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OM ENGINEERING COLLEGE
GUJARAT TECHNOLOGICAL UNIVERSIT
OM ENGINEERING COLLEGE
A Report On
“REMOVAL OF DYE FROM THE WASTE WATER USING
NATURAL ADSORBENTS”
Under subject of
DESIGN ENGINEERING
TEAM
ASHISH HINGU 201020105505
RUTVIC SHAH 201020105506
KEYUR TRIVEDI 201020105522
DHAVAL GOHIL 201020105528
DEVAL PATEL 201020105512
(Internal Guide)
Prof. Y P CHAPADIA
(Head of Department)
0
GUJARAT TECHNOLOGICAL
UNIVERSITY
Chandkheda, Ahmedabad
5. Empathy mapping 23
6. Ideation canvas 25
8. Mind mapping 28
9. Prototype 29
10. References 30
ACKNOWLEDGMENT
The Project has led to very innovative turns and solutions by the cooperation and coordination of
curious minds directly or indirectly involved in the project. We would like to express our deepest
gratitude towards our project guide Prof. V D PANDIT and to the department of Chemical
Engineering, OM College to constantly provide support and guidance. It has been our pleasure to
work on topic due to continuous monitoring and evaluation by our guide during the project.
Team
ASHISH HINGU
RUTVIC SHAH
KEYUR TRIVEDI
DHAVAL GOHIL
DEVAL PATEL
ABSTRACT
This report includes basic knowledge of various waste water treatments such as physical
methods, chemical methods, biological methods etc. In which one of physical method is
adsorption. Adsorption is the process in which adsorbent adsorbs different solutes from the any
of solution. Here we have waste water which may have contained so much physical as well as
bacterial impurities.
These impurities can be removed by the natural adsorbents like as, 1) sugarcane bagasse powder,
2) saw dust, 3) agricultural waste, 4) coconut husk and 5) silica, which are low cost natural
adsorbentsbutlessefficientascomparedtosomeotheradsorbentssuchas,1)Activatedcarbon,2) Fuller
earth 3) zeolite 4) lime and 5) Alumetic.
Low-cost by-products from agricultural, household and industrial sectors have been recognized
as a sustainable solution for waste water treatment. They allow achieving the removal of
pollutants from wastewater and at same time to contribute to the waste minimization, recovery
and reuse. Despite numerous reviews have been published in the last few years, a direct
comparison of data obtained using different sorbents is difficult nowadays because of
inconsistencies in the data presentation
1. INTORODUCTION
Engineering is a branch of science and technology where society expects lots of innovation and
creativity of engineers. But today’s education system has become very stereotype which just
follow the traditional teaching learning process. This needs to be changed in order to have
maximum contribution from engineering student to the society.
Design engineering is an initiative taken by Gujarat Technological University in this direction
with the help and guidance of the professors of the IITs and the GTU innovation council we are
looking ahead in moving on the path of innovation.
2. Various methods of Dye waste water treatments.
a) Nano-Filtration:
Nano-filtration (NF) is a relatively recent membrane filtration process used most often with low
total dissolved solids water such as surface water and fresh groundwater, with the purpose of
softening and removal of disinfection by- product precursors such as natural organic matter and
synthetic organic matter
b) Micro-Filtration:
c) Ultra-Filtration:
2.1.2 Adsorption:
Adsorption is the adhesion of atoms, ions or molecules from a gas, liquid or dissolved solid to a
surface. This process creates a film of the adsorbate on the surface of the adsorbent. Adsorption
is a surface-based process while absorption involves the whole volume of the material.
2.1.4 Filtration:
Filtration is any of various mechanical, physical or biological operations that separate solids
from fluids by adding a medium through which only the fluid can pass. The fluid that passes
through is called the filtrate.
2.1.5 Sedimentation:
Sedimentation is the tendency particles in suspension to settle out of the fluid in which they are
entrained and come to rest against a barrier. This is due to their motion through the fluid in
response to the forces acting on them: these forces can be due to gravity, centrifugal acceleration,
or electromagnetism.
2.2 Chemical Treatment:
A precipitate is a solid that forms out of solution. A common example is that of the mixing of
two clear solutions: (1) silver nitrate (AgNO3) and (2) sodium chloride (NaCl). The reaction is
the precipitate forms because the solid (AgCl) is insoluble in water.
2.2.4 Coagulation:
The group of together small particles are in a solution into larger particles. Such a solution
eventually coagulates, with the particles forming either a precipitate or granules.
2.2.5 Flocculation:
The process by which individual particles of clay aggregate into clot like, masses or precipitate
into small lumps. Flocculation occurs as result of a chemical reaction between the clay particles
and another substance, usually salt water.
2.3 Biological Methods:
Aerobic digestion is a process which uses bacteria and oxygen to break down organic and
biological waste. One type of digestion process is aerobic digestion, in which bacteria digest
wastewater solids using oxygen.
Generally, “Removal of dye waste by Natural Adsorbent “is most favorable for
Industrial as well as domestic waste water. It is widely used method because of low cost
And Ease of process with much type of suitable impurities.
