You are on page 1of 80

Small LNG

(Dimensi Utama)
L 168.70
B 31.58 FA
T 8.04
H 18.34
Cb 0.77
1.
a. Calculation of weight fuel oil
b. Calculation of MDO storage tank volume
c. Calculation of MDO service tank volume
d. Calculation of MDO transfer pump
e. Calculation of Oil primary pump
f. Pump Selection

2.
Engine and Ship's Data
MCR engine 100%
SFOC engine in MCR
Speed
SLOC system oil
Vs (speed service of ship)
Shipping radius
Time of shipping
Density of MFO
Factor

a. Ca
Weight of MFO Weight of MFO =
=
=
b. Calculat
Volume of storage tank =
=
Small LNG
(Dimensi Utama)
L 168.70
B 31.58 FA
T 8.04
H 18.34
Cb 0.77
c. Calc
Based on BKI Volume III Section 11 G.10.2
each service tank is to have a capacity of at least 8 h at maximum
continuous rating of the propulsion plant and normal
operation load of the generator plant
Based on Project Guide page 09.35
The service tank shall be dimensioned to contain purified MFO for operating
minimum 4 hours at MCR

Time service =
Weight of MFO =
=
Volume of service tank =
Service tank dimension
Long =
Breadth =
High =

Based on BKI Volume III Section 11 G.10.1


On cargo ship of 500 GT or above and all passenger ships two fuel oil service
tanks for each type of fuel used on board necessary for propulsion
and essential systems are to be provided

Amount of service tanks =


Total Volume =

d. Calculation of
- calculation of MFO transfer pump pipe's diameter
pump is planned to move MFO from storage tank to settling tank
Small LNG
(Dimensi Utama)
L 168.70
B 31.58 FA
T 8.04
H 18.34
Cb 0.77
Time =
Pump capacity =
Pump capacity =
=
Flow velocity =
=

So diameter (D) of used pipe is :

Q = Axv

Q = Axv = (π x D2 / 4)
D = 0.129324455408368 m
= 129.324455408368 mm
in the market supply, the pipes which are used :
Inside diameter =
Outside diameter =

Nominal wall thickness =


Nominal pipe size =

- Calculation of installation in engine room


Head static of pump (hs)
Head of pressure difference (hp)
Head of velocity difference (hv)

- Calculation of head in suction


Small LNG
(Dimensi Utama)
L 168.70
B 31.58 FA
T 8.04
H 18.34
Cb 0.77
caused by friction,
Rn = Reynould number
Based on Pompa dan Kompresor by Sularso Haruo Tahara
𝑅𝑛=(𝑉 𝑥 Page.
Chapter 2 Spesifikasi 𝑑_𝐻)/𝑢28

assuming the temperature of water which flowing through the pipe


is in 30˚C, So
u = kinematic viscocity
u = 8.414E-07 m2/s
Rn = 183088.9

Based on Pompa dan Kompresor by Sularso Haruo Tahara


Chapter 2 Spesifikasi Page. 29

So,
λ = Friction loss coefficient
λH = 0.023245678379238

the major losses in suction pipe could be determined by,

L = Length of pipe
D = Diameter of pipe
V = Flow velocity

Main bilge pipe was designed,


Small LNG
(Dimensi Utama)
L 168.70
B 31.58 FA
T 8.04
H 18.34
Cb 0.77
L = 17 m
D = 0.154051 m
Hf = 0.13087917625976 m

So, the total head of major losses in suction


Hf1 = Total head of major losses in suction
Hf1 = 0.13087917625976 m

the minor losses in suction pipe could be determined by,

No Type N k
1 Elbow 90˚ 2 0.75
2 Butterfly 0 0.6
3 Gate Valve 4 1.2
4 T Joint 0 1.8
5 Strainer 2 0.58
6 NRV 0 2
Total

So, the total head of minor losses in suction


Hl1 = Total head of minor losses in suction
Hl1 = 0.38061224489796 m

- Calculation of head in discharge


the friction losses and diameters are same,
the difference is on the length of pipe,
the major losses in discharge pipe could be determined by,
Small LNG
(Dimensi Utama)
L 168.70
B 31.58 FA
T 8.04
H 18.34
Cb 0.77

