes derived from several nanostructured carbons
highest SSA (2970 m2 g1) in a neutral Na2SO4 electrolyte was
Starting SSA PV Specific
186 F g1, dozens of times that of the carbon pre-carbonized at materials (m2 g1) (cm3 g1) Electrolyte capacitance (F g1) Ref.
500 C without activation.39
FDU-15 1410 0.73 KOH 200 46
MOF-5 2222 1.14 KOH 271 47
4.3. Synthetic organic polymer-based carbon sources Organic 156
CNTs 644 0.89 KOH 57 51
Different from the ACs from natural biomass, a one-step CNFs 1520 0.71 H2SO4 255 56
carbonization and activation of polymers has been employed for KOH 202
preparing the ACs with high SSA.40–43 The excess small meso- Organic 87
CDCs 1650 0.82a Organic 180 62
pores are found in the polymer-based ACs, which can shorten the MEGO 3100 2.14 Organic 200 66
diffusion route of electrolyte ions. Phenol–formaldehyde (PF) 2400 — Ionic liquid 166
and resorcinol–formaldehyde (RF) resins were activated by CAs 1468 — KOH 245 71
KOH to form the ACs with well-defined micropore size distri- a
Micropore volume (MV).
bution, and large SSA (up to 2445 m2 g1) and PV (up to
the better capacitance for activated TPCs (a-TPCs) than that for organic electrolytes, respectively.47 Due to the high packing
original TPCs. density of 0.93 g cm3, the related volumetric specific energy
Activation of ordered mesoporous carbons (OMPCs) gener- densities of up to 8.8 and 29.0 W h L1 were obtained in aqueous
ated large numbers of micropores into the mesopore walls, and and organic electrolytes, respectively.
meantime it retained the main mesoporous channels, although
the mesostructural ordering for activated OMPCs (a-OMPCs) Carbon nanotubes (CNTs) and their composites. Due to their
evidently decreased.44,45 The SSA and PV of a-OMPCs went up unique tubular morphology, superior electronic conductivity,
when increasing the KOH–OMPCs weight ratio and/or acti- and good mechanical/thermal stability, CNTs with a graphitic
vating temperature and the maximum SSA of 2060 m2 g1 and a structure have attracted much attention for use in SC elec-
PV of 1.91 cm3 g1 were obtained. a-OMPCs showed superior trodes.48–50 Generally, the SSA of CNTs is below 200 m2 g1, so
capacitances over OMPCs both in aqueous and organic elec- their specific capacitance is far lower than that of the ACs with a
trolytes. Very recently, Zhao et al. prepared KOH-activated general SSA of 2000 m2 g1. KOH activation is an efficient
FDU-15 (KF) having high SSA (up to 1410 m2 g1) and PV (up method for etching CNTs to create lots of defects and thus
Published on 08 August 2012 on http://pubs.rsc.org | doi:10.1039/C2JM34066F
to 0.73 cm3 g1), about twice those of FDU-15. Activation at significantly enhance the porosity of CNTs. Xu et al.51,52 per-
high temperatures resulted in the shrinkage of the mesoporous formed KOH activation of CNTs at 800 C for 1 h, leading to the
framework evidenced in Fig. 6a–f, also indicating that the dramatic increase in the SSA and PV from 166 m2 g1 and
ordered mesostructures were still well maintained. Typical cyclic 0.45 cm3 g1 for original CNTs to 644 m2 g1 and 0.98 cm3 g1
voltammograms (CVs) for the activated carbons presented a for activated CNTs (a-CNTs). a-CNTs became short and dis-
quasi-rectangular voltammogram shape in Fig. 6g, indicative of torted, and their surface was very rough. The specific capaci-
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their being excellent candidates as the electrodes. The activated tances of a-CNTs were linearly proportional to the SSA and the
carbons exhibited an improved gravimetric capacitance of 200 F maximum specific capacitance was 54 F g1, far higher than
