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Sugino Servo Tapper
Sugino Servo Tapper
N3312E
Dimensions(mm)
ST3
BILZ16 BILZ20
φ50 -0.009
-0.025
-0.009
-0.025
78 77
φ60
φ60
5 +0.145 5 +0.145
φ47
21.3 +0.1
φ50
+0.070 +0.070
φ47
0
17.3+0.1
0
φ20H6
φ32
φ16H6
φ25
20 94.5 20
91.5
141 Drain M5×0.8 144 Drain M5×0.8
ST4
BILZ28 BILZ36
φ95 -0.005
-0.020
123
85
φ105
φ68
φ68
37.7 +0.1
8 +0.170
0
6 +0.145
+0.1
+0.080
+0.070
29.7 0
-0.005
-0.020
φ36H6
φ28H6
φ134
φ105
φ134
φ40
φ50
φ95
M8×1.25 M8×1.25
38±0.1 45±0.1
50.5 Drain 52.5 Drain
68 18 70 18
138 140
Notes 1. Dimensions of spindle shown here are as per recommendation of NT tool Co., Ltd.
2. Drain must be downward when the unit is set for horizontal position or declining position for downward.
3. Drain plug must be removed when the unit is set for horizontal position or declining position for downward.
http://www.sugino.com
1-9-13, Nihonbashi-Honcho, Chuo-ku,Tokyo, 103-0023 JAPAN
+81-3-5201-5974 FAX +81-3-5201-5978
e-mail:export@sugino.com
Overseas Office
U.S.A. Sugino Corp. +1-630-250-8585 FAX +1-630-250-8665
e-mail:mach@suginocorp.com
Mexico Sugino Machine Mexico, S.A. DE C.V. +52-81-1100-0108 FAX+52-81-1100-0318
e-mail:ventas@sugino.com.mx
China Sugino Shanghai Co.,Ltd.
Shanghai office +86-21-5385-5031FAX+86-21-5385-5032
e-mail:sh@sugino.cn
Guangzhou office +86-20-8363-4719 FAX+86-20-8363-4992
Thailand Sugino Machine (Thailand) Ltd. +66-3572-9351 FAX+66-3572-9355
e-mail:contact@sugino.th.com
Singapore Sugino Machine Singapore Pte. Ltd. +65-6458-9544 FAX +65-6456-7789
e-mail:sales@sugino-singapore.com.sg
Czech Rep. Sugino Machine Limited, +420-257-950-228 FAX+420-257-950-044
Praha, Branch office e-mail:info@sugino.cz
※Specifications in this catalogue are subject to change without prior notice for further improvement.
This product and other related technology (include the program) are subject to the terms and conditions of the relevant foreign trade acts depending on end users and their applications.
All the relevant forms must be submitted to the Japanese government, including the application to export technology.
The content of this catalogue is as of April 2010.
Any unauthorized use, copying or reprinting of the contents or part thereof in this catalogue is prohibited. Printed in Japan
201004 AS
Servo series Electric system diagram
Electric parts supplied as standard are indicated in box.
The customer is responsible for and needs to have the other cables and units.
Electronically controlled and high accuracy tapping unit equipped with high quality servo motor.
It is suitable for small hole and blind hole tapping.
Three phase AC200V
Optional
⑤Limit switch for detecting the forward
end back end over travel
Limit switch for detecting the forward end Limit switch for detecting the back end
over travel (Option) over travel (Option) ・
・・・
・・
・・・
・・・
・・
・・
・・・
・・Standard cable length:5m
Capacity Notes 1. Operation box, OB-01 is optional. Please see page 10 for details.
2. Controller UC-51 has the function to detect the forward end and back end over travel (soft limit).
3. Other types of I/O cables than the above are available. Please see page 10 for details.
Specs. Spindle speed Tapping capacity Stroke
Fast approach Pitch feed AL* ST* Fast approach Pitch feed Motor Thread pitch Weight
Full stroke
speed speed (ADC) (S45C) speed speed
Model min-1
mm mm kW mm Thread/inch kg Controller[UC-51] Special controller for ST2 to input digital data of stroke and rotating speed.
0.25 100
0.3 80
72
When machining 0.35 64 Specifications of input/output signals
M1∼M5 0.4 56
M1 M1 48
1∼4,000 DC24V
0.6 0.45 44
∼
ST2-104 Max.4,000
M6 M5
Max.60 Max.60 Max.60
AC servo motor 40
13 Input voltage (Input signal at relay contact point
When machining 0.5
(M6)(M3.5) 36 Input signal or open collector transistor.)
M6 0.6 32
1∼3,000 0.7 28
27 Input electric current 11mA
0.8
26
1.0 24 Open collector
Maximum
Notes 1. Tapping capacities are for spiral tap or point tap (upper part) and for hand tap 2 (lower part) based on the depth of tapping being limited to 1.5 times of the tap diameter. Output signal DC24V、50mA
contact capacity
2. Rotating speed is decided by the material, tapping diameter and tapping speed etc. (Open collector can drive miniature relay and photo coupler.)
3. The adequate feed gears shall be selected for the tapping pitch.
4. Rapid feed rate and cutting feed rate differ with thread pitch and spindle speed. Please contact your nearest sales office for more information. External DC24V、200mA
5. Maximum weight of the attachment is as follows, Horizontal use : 8kg, Vertical (downward) use : 6kg
power supply (The sum of the input and output electric current must be less than 200mA.)
6. When mounting the unit upward, please provide water proof cover in order to protect the unit from cutting oil and chips.
7. AL*…Aluminium ST*…Steel
1TB-60CJ1、 1TB-60FJ1
CN2 CN1
Note 1
150
0V P24 P24 1
98 OV 2
COMI
25 12 45
3
2-φ5 Fitting hole Emergency stop ESP 4
Encoder
Depth of tap shank insertion 15∼28 Return to original position
7
□80
ZRN 5
Start ST 6
361
(Note 2)
Reset
RST 9
145
Spindle taper
242
φ46
JT1
φ52
94
Note 1
P24 0V P24 11
220
206
190 OV 12
COMO 13
Ready CR RDY 14
55
Original position CR ZP 15
Clamping range End of cycle CR CEND 16
Abnormality CR ALM 17
40 35 89 FG 20
37 74 Full stroke 60 62 410
・Dimensions/
111 Machine zero point 472 17 5
W98×D222×H220
7
34.5
・Weight/2.0kg
Notes 1. When tapping in a small hole at high speed, please select 1TB-60CJ1 (Centering type), and in a large hole at low speed, please select 1TB-60FJ1 (Floating type). Note 1 The power supply (DC24V) need to be prepared by customer.
2. A motor cover and a tap holder (1TB-60CJ1 and 1TB-60FJ1) are optional. Note: Model ST2 cannot be controlled by only the sequence Note 2 Maximum 4 operation patterns can be selected as an option.
and requires UC-51 controller.
2 3
Servo series
Electric parts supplied as standard are indicated in box.
synchro tapper model ST3 Electric system diagram The customer is responsible for and needs to have the other cables and units.
3
IOCA-10
Tapping Aluminium : M12 2
User control panel
capacity Steel : M7
1
Standard accessories
①Motor cable・
・・
・・
・・・
・・
・・・
・・
・・・
・・
・・・
・・
・・4core×5m
・
Optional
⑤Limit switch for detecting the forward
end back end over travel
Limit switch for detecting the forward end Limit switch for detecting the back end
over travel (Option) over travel (Option) ・
・・・
・・
・・・
・・・
・・
・・
・・・
・・Standard cable length:3m
Capacity
Notes 1. Operation box, OB-01 is optional. Please see page 10 for details.
Specs. Tapping capacity 2. Controller UC-52 has the function to detect the forward end and back end over travel (soft limit).
Spindle speed Stroke 3. Other types of I/O cables than the above are available. Please see page 10 for details.
1 spindle 2 spindles 3 spindles 4 spindles Thread
Motor Weight
Fast approach Pitch feed AL* ST* AL* ST* AL* ST* AL* ST* approach Pitch
Fast
Full pitch
feed
speed speed (ADC)(S45C)(ADC)(S45C)(ADC)(S45C)(ADC)(S45C) speed speed stroke
Model min-1 mm mm mm mm mm kW mm Thread/inch kg Controller[UC-52] Special controller for ST3 to input digital data of stroke and rotating speed.
0.5 40
When machining
36
M3∼M6 0.7
1∼4,000 M12 M7 M8 M5 M8 M5 M6 M4 32
28
Specifications of input/output signals
1.8 0.8 27
When machining DC24V
Max. Max. Max. AC 26
ST3-310 Max.4,000 M7∼M12 1.0
24
31 Input voltage (Input signal at relay contact point
120 120 120 servo
1∼3,000 Input signal
motor 1.25 20 or open collector transistor.)
19
With multiple M8 M6 M7 M4 M6 M3.5 M5 M3 18
1.5 Input electric current 11mA
tapping head 16
1∼3,000 1.75 14 Open collector
Maximum
Notes 1. Tapping capacities are for spiral tap or point tap (upper part) and for hand tap 2 (lower part) based on the depth of tapping being limited to 1.5 times of the tap diameter. Output signal DC24V、50mA
contact capacity
2. Rotating speed is decided by the material, tapping diameter and tapping speed etc. (Open collector can drive miniature relay and photo coupler.)
3. The adequate feed gears shall be selected for the tapping pitch.
4. Rapid feed rate and cutting feed rate differ with thread pitch and spindle speed. Please contact your nearest sales office for more information. External DC24V、200mA
5. Maximum weight of the attachment is as follows, Horizontal use : 15kg, Vertical (downward) use : 12kg
power supply (The sum of the input and output electric current must be less than 200mA.)
6. When mounting the unit upward, please provide water proof cover in order to protect the unit from cutting oil and chips.
7. AL*…Aluminium ST*…Steel
CN2 CN1
(Except square shank) Note 1
0V P24 P24 1
167 139 OV 2
COMI 3
55 12 57 2-φ5 Fitting hole Encoder
□130
7
5
Start ST 6
φ50g6 −0.009
−0.025
Jog+ JOG+ 7
(Note 2)
MODEL UC-52
Jog− JOG- 8
−0.01
−0.04
(Note 2)
RST 9
307
JT6
φ74
104
Note 1
P24 0V P24 11
OV
275
261
245
12
COMO 13
Ready CR RDY 14
40
Original position CR ZP 15
55
40.5 ・Weight/5.6kg
Notes 1. When tapping in a small hole at high speed, please select 1TC-10130RFC (Centering type), and in a large hole at low speed, please select 1TC-10130RFF (Floating type). Note 1 The power supply (DC24V) need to be prepared by customer.
2. Tap holder (1TC-10130RFC・1TC-10130RFF) is optional. Note: Model ST3 cannot be controlled by only the sequence Note 2 Maximum 4 operation patterns can be selected as an option.
and requires UC-52 controller.
4 5
Servo series
Electric parts supplied as standard are indicated in box.
synchro tapper model ST4 Electric system diagram The customer is responsible for and needs to have the other cables and units.
0.7 32 16
0.75
M27 M20 M20 M12 M16 M10 M12 M8 0.8
28 14
27 13
Controller[UC-83A] Same type of controller for selfeeder <<varimec>> SSV5 type.(Parameter is deferent.)
1
2.7 AC 1.25 26 12
Max.
ST4-420 Max.550 servo 1.5 62 Specification of signal
120 24 11
motor 1.75
2 20 10
M22 M16 M16 M10 M12 M8 M10 M6 DC24V
2.5 Input voltage (Input signal at relay contact point
19 9
3 Input signal or open collector transistor.)
3.5 18 8
Notes 1. Tapping capacities are for spiral tap or point tap (upper part) and for hand tap 2 (lower part) based on the depth of tapping being limited to 1.5 times of the tap diameter. Input electric current 10mA
2. Rotating speed is decided by the material, tapping diameter and tapping speed etc.
3. The adequate feed gears shall be selected for the tapping pitch.
4. Rapid feed rate and cutting feed rate differ with thread pitch and spindle speed. Please contact your nearest sales office for more information. Open collector
Maximum
5. Maximum weight of the attachment is 40kg for both horizontal and vertical use. Output signal DC24V、90mA
contact capacity
6. When mounting the unit upward, please provide water proof cover in order to protect the unit from cutting oil and chips. (Open collector can drive miniature relay and photo coupler.)
7. AL*…Aluminium ST*…Steel
indication. E
φ40
7
JOG+ Origin (Origin LS)
402
IN7 10 30 OUT5
17.4
JOG- Ready for single step
0V
φ105
L3
φ134
IN11
φ68
15
φ58
EXT/MANUAL
E
IN13 44 +24V
φ95
17
Program 1
READY
80
20
IN14 18 45 +24V
CN1 Program 2 DC+24V
240.2
IN15 46 +24V
261
275
19
Drain 3 18 Program 4 External power supply
Fitting hole IN16 47 0V
6
20
Program 8
CHARGE
+0.03
10 10+0.03
CN2
・Dimensions/
Machine zero point
MADE IN JAPAN
W133.2×D216×H275
5
40.5 ・Weight/5.2kg
Notes 1. A tap holder can be used if 1TD socket is equipped as an option.
2. MT4 tapping holder can be used for MT4 spindle.
3. MT3 shank tapping holder can be used if MT3 socket is equipped as an option. Note: Model ST4 cannot be controlled by only the sequence
and requires UC-83A controller.
6 7
Servo series
Electric parts supplied as standard are indicated in box.
synchro tapper model ST1 Electric system diagram The customer is responsible for and needs to have the other cables and units.
Tapping Aluminium : M5
capacity 3 Standard accessories
Steel : M3.5 5
①Power cable・
・・
・・
・・
・・
・・
・・
・・
・・
・・
・・
・・
・・
・・
・・
・・
・・
・・0.7m
・
2
②Power cable for motor・
・・
・・
・・
・・
・・
・・
・・
・・
・・
・・
・・5m
7 ③Signal cable ・
・・
・・
・・
・・
・・
・・
・・
・・
・・
・・
・・
・・
・・
・・
・・
・・
・・
・・
・・5m
Laptop computer synchro tapper ④I/O cable ・
・・
・・
・・
・・
・・
・・
・・
・・
・・
・・
・・
・・
・・
・・
・・
・・
・・
・・
・・0.7m
・
model ST1
⑤Switch cable・・
・・
・・
・・・・
・・
・・
・・
・・
・・・
・・
・・・
・・
・・・・・
・・
・・
・・5m
Proximity sensor, Amplifier unit
⑥Noise filter
Capacity
Optional
Specs. Spindle speed Tapping capacity Stroke
Thread ⑦PC cable A・
・・
・・
・・
・・
・・
・・
・・
・・
・・
・・
・・
・・
・・
・・
・・
・・
・・
・・
・・
・・2m
Fast approach Pitch feed AL* ST* Fast Pitch
Full Motor Weight
approach feed pitch
speed speed (ADC) (S45C) speed speed stroke
Model min-1
mm mm kW mm Thread/inch kg Notes 1. The programming console and the touch panel are optionally available.
2. Programming from a computer is possible using a "⑦PC cable A". In such case, a dedicated computer monitoring software is required.
0.25 64 Working environment: OS Windows 95/98/XP (The mode setting is necessary), Communication interface RS232C-port.
0.3
0.35 56
0.4 AC
0.4 Controller[UC-81A] Same type of controller for selfeeder <<varimec>> SSV2 and SSV3 type. (Parameter is deferent.)
Open collector
Maximum
Dimensions(mm) Output signal
contact capacity DC24V、90mA
(Open collector can drive miniature relay and photo coupler.)
163
Centering type
Electric schematic
・External control
Function
φ19
NF V
AC200V L2 W
indication. E
E
φ28
CN2 CN1
Dimensions(mm)
φ51.8
φ78
IN0 3
Emergency stop
IN1 4
Manual coolant ON/OFF Encoder
40
IN2 5 CN2
Start
85.5 IN3 6 25 OUT0 RDY
Return to original position CR1
21.5 64 2-φ5 Single step
IN4 7 26 OUT1
Under auto operation
Full stroke 10 12 40 JOG+
IN6 9 27 OUT2
Program end
IN7 10 28 OUT3
ed
20
7
JOG- Origin
188.5
pac
IN8 11 30 OUT5
Ready for single step
15
Forward end OT IN9
IN9 12 31 OUT6
lly s
IN10 14 32 OUT7
D6
amplifier
6e
211
225
IN16 20 45 +24V
DC+24V
Program 8
IN17 21 46 +24V External power supply
Program 10
Tap holding We offer following two types of tap holding collet chucks. Program 20
IN18
IN19
22 47
23 48
0V
0V
Program 40 0V
collet chuck IN20 24 49 0V
・Dimensions/
15
Used for slower tapping and when there is For higher speeds and when small tapped 5 W85.5×168×H225
7
32 32 ・Weight/2.1kg
misalignment of a pre-hole and the tap center holes are located accurately, the radial float is
is allowed radial float up to 0.2mm(OD). extremely small. Note: Model ST1 cannot be controlled by only the sequence
and requires UC-81A controller.
8 9
Servo series
Optional Controlling Optional Attachment
Special device for model ST2 and ST3 Special device for model ST2 and ST3
I/O cable Flex stands
I/OCA-10 type shown in the electric schematic on page 3 and 5 is standard I/O cable. The Flex stand is a jig for fixing of Dimensions(mm)
Following options are available. synchro tapper model ST2 and ST3 at Base support 2 Base support 4
φ5 φ7
a desired angle of operation. FS-52BS FS-74BS
80 110
35
4-φ11 Fitting hole 35
70 4-φ11 Fitting hole
①Connector MR-20LM ②I/O cable IOCA-※※W ③Connector terminal box PCN-2M20BS 90
(For the customer to make I/O cable) (For user control panel)
6
10 +0.0 21 6 43 6 22 56
1 6
90 0 4 65 10 0 0+0.04 75
0 0
86mm 11 .04
12 12 0
14
+0 .04
0 10
+0
0 10
0
0
CN2
CN2
Swivel support φA Column support
φA
40mm
FS-52SS FS-52CS
φA
D
FS-74SS C FS-74CS
A
B
There are two sizes of 1m(IOCA-10W type) and 0.5m(IOCA-05W type) for A available.
B
E
φA
Operating box OB-01 Over travel detecting limit switch cable Parallel support 0
φA Column
FS-52PS 20 FS-52C
φA
Operating box to operate model Limit switch cable to detect forward end and back FS-74PS H
φA
FS-74C F
Dimensions(mm)
・Return to original position
Symbol
Function A B C D E F G H J Applicable Height adjuster
・Cycle operation Addition of operation pattern Model
US-52HA
・Jog operation FS-52 US-74HA φA
same programming programming can be done without pulling out cables. 4-φD φE
Fitting hole
F
console with selfeeder (Maximum 10 controllers are connected.)
G±0.02
<<varimec>> series.
6
H
The setting of stroke Programming Controller UC-81A、83A
console A 10 +0.04
0 J 10
+0.04
0
10 11