Main bilge pipe was designed,


L = 9m
D = 154.051 m
Hf = 0.0000693 m

So, the total head of major losses in discharge


Hf2 = Total head of major losses in discharge
Hf2 = 6.9288975667E-05 m

the minor losses in discharge pipe could be determined by,

No Type N k
1 Elbow 90˚ 2 0.75
2 Butterfly 0 0.6
3 Gate Valve 0 1.2
4 T Joint 0 1.8
5 Strainer 0 0.58
6 NRV 0 2
Total

So, the total head of minor losses in discharge


Hl2 = Total head of minor losses in discharge
Hl2 = 0.0765306122449 m

-𝐻_𝑇𝑂𝑇𝐴𝐿=𝐻𝑠+𝐻𝑝+𝐻𝑣+𝐻𝑓1+𝐻𝑙1+𝐻𝑓2+𝐻𝑙2
Total head
Small LNG
(Dimensi Utama)
L 168.70
B 31.58 FA
T 8.04
H 18.34
Cb 0.77
So, the total head is
HTOTAL = Total head
HTOTAL = 1.93379132237828 m

e. Calculation of O
The pump can be driven directly by the purifier or by
an independent motor.

Capacity = According to purifier


Pressure = Max 2.5 bar
Temperature = Max 40 Celcius

Q = SFOC x (24/T)

SFOC = 178.7 g/kWh


= 2625.8 l/h
Time = Daily separating time, depending on purifier
(20-22 hours)
= ### hours
Qpurifier = 3000.90962099125 l/h
= 3.00090962099125 m3/h

- Purifier Specification
Brand =
Type =
Capacity =
Frequency =
Small LNG
(Dimensi Utama)
L 168.70
B 31.58 FA
T 8.04
H 18.34
Cb 0.77
Head =
RPM =
kW =

- calculation of Oil primary pump pipe's diameter


pump is planned to move MDO from service tank to main engine
Time =
Pump capacity =
Pump capacity =
=
Flow velocity =
=
So diameter (D) of used pipe is :

Q = Axv

Q = Axv = (π x D2 / 4)
D = 0.066836236045208 m
= 66.8362360452078 mm
in the market supply, the pipes which are used :
Inside diameter =
Outside diameter =
Nominal wall thickness =
Nominal pipe size =

- Calculation of installation in engine room


Head static of pump (hs)
Small LNG
(Dimensi Utama)
L 168.70
B 31.58 FA
T 8.04
H 18.34
Cb 0.77
Head of pressure difference (hp)
Head of velocity difference (hv)

- Calculation of head in suction


caused by friction,
Rn = Reynould number
Based on Pompa dan
𝑅𝑛=(𝑉 Kompresor by Sularso Haruo Tahara
𝑥 𝑑_𝐻)/𝑢
Chapter 2 Spesifikasi Page. 28

assuming the temperature of water which flowing through the pipe


is in 30˚C, So
u = kinematic viscocity
u = 8.414E-07 m2/s
Rn = 79544.8

Based on Pompa dan Kompresor by Sularso Haruo Tahara


Chapter 2 Spesifikasi Page. 29

So,
λ = Friction loss coefficient
λ = 0.027470603176501

the major losses in suction pipe could be determined by,

L = Length of pipe
Small LNG
(Dimensi Utama)
L 168.70
B 31.58 FA
T 8.04
H 18.34
Cb 0.77
D = Diameter of pipe
V = Flow velocity

Main bilge pipe was designed,


L = 6.5 m
D = 66.929 m
Hf = 0.0001361166163 m

So, the total head of major losses in suction


Hf1 = Total head of major losses in suction
Hf1 = 0.0001361166163 m

the minor losses in suction pipe could be determined by,

No Type N k
1 Elbow 90˚ 2 0.75
2 Butterfly 0 0.6
3 Gate Valve 1 1.2
4 T Joint 0 1.8
5 Strainer 0 0.58
6 NRV 0 2
Total

So, the total head of minor losses in suction


Hl1 = Total head of minor losses in suction
Hl1 = 0.13775510204082 m
Small LNG
(Dimensi Utama)
L 168.70
B 31.58 FA
T 8.04
H 18.34
Cb 0.77
- Calculation of head in discharge
the friction losses and diameters are same,
the difference is on the length of pipe,
the major losses in discharge pipe could be determined by,