3. Dye removal by Adsorption process using Natural adsorbents
If we see the increasing in industrialization, So every industry has also problem to dispose waste
water which may content so much impurities. In this report, we are concerning about the waste
water which may have impurities of dyes. Mostly textile industry, paper pulp industries and
some fabrics industries have problem with that waste water disposing. We can use so many
processes for the removal of dye concentration from the waste water for disposal. Some
processes are like as ion exchange, expensive type of filtration, ETP (effluent treatment plant)
and one is Adsorption. If we compare Adsorption with this other processes then adsorption is
relatively cheaper. Adsorption operation is carried by the two types of adsorbents as per our
analysis. There are costlier adsorbents as like 1) Activated carbon 2) Silica gel 3) Fuller earth
4) Zeolite etc. All that adsorbents are efficient for various type of dye sledged water but
relatively costly for that specific disposal purpose.
Some other low cost and naturally available adsorbents like as, 1) sugarcane bagasse powder,
2) saw dust, 3) agricultural waste, 4) coconut husk and, which are low cost natural
adsorbents
butlessefficientascomparedtosomeotheradsorbentssuchas,1)Activatedcarbon,2)Fullerearth
3) Zeolite 4) lime and 5) Alumetc.
Low-cost by-products from agricultural, household and industrial sectors have been
recognized as a sustainable solution for waste water treatment. They allow achieving the removal
of pollutants from wastewater and at same time to contribute to the waste minimization, recovery
and reuse. Despite numerous reviews have been published in the last few years, a direct
comparison of data obtained using different sorbents is difficult nowadays because of
inconsistencies in the data presentation.
3.1 Introduction to Adsorption Process Using Low costs Natural adsorbents
Low-cost by-products from agricultural, household and industrial sectors have been recognized
as a sustainable solution for wastewater treatment. They allow achieving the removal of
pollutants from wastewater and at same time to contribute to the waste minimization, recovery
and reuse. Despite numerous reviews have been published in the last few years, a direct
comparison of data obtained using different sorbents is difficult nowadays because of
inconsistencies in the data presentation. In this context, the aim of the study was to revise the
current literature concerning the application of low-cost adsorbents for wastewater treatment
highlighting, systematically, both adsorbents characteristics and adsorption capacities.
For this scope, low-cost Adsorbents have been divided into the following five groups: (i)
Agricultural and household wastes, (ii) industrial by-products, (iii) sludge, (iv) sea materials, (v)
soil and ore materials and (vi) novel low-cost adsorbents. The affinity of sorbents in removing
various pollutants, their applications on real wastewater, costs and considerations on their reuse
after adsorption processes, has been discussed. Finally, in order to better highlights the affinity of
sorbents for more pollutants (dyes, heavy metals, bio recalcitrant compounds, and nitrogen and
phosphate compounds), simple methodological tools such as “adsorbents- pollutants” matrices
have been proposed and applied.
In this manner, the adsorbent candidates for replacing commercial activated carbons have been
identified.
3.2 Comparison of Costlier & Low cost Natural adsorbent
Low Cost Natural Adsorbents are readily Sources are generally economical &prepared
available & Sources are uneconomical. with a high capital cost.
Adsorption process using low cost natural Adsorption process using costlier natural
adsorbents needs less maintenance and adsorbents are relatively requires more
supervision maintenance and high cost of regeneration.
Low cost natural adsorbents are less Some costlier natural adsorbents are
hazardous. chemically bonded with dye structure and may
being hazardous.
Low cost natural adsorbents can be easily Costlier adsorbents prepared by conjugated
modified using simple process. procedure & Regeneration also required
complex treatments.
Adsorption units are simple in their operation Adsorption units are complex in their operation
and design. and design.
3.3 Different types of Low Cost Natural Adsorbents.
Saw husk;
Locally available sawdust, a very low cost and promising material was tested experimentally an
adsorbent, after carbonization, for the removal of phenol from industrial waste waters for a safe
disposal. The experiments were performed batch wise to remove phenol from synthesized
aqueous solutions.
The equilibrium adsorption level was determined as a function of the solution pH, temperature,
contact time, adsorbent dose and the initial adsorbate concentration. Adsorption isotherms of
phenol on adsorbents were determined and correlated with the usual isotherm equations such as
Langmuir and Freundlich. The optimum conditions for the removal of phenol were worked out
along with the kinetics of the process.
3.4 SOURCES AND PREPARATION OFADSORBENTS
3.4.1 Sugarcane Bagasse:
Sources:
We know that the sugarcane contains so much juice within it. So after extraction of juice the left
out material is known as Sugarcane bagasse. It is having properties of adsorption. Now from
where, we can get that economically. The sugarcane juice produced so much bagasse as disposal
& we get that as raw material and also from the factories of gud, because it also uses Sugarcane
juice as a raw material.