g1, excellent rate performance, and good cycling stability with a 19 F g1 for original CNTs.51
capacitance retention of 98% over 300 cycles,46 implying that A good alternative for enhancing the specific capacitance is to
the hierarchical micro-, mesopore structures are beneficial for design high SSA AC–CNTs composites. An interesting AC–
fast ionic transport within the mesopores and diffusion from CNTs nanocomposite with significantly increased SSA of up to
mesopores to micropores. Tuning the pore structures and 2462 m2 g1 was prepared by the activation of mesocarbon
textures of metal–organic framework (MOF-5) based porous microbeads (MCMBs) with a KOH–MCMBs weight ratio ¼ 5 at
carbons by KOH activation resulted in the excellent capacitances 900 C for 2 h. CNTs were in situ formed by iron catalysis during
of 271 and 156 F g1 as well as the high energy densities on a the activation. KOH activation of the polyacrylonitrile (PAN)–
gravimetric basis of 9.4 and 31.2 W h kg1 in aqueous and carbon nanotubes (CNTs) composites53,54 formed the AC–CNTs
composites with pore size predominantly ranging from 1–5 nm
and excellent SSA (2266 m2 g1), evidently higher than that of
CO2-activated ones (358 m2 g1).53 Various AC–CNTs nano-
composites showed very good gravimetric capacitances in 6 M
KOH electrolytes of up to 243, 250, and 303 F g1, respec-
tively.53–55 These values are higher than those of a-CNTs and
commercially available ACs.
trolytes, respectively, and good rate capability due to the higher piece. (C) High-resolution SEM image of a-MEGO that demonstrates the
porous morphology. (D) Annular dark field scanning transmission elec-
SSA and well-adapted PSD of CFs activated by KOH.58
tron microscopy (ADF-STEM) image of the same area as (C), acquired
CDCs represent a new kind of porous carbons produced by
simultaneously. As seen, a-MEGO contains micro- and mesopores with a
selective thermo-chemical etching of the carbide-forming element distribution of sizes between 1 and 10 nm. (E) High-resolution phase
from metal carbide. Nanoporous CDCs have promising poten- contrast electron micrograph of the thin edge of an a-MEGO chunk,
tial in H2 storage, catalysis, separation/purification, etc.59–62 taken at 80 kV. (F) Exit wave reconstructed high resolution transmission
Gogotsi et al. undertook KOH activation of CDCs and found electron microscopy (HR-TEM) image from the edge of a-MEGO. The
that the lower the chlorination temperature was, the more effi- in-plane carbon atoms are clearly resolved, and various n-membered
cient the activation was due to different microstructural ordering carbon rings can be seen. Substantial curvature of the single-carbon
of starting CDCs. It is in agreement with the results obtained for sheets is visible, with the in-plane crystallinity being preserved. Reprinted
the activation of other carbons pre-carbonized at different with kind permission from ref. 66. Copyright 2011, American Association
temperatures. In Fig. 7a, activated CDCs (a-CDCs) demon- for the Advancement of Science (AAAS).
strated good gravimetric capacitances, 30% larger than those of
as-produced CDCs.62 The maximum capacitance of 180 F g1 adsorption experiments also revealed that a-MEGO contained
was obtained for CDC prepared at 600 C after KOH activation micropores of 1 nm size, and mesopores centred at 4 nm in size.
due to the maximum fraction of pores below 0.7 nm for those Various characterizations imply that a-MEGO is comprised of
samples. In Fig. 7b, the pore filling seems to be optimal when the almost entirely single sheets of sp2-bonded carbon.