Main bilge pipe was designed,


L = 10 m
D = 66.929 m
Hf = 0.00020941017893 m

So, the total head of major losses in discharge


Hf2 = Total head of major losses in discharge
Hf2 = 0.00020941017893 m

the minor losses in discharge pipe could be determined by,

No Type N k
1 Elbow 90˚ 4 0.75
2 Butterfly 0 0.6
3 Gate Valve 2 1.2
4 T Joint 0 1.8
5 Strainer 0 0.58
6 NRV 0 2
Total

0
Hl2 = Total head of minor losses in discharge
Hl2 = 0.17632653061225 m

𝐻_𝑇𝑂𝑇𝐴𝐿=𝐻𝑠+𝐻𝑝+𝐻𝑣+𝐻𝑓1+𝐻𝑙1+𝐻𝑓2+𝐻𝑙2
Small LNG
(Dimensi Utama)
L 168.70
B 31.58 FA
T 8.04
H 18.34
Cb 0.77
𝐻_𝑇𝑂𝑇𝐴𝐿=𝐻𝑠+𝐻𝑝+𝐻𝑣+𝐻𝑓1+𝐻𝑙1+𝐻𝑓2+𝐻𝑙2
- Total head

So, the total head is


HTOTAL = Total head
HTOTAL = 2.84392715944829 m

- Transfer Pump
Head = 1.9337913 m
Capacity = 47.26 m3/h

Brand =
Type =
Capacity =
Frequency =
Head =
RPM =
Daya =

- Feed Pump
Head = 2.8439272 m
Capacity = 12.62 m3/h

Brand =
Type =
Capacity =
Frequency =
Small LNG
(Dimensi Utama)
L 168.70
B 31.58 FA
T 8.04
H 18.34
Cb 0.77
Head =
RPM =
Nama Dosen :
GUNAWAN
Nama Asisten:

Data Mahasiswa
FADLU RAHMAN SIRAJUDIN MAJID
1706042176

1. Steps of Calculation

2. Detail of calculation

= 19310.69 HP = 14400.00 kW
= 178.7 g/kWh 0.179 kg/kWh Specific fuel oil consumpt
= 600 rpm
= 0.7 g/kWh Specific lube oil consumption
= 8.23 knot
= 762 nm
= 48 hours
= 980 kg/m3 MFO distillate fuel oil
= 1.5

a. Calculation of weight fuel oil


T x SFOC x MCR (kWh) x fG x 10-6
185.276 ton
185276.16
b. Calculation of MFO storage tank volume
( weight / Density ) of MFO
189.057 m3
Nama Dosen :
GUNAWAN
Nama Asisten:

Data Mahasiswa
FADLU RAHMAN SIRAJUDIN MAJID
1706042176

c. Calculation of MFO service tank

ified MFO for operating

48 hours
T x SFOC x MCR (kWh) x fG x 10-6
185.276 ton
75.744 m3

10.85 m
1.79 m
3.9 m

ships two fuel oil service

1 tanks
75.74385 m3

d. Calculation of MFO transfer pump (Storage-Service)


Nama Dosen :
GUNAWAN
Nama Asisten:

Data Mahasiswa
FADLU RAHMAN SIRAJUDIN MAJID
1706042176

4 hours
V/t
47.264 m3/hour
0.01313 m3/s
0.8 m/s (MFO suction pipe)
1 m/s

D = ( Q / 0.25 x π x v )1/2

(π x D2 / 4) x v

0.0117

154.051 mm = 0.154051 m
168.275 mm

7.112 mm
152,4 DN (According to ASME B36.10)
Carbon Steel Pipe STD

= 1.3457 m
= 0m
= 0m
Nama Dosen :
GUNAWAN
Nama Asisten:

Data Mahasiswa
FADLU RAHMAN SIRAJUDIN MAJID
1706042176
Nama Dosen :
GUNAWAN
Nama Asisten:

Data Mahasiswa
FADLU RAHMAN SIRAJUDIN MAJID
1706042176

Nxk
1.5
0
4.8
0
1.16
0
7.46
Nama Dosen :
GUNAWAN
Nama Asisten:

Data Mahasiswa
FADLU RAHMAN SIRAJUDIN MAJID
1706042176

Nxk
1.5
0
0
0
0
0
1.5
Nama Dosen :
GUNAWAN
Nama Asisten:

Data Mahasiswa
FADLU RAHMAN SIRAJUDIN MAJID
1706042176

e. Calculation of Oil primary pump (Service-Main Engine)

g/kWh

parating time, depending on purifier

m3/h

Bedu Pompen
CT 61
1.89 m3/h
50 Hz
Nama Dosen :
GUNAWAN
Nama Asisten:

Data Mahasiswa
FADLU RAHMAN SIRAJUDIN MAJID
1706042176

3m
2900 rpm
0.33 kW

6 hours
V/t
12.624 m3/hour
0.00351 m3/s
0.8 m/s (HFO suction pipe)
1 m/s

D = ( Q / 0.25 x π x v )1/2

(π x D2 / 4) x v

66.929 mm = 0.066929 m
73.025 mm
3.048 mm (XS 80)
65 (According to JIS G-3454)
Carbon Steel Pipe for pressure service

= 2.5295 m
Nama Dosen :
GUNAWAN
Nama Asisten:

Data Mahasiswa
FADLU RAHMAN SIRAJUDIN MAJID
1706042176

= 0m
= 0m
Nama Dosen :
GUNAWAN
Nama Asisten:

Data Mahasiswa
FADLU RAHMAN SIRAJUDIN MAJID
1706042176

Nxk
1.5
0
1.2
0
0
0
2.7
Nama Dosen :
GUNAWAN
Nama Asisten:

Data Mahasiswa
FADLU RAHMAN SIRAJUDIN MAJID
1706042176

Nxk
3
0
2.4 dihitung sesuai alur pipa kalian
0
0
0
5.4
Nama Dosen :
GUNAWAN
Nama Asisten:

Data Mahasiswa
FADLU RAHMAN SIRAJUDIN MAJID
1706042176

f. Pump selection.

TAIKO
TAIKO GEAR PUMP HG-100
85 m3/h
50 Hz
20 m
750 rpm
30.0 kW

TAIKO
NHGH-12
15 m3/h
50 Hz
Nama Dosen :
GUNAWAN
Nama Asisten:

Data Mahasiswa
FADLU RAHMAN SIRAJUDIN MAJID
1706042176

20 m
1500 rpm
Loa 176.43
Lwl 172.07 1 Segel = 27.5
Lpp 168.70
B 31.58
T 8.04
H 18.34
DWT 43400.00
LWT 10353.00
Displacement 53753.00
BHP 38621.38
Bp 4.75
Speed 8.23
Cr 0.001
Period 0 Z 2751.60448481855
Cb 0.77
Cp 0.78
Cm 0.99
Cw 0.85
Displacement 53753.000
h: 18.34
A 1689.49
Freeboard: 10.30
h': 20.23
Jumlah Jangkar
Berat Per Jangkar
Diameter Rantai
Panjang Rantai
Towline
Breaking Load
Jumlah Bollard
Mooring Ropes
Breaking Load

Bollard
Class Requirement
Moor breaking load 425 kN
Safe working load 226.666666666667 kN
Diameter Dalam
d1 = 10,4 x d
d1 644.8

Diameter Luar
d2 = d1 + 35
d2 679.8

Jarak Hawse Pipe ke Windlass


a = 70 x d
a 4340
Sudut kemiringan hawse pipe α (30˚- 45˚)
α 45

Tebal plat
S1 = 0,7 x d 43.4
S2 = 0,6 x d 37.2
A=5xd 310
B = 3,5 x d 217

class requirement
volume chain locker

Tambahan 10%
Volume 1 Chain Locker
Dimension
Panjang L
Lebar B
Tinggi H
Mud box
A min =
=
=

LUAS TOTAL PENAMPANG SAMPING LAMBUNG


ATAS, dan RUMAH GELADAK
Luas Lambung Kapal =
Luas Forecastle Deck =
Luas Wheel House Deck =
Luas poopdeck =
Luas boat deck =
Luas bridge deck =
Luas top deck =
TOTAL

untuk nilai z 4000 -


Jangkar
Jumlah Jangkar
Berat tiap jangkar
Rantai Jangkar
panjang total
1 segel menurut peraturan BKI
Jumlah Segel
Tali Tarik
panjang tali
Beban putus
Tali Tambat
Jumlah tali
panjang tali
Beban putus