Preparation of Adsorbent:
For enhancing the adsorption sites on adsorbent’s surface for the removal of basic dye the ground
bagasse was treated with formaldehyde with w/v ratio of 1:5 at 54±2 C for 24 h. Then the content
was filtered out and bagasse was separated and washed with distilled water and kept in an
electric oven for 12 to 5 h at 80 C for drying. After drying it was mixed with sulfuric acid (98%)
in a 1:1 ratio of acid and bagasse then placed in an electricovenat 100C for 24h.After the acid
treatment the bagasse was washed with an excessive amount of distilled water and soaked in 1%
NaHCO3 solution for overnight. Then the contents were filtered and washed with an excessive
amount of distilled water till neutral pH was obtained after air drying the contents was kept in an
electric oven for 24 h at 100 C and the particle size was found to be 150um.
Preparation of Adsorbent:
The used green tea leaves were obtained after consumption of tea. Milk, sugar and other
impurities were removed by washing a number of times with distilled water. This was then
washed with hot water until a colorless filtrate was obtained. The decolorized and cleaned tea
waste was dried in an oven at 105°C. About five cycles of washing was required. After drying,
the tea leaves were crushed and used in the further adsorption experiments without further
modification. Since the adsorption studies were carried out at room temperature (25 ± 1°C), no
remark-able interfering color was observed. The dried and crushed tea leaves were stored in
polythene bags.
3.4.3 Coconut Husk:
Sources:
In the extraction of coir fiber from the coconut husk and in the production of finished materials
from the extracted fiber, a large amount of coir dust is produced. As we know that maximum of
coconut used at where? Yes Temple. So we can collect many husks as well from the temples.
Preparation of Adsorbent:
Coconut coir dust was soaked in de-ionized water for 3 days and washed several times with
water until all the colored extract was removed and clean water obtained. It was oven dried at 60
C for 24 h. It was sieved using a 50–100 lm sieve to obtain particles in this range. This was
stored in a plastic container prior to use for adsorption studies. No chemical or physical
treatments were performed prior to adsorption experiments
A: Activity
E: Environment
I: Interaction
O: Objects
U: Users.
ACTIVITY
Preparation of Adsorbent
Collection of raw water
Cleaning of Equipment
Adsorption
Dye Removal
Water Treatment
Waste water Removal
Filtration
ENVIRONMENT
Water Quality
Toxic Material
Site Contamination
Unpleasant Odour
INTERACTIONS
Engineer
Faculties
Employees
Researchers
USERS
Industries
Private Sector
Government Authority
Workers
Laboratory
OBJECTS
Gravity Settler
Aeration Tank
Sand Filter
Ultrafine Filter
Storage Tank
FIGURE 4.AEIOU
5. EMPATHYCANVAS
Modern life and industrialization generates large amount of waste water, which will not be in
useful. So here in empathy canvas advantages and other things are mentioned.
USER
Researcher
Public
Industries
Government
STAKEHOLDERS
Industrial Laboratory
Government Authority
Research Center
Environmental Researcher
ACTIVITIES
Preparation of Adsorbent
Dye Removal
PH Maintain
Collection Raw Water
Adsorption
Filtration
STORY BORDING
HAPPY
Rampur village people were trying to find process which is at low cost and environment friendly.
Son of Mohan who has completed his engineering and found the technique of adsorbent which is
used domestic purpose for all people. And here is also appreciated by government and his idea
also applied for many dye industry.
HAPPY
There was well known dye industry which removing impure waste water in river. The village
people complained about infecting water, because fishes were dying. So dye industry started
using adsorbent treatment which is simple method. The villages were happy as well fishes were
not dying and they earning money.
SAD
In Deepak Chemical Limited there was a problem by adsorbent treatment because adsorbent
regeneration was required by high pressure steam on vaccum source.
SAD
In Arpita Private Industries, the process of adsorption required further treatment like distillation
or extraction, which are expensive the adsorption process can not remove the impurities of heavy
metal such as lead and zinc.
FIGURE 5 EMPATHY CANVAS
6. IDEATIONCANVAS
Here, we have the location of waste waters and also problems which may have to face the waste
water treatment. Also, activities of people and situations or locations where they are facing
problems are discussed.
PEOPLE
Public
Researcher
Government
Agricultures
Industries
ACTIVITIES
Preparation of Adsorbent
Collection of raw water
Cleaning of Equipment
PH Maintain
Adsorption
Dye Removal
Water Treatment
Waste water Removal
Filtration
SITUATION/CONTEXT/LOCATION
Development of plants
Water Contamination
Health problem
Toxic Materials
Errors creates in unit processes.
This canvas is about the solution to be developed. What is the purpose? Who is the user? What
are the features? What are the functions? What are the components? These all things are to be
pointed out in this canvas.
PURPOSE
PRODUCT EXPERIENCE
Less pure
Needs Less maintenance Cost
Product Efficiency is Low
PRODUCT FUNCTIONS
Utilize wastewater
Use of low cost adsorbent in process
Remove harmful Dyes from wastewater
PRODUCT FEATURES
Eco-friendly
Product Efficiency – 40 to 60 %
CUSTOMER REVALIDATION
COMPONENTS
A Prototype is an early sample, model, release of a product built to test a concept or process or to
act as a thing to be replicated or learned from.
FIGURE 9. Prototype
REFERENCES
Based_Materials_as_Adsorbent_for_Wastewater_Treatm