pore size is close to 0.7–0.8 nm and the normalized capacitance Two-electrode SC cells constructed with a-MEGO (2400 m2
decreases with the increase of pore size, confirming the mecha- g ) exhibited a specific capacitance of 166 F g1 in a 1-butyl-3-
1
nism of charge storage of the ions in the double layers of carbon- methyl-imidazolium tetrafluoroborate (BMIM BF4)/AN elec-
based SCs. trolyte at a constant current of 5.7 A g1 and a working voltage
of 3.5 V. The corresponding volumetric capacitance was 60 F
Graphene-based materials. Following the earlier discovery of cm3. The energy density and power density for a-MEGO in the
well-known zero-dimensional (0D) buckyballs and 1D CNTs, cell are 70 W h kg1, and 250 kW kg1, respectively. Consid-
the emergence of 2D graphene1 has attracted much attention due ering a weight ratio of 30% for a-MEGO in a packaged SC
to its unique nanosheet structure, superior electrical properties, device, a practical energy density of over 20 W h kg1 for a
good mechanical, thermal and chemical stabilities, and a high packaged device is expected, four times higher than the existing
theoretical SSA of 2630 m2 g1.63–65 However the SSA values of AC-based SCs. A practical power density of 75 kW kg1 is one
graphene-based materials, normally several hundreds of square order higher than the values from commercial carbon-based SCs
meters per gram,63 are much lower than 2630 m2 g1, resulting in that have an energy density between 4 and 5 W h kg1.67 After
low capacitive performances of graphene-based SCs. 10 000 constant current charge–discharge cycles, 97% of the
In 2011, Zhu et al. performed KOH activation of microwave capacitance is retained. The specific capacitance of a-MEGO
exfoliated graphite oxide (MEGO) to generate pores (Fig. 8A).66 (3100 m2 g1) at 3.5 V and 0.7 A g1 is 200 F g1 in organic
The large SSA (up to 3100 m2 g1) and PV (up to 2.14 cm3 g1) of electrolytes, the highest gravimetric capacitance reported to date
activated MEGO (a-MEGO) are far higher than the previously amongst any carbons derived from graphene-based materials.
reported values of other graphene-based materials. The KOH activation of thermally exfoliated graphite oxide (TEGO),
morphology of a typical graphene piece was maintained in a- already being synthesized in tons,68 is also successfully per-
MEGO (Fig. 8B). High resolution electron images (Fig. 8C–F) formed. Therefore, the feasibility for producing a-MEGO and a-
indicated the formation of a continuous 3D pore network, the TEGO in large-scale allows for constructing low-cost, high-
sizes of which range from 1 to 10 nm. N2 adsorption and CO2 performance SCs in the near future.
(ACs). CAs,70,71 having a unique three-dimensional nano- polyaniline,73,74 silk fibroin,75 ammoxidised coal,76 and novolac
network, were subjected to KOH activation for optimizing their resin.77 The nitrogen-containing ACs derived from polyaniline
pore structures and improving specific capacitances. Decreasing possessed high SSA up to 2287 m2 g1. The nitrogen atoms
the pre-carbonization temperature of CAs’ precursor can help to existed in the form pyridinic, pyrrolic, quaternary, and oxidized
increase the SSA and PV of activated CAs (a-CAs).70,71 For nitrogen groups.73,74 The obtained ACs exhibited a high specific
example, the SSA of a-CAs, prepared by pre-carbonization at capacitance of 455 F g1 in KOH electrolytes. The specific
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900 C, followed by activation, was 997 m2 g1, while it increased capacitance per unit surface area was 23 mF cm2, three times
by 47% to 1468 m2 g1 of a-CAs, synthesized by pre-carbon- higher than that of the commercial carbon Maxsorb (6 mF cm2).