Driving Power [N]

D 62
v rantai 0.15
f 37.5
h 1.78
Z 1994.92
s 327.5

Daya Windlass
81.88

Torsi pada Cable Lifter


Mcl = (Tcl x Dcl)/(2xȠcl)
Mcl 2279.07

Diameter Cable Lifter

2102.08483105679

Diameter Pitch Rantai

1236.52048885694
Panjang Rantai yang Diangkat dalam 1 Putaran Cable
Lc = 5 x dp (mm)
6182.60244428469
Nama Dosen :
GUNAWAN
Nama Asisten:

Data Mahasiswa
FADLU RAHMAN SIRAJUDIN MAJID
1706042176

Rules BKI
m

Equipment Number
kar 2 Buah
gkar 6450 Kg
ntai 62 mm
ai 605 m 22 Segel
240 m
ad 1260 kN
rd 5 Buah
pes 200 m
ad 425 kN

Fairlead (Pengarah Tali)


Class Requirement
Breaking stress tali 425
42.5
Breaking stress tali L B
42.5 700 150
HULL OUTFIT

Hawse Pipe (Tabung Jangkar)

mm

mm
mm
α (30˚- 45˚)

mm
mm
mm
mm

chain locker & chain pipe

43.6635 m3

48.0298 m3
24.0149

m
m
m

33 x d^2 mm2
216513 mm2
2.1651 m2

SAMPING LAMBUNG KAPAL, BANGUNAN


dan RUMAH GELADAK
880.9490
240.3248
56.0190
122.7804
92.6250
84.9585
26.4919
1504.1486

DATA ANCHOR
untuk nilai z 4000 - 4200 berdasarkan BKI vol 2 2014 tabel 18.2 didapatkan

2 buah Tipe US Navy Stockless


6450 kg Anchor
605 m d1 81 mm
27.5 m d2 70 mm
22 Segel d3 62 mm

200 m
1470 kN

5 buah
200 m
650 kN

Penentuan Daya Mesin Jangkar (Windlass)

mm D = diamater rantai jagkar


m/s v = kecepatan tarik jangkar
f = pull factor
m h = anchor depth
N Z = gaya windlass
m s = panjang rantai jangkar (portside)

kW

Ƞ cl = Koefisien Kabel Lifter (0,9 - 0,92)


Nm Mcl = Momen Torsi pada Cable Lifter

mm Ga = Berat Jangkar (Kg)

mm
dalam 1 Putaran Cable Lifter

mm
I

mber
Anchor Chain

Jumlah Segel 22 Shackle


Material Baja
Class Requirement
Length 605 m
Portside 327.5 m
Bower anchor chain Starboard 277.5 m
D1 81 mm
D2 70 mm
Chain diameter D3 62 mm
Length 240 m
Towline (Tali Penarik) Br. Load 1260 kN

Weight
Kgs
kN 45
ton 68
H 91
148 136
159
181
227
272
340
454
567
680
907
998
1134
1361
1588
1814
2268
2822
3375
4082
5216
6000
8165
9072
11340
13608
Tipe Stud Link Chain Cables

Windlass

Gaya Tarik Pengangkat jangkar (Tcl)

Gaya Tarik Pengangkat 1 Jangkar : Tcl

Gaya Tarik Pengangkat 2 Jangkar : Tcl


Torsi Pada Cable Lifter (Mcl)

Dcl 1101.6 mm
1.10 m
ncl = Efisiensi dari kabel Lifter Berkisar antara 0,9-0,92
Torsi pada Cable Lifter : Mcl

Torsi Pada Poros Motor (Mm)

Mcl 19813.3764 kg.m


ncl 3.7037
nm 1000
ia 270.0000
na 0.8
Torsi pada Poros Motor : Mm

Daya Efektif Windlass (Mm)

