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Article history: This paper presents the results of an experimental investigation carried out to study the influence of
Received 7 January 2015 industrial slag on the rheological, self-compactability and strength properties of self-compacting con-
Received in revised form crete (SCC) incorporating high volume replacements of industrial slag up to 90%. The rheological
27 July 2015
properties such as plastic viscosity and yield stress were evaluated using ICAR rheometer. The effect of
Accepted 12 August 2015
high range water reducing admixture (HRWR) dosage, and the self-compactability properties such as T50,
Available online xxx
slump flow, V-funnel flow times and L-box blocking ratio were also investigated. The results illustrated
that plastic viscosity decreased with the increase of the percentage of slag and the yield stress was nearly
Keywords:
Industrial slag
zero for all the replacements studied. The compressive strengths determined for the SCCs demonstrated
Self-compacting concrete that high strength SCC of more than 100 MPa at 30% and low strength SCC of 20 MPa at 90% replacement
High range water reducer can be realized by utilizing slag appropriately.
Rheology © 2015 Elsevier Ltd. All rights reserved.
Compressive strength
http://dx.doi.org/10.1016/j.jclepro.2015.08.039
0959-6526/© 2015 Elsevier Ltd. All rights reserved.
Please cite this article in press as: Sethy, K.P., et al., Utilization of high volume of industrial slag in self compacting concrete, Journal of Cleaner
Production (2015), http://dx.doi.org/10.1016/j.jclepro.2015.08.039
2 K.P. Sethy et al. / Journal of Cleaner Production xxx (2015) 1e7
ash has the highest potential to be used in SCC because of its According to the mix design the high strength mixes contains a
availability and particle shape. It was also reported earlier that class lower percentage of slag whereas the low strength mixes contains
F fly ash to the tune of 85% as cement replacement has been suc- high volume replacements of slag as described in Table 2.
cessfully used for the development of SCCs (Dinakar et al., 2008a,b, In the present study HRWR dosage for the paste was determined
2009). The use of high calcium fly ash on the development of SCC using marsh cone test as suggested by Gettu et al. (2002). After
was also evaluated recently. It was observed that 30% of high cal- obtaining the saturation dosage for the paste, several trials were
cium fly ash was found to be the optimum for attaining good SCC carried out to optimize the dosage of HRWR and VMA for each SCC
properties (Ponikiewski and Golaszewski, 2014). However, not mix in order to attain the required self-compacting fresh properties
much of research work has been carried out on the use of industrial according to EFNARC standards (EFNARC, 2005). Regarding the
slag in SCC in high volume replacements. In the earlier studies of aggregate grading, the combined aggregates have been selected to
SCC containing slag not much attention was paid towards the match the standard combined grading curve of DIN 1045 (DIN,
rheological and strength properties (Gesoglu et al., 2009; Guneyisi 1988). The aggregates comprised of 20% of 20 mm, 27% of 12 mm,
et al., 2009). Also the recent study on the behaviour of slag in SCC 5% of 6 mm and 48% of 4.75 mm to meet the requirements of
was assessed only upto 40% replacement (Zhao et al., 2015). This standard grading curve of DIN ‘B’. Blending aggregates in this
paper presents a comprehensive investigation on the fresh and approach will result in cohesive SCCs (Dinakar, 2012).
hardened self-compacting concrete mixtures using slag up to high
volume of 90%. The objective of this research is to investigate the 2.3. Mixing, demoulding and curing
rheological, self-compacting and strength properties of SCC con-
taining various amounts of slag between 30 and 90% and for An 80 L pan mixer was utilized to produce each batch of fresh
strengths varying between 20 and 100 MPa by adopting a specific concrete. The coarse aggregate, cement, slag and sand were fed into
mix design methodology. The developed SCC mixtures were eval- the mixer and were dry mixed for 1.5 min. Then, water was added
uated for their fresh properties such as slump flow, V-funnel time, and mixed with the aggregate and cement for 2 min. After this
and time to reach 500 mm diameter (T50), L-Box blocking ratio as preliminary mixing, the mixture was left undisturbed for 1 min to
well as the yield stress and plastic viscosity using ICAR Rheometer. allow water absorption of the aggregates. HRWR was then added to
the mixture and the mixing resumed and continued for a further
2. Experimental programme 2 min.
Immediately after the mixing is completed, the rheological and
2.1. Materials self-compactability tests were carried out on the fresh concrete for
each mix to avoid workability loss with time. After carrying out
An ordinary Portland cement of strength class 53 MPa these tests, the left over concrete in the mixer was again remixed
complying with IS: 12269 (53 grade) and slag meeting the re- for 30 s and then taken out of the mixer for casting the specimens.