ization at 500 C, followed by activation.71 a-CAs possessed Kim et al. performed KOH activation of silk fibroin-based chars
three-level micro-, meso-, and macropore systems with yields of to provide nitrogen-containing ACs, showing higher, both
up to 68% and SSAs of up to 3247 m2 g1. There is a linear gravimetric and volumetric, capacitances compared with a
relationship between specific capacitance and the SSA for a-CAs typical phenolic resin-based AC.75 Nitrogen-doped coal-based
with similar pore systems. The highest specific capacitance of a- ACs, developed by combining ammoxidisation, carbonization,
CAs reached 245 F g1 in KOH electrolytes, 2.3 times that of and activation in various sequences,76 had well-developed SSA
CAs. Furthermore, this capacitance was still as high as 201 F g1 reaching from 1577 to 2510 m2 g1, and 1.0 to 8.5 wt% of
when increasing the current density to 100 mA cm2, indicating nitrogen. Increased capacity and charge exchange were observed
that a-CAs have a high-rate charge–discharge performance.71 due to the nitrogen heteroatoms introduced. The pyrrolic, pyr-
The commercial ACs were further activated by KOH to improve idonic, and oxidized nitrogen species are the most effective
the SSA (up to 2800 m2 g1) and MV (up to 1.03 cm3 g1) for configurations. Nitrogen-decorated PCs with a SSA of over
resulting activated ACs (a-ACs) with good yields of 50–73% and 2900 m2 g1 and MV of over 1.2 cm3 g1 were prepared by KOH
enhanced purity.72 Values of 200 F g1 in aqueous electrolytes activation of novolac resin, and the gravimetric and volumetric
and 150 F g1 in organic electrolytes were obtained for a-ACs, capacitances in organic electrolytes were 180 F g1 and 106 F
three times those of original ACs.72 cm3 at 1 mA cm2, respectively, higher than the values of
coconut shell- and PF resin-based PCs.77
One-step activation of carbon source/nitrogen source blends is
4.5. KOH-activated carbons with heteroatoms within their
another good choice for obtaining nitrogen-incorporated ACs.78
structures
Jurewicz and Babel produced a series of ACs with a high SSA of
The ACs prepared by KOH activation normally contain a vari- over 3000 m2 g1, a PV of over 2 cm3 g1, an additional PSD in
able amount of the heteroatoms (e.g. oxygen, nitrogen, sulfur, the mesopore region (2–3.5 nm), and a high nitrogen content of
hydrogen), depending on the synthesis procedures and carbon up to 5.9 atom% by employing a coconut shell–melamine
sources. The presence of the heteroatoms on the surface of the mixture.78 The entire lack of pyridinic nitrogen and the consid-
ACs can enhance the capacitance through the pseudo-capaci- erable amount of oxygen groups are very helpful to obtaining
tance effect derived from Faradaic redox reactions. Thus the high-capacitance properties. The ACs with the highest level of
introduction of the heteroatoms has been regarded as an efficient nitrogen doping demonstrated excellent capacitances of 307 and
method to enhance the specific capacitance of the ACs, instead of 293 F g1 for the negative and positive electrodes, respectively, in
improving the porosity of the ACs. Among the heteroatoms, an acidic capacitor, and 368 F g1 for the negative electrode in an
nitrogen is widely studied as a foreign atom entering the carbon alkaline capacitor. The nitrogen-enriched ACs derived from coal/
framework to provide the pseudo-capacitance effect.73–81 urea precursors showed different nitrogen contents (0.2–5.6 wt%)
Different nitrogen-containing functional groups in a carbon and a high SSA of 2209–3268 m2 g1.79 The presence of nitrogen
matrix are presented in Fig. 9A. For the ACs with similar heteroatoms considerably increases the capacitance, especially if
nanotextural properties and MV, their specific capacitances in they work as the negative electrode in an alkaline capacitor.
aqueous solutions linearly increase with nitrogen content, and Gao and colleagues reported the synthesis of a series of highly
show no significant enhancement in the organic electrolyte in porous nitrogen-containing carbons by KOH activation of
Fig. 9B.12 nitrogen-doped TPCs (NTPCs) which were synthesized by
By employing carbon sources rich in nitrogen, a series of nanocasting zeolite 13X (ref. 80) or SBA-15 (ref. 81) using
nitrogen-enriching ACs were prepared by KOH activation of ethylene diamine and carbon tetrachloride as the nitrogen and
(55 : 40) at 298 K. The calculation of specific discharge capacities is based tional to the SSA and MV. Thus, higher SSA and MV, and well-
on the mass of S. WVA-1500 with 1760 m2 g1 is microporous carbon defined micropore size distribution of KOH-activated carbons
purchased from MeadWestvaco. Reprinted with kind permission from used as the physisorbents are highly advantageous for increasing
ref. 87. Copyright 2009, American Chemical Society.
