Thermo Scientific Forma Modol 900 Series -86C ULT Upright Freezer Operating and Maintenance Manual 7050902 Rev. 0 g ie ) ~ | i E Visit us online to register your warranty Thermo www. thermoscientific.com/labwarranty SCIENTIFICProce Important installer and user information: ‘A redundant temperature sensing device has been included in this ULT freezer. This devi isa type “T” thermocouple. For convenient access, the thermocou- ple (Figure 1-3) terminates in an interconnect jack (Figure 1-5) behind che base front cover. (May be located differently in chests. See Section 1.) It is strongly recommended that this thermocouple be attached to a redundant 24 hour 7 day monitoring system with alarm capabilities. Connecting the sensor to a ‘monitoring and alarm system separate from the freezer provides the utmost in product safety, should the integral syscem fail. & Moilels Covered Packing List Model S282 Votago Neribor Deseiption Quantity (cubie foot) inet 1 (2 for double 02 13 230/50 gets Kerio door units) 03 13 120/60 2 (for double 909 13 730/60 oi ‘door units} oo 1712060 300520 Neoprene Cap 2 05 7 2080 s10016 — 1/420%5-1/2" Bot 2 310 17 230/60 195763 Retaining io 1 906 2B 20/50 Remote Alarm ee 70868 1 68 % 120/60 Gonnector 67 x 230/60 or 2080 908 780/60 Double Door Units am 13 230/60 om 73 120/60 986 13 730/60 993 7 120/60 ou 17 23060 38 7230/60 0 20760 B5 230/60 38 20/60 MANUAL NUMBER 7050902 0 S spops__Releaso 6 oss Rey ECR/ECN DATE __ DESCRIPTION By Than Siento Model 00 Sees iPreface CAUTION Contains Parts and Assemblies ‘Suscoptible to Damage by Important Read this instruction manual. Failure to read, understand and follow the instructions in this manual may result in damage to the unit, injury to operating personnel, and poor equipment performance. & Caution All internal adjustments and maintenance must be performed by qualified service personnel. & Material in chis manual is for information purposes only. The contents and the product i describes are subject to change without notice. Thermo Fisher Scientific makes no representations or warranties with respect to this manual. In no event shall ‘Thermo be held liable for any damages, direct or incidental, arising out of or related co the use of this manual. ©2011 Thermo Fisher Scientific. All rights reserved. ji Modo 80 Saas Thema SeientiiPOC CTC TTT TSS TF IIFTFFIISFSISISSSSSESSSSSSESESEBES Pretece jr Important operating and/or maintenance instructions. Read the accompanying text carefully. f A Z Potential electrical hazards. Only qualified persons should perform procedures associated with this symbol. Extreme temperature hazards, hot or cold. Use special handling equipment or wear special, protective __ clothing. AX ‘Hot surface(s) present which may cause burns to unprotected skin, or to materials which may be MDS damaged by clevated temperatures. falling under the Directive 2002/96/EC (WEEE) and the equipment that has been put on the market ‘Marking of electrical and electronic equipment, which applies to electrical and clectronic equipment nse afer 13 August 2005. MME This product is required to comply with the European Union’s Waste Electrical & Electronic Equipment (WEEE) Directive 2002/96/EC. It is marked with the WEEE symbol. ‘Thermo Fisher Scientific has contracted with one or more recycling/ disposal companies in each EU Member State European Country, and this product should be disposed of or recycled through them, Further information on Thermo’s compliance with this directive, the recyclers in your country and information on Thermo products will be available at worw.thermofisher.com. W Always use the proper protective equipment (clothing, gloves, goggles, etc.) V Always dissipate extreme cold or heat and wear protective clothing, V Always follow good hygiene practices. Each individual is responsible for his or her own safety. Thea Seionic Model 90 Series. iDo You Need Information or Assistance on Thermo Scientific Products? {you do, please contact us 8:00 a.m. to 6:00 p.m. (Eastern Time) at: 1-740-373-4763 Direct > 1-800-438-4851 Toll Free, U.S. and Canada 1-877-213-8051 FAX http://www thermoscientific.com Intemet Worldwide Web Home Page service.led.marietta@thermofishercom Service E-Mail Address (Our Sales Support staff can provide information on pricing and give you quotations. We can take your order and provide delivery information on major equipment items or make arrangements to have your local sales representative contact you. Our products are listed on the Internet and we can be contacted through our Internet home page. Our Service Support staff can supply technical information about proper setup, operation or troubleshooting of your equipment. We can fill your needs for spare or replacement parts or provide you with on-site service. We can also provide you with a quotation on our Extended Warranty for your Thermo Scientific products Whatever Thermo Scientific products you need or use, we will be happy to discuss your applications. If you ace experiencing technical problems, working together, we will help you locate the problem and, chances are, correct it yourselE..over the telephone without a service call. When more extensive service is necessary, we will assist you with direct factory trained technicians or a qualified service organization for on-the-spot repair. IF your service need is covered by the warranty, we will arrange for the unit to be repaired at our expense and to your satisfaction. Regardless of your nceds, our professional wlephone technicians are available to assist you Monday through Friday from 8:00 a.m. to 6:00 p.m, Eastern Time, Please contact us by telephone or fax. IF you wish to weite, our mailing address is: Thermo Fisher Scientific 401 Millereek Road, Box 649 Marietta, OH 45750 International customers, please contact your local Thermo Scientific distributor. iv Model 900 Series ‘Therm Scientific LEEEEETTT ATTA ATTA ATA AG TTA ATAT ATTA"VUE E PUES TT TT TT TIFFS IOF SFIS SSSSSSSSSSSSSSSVHss Therma Seientfie Section 1 Section 2 Section 3 Section 4 Table of Contents Installation and Start-up. Control Panel Keys, Displays, Indicators . Operation of the Keypad i Install Freezer ...... Choose Location Install Wall Bumpers Remote Alarm Contacts - Install Shelves .... ‘Connect Unit to Electrical Power Auach Power Cord . Freezer Start-Up Set Operating Temperature . Set Low ‘Temperature Alarm Set High Temperature Alarm .... 1-9 Run Mode .... sae cuswewestesseroersrcr rss sommes pace stole Calibrate .. Calibrare Control Probe 2-1 ‘Temperature Stabilization Periods ....... 21 Alarms Probe Failure Alarm . 3-2 High Stage System Failure... 232 Maintenance .. ‘Clean Air Filter. . oe emee Clean Cabinet Exterior ‘Clean Condenser . ceases Clean Water-cooled Condenser . Defrost Chamber . Vacuum Relief Port Clean Door Gasket Prepare Unit for Storage Replace Battery(s) .... PREVENTIVE MAINTENANCE Model 900 SaviasTable of Contents Made! 800 Saris Section 5 Section 6 Section 7 Section 8 Section 9 Section 10 Appendix Section 5 Factory Installed Options . BUS - Back Up System oe Install Vent Stack, Solenoid and Injection Assembly -. Install Temperature Probe .....2.606.+ Connect Probe/Solenoid Harness BUS Control Panel . : Set Optional BUS Set Point ....... Configure Optional BUS (Back ble System) Test BUS Operation Clean Vent Stack . Disconnect Fitting Asm. and Transfer Hose Chart Recorder _ Recorder Calibration .... Change Recorder Temperature Range - Installing the Chare Paper : Five Inner Door Option... “Water-cooled Condenser Specifications Single Door Units .... Double Door Units Spare Parts... Refrigeration Schematics Electrical Schematics . Warranty .... Handling Liquid Nitrogen .. Handling Liquid CO2 . First Aid .. hax Scientific PGRRRERRREEREREREEEREE ERR ELOREEERE REDD oeCee eee ee ee TT SST SSCS TSS SSC SCSC SSCS SSSSS SSS SSSEEUTS Section 1 Installation and Start-up CContuol Panel Optional Back Up ral Sem Contos io Temperature >" (1 J Pecoder (Optional) Figure 1-1, Freezer Front View Components . Control panel - keypad, displays and indicators * BUS (Optional Back Up System) control panel + Optional temperature recorder or datalogger Theuma Sone Mode! 900 Series 14Section Insalation and Start-Up Wall Bumper (ore-tapped holes) }— Optional Back-up System Connections Er] Power Switch THE tains Remote Aig techno Contacts Povter Inlet Figure 1-2. Freezer Rear View Components * Remore alarm contacts Power inlet for power cord connection Optional BUS connections for probe and solenoid * Power switch (mains disconnect) Shelf Bracket | { — Tota iscalonousAecessaras Probe ER cotna- Root rtm /ataosgr Mobo Sealant — 4, conor hp (Caton Tsien sat, oe TOR Seo) must bo manned) Figure 