quirements of ASTM C 618 were used as cementitious materials. No tamping or vibration was applied during casting the specimens;
The properties of cement and slag used in the present investigation the concrete placed into the moulds was just left to consolidate by
were presented in Table 1. Four types of locally available aggregates itself under its own weight. The top surface of each concrete cube
i.e., 20 mm aggregate, 12 mm aggregate, 6 mm aggregate and fine was gently trowelled and then covered with a polythene sheet.
aggregate of maximum size 4.75 mm were mixed together in The demoulding of the concrete was normally done after 24 h of
different proportions. Commercially available polycarboxylate- casting. The SCC samples were easily demoulded after 24 h for
based superplasticiser complying with ASTM C 494 Type F re- concretes up to 40% slag replacement. For slag replacements above
quirements was used. 40%, it was observed that the demoulding started only after 2 days.
The mix proportions of SCC with different percentage re- ICAR rheometer was used to determine the rheological param-
placements of slag are tabulated in Table 2. A total of five slag SCC eters of SCC. The operation and the procedure of establishing the
mixtures were designed. The mixtures were designed as per the rheological properties have been explained elsewhere (Amaziane
methodology described earlier for different strength grades and et al., 2005). The test set-up is shown in Fig. 1.
replacements of slag by considering the efficiency of slag (k) Slump flow, T50 flow time, V-funnel flow time and L-box
(Dinakar et al., 2013a). To have a complete understanding, widest blocking ratio tests were carried out on all the SCCs for determining
possible range of concrete strengths was designed from 20 to the self-compactability properties. The tests were performed as per
100 MPa with slag replacements varying between 30 and 90%. the EFNARC standards (EFNARC, 2005). The slump flow and the L-
box blocking ratio illustrations were shown in Figs. 2 and 3
respectively.
Table 1 The unconfined compressive strength test was performed on a
Composition of cement and slag. compression testing machine of capacity 3000 kN on 100 mm
(%) Cement Slag concrete cube specimens. The test was carried out at the age of 3, 7,
SiO2 32.9 33.1
28, and 90 days. The specimens were cured till the time of testing
Al2O3 5.7 16.6 and tests were carried out on the saturated surface dry specimens.
Fe2O3 3.9 0.6
CaO 62.5 34.8 4. Results and discussions
MgO 1.2 8.0
Na2O 0.1 0.2
K2O 0.39 0.5 4.1. Fresh properties
SO3 2.4 0.4
LOI 1.2 0.3 4.1.1. Rheological properties
Blaine surface area (m2/kg) 370 430 The rheological properties of all the slag SCC mixtures were
Specific gravity 3.15 2.93
studied using ICAR Rheometer and the results are shown in Figs. 4
Please cite this article in press as: Sethy, K.P., et al., Utilization of high volume of industrial slag in self compacting concrete, Journal of Cleaner
Production (2015), http://dx.doi.org/10.1016/j.jclepro.2015.08.039
K.P. Sethy et al. / Journal of Cleaner Production xxx (2015) 1e7 3
Table 2
Mix proportions of the SCCs investigated.
Concrete grade [MPa] Concrete name Total powder [kg/m3] Slag [%] k28 Aggregate, [kg/m3] [w/(c þ k28*g)] HRWR [%] VMA [%]
20 mm 12 mm 6 mm Sand
20 SCC20 550 90 0.69 268 373 224 766 0.78 0.3 0.25
30 SCC30 550 80 0.70 271 376 227 774 0.59 0.5 0.30
60 SCC60 550 60 0.77 274 380 229 782 0.36 1.0 0.20
90 SCC90 550 40 0.92 282 392 236 806 0.27 1.5 0.20
100 SCC100 550 30 1.02 288 400 241 823 0.25 2.2 0.05
and 5. The SCC mixtures were characterized by a relatively low slump flow diameter was indicated, it is not possible to qualify an
yield stress values and all the mixes had shown a very low yield SCC based on just the measure of the slump flow (Zerbino et al.,
value of 0.1 Pa (nearly zero). The observed plastic viscosities of SCC 2009).
slag mixtures were in the range of 162.5e418.2 Pa s for slag re-
placements varying from 90 to 30% as shown in Fig. 2. This clearly 4.1.2. Self-compactability properties
show that the relation between torque and shear rate is linear and The self-compactability properties of SCC were presented in
may indicate Newtonian fluid behaviour, and the apparent plastic Figs. 6e10. Replacements of slag in high volumes had shown a
viscosity decreases with the increase in slag content as shown in remarkable influence on the fresh SCC properties. The slump flow
Fig. 5. The obtained results are in a good agreement with earlier results of all the SCC mixes with different slag replacements were
study by Vejmelkova et al. (2011), where SCC containing slag presented in Fig. 6. From the figure it was noticed that as the slag
exhibited zero yield stress and higher plastic viscosity. This also replacement increases the corresponding slump flow also in-
agrees well with the fact that SCC has a very low yield stress (close creases. The slump flow for different slag SCC mixes varied be-
to zero) while the plastic viscosity can vary significantly (Zerbino tween 640 and 795 mm; and according to EFNARC guidelines all
et al., 2009). Though a correlation between yield stress and SCC mixtures come under the category of slump flow classes 2 and
3 (SF2 & SF3), and are generally suitable for applications such as
slabs and column construction. The slump flow of SCC100 at 30%
Fig. 2. Slump flow test and measurement. Fig. 4. Torque to speed relationships of the tested SCCs.