Daya Efektif Motor Windlass : Ne

Jumlah
A h h1 L L1
mm mm mm mm mm
540 382 51 126 413
618 438 58 145 473
654 464 62 151 502
727 526 70 164 562
762 542 72 170 591
800 566 75 176 619
664 612 81 191 667
914 651 85 202 709
987 700 92 218 764
1071 771 102 239 841
1166 830 110 256 902
1254 883 116 273 982
1372 972 135 302 1059
1387 1003 140 311 1092
1473 1048 143 324 1140
1613 1130 150 352 1270
1648 1171 153 363 1273
1724 1225 160 379 1334
1854 1319 173 408 1437
1975 1403 185 435 1529
2063 1475 195 458 1606
2261 1613 210 492 1753
2450 1740 229 540 1896
2653 1780 242 592 2084
2845 2020 270 615 2100
2946 2094 276 648 2280
3175 2256 297 699 2456
3372 2394 316 742 2608
TCL (Gaya
Tarik Pengangkat jangkar (Tcl)
Tcl = 1,175
Ga
Pc
Lc
Data jangkar
Ga 6450 kg Pc
Pa 143.0298 kg Tcl
La 6.1826 m
ya 7750 kg/m3 DCL (Dia
yw 1025 kg/m3
fh 1.3
Dcl
16547.1190 Kg
Dp (D Pitch Rantai) & L
33094.2380 Kg

Dp

La
Ƞ cl = Koefisien

Mcl = (Tc
Mcl
Mm =
Ia
M prs motor winla
19813.38 kg.m (2 jangkar) Ne = M
Ne

91.7286 Kg.m

128.0768 HP
95.5069 Kw
2 buah
B
mm
264
302
318
350
367
384
413
439
474
521
559
597
656
678
706
775
789
827
889
948
996
1080
1175
1236
1364
1413
1522
1616
TCL (Gaya Tarik Cable Lifter)
Tcl = 1,175 (Ga + Pc*Lc) [Kg]
Berat Jangkar
Berat Rantai Tiap Meter
Panjang Rantai yang Menggantung

81.4928 Kg/m
9972.601 Kg

DCL (Diameter Cabe Lifter)

2102.08483105679 mm
2.10208483105679 m
Dp (D Pitch Rantai) & La (L Rantai di angkat dlm 1 Ptr)

1236.52048885694 mm
6182.60244428469 mm
6.18260244428469 m
Ƞ cl = Koefisien Kabel Lifter (0,9 - 0,92)

MCL
Mcl = (Tcl x Dcl)/(2xȠcl)
1.139E+04 Kgm
Mm = Mcl/(La*na)
206.666666666667 ncl 4.83870967741936
6.891E+01 nm 1000
Ne = Mm*nm/716.2
9.622E+01 HP (Daya 1 Jangkar)
1.924E+02 HP (Daya 2 Jangkar)
Stockless Anchor
Data Mahasiswa
FADLU RAHMAN SIRAJUDIN MAJI
1706042176

1. Steps of Calculation
a. Calculation of Lubricating storage tank capacity
b. Calculation of Purifier
c. Calculation of Preheater
d. Calculation of Lub oil pump
e. Pump Selection

2. Detail of calculation
Engine and Ship's Data
MCR engine 100% = 19310.69 HP = 14400.00
SFOC engine in MCR = 178.7 g/kWh
Speed = 600 rpm
SLOC system oil = 0.7 g/kWh
Vs (speed service of ship) = 8.23 knot
Shipping radius = 762 nm
Time of shipping = 48 hours
Density of LO = 980 kg/m3
Factor = 6

a. Calculation of Lubricating oil storage tank


Weight of Lubricating = BHPME . SLOC . Endurance . C . 10-6
= 2.903 ton
Capacity of tank = 2.9623 m3

b. Calculation of Purifier
Based on Project Guide L27/38
In order to prolong the interval between the exchange
of oil it is necessary to install an automatic self_cleaning
lub oil purifier dimensioned to handle a flow of
approx 0.32-0.38 l/kWh.

As a guideline for the selection of purifier, the following


formula can be used:
Data Mahasiswa
FADLU RAHMAN SIRAJUDIN MAJI
1706042176

V = The nominal capacity of the purifier (l/h)


F = 0.32
P = Power in engine ( MCR )
T = 20-22 hours

V = F x P x 24/T

V = 5266.285714 l/h

- Purifier Specification
Brand = ASSEN
Type = TYA-30
Capacity = 3.24 m /h
3

Frequency = 50 Hz
Main supply voltage = 3-phase, 220 V up to 690 V
Control voltage = 1-phase, 100/110/115/230 V
Control air = min 5 bar, max 7 bar
Operating Water Press = min 2 bar, max 6 bar

c. Calculation of Preheater
Based on Project Guide L27/38
The preheater must be able to raise the temperature
of the oil from approx 65°C to approx 95°C, which is
the temperature of the oil for purifying.

C = Capacity of preheater (kW)


V = Flow through (l/h) defined as purifier
= 3534.55 l/h
t = temperature difference
= 35 celcius
Data Mahasiswa
FADLU RAHMAN SIRAJUDIN MAJI
1706042176

C = V x t/1800

C = 68.72727273 kW

Max pressure 4 bar


Max pressure loss 0.5 bar

d. Calculation of Lubricating oil pump


Based on Project Guide L27/38
To ensure good suction conditions for the lub oil pump,
the pump should be placed as low as possible.

Design data:
Capacity : See planning data
Pressure : Min 5 bar
Temperature : Max 85 °C
Viscosity at normal operation:
40 cSt (corresponding to 70 °C)
Max viscosity for dimensioning of el-motor:
1000 cSt (corresponding to 12 °C for SAE 40 oil )

Capacity of pump = 3534.5455 l/h


= 3.5345455 m3/h
= 3.5 m3/h
= 0.0010 m/s
Flow of oil = 1 m/s

So diameter (D) of used pipe is :

Q = Axv D = ( Q / 0.25 x π x v )1/2

Q = Axv = (π x D2 / 4) x v
Data Mahasiswa
FADLU RAHMAN SIRAJUDIN MAJI
1706042176

D = 0.035365574 m
= 35.36557363 mm
in the market supply, the pipes which are used :
Inside diameter = 36.626 mm = 0.036626
Outside diameter = 42.164 mm
Nominal wall thickness = 2.769 mm 10S
Nominal pipe size = 32 (According to ASME B36.10)
Stainless steel

e. Pump selection.
Brand = TAIKO
Type = NHG-3
Capacity = 3.7 m3/h
Frequency = 50 Hz
Head = 3m
RPM = 1500 rpm
Data Mahasiswa
RAHMAN SIRAJUDIN MAJID
1706042176

14400.00 kW
Data Mahasiswa
RAHMAN SIRAJUDIN MAJID
1706042176

P = 14400
t = 22
MFO 4

Q = 3534.5454545455
= 58.909090909091
= 3.5345454545455
Data Mahasiswa
RAHMAN SIRAJUDIN MAJID
1706042176
Data Mahasiswa
RAHMAN SIRAJUDIN MAJID
1706042176

0.036626 m

to ASME B36.10)
STD

O
Nama Dosen :
GUNAWAN
Nama Asisten:

Data Mahasiswa
FADLU RAHMAN SIRAJUDIN MAJID
1706042176

Bilge System Calculations

Ship Dimensions
Lpp 168.70 m Length of compartment
B 31.58 m
H 18.34 m
T 8.04 m

Size of bilge suctions


8.4.1 d 162.348544 mm
approx. 150 mm

Bilge branch diameter (min. 50 mm)


8.4.3 d1 66.0477739 mm

8.2.3 Pump capacity


Q 129.375 m3/h
Qapprox 130 m3/h

Capacity of bilge well


Min. capacity 0.15 m3
Set capacity 0.3 m3

Pump Selection
Manufacturer TAIKO
Name TAIKO VS 125
Type Horizontal pump
Capacity 130 m3/h
RPM 1800 RPM
Power 15 kW
MAJID

9.2 m
Data Mahasiswa
FADLU RAHMAN SIRAJUDIN MAJID
1706042176

1. Steps of Calculation
a. Calculation of pump capacity.
b. Calculation of main pipe diameter.
c. Calculation of pump head.
- installation calculation in engine room
- head losses calculation in suction
- head losses calculation in discharge
- total head
d. Pump Selection.

2. Detail of calculation
Ship Dimension
Lpp = Length between perpendiculars = 168.70 m
B = Breadth of ship = 31.58 m
H = Height of ship = 18.34 m
T = Draught of ship = 8.04 m

a. Calculation of pump capacity.

Q = V/t

V = Volume of freshwater tank (bonjean)


= 125.2125 m3
t = Time to unload
= 6 hours

So, the value of minimum capacity of freshwater pump is


Q = 20.86875 m3/h
= 0.005796875 m3/s

b. