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Article history: Large quantity of water is required during the conventional curing methods. This becomes challenging in
Received 6 July 2020 the areas facing water scarcity and for concreting work in high rise structures. In this work, we present a
Accepted 1 February 2021 solution for the need of concrete which does not require extra water for curing. In the proposed solution,
Available online xxxx
calcium lignosulfonate in different percentage was introduced as a self-curing agent in fresh concrete.
The hardened concrete with calcium lignosulfonate was cured at ambient condition whereas the hard-
Keywords: ened concrete without calcium lignosulfonate was submerged in water for curing. The properties of fresh
Self-curing
and hardened concrete with and without calcium lignosulfonate are compared. The results show a con-
Calcium lignosulfonate
Mechanical property
tinuous increase in slump with the increase in calcium lignosulfonate, however, 0.3% calcium lignosul-
Durability fonate is identified as an optimum percentage for desired mechanical property. The durability under
Water penetration resistance saline environment is studied in term of loss in strength. Further, the change in strength is correlated
with the mineralogical changes studied using X-ray diffraction results.
Ó 2021 The Authors. Production and hosting by Elsevier B.V. on behalf of King Saud University. This is an
open access article under the CC BY-NC-ND license (http://creativecommons.org/licenses/by-nc-nd/4.0/).
1. Introduction GGBS (Yazici et al., 2009). However, sufficient curing is not always
practical in the areas facing water scarcity and for concreting work
The hydration of cement plays an important role in strengthen- in high rise structures. So, the development of self-curing concrete
ing the hardened concrete. The extent of hydration depends on the has attracted several researchers’ (Dhir et al., 1995a, 1995b;
availability of the moisture in the concrete which requires large Reinhardt and Weber, 1998) attention. Self-curing concrete is
amount of water. Different curing methods such as submerging developed usually by using the pre-wetted aggregates by introduc-
the samples in water (in laboratory), covering the concrete panel ing some polymer in the concrete. These aggregate or polymer
using wet gunny (outdoor condition), and spraying water on the release its moisture during the drying process of the concrete
concrete panel are commonly used. Zeyad (2019) studied the thereby supply water to cementing material for complete hydra-
impact of different curing methods and reported the compressive tion (Jensen and Hansen, 2001). Several studies have been per-
strength of high strength concrete more than 60 MPa after 28 days formed to replace the natural aggregate in the concrete by
irrespective of the curing method. Steam curing is one of the new- recycled aggregate (Abed et al., 2018), walnut cell (Hilal et al.,
est methods of concrete curing and the strength development dur- 2020) and to replace the cementitious material by phosphogypsum
ing this method is found directly dependent on the temperature of (Degirmenci, 2008) and by fly ash (Siddika et al., 2020) without
steam (Ramezanianpour et al., 2015). The steam curing and auto- considering the self-curing aspect.
clave curing (in laboratory) is found more effective than conven- However, several researches have been performed to develop
tional curing even for the concrete developed using fly ash and the self-curing concrete by replacing the conventional coarse or
fine aggregate by alternate materials. Pre-wetted light weight
⇑ Corresponding author. aggregate has also been used in the self-curing concrete by several
E-mail address: safzal88@gmail.com (S. Alam). researchers and its crack tendency (Byard et al., 2012), mechanical
Peer review under responsibility of King Saud University. property (Dang et al., 2015; Yang and Wang, 2017) and durability
(Zhutovsky and Kovler, 2012) has been studied. However, the pre-
soaked coarse aggregate can supply water only to very close vicin-
ity (Henkensiefken et al., 2009); therefore, pre-soaked fine aggre-
Production and hosting by Elsevier gate has been preferred by most of the researchers. The internal
https://doi.org/10.1016/j.jksues.2021.02.002
1018-3639/Ó 2021 The Authors. Production and hosting by Elsevier B.V. on behalf of King Saud University.
This is an open access article under the CC BY-NC-ND license (http://creativecommons.org/licenses/by-nc-nd/4.0/).
Please cite this article as: R. Ali Khan, C. Gupta and S. Alam, Strength and durability of self-curing concrete developed using calcium lignosulfonate, Journal
of King Saud University – Engineering Sciences, https://doi.org/10.1016/j.jksues.2021.02.002
R. Ali Khan, C. Gupta and S. Alam Journal of King Saud University – Engineering Sciences xxx (xxxx) xxx
curing using the pre-soaked expended shale was observed very Calcium lignosulfonate (CLS) is a water soluble lignin based
effective in controlling the shrinkage cracks (Cusson and anionic polymer which is derived as byproduct during sulfite pulp-
Hoogeveen, 2008). It has been reported that the porous ceramic ing. It is a strong dispersant with high water absorption capacity
can be used as internal curing agent and can replace upto 40% fine (Ouyang et al., 2006; Yang et al., 2008). Although the calcium lig-
aggregate in concrete without any reduction in the compressive nosulfonate possess strong dispersive and water absorption capac-
strength (Suzuki et al., 2009). Mousa et al. (2015a and 2015b) uti- ity, it has not been used as self-curing agent in concrete to the best
lized the pre-soaked Leca as a lightweight aggregate and reported of our knowledge. Therefore, this research is conducted to under-
that the use of Leca can also enhance the physical property of the stand the impact of calcium lignosulfonate (CLS) as self-curing
concrete. Wei et al. (2014) utilized pre-wetted sintered fly ash as agent on the workability, mechanical property (compressive, ten-
lightweight fine aggregate whereas Savva and Petrou (2018) uti- sile, and flexural strength), density, durability, and water penetra-
lized the aggregate containing micritic calcite. The biomass waste tion resistance of concrete. All the concrete samples (with or
as self-curing agent was observed effective in controlling the without CLS) has been prepared using similar quantity of aggre-
shrinkage of the concrete (Lura et al., 2014). Liu et al. (2017) gate, cement, and water. The CLS has been used as self-curing
reported that the internal curing using cenospheres also improves agent and will eliminate the water requirement for the curing of
the compressive strength of cement-mortar. Kim and Lee (2018) hardened concrete. However, the quantitative analysis of curing
reported that the bottom ash as self-curing agent can also enhance water is required to gain confidence in utilizing the CLS as self-
the compressive strength of concrete. The degree of hydration was curing agent and may be included in the further study.
observed to increase by 17% with very small loss (4%) in the com-
pressive strength when 5% pre-soaked biochar was used as fine
aggregate (Dixit et al., 2019). The recycled fine aggregate was 2. Materials and methodology
observed to release upto 40% water during self-curing and reduce
the shrinkage by 24%-73% (Li et al., 2020). Recently, Balapour In the present study, M30 grade concrete has been used whose
et al. (2020) studied the suitability of bottom coal ash on the inter- target strength was calculated as 36.60 N/mm2 using the method
nal curing of concrete and observed that the bottom ash is able to suggest by Indian standard (IS 10262, 2009). Ordinary Portland
release 85% water at 94% relative humidity. cement (OPC) of grade 43 has been used to prepare the concrete.
However, utilization of porous aggregate in the concrete for The specific gravity of the cement was found to be 3.06 (ASTM C
internal curing may reduce the compressive strength (Li et al., 188, 2017) with 4% retained on the 0.09 mm sieve. The medium
2020). Therefore, several researchers utilized the water soluble sand with fineness modulus of 2.78 and specific gravity value of
polymers as an internal curing agent. The polyethylene-glycol 2.61 (ASTM C128, 2015) has been used as fine aggregate. Whereas,
and polyacrylamide as an internal curing agent has been reported the crushed aggregate of size 20 mm has been used as coarse
as very effective in retaining the water in concrete thereby provid- aggregate whose specific gravity was found to be 2.70 (ASTM
ing sufficient water for hydration of cement (Mousa et al., 2015b; C127, 2015). The water absorption value of fine and coarse aggre-
El-Dieb, 2007; El-Dieb et al., 2012). Yilmaz and Turken (2012) stud- gate was 0.21% (ASTM C128, 2015) and 0.31% (ASTM C127, 2015)
ied the impact of various polymers (paraffin emulsion, hydrocar- respectively.
bon resin, and acrylic resin) and reported that providing the The water required to prepare 1 m3 M30 concrete was calcu-
internal curing using these polymers can also increase the com- lated as 172.42 L (IS 10262 (2009)). Depending on the grade of
pressive strength by 27%. Justs et al. (2015) reported that the uti- cement used in the present study, the water-cement (W/C) ratio
lization of superabsorbent polymer can reduce the early strength is fixed as 0.4 as per the clause 3.1.1 of IS 10262 (2009) and accord-
by 33% but the percentage reduction in strength decreases with ingly the amount of cement was calculated to be 431.06 kg/m3.
time and remain 9% to 19% after 28 days. The polymer like poly- Based on the quantity of water and cement, the required amount
ethylene glycol 4000 and 200 was observed to improve the forma- of coarse and fine aggregate to prepare M30 grade concrete was
tion of C-S-H gel thereby improving the strength and durability (Sri determined as 1152.58 kg/m3 and 624.31 kg/m3 respectively (IS
Rama Chand et al., 2016). Sastry and Kumar (2018) performed a 10262, 2009). The superplasticizer (Auramix 400) has been used
comparative study on the impact of different polymer (polyethy- in 0.8% which is decided based on trials with different percentage
lene glycol, polyvinyl alcohol, and superabsorbent polymer) and to achieve the slump in between 50 mm and 75 mm. The calcium
reported that the polyethylene glycol is more effective compared lignosulfonate (CLS) having water solubility 98% to 98.5% has been
to others. Tu et al. (2019) studied the impact of super absorbent used as self-curing agent in different percentage (0.2%, 0.3%, 0.4%,
polymer on the shrinkage of alkali activated fly ash-slag pest. The and 0.5%). The quantity of each ingredient in the concrete has been
result revealed that the polymer reduce the hydration rate thereby presented in the Table 1.
reduce the autogenous shrinkage. The superabsorbent may be of The fresh concrete was prepared in the laboratory by adding
different group such as anionic, cationic, and non-ionic group. It 0.8% superplasticizer and different percentage (0.2, 0.3, 0.4, and
has been observed that the superabsorbent with both (anionic 0.5%) of calcium lignosulfonate (self-curing agent). The slump test
and cationic groups) or with anionic group in high density are on the fresh concrete was performed as per the ASTM C143/
excellent internal curing agent (Zhong et al., 2019). Qin et al. C143M-15a (2015) using the slump cone (supplied by Aimil Ltd.)
(2020) studied the impact of particle size of superabsorbent poly- having height 300 mm with 200 mm and 100 mm top and bottom
mer on the water movement behavior. It was observed that the dimeter respectively. The controlled specimen for the strength test
superabsorbent polymer with smaller particle size is able to pro- was cured in water whereas the specimen with self-curing agent
vide water for hydration for comparatively long time. was cured at ambient condition for 28 days. The compressive
Wyrzykowski et al. (2020) found the superabsorbent polymer very strength test was performed as per IS 516 (2004) on the cube
effective in controlling the shrinkage of CSH seeded low water- shaped sample of size 150 mm. The split tensile strength test on
cement ratio mortar. 300 mm long cylindrical samples with 150 mm diameter (ASTM
From the literatures, it is observed that most of the research- C496/C496M-17, 2017) is performed to study the tensile strength
ers have used water soluble polymers like superabsorbent, poly- of the self-curing concrete. A digital compression testing machine
ethylene glycol, polyvinyl alcohol, paraffin emulsion, (supplied by Accro-Tech, AT-115-2) of maximum capacity 2000
hydrocarbon resin, acrylic resin, and polyacrylamide as internal kN with an accuracy of 2 kN was used for both the compressive
curing agent. strength test and the split tensile strength test. The compressive
2
R. Ali Khan, C. Gupta and S. Alam Journal of King Saud University – Engineering Sciences xxx (xxxx) xxx
Table 1
Quantity of different ingredient used in 1 m3 of concrete.
load is applied along the length of the cylindrical sample with a 3. Results and discussions:
constant rate until the splitting of the sample along the length.
The tensile strength is then calculated using Eq. 1. 3.1. Property of fresh concrete
3
R. Ali Khan, C. Gupta and S. Alam Journal of King Saud University – Engineering Sciences xxx (xxxx) xxx
Fig. 3. Variation of tensile strength with the percentage of calcium lignosulfonate. Fig. 4. Variation of flexural strength with the percentage of calcium lignosulfonate.
4
R. Ali Khan, C. Gupta and S. Alam Journal of King Saud University – Engineering Sciences xxx (xxxx) xxx
Table 2
Percentage of different salt used to prepare the salt solution.
3.4. Durability
5
R. Ali Khan, C. Gupta and S. Alam Journal of King Saud University – Engineering Sciences xxx (xxxx) xxx
Fig. 8. XRD pattern of concrete without and with optimum percentage of CLS.
4. Conclusions
Declaration of Competing Interest
In this paper the calcium lignosulfonate is used as the self-
The authors declare that they have no known competing finan-
curing agent in different percentage to develop self-curing con-
cial interests or personal relationships that could have appeared
crete and the impact of the same on mechanical property has been
to influence the work reported in this paper.
studied and discussed. Along with the mechanical property, the
workability, density, durability, and resistance towards the water
penetration has also been studied. This is the first attempt towards References
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