1-3. Chamber Probels) 12 Modo! $00 Sores Thermo Scientific LEEEERERTTATAAATAAGGGGGiiiiiiiiaasaaaaaaaea,Thermo Solent. Section Installation and Start-Up Vaewun Rate Port (Chamber Prove Cove Figure 1-4, Vacuum Relief and Probe Cover Location + Vacuum relief port - pressure equalization port + Probe cover - houses control, optional recorder, datalogger, or 1535 alarm probes Battery power switch a Thermocouple remove fitor imoreonnoct jack Batery mounting [UL bracket EES Freezer batiery and optional BUS battory Figure 1-5, Batterys) location and switch + Bactery mouncing bracker(s) + Battery power switch (freezer and BUS) + Freezer battery + Optional BUS battery + Freezer filter location Mod to Saas 12Section 1 Installation and StartUp Control Panel Keys, Displays, Indicators 14 Model 900 Series Temperature Mode Alam —Silenes Alarm Display — Key Indicator Key Panel me se Pow Fate SPbe Fare S High Tempter Opa = Lov Tenpersuee thang Per ethgh Al Up and Down Acrows Enter Key Figure 1-6. Control Panel ‘Temperature Display - Displays temperature in degrees Celsius, * Mode Select Switch - Used to select Run, Set Temperature, Set High Alarm, Set Low Alarm, Calibrate, Backup. * Alarm Indicator - Light pulses on/off during an alarm condition of the cabinet. * Silence - Silences the audible alarm. See Section 4 for alarm ringback times, * Alarm Panel - indicates the current alarm condition, * Upand Down Arrows - Increases or decreases values, toggles between choices. Enter - Stores the value into memory ‘Thema Sciontic e . VALiii*Operation of the Thermo Scent Keypad Install Freezer Choose Location Section Instalion and StartUp Model 900 Series freezer has five basic modes which allow freezer secup and operation. Press the Mode key to scroll through the mode selections. e Up Arrow: Increases or toggles che parameter value. mer ¢ Enver: Must press Enter key to save to memory all changed © values. Down Arrow: Decreases or toggles the parameter value. [ Sioce Silence Key: Press to silence the audible alarm. See Section 4 for alarm ringback times. Note If tipped more than 45°, allow the unit co si upright for 24 hours before start up. A To remove the freezer from the pallet, use a 7/16" wrench to remove all the bolts securing the shipping bracket to the pallet. Remove the shipping bracket. Remove the ramp boards from the pallet and place the slotted end over the ramp brackets on the pallet. The support blocks on the ramps will be facing down, Before moving the freezer, make sure the casters are unlocked and moving freely. Align the caster with che ramp boards. Use adequate personnel to roll the freezer off the pallet. The freezer can be easily pushed to the desired approved location, described below. IF necessary, the doors and lower front panel may be opened to move the unit through tight openings. When the freezer is in position, set the frone caster brakes. Note The freezer must not be moved with the product load inside. & Note For proper ventilation and airflow, a minimum clearance of 5” at the rear and top and a clearance of 8” on the side of the freezer is required. Allow adequate space in the front of the freezer for doot opening, & Locate the freezer on a firm, level surface in an area with an ambient temperature between 18°C and 32°C. Provide ample room to reach the mains disconnect switch (power switch) located on the rear of the freezer: Model 900Series 1.5Section? Insalation ae Start-Up 16 Install Wall Bumpers Install Shelves Remote Alarm Contacts Model 300 Saris “The parts bag; located inside the cabinet, contains the following parts. ‘Quantity ‘Stock # Description Purjiose) 2 ‘0016 Y420 x52" Bot Wall Bumper 2 380820 Neoprene Cap Cap Protector Table 1-1. Parts bag Install the bolts into the pre-tapped holes on the back of the compressor section. Install a neoprene cap on each bolt. Refer to Figure 1-2 for the locations of the pre-tapped holes. Install the shelf clips into the shelf pilasters (front and back) at the desired shelf level. Install the shelves in the cabinet onto the clips. Note Maximum shelf load is 100 Ibs (45.4 kg) per shelf. a Note On units having the optional 5 inner door option, refer to the instructions accompanying the inner door kit. a Sce Figure 1-2 for the location of the remote alarm contacts. ‘The remote alarm connector is located in the parts bag provided with the manual. It ‘must be installed if connecting the freezer to an alarm system. After installing the wiring from the alarm system to the connector, instal the ‘connector to the freezer microboard and secure with the two screws provided. The remote alarm provides a NO (normally open) ourput, a NC normally closed) output and COM (common). The contacts will ip on a power outage and high temperature or low temperature alarms. They will also tip on high stage, control probe or microboard failures, Figure 1-8 shows the remote contacts in alarm state. IMPORTANT USER INFORMATION ‘Catton! Stored product should be protecied bye. redundant 24 hourléay. montoring ‘hetem ith alam capably. An interconnect (a= oI FINE Hoe Jeck and. thermocouple are installed for oantralzed manfering, should on-boare system fa rr iy Open CIRTACT RATING: 1A » 300 IACIS"IW ALAR STATE Figure 1-8, Remote Alarm Contacts Thame Seine PRRRRRRRTATTTAAAAAA ALARA TAG AA AGAAttach Power Cord Connect Unit to Electrical Thermo Seen Power Section 1 Installation and Start-Up Insere the power cord into the power inlet module, Place the retaining bracket (P/N 195763) over the connector. Tighten retaining screws to secure Power inlet — Retaining bracket Retaining Figure 1-9. Power Cord Connection Sce the serial tag on the side of the unit for electrical specifications or refer to the electrical schematics in this manual. & The freezer should be operated on a dedicated grounded service. Check the voltage rating on the serial tag of the unit and compare it with the outlet voltage. Then, with the power switch turned off, plug the line cord into the wall outlet. First, carn on the freezer power switch. Then open the lower front door by grasping the bottom left comer. Locate the battery switch (Figure 1-5) and tum it to Standby mode (03). During initial freezer start-up, the system batcery may require charging and the Low Battery indicator may illuminate. Note Ensure the battery switch is turned to Standby mode (‘)). The cable batteries require 36 hours to charge at initial start-up. A “Low Battery” alarm may occur until the batteries are fully charged. Should a power failure occur during the initial start-up period, the electronics will have limited operation. & Mode! 900Series 17Section Instalation and StartUp 18 Freezer Start-Up Set Operating Temperature ‘Morel 900 Series ‘With the freezer properly installed and connected vo power, system set points can be entered. ‘The following set points can be entered in Sertings mode: Control temperature, high temperature alarm set point, low temperature alarm set point, and (optional) BUS set point. Defaule settings are shown in the table below. Table 1-2. Default Settings Default Settings: ‘Temperature i Control Set Point 80° igh Temperature Alarm ce Low temperate alam =O" Optional BUS Set Poi = UC oe aac eee eee Note If the set point is changed and the low temperature and high temperature alarms ate set 10° from the set point, the alarm set points will be adjusted automatically to maintain a distance of at least 10° from set point. & Model 900 Series freezers have an operating temperature range of -50°C to -86°C, depending on ambien temperature. The freezer is shipped from the factory with a temperature set point of -80°C. To change the operating temperature set point 1. Press the Mode key until the Set Temperature indicator lights. 2. Press the up/down arrow key until the desired temperature set point is displayed. 3, Press Enter to save the set point. 4, Press the Mode key uncil the Run indicator lights for Run mode Ino keys are pressed, the freezer will automatically return to RUN mode afier 5 minutes. Note If the set point is changed and che low temperature and high temperature alarms are set 10° from the set point, the alarm set points will be adjusted automatically to maintain a distance of at least 10° from set point. & ‘Therma Seientiie. ammmmnnamneARGRAAAAAAAAAAAAAAATAATAAiaiiii”Set High Temperature Alarm Set Low Temperature Thesmo Scent. Alarm Section Installation and StartUp ‘The high temperature alarm will activate an audible/visual warning when the freezer chamber temperature has reached or exceeded the his temperature alarm set point. To set the high temperature alarm set point: 1. Press the Mode key until the Set High Alarm indicator lights. 2. Press the up or down arrow key until the desired high temperature alarm set point is displayed. 3. Press Enter to save the setting. 4, Press the Mode key until the Run indicator lights for Run mode If-no control keys are pressed, the freezer will auromatically recurn to RUN mode after 5 minutes. Note ‘The high alarm set point must be set at least 5°C. from the control sct point. & Note Ac inital start-up, the high temperature alarm is disabled until the cabinet reaches set point or 12 hours elapse. a. ‘The low temperature alarm will activate an audible/visual warning when the freezet chamber temperature has reached or decrease below the low temperature alarm set point. ‘To set the low temperature alarm set point: 1. Press the Mode key until the Set Low Alarm indicator lights. 2. Press the up or down arrow key until the desiced low temperature alarm set point is displayed. 3. Press Enter to save the setting. 4. Press the Mode key until the Run indicator lights for Run mode IFno control keys are pressed, the freezer will automatically return to RUN mode after 5 minutes. Note The low alarm set point must be set at least 5°C from the control set point. & Mosel <00 Series 1.9Section 1 Instaltion and Sta-Up 140 Mode! 00 Series Run Mode Run mode is the default mode for the freezer. This mode displays the cabinet temperature on the temperature display under normal operating conditions, In addition, the Run mode allows display of the high stage heat exchange temperature, This information scrolls by pressing the up or down arrow keys. The display returns to the operating temperature in 10 seconds if no keys are pressed, Thoma Scion I . CREEERREETATTTATAA AAT ATTA TATTAAaaaiad”Calibrate Control Probe Temperature Stabi Theo Scientific Section 2 Calibrate Once the freezer has stabilized, the control probe may need to be calibrated. Calibration frequency is dependent on and accuracy required. A ‘On new installations, all parameters should be checked after the stabilization period. ambient conditions Caution Before making any calibration or adjustments to the unit, imperative that all reference instruments be properly calibrated. & Plug a type T thermocouple reader into the recepracle located inside the lower door (see Figure 1-5). Compare the control temperature set point to the temperature of the measuring device. 1. Press the Mode key until che Calibrate indicator lights. 2. Press up/down arrow co match the display co calibrated instrument. 3. Press Enter to store calibration. 4. Press the Mode key to retuin to Run mode. Startup - Allow 12 hours for the temperature in the cabinet to stabilize before proceeding. ‘Already Operating - Allow at least 2. hours after the display reaches set point for temperature to stabilize before proceeding, During calibration, the temperature display will not be available, a If no keys are pressed for approximately five minutes while in calibration mode, the system will reset to Run mode. Model 900 Sores 21Section3 Alarms ‘The Model 900 Series freezer alarms are displayed on the freezer control panel. When an alarm is active, the indicator next to the alarm description will light and there will be an andible alarm. Press the Silence key to disable the audible alarm for the ringback period. The visual alarm will continue until the freezer returns to a normal condition, The alarms are momentary alarms only. When an alarm condition occurs and then returns to normal, the freezer automatically clears the alarm condition. Table 3-1. Alarm Indicators Description Delay back “Relay Power Failure 4 mi, 15 min Yes High Temperature Alarm 1 min, 15 min Yes Low Temperature Alarm Amin 15min. Yes Probe Failure see 3.2 1 min 15 min No Door Open 1 min, 15min No Weong Power Onin sone Yes Low Battery" 1 min hous No Low BUS Battery (optional) 1 min. 15min No Hot Condenser 1 min ‘one No High Stage Failure Onin. 15.min. Yes Micro Board Faliure Onin. 15min. Yes ‘Allalrr delays and inghack times ar +30 seconds. * The automatic batry est us immediately on power-up, then overy 8 hous tereatr, Modol 90 Series 31Section 3 ‘Alarms a High Stage System Failure Probe Failure Alarm Moc! 00 Series The "high stage system failure" condition is created when the high stage compressor and fans run for 30 minutes and are not capable of cooling the interstage heat exchanger to the proper temperature. Under this condition, the high stage compressor and fans will curn off after 30 minutes and an audible and visual alarm will occur. The audible alarm can be silenced and will ring back every 15 minutes. ‘The microprocessor in Model 900 Series freezers continually scans all probes including the control probe, heat exchanger probe and condenser probe to ensure that they are operating properly. Should an error be detected, the "Probe Failure" alarm will occur as described above. Ifan error is detected with the control probe, the high and low stage compressors will run continuously. As a result, the cabinet temperature will decrease until it reaches the lowest temperature that the refrigeration system can maintain. Tfan error is detected with the heat exchanger probe, the freezer will cycle properly at its temperature set point using a5 minute step start between the high and low stage compressors. [fan etror is detected with the condenser probe, there is no impact on the performance of the freezer; however, the hot condenser alarm may also occur. Contace the Technical Services department or your local distributor. Ther Sega ' . EEERERELTTT ATLA Tea idaiiiiiisiaaad-a ® a a a e ® ® . ° ° ° ° s 2 » ® e a s Section 3 ‘sams Eror | Notes Namo: improper motel solected 00 | Description: nicates that DIP SW3 has not selected proper made r cat be accessed prope. Response: Display shows "E00" and will not start-up unl a proper models selected. Contact Techical Senices. EA | This err condition wil prevent peripherals (ans, compressors, et) rom powering up with the incorrect voltage Name: Voltage/Frequency fale Description: Inicates the measured MS line voltage did not agree with the logic level sensed bythe micros provided by the C1 |nstlled high voltage PCB; or the measured RMS voltage isnot within a tolerable rango (18D < Vac < 70 fox Z30VAC unit / 25 < ac < 160 fr T1SVAC uit o the frequency measured cver 10 eycles was nat within a tolerable range (55 He < Freq < 70 He for fray (SORE units /40 He 12 consecutive rads (-60 seconds), Response: Tho display will show “Er03" onl when the button sequence to read the heat exchange senor is depressed Theo Scene Mal 200 Ses 3.3Section ‘Alarms, Error (cont) | Notes Name: Display Firmware Integrity Failure 0s Description: The display firmware has failed to pass its CRC CCITT checksum intagriy tet. Response: The display pesforms this check at startup and the display board wil fail to startup without any error indication if it does not pass this at power on, (Name: Micro Firmware integrity Failure 06 Description: The micro fimvvare has filed to pass its CRC CCITT checksum integrity test. Response: This is checked at power on rset and the “E:06" will be displayed for ~10 seconds at startup if this condition exists. ‘Name: Micro Fail -CS5521 SP! Failure / UISR Failure Description: This condition indicates a micro board failure due to ether the SPI bus is unable to communicate withthe ADC device ora UISR event caused the microcontroller to be in an unstable state. Response: The unit will try to recover from this fault thee times by a hardware reset ofthe micro board. In the event thatthe system couldn't rectify the issue, the following sequence of events will occur B07 1. Remote alarm contacts will become active. 2, Burzer will annunciate audibly and will have 2 ringback of 15 minutes, 3, "Seven segment” display wil show “E07”. 4, The system will have 10 minute staging between the high stage compressor and the low stage compressor activation. 5. The system will go to bottom out temperatures, Name: Stuck Button 09 Description: This condition indicates thatthe display board has a stuck button, Response: The £109 wil show on the display periodically, Name: Condenser Probe Sansor Failure ett Description: This condition indicates thatthe condenser probe sensor has failed to produce a valid reading for >12 consecutive} reads (-60 seconds). Response: Tho display shows “E11” sr This is a general display error in which value being displayed can not be represontod within charactors provided. (Four dashes] Name: Lost Communication sh cisplay | Deserition: Communication between the mio board and the display board hes ben est, Under this contin, he visual alarm flashes along with dashes in the temporature display ~~]. Contact Technical Services. 