H2 adsorption capacity. There are two physical procedures for
enhancing the adsorption capacity: (i) increasing storage pres-
determined by SEM and HRTEM images (Fig. 12a and b) as well sure, and (ii) decreasing adsorption temperature to 77 K. This
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as nitrogen adsorption measurements at 77 K. The SSA (703– part of the article about H2 storage in KOH-activated carbons,
2157 m2 g1) and PV (0.57–2.26 cm3 g1) of the BHPCs vary derived from a wide range of carbonaceous materials, is divided
depending on the activation temperature. The hierarchical into two sections based on the storage temperatures: ambient
BHPC–S composite (Fig. 12c–d) in the Li–S batteries has a high temperature (293–303 K) and cryogenic temperature (77 K).
initial capacity of 1265 mA h g1 and retains 643 mA h g1 after
50 cycles, which is higher than that of the normal cathode.
The application of hierarchical porous carbons prepared by 6.1. H2 storage at ambient temperature (293–303 K)
KOH activation (a-MPC and BHPCs) effectively enhances the A high number of investigations of KOH-activated carbons for
performance of the C–S composite electrodes.87,88 The excellent H2 adsorption are found in the past several years. Some
capacities obtained are possibly ascribed to the synergetic effect researchers prepared the ACs with different porosities by KOH
of the hierarchical pores. Hierarchical pores with high SSA activation of anthracite90,91 and pitch.92 The maximum H2
loading S not only enable sufficient contact to the insulating S uptakes (1.1–1.2 wt%) of these ACs, compared to those of AX21
and a high electrical conductivity of the C–S composite, but also and Maxsorb-3000, were reported at 298 K and 100–200 bar. At
can adsorb and store the polysulfides on the cathode areas pressure up to 500 bar, the H2 uptake increased to 2.7 wt%.91
during the discharge process, which can prevent polysulfide Natural raw materials93–96 such as coffee bean waste,93 wood,94,95
dissolving in the electrolyte. Moreover, the appropriate meso-, and corncobs96 have been recently used as low-cost starting
macro-pores are beneficial for fast transport and diffusion of materials for preparing the ACs with a variable SSA of 780–
ions to micropores during the electrochemical cycle, and 3012 m2 g1 and a MV of 0.25–1.70 cm3 g1 by adjusting the
significantly stopping the aggregation of S. Thus hierarchical amount of KOH. Webley and Sun also confirmed that KOH was
porous carbons as the S cathodes in the Li–S cells demonstrate the best activation reagent for generating high SSA ACs from
their superior capacitive performance to that of normal porous corncobs.96 The highest H2 uptakes for these natural raw
carbons. biomass-based carbons were reported ranging from 0.4–0.8 wt%
at 298–303 K and 20–120 bar. The hydrogen adsorption capacity
of the ACs was suppressed when significantly increasing the
amounts of surface acidic groups.95 Park and co-workers
measured the H2 uptake of 0.81 wt% at 298 K and 100 bar for the
ACs prepared from polystyrene (PSI)-based ion-exchangeable
resins by KOH activation at 700 C.97 Liu and co-authors
reported that the amount of H2 adsorption reached 0.62 wt% at
293 K and 75 bar for the activated polyaniline-based carbon tube
with high SSA up to 2415 m2 g1 and PV up to 1.55 cm3 g1.98
Various structured carbons91,99–105 such as TPCs,101,102
MWCNTs,103 CFs,104,105 and CNFs91,99,100 were also activated
with KOH to enhance the SSA and MV, as well as the H2 uptake.
The SSA and MV of activated CMK-8 (a-CMK-8), greatly
increased from 833 m2 g1 and 0.31 cm3 g1 to 2700 m2 g1 and
1.0 cm3 g1, respectively. The H2 uptake significantly went up to
Fig. 12 SEM (a) and HRTEM images (b) of BHPC-850; illustration (c 0.75 wt% for a-CMK-8, 2.5 times higher than that for CMK-8.101
and d) of the BHPC–S composite cathode. AB and G represent acetylene Gao et al. reported that KOH-activated nitrogen-doped ordered
black and gelation, respectively.88 mesoporous carbon had enhanced SSA of over 2700 m2 g1 and
MV of over 1.0 cm3 g1, as well as good H2 uptake (0.88 wt%) at demonstrate the H2 uptake to be no more than 1.2 wt% at
298 K and 80 bar, much higher than those of the original pressure #200 bar. These adsorption values are still far below the
sample.102 Pristine MWCNTs stored 0.2 wt% of H2 which DOE target of 5.5 wt% by year 2015.
increased to 0.32 wt% upon KOH activation, corresponding to
an enhancement of 60% at 298 K and 19 bar.103 Linares-Solano
6.2. H2 storage at cryogenic temperature (77 K)
and co-workers activated CFs in lab-scale and scale-up to form
a-CFs in 34–83% yields with enhanced SSA (683–2888 m2 g1) The H2 storage capacity of porous carbons can be significantly
and MV (0.31–1.23 cm3 g1) depending on the amounts of KOH. enhanced by decreasing the adsorption temperature to 77 K. As
The highest H2 uptake was 1.1 wt% at 298 K and 200 bar.105 an example, AX21 adsorbs 2.4 wt% of H2 at 77 K and 1 bar,107
Vanadium embedded activated CFs with high SSA (up to while the amount of H2 adsorbed at 298 K and pressure up to
2780 m2 g1) and MV (up to 1.52 cm3 g1) demonstrated 200 bar is only 1.2 wt%.91 Thus large numbers of studies focused
excellent H2 uptake (2.5 wt%) at 298 K and 100 bar possibly due on various KOH-activated carbons for H2 storage at 77 K.
to the key role of a vanadium catalyst improving H2 storage.104 Linares-Solano et al.91 and Fierro et al.90,108 optimized the
Published on 08 August 2012 on http://pubs.rsc.org | doi:10.1039/C2JM34066F
Cazorla-Amor os et al.91 and Jimenez et al.99 activated commer- activation of anthracite by controlling the KOH–anthracite
cially available CNFs, resulting in enhanced SSA (265–570 m2 weight ratio and activation temperature to synthesize a set of the
g1) and H2 uptake (0.22–0.40 wt%) at ambient temperature ACs with different porosities. The excellent H2 uptake (5.6–
compared with those of original CNFs. Lee et al.100 investigated 6.0 wt%) for these ACs was obtained, higher than that (5.3 wt%)
the effect of pore size on electrospun CNFs activated by KOH, of Maxsorb-3000 at 77 K and 40 bar.108 An advanced AC
and found the PV in the range of pore size from 0.6 to 0.7 nm monolith with the SSA of 2374 m2 g1 and MV of 1.04 cm3 g1,
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contributed more to H2 storage at ambient temperature. prepared from the ACs by pressing, adsorbs 4.9 wt% of H2, at
The H2 adsorption capacities for KOH-activated carbons at 77 K and 40 bar.109 And the volumetric capacity was 29.7 g H2
ambient temperatures are also collected in Fig. 13, showing the per L. At 77 K and 1 bar, the ACs from the mesophase pitch
relationship of the H2 uptake at 293–303 K and 19–500 bar vs. demonstrated a very good H2 adsorption capacity of 2.8 wt%.92
the SSA for AX21, Maxsorb-3000, and KOH-activated carbons. Various natural raw materials and the derivatives were trans-
It has been reported that the H2 uptake in porous carbons, formed into the ACs by pre-treatment, followed by KOH acti-
prepared from a single carbon source, linearly increases with the vation93,95,96,104,106,110–113 and the highest H2 uptakes reported
pressure at ambient temperature and no saturation adsorption were 2.0 wt%, 2.6 wt%, and 2.7 wt% for corncob-,96 wood-,95 and
occurs in the tested pressure ranges at ambient temperature. It is Quercus agrifolia-based ACs,110 respectively, at 77 K and 1 bar.
evident that both the SSA and H2 uptake spread widely in Aguilar-Elguezabal found that the amount of H2 adsorbed was
Fig. 13, possibly because a wide range of carbon sources and independent of the N2 flow rate during KOH activation, while it
variable activation parameters employed result in the different depended on the N2 flow rate during the NaOH activation.110
microstructures (pore shape, pore size, etc.), and surface func- Coffee bean waste-based ACs had the H2 adsorption ability of
tional groups affecting the H2 uptake. However, there is a clear 4.0 wt% at 77 K and 40 bar.93 Gao et al. realized excellent H2
trend that the H2 uptakes of KOH-activated carbons increase adsorption capacity (6.24 wt%) at 77 K and 20 bar of the ACs
with the SSA. Moreover, the isosteric enthalpy for H2 adsorption with the SSA of 2930 m2 g1 and MV of 1.0 cm3 g1 prepared by
in KOH-activated carbons mainly ranges from 6–8 kJ the activation of citric acid-based gel containing nickel.111
mol1,96,106 which is too low for significant adsorption of H2 at Sucrose as the carbon precursor is more expensive, but it allows
ambient temperature and pressure. Even under an ultrahigh for obtaining highly microporous ACs without undesired
pressure of 500 bar, only 2.7 wt% of H2 is adsorbed. Most KOH- impurities, e.g. sulphur and heavy metals. Adsorption of H2 at
activated carbons including AX21 and Maxsorb-3000 only 0.93 bar showed the H2 uptake (2.5 wt%) for the sucrose based
ACs with the highest SSA (1825 m2 g1).113 In 2011, Sevilla
et al.106 employed the hydro-chars derived from glucose, starch,
cellulose, and eucalyptus sawdust for synthesizing the ACs with
high SSA (up to 2700 m2 g1) and narrow micropore size
distribution (0.7–2.0 nm), exhibiting high hydrogen uptake up to
6.4 wt% at 77 K and 20 bar.
Polyaniline-based carbon tubes, activated by KOH, adsorbed
5.2 wt% H2 at 77 K and 50 bar.98 Activation of polythiophene
formed the sulfur-containing ACs with the highest H2 storage
capacity of 5.71 wt% at 77 K and 20 bar.115 Polypyrrole-based ACs
had two bimodal pore systems (micropore: 1.2 nm and small
mesopores: 2.2–3.4 nm) with ultrahigh SSA (3000–3500 m2 g1)
and large PV (up to 2.6 cm3 g1) depending on the activation
temperature and the amount of KOH. The ACs achieved a
Fig. 13 The relationship of the H2 uptake at 293–303 K and 19–500 bar maximum H2 uptake of 7.03 wt% at 20 bar and 77 K, one of the best
with the SSA for AX21,91 Maxsorb-3000,91 and KOH-activated carbons H2 adsorption capacities for porous solid adsorbents. An attractive
from different carbonaceous materials: anthracites,90,91 pitch,92 natural volumetric density was calculated to be up to 37 g H2 per L.116
raw materials,93–96 synthetic organic polymers,97,98 and various structured The enhancement of the SSA and MV in various structured
carbons (CNFs,91,99,100 TPCs,101,102 MWCNTs,103 and CFs104,105). carbons was achieved by KOH activation to increase the H2
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