Please cite this article in press as: Sethy, K.P., et al., Utilization of high volume of industrial slag in self compacting concrete, Journal of Cleaner
Production (2015), http://dx.doi.org/10.1016/j.jclepro.2015.08.039
4 K.P. Sethy et al. / Journal of Cleaner Production xxx (2015) 1e7
500 500
400 400
Plastic Viscosity (Pa.s)
300 300
200 200
100 100
20 30 40 50 60 70 80 90 100 4 5 6 7 8 9
Slag (%) T50 (s)
850 30
800 27
R2 = 0.94
V-Funnel time (s)
Slump Flow (mm)
750 24 R2 = 0.86
700 21
650 18
600 15
20 30 40 50 60 70 80 90 100 20 30 40 50 60 70 80 90 100
Slag (%) Slag (%)
Fig. 6. Variation of slump flow with respect to slag replacement. Fig. 9. Variation of V-funnel flow time with respect to slag replacement.
30
10
9 27
V-Funnel time (s)
8
24
R2 = 0.86
R2 = 0.97
T50 (s)
7
21
18
5
4 15
20 30 40 50 60 70 80 90 100 4 5 6 7 8 9
Slag (%) T50 (s)
Fig. 7. Variation of flow time with respect to slag replacement. Fig. 10. Variation of V-funnel flow time with respect to slump flow time.
replacement of slag was observed to be 640 mm while this could compacting property as shown in Fig. 11, which is in agreement
be increased to 795 mm when the slag replacement increased with a similar research determined for fly ash earlier (Bouzoubaa
to 90%. This may be due to the fact that the agglomeration of and Lachemi, 2001). The aggregate segregation and bleeding was
cement particles can be dispersed by slag particles (Nehdi et al., visually examined while carrying out the slump flow test. In
2004). When cement is being replaced by slag, it is evident addition, the broken cylindrical test specimens were used to
that a low amount of superplasticiser is needed and an increase in determine the uniformity of the distribution of coarse aggregate
the quantity of water is required to maintain the desired self- visually which indicate proper segregation resistance of mixtures.
Please cite this article in press as: Sethy, K.P., et al., Utilization of high volume of industrial slag in self compacting concrete, Journal of Cleaner
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K.P. Sethy et al. / Journal of Cleaner Production xxx (2015) 1e7 5
and Ouchi, 2005). This results in less HRWR demand for large
R2 = 0.96
volume of slag content used. Also the slag particles fills the space
1.0 among cement particles and makes the particle size distribution
better than the cement alone and finally making the concretes
0.5
more fluidifying at a very low superplasticizer dosages. Moreover,
the lower the dosage of superplasticizer required for high volume
replacements of slag also indicate better compatibility of slag with
0.0 the superplasticizer used.
20 30 40 50 60 70 80 90 100
Slag (%)
4.2. Hardened properties
Fig. 11. Relation between slag content and HRWR dosage.
4.2.1. Compressive strength
Compressive strength test was performed at different ages such
4.1.2.1. T50 flow time. The measured T50 flow times were in the as 3, 7, 28 and 90 day and the results are presented in Fig. 12. Fig. 12
range of 4.66e8.66 s. As the incorporation of slag in high volumes shows the variation of compressive strength with respect to the age
in SCC mixes increases, the flow times decreases as shown in Fig. 7. for all percentage replacements. As expected the compressive
90% and 30% slag replacements exhibited the lowest and the strength of all SCCs increased with the age of concrete. Further-
highest flow times. It was also observed that the values obtained more, the inclusion of slag in SCC results in a significant improve-
here were marginally higher than those reported in literature ment in the strength for various replacements studied. This may be
(Aarre and Domone, 2003). In addition, there exists a very good attributed to the pozzolanic reaction of slag with the calcium hy-
relationship between T50 and the plastic viscosity as shown in droxide liberated during cement hydration. Slag being a hydraulic
Fig. 8. material and the fineness also contributed to the strength
development.