34 Model 900 Series ‘Thermo Scientitc | = -WURCCCTCTC TTT TCT TITTSSSSSSSSSSSSSSEEEsessssessege Clean Cabinet Exterior Clean Air Filter Clean Condenser Thermo Scent. Section 4 Maintenance ‘Wipe down the freezer exterior using soap and water and a general use laboratory disinfectant. Rinse thoroughly wich clean water and dry with a soft cloth, Caution Avoid the excessive use of water around the control atea due to the risk of electrical shock. Damage to the controls may also result. & The air filter should be cleaned four times a year, minimum. 1. Open the front lower door by grasping the bottom left corner. 2. Locate the grille on the door. See Figure 4-1, Grasp the middle of the grille material and genely pull out co remove. 3. Wash the fileer material using water and a mild detergent. 4. Dry by pressing between two towels, Figure 4-1. Grille with Filter Location 5. Install the filter back into the grille and attach the grille. The condenser should be cleaned once per year, minimum. 1. Open the front lower door by grasping the bottom left corner 2. Using a vacuum cleaner, exercising care to not damage the condenser fins, clean the condenser. Depending upon environmental conditions, the condenser may need to be cleaned more frequently. Model 80 Sories 4-1Section 4 Maintenance Clean Water-cooled Condenser CIP (Clean-In-Place) Procedure 42 Model 300 Series ‘The water-cooled condenser can be cleaned-in-place by using the CIP procedure. Cleaning solutions can be used, depending on type of deposits ot build-up to be removed. Note Do not use liquids that are corrosive to stainless stecl or the brazing material (copper or nickel), 1. Disconnect the unit from the water supply. 2. Drain the unit. 3. Rinse with fresh water and drain the unit again. 4, Fill with fresh water. 5. Add cleaning agent (solution and concentration dependent on deposits or build-up). 6. Circulate cleaning solution (if feasible). 7. Drain the cleaning solution. 8. Add and circulate a passivating liquid for corrosion inhibition of plate surfaces. 9. Drain this liquid. 10. Rinse with fresh water and drain. 11. Reconnect the water supply and fill the unic. 12. Return to service. Thermo Scent LULLLLLLAAadaSESSEEEEEEEFEFSFSFFFFFFFSFSFSFFEFSFFFFFSEFFSSFHSHVHBL Defrost Chamber Clean Door Gasket Vacuum Relief Port Thesmo Seentfi Section 4 Maintenance « Remove all product and place it in another freezer. 2. Turn the unit off and disconnect it from the power source. 3. Turn off the battery switch (O). See Figure 4-6. 4, Open all of the doors and place towels on the chamber floor. 5. Allow the frost to melt and become loose. 6. Remove the frost with a soft cloth. 7. After defrosting is complete, clean the interior with a non-chloride detergent. Rinse thoroughly with clean water and dry with a soft cloth, 8, Plug unit in and turn power switch on. 9. Turn the battery power switch to Standby mode (8) 10, Allow the freezer to operate empty overnight before reloading the product. The door gasket should be cleaned monthly, minimum. Using a soft cloth, remove any frost build-up from the gasket and door(s). The door gasket may need co be cleaned more frequently if dire or excessive frost build-up prevents the door from closing properly “The exterior door gasket provides an excellent seal to protect product, provide an energy efficient thermal barrier to keep cold air in and room temperature air out, and reduce frost build up on che inner doors. Because the door gasket seals so well, a vacuum can be created after a door ‘opening. Warm air enters the cabinet, cools and contracts, creating a vacuum that pulls the door in tightly against the seal. To equalize the pressure inside the cabinet after a door opening requires 1.5-3.0 cauft. of ambient air to be drawn into the cabinet. ‘The amount of air required to equalize the pressure varies depending on the cabinet size, cabinet temperature, duration of door opening, inventory volume and the ‘temperacure/humidity of the ambient air. The unit is designed with a “vacuum relief pore” that allows the pressure co be equalized. Model 900 Series 43Section 4 Maintenance Vacuum Relief Port (continued) 444 Model 900 Savias ‘The time required to draw 1.5-3.0 cu.ft. of air into the cabinet depends on wo factors: a) ze and number of paths available for the air to enter the cabinet, b) the pressure difference between the internal cabinet and the ambient Cabinets with the vacuum relief port operating normally, (ie. vacuum relief port is not iced over) will require a minimum of 30 seconds up to a ‘maximim of 120 seconds for the cabinet to equalize. This is also a good indication that the exterior door is well sealed. ‘The vacuum relief port requires routine maintenance. It will ice over unless preventive measures are taken. If the vacuum relief pore becomes iced over, the freezer will take several hours to equalize pressure, Warning Do not leave the freczer unattended while the door is unlatched. ‘The vacuum could release, resulting in a door opening and product loss. & Observe the inner side of port periodically for frost and ice build-up. Remove any frost wich a soft dry cloth. If the tube should become clogged with ice, it must be cleaned, Make sure during cleaning that the vacuum relief tube is completely free of ice to prevent rapid ice formation, Factors that can affect the performance of the vacuum telief port include: high ambient cemperature, high humidity conditions and frequent door openings. Maintenance should be performed weekly or as needed. Warning Failure to maintain the vacuum relief port may result in excessive ice build up inside the tube, clogging the port, and inability to open the door. The vacuum relief port may need to be cleaned more often with frequent door openings and high humidity environments. & Therma Scintii CROCKER RRA AAAAAAAATATAAAAATLAaaaaaaaaaaallReplace Battery(s) Prepare Unit for Thermo Santi Storage Section Maintenance 1. To gain access to the battery, open the lower door by grasping the bottom left comer. The battery is rectangular in shape, located on the front left corner of the compressor compartment and is secured in place by a mounting bracket. 2. Directly above the battery(s) is the bactery power switch. Turn che battery power switch to the off position (O). Disconnect the battery connections. Remove the old battery and install the new battery. ae ye Reconnect the battery (red to positive and black to negative). 7. Turn the battery power switch to Standby mode (®). 8. Close lower pancl door. Warning The % of charge can vary depending on the age, usage and condition of the battery. For a consistent and dependable charge, replace the battery every 2 years. Replacement batteries must be rechargeable and are available fom Thermo. Refer to the parts list for stock number and description of the replacement batteries. Dispose of the used batteries in a safe manner and in accordance with good environmental practices, & Defrost the unit as described in ‘Defrost Freezer’. This will prepare the unit for storage. Turn off the batcery power switch (O). Tusn off the frcezer power switch. Disconnect power to the battery(s) and to the freezer. Note If che unit has been in service, turn it off and disconnect the power cord connector before proceeding with any maintenance. & Battery power switch --— Thermocouple Intereonneet jack Battery mounting brackot Freezer battery ‘and optional BUS battery Figure 4-6. Battery Power Switch Model 800 Sores 45,‘Section 4 Maintonance PREVENTIVE MAINTENANCE Freezers Your equipment has been thoroughly test and clvated before shipment. Regular preventive maintenance i important so ks your unit Fanctoning prope The operor should perform ron cca and mancnante ont eel bade Pa pen performance and efcency, irs recommended darth unit be cherked snd caibated peiodcall by spied soe ehican ‘Te fllowing sa condense li of preventive maintenance requirements. Se the specie seton of the istration manual for further details, : si NF have qualified service technicians, using NIST waczable instruments, avalble in many areas For more information on Preventive Maintenance or Extended Warranties, please contact the Technical Services Deparment. Cleaning and elation adjconcee tas are dependent upon ie, envionment condone nd accuracy requied, Tips + Fill an uprighe by sea gat the bottom near the probe and add racks to one shelf at a time. Allow freezer to recover o see point berween shelves. + Filla chest by starting ac the lef side near the probe. Filling with room temperature racks will result in along pull-down time. * Fill unic with frozen product to help overall performance; frozen water jug, for example. + Always make certain the vacuum relief port is fee of frost and ice, to allow for timely re-entey into the freezer afer a door ‘opening. ‘Action { | Monthly vey FE Verify ambient temperature, <90°F v * Adjust door handle for Frm latching a needed v v ‘Cheek and clean probe cover, gaskets, hinges and id) oF ice and snow. See More frequent leaning may be Figure 1-4 for probe location, See “Cleaning the Lid Gasket” required, depending on use and environmental conditions. Check ar filter, Clean or eplce as necded, See “Cleaning the Ait Fike v heck alarm back-up battery. See “Connecting the unit to Electrical Power” in Section 1 and “Replacing the Battery” in Section 4. (Check condenser fan motor for unusual motor noise or vibration. v * Verify and document calibration, at che minimum, annually. See Section 2 Calibration, * Clean condenser compartment and wipe off condenser See “Cleaning the v condenser” in Section 4 * Qualified ree technicians only * Dispose of properly, acording 0 all ate and fede regulations To minimize ice build-up inside of freezer: + Locate the freezer away from dafis or heating/cooling vents + Keep the number of door openings toa minimum + Minimize the length of ime door is open + Make sure door latches securely afer opening, 48 Model 00 Series ‘Thao Stiotitic | i TREERERETANAGA TATA AG TE TETETETET TTT TAaaati”Back Up System (BUS) - P/N 1950445, 1950447 Install Vent Stack, Solenoid and Injection Assembly Thema Scientific Section5 Factory Installed Options Note Before installation of BUS components, make sure the power to the freczer is disconnected, the battery switch is turned off (O) and the freezer has warmed to ambient temperature. & ‘The built-in BUS (back up system) maintains the freezer chamber temperature below the critical level in the event of a power or equipment failure. IF power to the freezer fails, or temperature increases to the back up alarm set point, the BUS injects liquefied gas into the chamber to keep the chamber temperature within the specified range. The BUS operates on an internal 12-vole, rechargeable battery which is kept charged during normal operation by the integral battery charger. 1, Install the injection assembly through the 1/2” pre-punched hole, directly behind the 2” vent stack hole in the center of the chamber ceiling. Note Cover the open end of injection assembly with tape to keep insulation from entering the nipple, a 2. Slide 5/8” flarwasher over open end of nipple. 3. Insert the covered end of the injection assembly through the exterior hole 4, Remove the tape covering from the end of the nipple and install the 1/8" NPT brass tee on the open end of the nipple. Place Permagum sealant between the brass tcc and the interior top. 5. Remove the two Phillips head screws securing the metal bracket on the vent stack assembly. 6. Install che vent stack through the opening and secure it to the top of the freezer, using screws. Model 900 Series 541Section Factory Installed Options Install Vent Stack, Solenoid BD and Injection (continued) So INJECTIONS, eC ASSEMBLY \Ctransren Hose (CUSTOMER TO ORIENT TO SUIT APPLICATION —~ BRASS NIPPLE 5.00" LONG #5 x.750" long” M $8 PHP Screw | dssembly AB. (2) Figure 5-2. Vent Stack Assembly 52 Model 900 Series Thermo ScientificInstall Vent Stack, Solenoid and Injection (continued) Install Temperature Probe Thermo Scenic Section 5 Factory Installed Options 7. Inside the chamber, seal around the end of the vene stack with Permagum. 8, Install the transfer hose connecting one end to the injection assembly, the other to the solenoid valve. Connect the solenoid valve to the supply source. The solenoid mounting bracket may be discarded. Note When selecting a COz supply cylinder, it must be equipped with a siphon tube. a 1, Locate the 0.500” pre-punched hole in the upper left hand back corner of the chamber ceiling, Remove the tie wrap securing the coiled probe/solenoid 195819 Probe Mounting Bracket sms? harness. Uncoil the probe lead and run Salle the probe tip (approximately 12”) down Wap chrough 0.500” porthole (Figure 5-4). mn 2. As shown in Figure 5-3, thread the small _aeup Pate tic wrap through the openings in the front of the bracket. Secure the probe on the back of the bracket with the tie wrap. Figure 5-3, Secure probe 3. Tap #8-32 the two pre-punched holes located on the interior lef wall of the fieezer. ary op Mount the bracket. igure 5-4 shows the camer Back-Up probe Optional BUS mounted on the gopetrocet interior left side wall}. Jc 9° Long of the freezer. See) PP Seen. 2 hase ae) fwopinced 140 Bioetehlas | inthe upper rear ener of he at nario sie, bie Options Sangle Prove cin Figure 5-4. Mounted probe clip ‘Maio! 900 Series $3Soction 5 Foctry installed Options Connect Probe/Solenoid Harness 54 Madel 800 Series a WWW: connections tosolenoid Power switch (mains disconnoct! Remoto Alarm Contacts Power Outlet Figure 5-5. Probe wire and solenoid connections + Remove the four screws on the freezer back panel and use them to ‘mount the tie wrap anchors as shown in Figure 5-5, Secure the probe wire with tie wraps, 2, Plug the solenoid/probe connector into the BUS connection and secure with a screw on the right and left side. The connector is keyed. 3. Loosen the terminal screws on the solenoid. Slide the spade lug connectors under the screws and tighten to secure 4, Connect power to the freezer. Turn the freezer On, with battery switch Of (0) a. The Solenoid Engaged light on the BUS control panel will illuminate (no injection occurs). This light stays on until the unit is below BUS serpoine. b. ‘The Low Battery indicator may also illuminate 5. Turn the battery switch to Standby mode (W) to charge both batteries. Therma ScientiicSections Factory Installed Options BUS Control Panel The following section describes the configuration and operation of the BUS. Warning When activated, chis unic injects liquid nitrogen or carbon dioxide. Liquid nitrogen can cause serious freezing (frostbite) if it comes in contact with unprotected skin or eyes. Nitrogen suppresses oxygen levels and may cause suffocation if area is not well ventilated. Refer to Appendix A for the proper handling of liquid LN2. a Caution Make sure the pressue relief valve on any LN: tank is adjusted to 30 PSI maximum blow-off. « Warning Carbon dioxide gas suppresses oxygen levels and may cause suffocation if area is not well ventilated. Refer to “Handling Liquid CO2 in Appendix B of this manual. & Figure 5-6. BUS Control Pane! Power - indicates the unit has AC power. Low Battery - battery charge is low. The battery needs replaced ot recharged. Solenoid Engaged - BUS has opened the solenoid so it can inject gas (CO: or LN2). Press-To-Test - activates the solenoid and injects LN2 or CO? into the freezer chamber as long as the button is depressed. The solenoid engaged indicator should light. If the Low Battery indicator lights during the test, replace the BUS battery. Note Solenoid will not engage if door is open. a. Thao Seen Model 900 Series 55Sections Factory installed Options Configure Optional BUS — The optional BUS can be configured for LN2 or CO2 supply. ‘To select (Back-Up System) ‘he supply type: 1. Press the Mode key until the Backup indicator lights. 2. Press the up or down atrow key. The display will show “cO2” or “Ln2” for selection. 3. Press Enter to save the setting, 4. Press the Mode key until the Run indicator lights for Run mode If no control keys are pressed, the freezer will auromatically return to to RUN mode after 5 minutes. Set Optional BUS Set The optional back up system is designed to inject CO2 or LN2 into the Point freezer compartment if the temperatute rises above back up system sct point. To sct the BUS set point: 1, Press the Mode key until the Set Temperature and Backup indicators light. 2. Press the up or down arrow key until the desired BUS set point is displayed, 3. Press Enter to save the setting, 4, Press the Mode key until the Run indicator lights for Run mode Ifno control keys are pressed, the freezer will automatically return to to RUN mode after 5 minutes. ‘Warning Changing the operating temperature set point can affect the BUS set point. The BUS sct point will selfadjust to maintain a temperature of at least 10°C above the operating temperature set point. & Note ‘The BUS set point can nor be set any colder than the high ‘temperature alarm set point. (See Section I - “Setting the High ‘Temperature Alarm). Ifthe back-up system is installed with CO2, then ~65°C is the coldest BUS set point that can be used (if the cabinet set point is -75°C or colder). a 56 — Model 80 Series Thon Seine VALLITest BUS Operation Clean Vent Stack Disconnect Fitting Asm. and Transfer Hose Chart Recorder Section 5 Factory Installed Options ‘Afier the freezer has stabilized and both batteries are fully charged, the BUS can be tested to verify proper operation. 1. Disconnect the AC power to the freezer by turning the power switch off. 2. As the freezer warms up, verify the BUS injects atthe desired temperature. Displayed temperature may vary by a few degrees from inject temperature due to the differences in probe locations. Routinely check the vent stack for frost or ice build-up. ‘The type of frost that forms in che vent stack is generally very soft and may be easily removed with a bristle brush or soft cloth. IFice build-up has occurred, a complete defrost may occasionally be required. See Section 4 for freezer defrost instructions. ‘To disconnect the freezer back-up from the gas supply: 1. Close the supply valve. 2. Depress the test button on the BUS control box to remove the gas from the line. 3. Slowly disconnect the fitting assembly from the supply (in the event that any gas remains in the line). ‘The following section describes the set up and operation of the optional chart recorder. ct tery cm ston ond Brno ato = Gren ED Figure 5-7. Recorder Details Thermo Scientific. Model 00 Series 57Section Factor Installed Options Installing the Chart Paper 58 Change Recorder Temperature Range Recorder Calibration Model 900 Series 1. Open the plastic door of the recorder and press button #3 until the pen begins to move outward. 2. Unscrew the knob at the center of the chart and remove the paper 3. Install che new chare paper, position the paper to the correct time line and replace the knob, 4, Remove the cap from the felt pen and press button #3. The chart recorder contains eight factory From = Te programmed temperanure ranges, To change the aaa ie 1 40 re recorder range: oe 2 0 eo 1. Press and hold button #3 for one second, 4 cs then let the pen move off the chart paper. oa 2. Press and hold for five seconds either button 5 oor #1 or button #2. 6 100 200°C 3. Release button and the green LED begins to 7 “180°C flash, Count the number of flashes to 8 18°C determine the present program setting, 4, To change the program setting, press the left or right arrows to increase or decrease the count. 5. When the desired program number is flashing, press button #3 10 bring the pen arm back onto the chart. Recording will begin in the new program. Note ‘The recorder must be in service for 24 hours before performing the following calibration procedure. & 1, Place an accurate thermometer in the chamber next to the recorder probe, Temperature probes for the recorder are located in the left front corner of the freezer chamber (Figure 1-4) 2. After about three minutes, compare the thermometer reading with the chart recorder reading. 3. Ifan adjustment is necessary, press the #1 button to move the pen to the left or the #2 to move the pen to the right. The button must be held about five seconds before the pen begins to move. Release the button when the pen position matches the thermometer. Note ‘The felt-ip pen on the recorder requires periodic replacement. The ink will appear to fade before replacement becomes necessary. Additional ppen tips may be purchased from Thermo. & “There Scientiic PRRPRRORARARRAARAAAEEEEETEEETTTTTTTTTTAiididi:Section S Factor Installed Options Water-cooled = The water-cooled condenser is a factory installed option (195964 [13 cu fr], 195965 [17, 23, 28 cu fr], 195967 [12, 17, 20 cu ft chest]) and Condenser requires a qualified technician at freezer installation, Installation should include proper adjustment of the regulating valve, which controls the discharge pressure. Refer to Table 5-1 for the specifications for this option. Table 5-1. Water-Cooled Condenser Specifications Water Source Tower City Water Pressure Not to exceed 150 psig Water Temperature Range Not to exceed 79-46 (BSF) Init Connection 05" compression Outlet Connection 05" compression Flow Rate Required 30 gallons (11.4 ters) per minute 1.0 gallon (3.8 ers) per minute Drain Required No (retur line is required) Yes Five Inner Door the five inner door option (P/N 189405 [13 cu fi], 189406 [17 cu fil, Option — 189407 [23 cu, 195652 [28 eu fis factory installed. The freer i converted to accommodate four adjustable specimen shelves with the fifth “shelf” as the bottom of the freczer chamber. Thermo Scenic Model 0 Series 59Section 6 Specifications Single Door Units Model 802 | 03 909 Temperature Range 50°C (58°F) 186°C (-123°F) in an 18 ta 326 * (4.4F to B9.6F) ambient a S3W x77" Hx92.0" FB Exterior Dimensions 4 cm x197 90m x84.6on} 230° xS1S'Hx 195" FB ee (58 dem x 108m x 49.0em) Capacity 130 eu. (968.1 liters) Refrigeration ‘wot HP {2645 BTUH each) Insulation Non CFC, foamedin-place urethane: 5.0" (12-Tem) cabinet: 45° (1.4 en} door Electrical nominal 230VAC, 50 He, 12.0 FLA | r2ovac, 60 Hz, 16.0FLA 2BOVAC, 60 He, 12.0 FLA voltage =10% Operating Range: Z0EVAC-240VAC_ | Operating Range: TOBVAC-120VAC Operating ange: 2OBVAC-240VKC i 16 Amp, Dedicated Circuit, | 20 Amp, Dedicated Circuit, 15 Amp, Dedicated Circuit, Breaker Requirements 15 amp Tine Delay Beater | 20 Amp Time Delay renter 15 Amp Time Delay Breaker Shipping Weight 696 bs. (316 kg) Model oon [ 905 310 Temperature Range -S0°C58°F) to -86°C-120°F in an 18C to 32C * (64.4F to 89.6F] ambient Exterior Dimensions Interior Dimensions Capacity Refrigeration Insulation Electrical nominal voltage 10% Breaker Requirements Shi ing Weight 993°Wa 779" Hx 389" FB (46cm x 197 Sem x 94,0em) ZADWx LEH x 253° FB (68-4om x 130.8cm x 643am) 173 ft (469.9 liters) ‘Two 1 HP (2545 BTUH each) Non CFC, foamed-n-place urethane: 6.0" [12 7om) cabinet; 4 5° (11.4 om) door T2OVAC, 60 He, 18.0 LA | 230vAC, So He, 120 FLA ZBOVAC, 60 He, 120 FLA Operating Range: TOBVAC-T3OVAC | Operating Range: 208VAC-24IVAC Operating Range: 206VAC-240VAC 20 Arp, Dedicated Circuit, 15 Amp, Dedicated Circuit, 15 Amp, Dedicated Circuit, 20 Amp Time Delay Breaker 15 Amp Time Delay Breater 15 Amp Time Delay Breaker 763 bs. {346 kg) harmo Scone Model 0 Series 61Section Specifications Modo! Temperature Rango Exterior Dimensions Interior Dimensions Capacity Refrigeration Inslation Electrical- nominal voltage 10% 906 408x779" Hx3E9" FB (103.6em x 197-Sem x 94.0em) ‘S0.6'W x51 S'Hx 253" FB (77-Jem x 130.8em x 64:3em) 73.0 cu, (651.3 liters} Two 1 HP (2545 BTUH each) Non CF, foamed in-place urethane: 50° 12.7am) cabin; 4.5” (114 mn door ZAOVAG, 80 Hz, 12.0 FLA Operating Range: ZOBVAC-240VAC [356 957 50°C (-58°F] to -86°C -123°F} in an 18C to 32C * (64.4F SF) ambient ‘TAOVAC, 60 Hz, 160 FLA ~23QVAC, 60H, 12.0 FLA Operating Range: 10BVAC-TOVAC Operating Range: 208VAC-240¥AC ‘ 15 Amp, Dedicated Circuit 20 Amp, Dedicated Circuit, 15 Amp, Dedicated Circuit, Breaker Requirements 15 amp Tine Delay Beaker 20 Amp Time Delay Breaker 15 Amp Time Delay Braker Shipping Weight S00 Ibs, (00 kg) Model m7 | soa Temperature Range -50°C|-58°A to-6° (129° in an 18¢ to 92 * 64 4F to OF) ambient 52 — Model $00 Series Exterior Dimensions Insulation Electrical- nominal voltage +10% Broakor Requirements Shipping Weiatt 46 B°Wx 779" Hx 389" FB (118.96m x 197:96m x 94.00mn) 366°W x S15H x 270" FB (9.0m x 130.80m x 68 60m) 78.0 cu. (792.8 liters} Two 1 HP [2545 BTUH each) Non CFC, foamedn-place urethane: 50" (12.7em| cabinet 45° (11.4 cm) door 220VAG, 0 He, 12.0 FLA ‘OVAC, 60 Hz, 12.0 LA Operating Ranga: 208VAC-240VAC | Operating Range: 208VAC-240VAC 15 Amp, Dedicated Circuit, 15 Amp, Dedicated Circuit 15 Amp Time Delay Breaker 15 Amp Time Delay Breaker 1070 Ibs. (85 ka) Thame Scientificsection 6 Spectetons Double Door U Model wt 82 6 omperature Range -5°C (50%) 10-8640 (123°) nan TBC to 320 * (64.4 to 86H ambient : SOF We 71" Hx 320" FA Exterior Dimonsions 4 6on x 197 90m x83.60n) : DOW xSiSHx 183" FB Interior Dimensions om x 190 fem x49.0en) Capacity 13.0 cu. (358.1 fers) Refrigeration Two 1 HP (2546 BTUH each) Insalation Non CFC, foamedi-lace urethane: 5.0 (12.7em abet 45° (114 on dor Eloctrical-nominal _230VA0, 80 He, 12.0 LA 1200AC, 60 He, 160FLA 25VAC, 60H, 12.0 FLA voltage 210% Operating ange: Z0BVAC-ZAOVAC. | Operating Range: TOEVAC-I30VAC Operating Range: ZOEVAC-240VAC Ba 15 Amp, Dadiated ict, 20 Amp, Dedicated Crt 15 Amp, Dedicated Circ, Breaker Requirements 1 oyp Time Daly Breaker 20 Amp Time Delay Breaker 15,Amp Time Delay Breaker ing Woight 695s (315g) Model wi [sat oa Temperature Range 30°C (0°) 10-8640 123°] nan TAC 10320 * (64.4 0696 mbit Exterior Dimensions ‘SS WXT7S Wi 8S FO erior Dimensions 194 gem x 197 San x94 em) ‘ertimamsions Z20°WX515'Hx253" FB Interior Dimensions 4 6m x10 8am x64} Capacity 17.3. 4699 ters) Refrigeration Two HP (2546 BTUH each) Insatation Non CFC, foamedin-lace urethane: 5.0 {12 em cabinet 45° (11.4 om) door Electrieal-nominal120VAC, 60H, 180 FLA 2BIVAC, 80H, 120 FLA VAC, 60H, 120 FLA voltage 10% Cnerating Range: TOBVAC-130VAC | Operating Range: Z[BVAC-2AOVAC Operating Range: 20EVAC-240VKC : 20 Amp, Dedieted Cit 15 Amp, Dadieated Cru, 16 Amp, Dedested iui, Breaker Requirements 9 pnp Time Delay Breaker 15 Amp Tine Doly Brooker 15 Amp Time Doly Broakor Shipping Weight 763s. (26 ko) Thermo Seintie Model 00 Series 6-8Section 6 Speciteations ‘Model 990 [985 39 Temperature Range -50°Cj-58°F] to -80°Cl-123°F) in an 18C to 326 * (64.4F to 69 OF) ambient Exterior Dimensions 40.9°W x 77.9" H x 38° FB (108.60m x 197.9om x 94.0om) Interior Dimensions 30.6°W x 515°H x 253" FB (77 Jom x 190.80m x 642cm) Capacity 730 cu. (651.3 liters) Refrigeration “Two 1 HP (2545 BTUH each) Insulation: Non CFC, foamed-in-place urethane: 5.0" (12.7om) cabinet; 4.5° (11.4 em) door Electical-nominal 120VAC, 60H, 180RA | 290VAC, SOHz, 120F!A ZAOVAC, 0H, OA voltage 210% Operating Range: 10VAC-130VAC | Operating Range: 208VAC-230VAC Operating Range: 208VAC-230VAC i Rouuiremonte 22 Amp, Dedicated Cicut, 15 Amp, Dedicated Circuit, "15 Amp, Dedicated Circuit, 20 Ap Time Delay Breker 15 Amp Tine Daly Breaker 15 Amp Tie Delay Breaker Shipping Weight £00 bs. (408 kg) Certifications Declaration of Conformity is available from the factory Safety Specifications Indoor Use Only Altitude - up to 2000 meters Temperature - $°C to 43°C Humidity - Maximum RH 80% for temperatures upto 31°C, decreasing inerly to 50% RH at 40°C "Mains Supply Fluctuations - Mains supply voltage fluctuations not to exceed 10% af the nominal voltage Installation Catagory It* Pollution Degree 22 (lass of Equipment | Intended Use This produc is intended for use as a General Purposa Laboratory Freezer for storing samples or inventory between ~40 and -B6C, This unit isnot intended for use in an explosive environment, nor to be used forthe storage of flammable inventory. This unit is not intended for use in a Class i medical application as defined by Title 21 of the Federal Code of Ragulations * salon caryory (overage category) define he keel of wanes overvlage which the nsrument is designe © thst safely Te depends onthe nue of he dec supply and it ovratage protection means, Fr example in CATH which the category wid fr instrument in insalatons supplied fiom supply comparable ro public msn uch a beep and rset bors and most industri borat, the expected arsen verge t 2500 for 250V supply and 1500Y foes 120 spy 2 Pollaion dep: describes the amount of conducive pollution praca inthe opting environment Pallation degree 2 ‘ssumes tht normal nly now-condutive pelon sich as cst occurs with the exepon of econ condi ans by condensin 64 Model 900 Sores Therma Scientific LREREREEETATATATAATATAUEATATATETEGTATAGGSoction? Pars Exploded Drawing Upright Freezer Assy 902-200-1-0 Rev. 0 Page 1 of 2 za-cu. V7. saver ooor Thao Seimfic Move 0 Series 741Section? Pets BILL OF MATERIALS MEM] PART No PART DES¢3IPTION 17-20 X Sia 8S HW CAP SoREW W832 1 1/2 §5 PAP SCREW W321 $5 PHP SCREW $5 HEX MOT FLAT WASHER FLAT WASHER [a 58 FLAT WASHER Teron FLAT wn 7 1/4 SS EXT TOOTH LOCKMASHER 55 SPRING LOCRWASHER wes W321? §5 PHP SCREW [is=32-X 178 $$ PP SCREW ‘i 1378 58 PHP SCREW F POINT FRONT PANEL ¥INGE EXTERIOR FREEZER OOH HINGE 120400” [euacn mastic on T2069 FREEZER cow ATCA STATE (88521 [EXTERIOR GHGK 13 TT 195163 (CATCH TAB sh 195170 iT to FT eee 358% AD 35867 GT 958 14 enS ET ASLEEP 95879 [eABTET Adie BLANK COHER TLR “195800 SINGLE 0 eeaaa 30010 TSHAP BUSHING aa 420308 [13 £1 Gu, FT. SING DOOR FARNESE So0171 | PILSATER STRIPS 515083, (4 DIA, Lal $3.5 a | 2115 {W6-32 x 1/4 8S PHP f 33409 + “23020 as ss Ta sie [Wa 85 FLAT Waser = 23043 NYLON FLAT WASHER a 2 23048 La ALON SHOULD el 23060 [we 55 sone Loci [59008 aaa 178 35 Pa SCRE o 120400 BLACK PLASTIC. mNOa a [195168 [eaten rab [51808314 a CHT Exploded Drawing [1s [—1950217 [ee cu. F7, ime o0oR aa Upright Freezer Asey 44 [1950218 [ee cu. F1. INNER o0DR LATCH GUIDE 35 [116080 | FROWT PANEL Saar] ee pena Pere eaeeeeee 902-200-1-D Rev. 0 Page 2 of? 72 Noe 20 Seros Tom SeiteSection? Pars 103083, 13 4.17 ¢F p00R GASKET Hosea, 25 Cu tone GASKET" BE), 195173, 13 817 CF tae 000 HNS1T8, 23 CF INNER DOOR Exploded Drawing Double Door Upright Freozers 991-200-2-0 Rev. 0 Page 1 of 2 Thermo Scientific Model sn0 Series 3Section? Pens BILL OF MATERIALS Wor] PART No. PART DESCRIPTION i 20003 ViA-20 X34 SS WN CAP SCREW 4 8-32 X 1/2 5S PAP SCREW W321 174 86 PHP SCH 56-32 $5 HER NUT 85 FLAT WASHER 48 SS FLAT WASHER 174 SS_TLAT WASHER WYLON FLAT WASHER 1/4 LON SHOULDER WASHER /4 38 OAT TOOTH LOCKWASHER $5 SPRING LOCHWASHER 18-22 X 3/8 SS PHP SCREW F POINT ¥6-32 1172 SS PHP SCREW F POINT 18:32 X 7/8 SS PAP SCREW [15 | 103063 [DOUBLE DOOR FRANE GASKET is [114020 [7e" 4172" 10 oROWeT — 1 | 116069" [FRONT PaNEL HINGE a te | 116077 [FROWT PANEL HINGE el a | T1092 [exTeRvOn FREEZER DOOR wiNGe 20 [116033 [EXTERIOR FREEZER DOOR ANGE 21 [120400 fatacn PLAsTic aNO6 = [zz [121069 rReezen cen carca sTRINE 23 [189921 [exrinion ace eS za [195169 fare Ta seus 25 [195172 [13/17 Cu. FT. 1WWER DOOR, TOP 26 95173 [23 CU. FL THNER DOOR, TOP eee 7 [195866 [Prose GuaRD a [2s [195867 [rose wouwr cama 2a | 195874 |cAGINET CABLE COVER PLATE fe 195879 —JeAHINCT CABLE BLANC COVER PLATE — 195900 [TOP D00R SKITCH ASST 330010142" SPLIT SNAP BUSHING 500177 | PIUSATEA sT#IPS 515083 [1/4 OIA. x 1/4 Exploded Drawing Double Door Upright Freezers 991-200-2-D Rev. 0 Page 2 of 2 Model 900 Series Thexmo ScientificSection 7 15 Explodad Drawing Single Door Assy Upright Freezer (902-201-1-B Rev. 5 Page 1 of 2 Model 800 Srios Thoma SoientieSection? Pets BILL OF MATERIALS PART NO. PART DESCRIPTION 3/4 $5 WH CAP SC WASHE 55 PHP SCR RIGHT a RELIEF [E378 DIA. 646 SID BLUE HOLE PLUG AM_LATCH WOUNT [FINISHED HANDLE [WEATER. 3a, 14vDC Exploded Drawing Single Door Assy Upright Freezer (902-201-1-8 Rev. 6 Page 20f2 7-5 Model 900 Sores Theme SeinePans W Section7 Upright Freezer Mae 90 Series Exploded Drawing Double Door Assy 23 cu. FT (oP boii d0OR | ‘Thame SeinSection 7 Fans eas T BILL OF MATERIALS | MEM part wo, | PART DESCRIPTION \ | 20003 [14-20 1 3/4 $5 AH CAP SCREW a 2 | 2005 [Pi/a-20 x 374 SS FAP UC SCREW 3 | 22053 PHP SCREW 4 | 23033 RNAL TOOTH LOCK | 23057 WASHER 20016 [24032 25040 [1 3 [30033 GLE STRAIN RELIEF _| to [117051 DIA. 646 SID BLUE HOLE PLI UL] 12075 [Ca LATCH MOUNT 12 [121088 [FINISHED Hal 13] 132114 [WEATER, 3 "4 140291 ROL PANEL ASSEMBLY CONTROL CENTER DISPLAY BEZEL THERWO BA INTROL BLANS PANEL *S1D ALUE* UNTING ANGLE FOR 180305 HP XT SENS SCREW | CABLE CLAMP Eeeneeey HEATED VACUUM RELIEF PORT FREEZER DISPLAY BOARD 13/17 CF TOP DOUBLE DOOR 15 FT, AS-232 CABLE 25 POS Exploded Drawing Double Door Assy Upright Freezer 902-202-1-0-B Rev. 6 Page 2 of 2 exe 90 Series Thorme Scent VVVLLALAAA13 710) ebed 0-8 BL-€02-208 Section 7 vezeaig wun, ‘Aiquiossy seg urea pepordis Mode 900 Series jSection 7 Pats zyozebeq o-ney t-E02-z08 sezeei ySudn) Aiqwiassy oseg ‘Sune peporaixg 710 Model 800 SeriesSection? Pets Tass, at ow NT Ba 1288) USE OM RELAY Exploded Drawing : 230V Relay Enclosure] - Upright Freezer 902-204-1-8 Rev. 0 OwWON TO: 1950122 Page 1 of 2 ysoi24, 195026 & 1990128 Therma Scent Modol 800 Sores 7-11Section 7 Pans [micro 6 [SWITCHER BOA 5V RD LOW E 6-32. X 1/4 UL [900134 [TuBEAXTAL FA RELAY URE SPOTWELD SUB-ASSEMBLT #191656 SUPPO ER (MAIN BRACKET SUB EMBLY Exploded Drawing 230V Relay Enclosure| Upright Froozor (902-204-1-B Rev. 0 Page 2 of 2 712 Model 800 Series Therma ScinticSection 7 Pars To1s88, USED ON RELAY EAL. 1eS0121, 1950125 191458, USED OW RELAT ENGL’ 1850123, 1950127 230184 154 NOT BAR CBrSHITCH USE-OW RELAY ENCL, 1990125 8 1850127 jo eo Exploded Drawing ae 120V Relay Enclosure oe Freezers 1. 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Pue AYen\jep 10} syJUOU no} |2uORIppe UE pamo|je e1e yuoUIdinbe sno yooIs OUM sieIeEq “PoUed AjUeWeM ey? BuLNP JeUMO yUeNbesqns AUE o} spUEXe onoejaid AueueM ey "peienyep s| Uauidinbs snof auuy Blues oy) AjaqeWEXoIdde 12 jaye oyu! 06 jIIM AUELEM ay OS eu Bulddlys 10) smoje Siu, Aaje4 sno Woy paddiys s} weudinbe sno aJep By) Woy SYIUOL OM) SHEIS POLE AUBLEN OY ALNVYMWI M3 1VIC TWNOLWNYALNI Y3ZI3a4 OISLLNAIOS Y3HSI4 ONYSHL ‘Werenty Infomation Model 900 Series 102 Section 10Appendix A Handling Liquid Nitrogen Warning Contact of liquid nitrogen or cold gas with the skin or eyes may cause serious freezing (frostbice) injury. Handle liquid nitrogen carefully. ‘The extremely low temperacute can freeze human flesh very rapidly. ‘When spilled on a surface the liquid tends to cover it completely and intimately, cooling a large area. ‘The gas issuing from the liquid is also extremely cold. Delicate tissue, such as thae of the eyes, can be damaged by an exposure to the cold gas which would be too brief to affect the skin of the hands or face. Never allow any unprotected part of your body to touch objects cooled by liquid nitrogen. Such objects may stick fast to the skin and rear the flesh when you ateempt to fice yourself. Use tongs to withdraw objects immersed in the liquid, and handle the object carefully. Wear protective clothing. Protect your eyes with a face shield or safery goggles (safety glasses without side shields do not give adequate protection). Always wear gloves when handling anything that is, or may have been, in immediate contact with liquid nitrogen. Insulated gloves are recommended, but heavy leather gloves may also be used. The gloves should fir loosely, so that they can be thrown off quickly if liquid should splash into them. ‘When handling liquid in open containers, itis advisable to wear high-top shocs. Trousers (which should be cuflles if possible) should be worn outside the shoes. Terto Scenic Model 900 Series A-1 PKFVFVFFSHSFS SII IIIS SSF FIFTIFIFPIBPIssosssassseevecsAppondix A Handing Lquid Nivogen a2 Introduction ‘Mode 900 Series The safe handling and use of liquid nitrogen in cryogenic refrigerators and dewar flasks is largely a matter of knowing the potential hazatds and using common-sense procedures based on that knowledge, ‘There are two imporeant properties of liquid nitrogen that presene potential hazards: 1, tis extremely cold. At atmospheric pressute, liquid nitrogen boils at - 320°F (-196°C). 2. Very small amounts of liquid vaporize into large amounts of gas. One liter of liquid nitrogen becomes 24.6 cu. fe. (7001) of gas ‘The safety precautions in this booklet must be followed to avoid potential injury or damage which could resule from these two characteristics. Do not attempt to handle liquid nitrogen until you read and fully understand the potential hazards, their consequences, and the related safety precautions. Keep this booklet handy for ready reference and review. Note Because argon is an inert gas whose physical properties are very similar to those of nitrogen, the precautions and safe practices for the handling and use of liquid argon are the same as those for liquid nitrogen. & Use only containers designed for low temperature liquids, Cryogenic containers are specifically designed and made of materials that can ‘withstand the rapid changes and extreme temperature differences encountered in working with liquid nitrogen, Even these special containers should be filled SLOWLY to minimize the internal stresses that occur when any material is cooled, Excessive internal stresses can damage the container. Do not cover or plug the entrance opening of any liquid nitrogen refrigerator or dewar. Do not use any stopper or other device that would interfere with venting of gas, ‘These cryogenic liquid containers are generally designed to operate with litle of no internal pressure. Inadequate venting can result in excessive gas pressure which could damage or burst the container. Use only the loose- firing necktube core supplied or one of the approved accessories for closing the necktube. Check the unit periodically to be sure that venting is not restricted by accumulated ice or frost. ‘Trex Scintic CRRERRERERAAATTATATA TTT TT TTT TTT Ta aaaaaaid.Therma Seine Appendix A Handing Liquid Nitrogen Use proper transfer equipment. Use a phase separator or special filling funnel to prevent splashing and spilling when transferring liquid nitrogen into or from a dewar or refrigerator. The top of the funnel should be partly covered to reduce splashing. Use only small, easly-handled dewars for pouring liquid. For the larger, heavier containers, use a cryogenic liquid withdrawal device to transfer liquid from one container to another. Be sure to follow instructions supplied with the withdrawal device. When liquid cylinders or other large storage containers are used for filling, follow the instructions supplied with those units and their accessories. Do not overfill containers. Filling above the bottom of the necktube (or specified maximum level) can resulc in overflow and spillage of liquid when the necktube core or cover is placed in the opening. Never use hollow rods of tubes as dipsticks. When a warm tube is inserted into liquid the top of the tube due to gasific the tube. rogen, liquid will spout from n and rapid expansion of liquid inside Warning Nitrogen Gas Can Cause Suffocation Without Warning! & Store and use liquid nitrogen only in a well-ventilated place. As the liquid evaporates, the resulting gas tends to displace the normal air from the arca. In closed arcas, excessive amounts of nitrogen gas reduce the concentration of oxygen and can result in asphyxiation. Because nitrogen gas is colorless, odorless and tasteless, ic cannot be detected by che human senses and will be breathed as were ait, Breathing an atmosphere that contains less than 18% oxygen can cause dizziness and quickly result in unconsciousness and death. Note The cloudy vapor that appears when liquid nitrogen is exposed to the air is condensed moisture; not the gas itself. ‘The issuing gas is invisible. & Never dispose of liquid nitrogen in confined areas or places where others may enter. Disposal of liquid nitrogen should be done outdoors in a safe place. Pour the liquid slowly on gravel or bare earth where it can evaporate without causing damage. Do not pour the liquid on pavement. Moo! 900 Sores A| Appendix B Handling Liquid COz Warning High concentrations of CO2 gas can cause asphyxiation! OSHA Standards specify thar employce exposure to carbon dioxide in any eight- hour shift of a 40-hour work week shall not exceed the eight-hour time weighted average of 5000 PPM (0.5% CO2). The short term exposure limit for 15 minutes or less is 30,000 PPM. (3% CO2), Carbon dioxide ‘monitors are recommended for confined areas where concentrations of carbon dioxide gas can accumulate, & Store and use liquid CO2 only in a well-ventilated place. As the liquid evaporates, the resulting gas tends to displace the normal air from the area. In closed areas, excessive amounts of CO2 gas reduce the concentration of oxygen and can result in asphyxiation. Because CO2 gas is colorless, odorless and tasteless, it cannot be detected by the human senses and will be breathed as if t were air. Breathing an atmosphere that contains less than 18% oxygen can cause dizziness and quickly result in unconsciousness and death, Note The cloudy vapor that appears when liquid CO2 is exposed to the air is condensed moisture; not the gas itself. The issuing gas is invisible. a Never dispose of liquid CO2 in confined areas or places where others ‘may enter. Disposal of liquid COz should be done outdoors in a safe place. Pour the liquid slowly on gravel or bare earth where it can evaporate without causing damage. Do not pour the liquid on pavement. Thesma Seiontiic LERERERERTATATAAAAAATATATTGTTTATaaaaiaiaiesThermo Scientific Appendix C First Aid Ifa person scems to become dizzy or loses consciousness while working wich liquid nitragen or carbon dioxide, move to a well-ventilated area immediately. If breathing has stopped, apply artificial respiration. If breathing is difficult, give oxygen. Call a physician. Keep warm and at rest. Ifexposed to liquid or cold gas, restore tissue to normal body temperature (98.6° F) as rapidly as possible, followed by protection of the injured tissue from further damage and infection, Remove or loosen clothing that may constrict blood circulation to the frozen area. Call a physician. Rapid warming of the affected partis best achieved by using water at 108° F. Under no circumstance should the water be over 112° F, nor should the frozen part be rubbed cither before or after rewarming. The paticnt should neither smoke nor drink alcohol. Model 900 Series A-SDeclaration of Contarwity ‘Manufacturer's Namo: Manufacturer's Address: Product Description: Product Designations Year of inital CE Marking: Affected Serial Numbers: ‘Thermo Fisher Scientific (Ashevile) LLC 401 Millcreek Road Marietta, Ohio 45750 USA Forma® ULT -86°C General Purpose Freezer $2 So nok re ts cet se ea th om, 957, 986, 990, 981, 2011 Roloase 6 (Release Level [REL] shown on Serial Tag) ‘This product conforms tothe following European Union Directives): Eme: Lv: 2008/108/EC 2006/05/EC ‘This product conforms tothe following Harmonized, Intemational and National Standards: EM EN 61326-1:2006 EN 6100022 EN 6100-33 Ky Bie Pietra Lv EN61010-1 2" Eation EN 60335-2-34 (applicable sections) CSA 622.2 No, 61010-1 2" Edition UL61010-1 2" Eattion uly201 Regulatory Compliance Specialist ThermoFisher SCIENTIFIC ‘AS Moe! 800 Series Thao Seienttic PRRRRRAAAAATETTTT TALL TTTT TTT aae”