The SCCs were designed for the 28 day target strength using the
4.1.2.2. V-funnel time. The results presented in Fig. 9 indicated that,
efficiency concept proposed by the author earlier (Dinakar et al.,
the V-funnel time decreases with increasing slag replacement ratio
2013a). The 20 & 30 MPa concrete results show that the strength
and they were in the range of 18.9e28 s, respectively. According to
development at 90 & 80% replacements were almost similar and
EFNARC guidelines (EFNARC, 2005), the upper limit for V-funnel
both the concretes have attained their target strength at 28 days
flow is 25 s. Even though the V-funnel flow time of SCC100 sur-
and demonstrated much higher strengths at 90 days. Though at 7
passed the upper limit; however, it still filled the concrete moulds
days the SCC attained a lower strength, the strength gain rate was
by its own weight. The results also indicated that, irrespective of
similar from 28 day onwards. The strength development rate of low
effective water cementitious materials ratio, the V-funnel time's
strength SCCs after 28 days were generally higher. The results of the
decreases with increasing slag content. For example, SCC20 having
SCC 60 MPa explains that even at a slag replacement of 60% the
a slag replacement of 90% has a V-funnel time of 18.9 s and this has
strength development rate is similar to low strength SCCs (20 &
been increased to 28 s for SCC100 for slag replacement of 30%. This
30 MPa) and attained its target strength much higher than the
supports the fact that the increase in slag made the concretes more
desired.
flowable which is in conformity with the data reported by others
The 90 MPa SCC with slag replacement of 40% has achieved a
previously (Guneyisi and Gesoglu, 2008). From the results it was
marginally higher strength than the design strength at 28 days but
obvious that determining the slump flow of SCC is not adequate to
strength of 103 MPa at 90 days has been obtained. The SCC 100 MPa
describe the fresh behaviour. A very good correlation between T50
with 30% slag replacement exhibited strength development rate
and V-funnel flow times exists as shown in Fig. 10. A satisfactory
relationship between T50 and V-funnel times has been presented
earlier for SCC containing fly ash and Portland pozzolana cement 110
(Dinakar et al., 2013b).
100
90
Compressive strength (MPa)
4.1.2.3. Blocking ratio (L-box test). The L-box ratio test indicates the
80
passing ability of the SCC and is sensitive to blocking. The blocking
ratio of SCC mixes varied from 0.65 to 0.95 for slag replacements 70
varying between 30 and 90%. From the results of the blocking ratio 60
test, it can be observed that all the slag SCC mixtures were exhib- 50
iting a satisfactory blocking ratio. Even though for some of the 40 SCC20
mixes the ratios were found to be lower than that of the EFNARC
30 SCC30
guidelines, there was no tendency of blockage between the rebars.
SCC60
This supports the view reported earlier by Felekoglu et al. (2007) 20
SCC90
that even though the blocking ratio is greater than 0.6, SCC still 10
SCC100
has been acknowledged to achieve good filling ability. 0
0 20 40 60 80 100 120
Age (d)
4.1.2.4. HRWR demand. Table 2 presents the demand of HRWR
admixture. From Fig. 11 it is evident that as the slag content Fig. 12. Variation of compressive strength with respect to age.
Please cite this article in press as: Sethy, K.P., et al., Utilization of high volume of industrial slag in self compacting concrete, Journal of Cleaner
Production (2015), http://dx.doi.org/10.1016/j.jclepro.2015.08.039
6 K.P. Sethy et al. / Journal of Cleaner Production xxx (2015) 1e7
almost similar to 90 MPa, but the design target strength was ob- 1.1
tained at 90 days showing strength of 105 MPa. From the results of
high strength (90e100 MPa) slag SCCs, it is evident that the
1.0
strength development rate after 28 days were low compared to that
of low strength SCCs.
110
110
100
28 day Compressive strength (MPa)
100
90
Compressive strength (MPa)
90
80
80
70
70 60
R2 = 0.97
60 50
50 40
40 28 d 30
30 90 d 20
20 10
20 30 40 50 60 70 80 90 100 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9
Slag (%) effective water to cementitious materials ratio w/(c+k28*g)
Fig. 13. Maximum replacement percentage possible with respect to slag content. Fig. 15. Relation between compressive strength and w/(c þ k28*g).
Please cite this article in press as: Sethy, K.P., et al., Utilization of high volume of industrial slag in self compacting concrete, Journal of Cleaner
Production (2015), http://dx.doi.org/10.1016/j.jclepro.2015.08.039
K.P. Sethy et al. / Journal of Cleaner Production xxx (2015) 1e7 7
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Please cite this article in press as: Sethy, K.P., et al., Utilization of high volume of industrial slag in self compacting concrete, Journal of Cleaner
Production (2015), http://dx.doi.org/10.1016/j.jclepro.2015.08.039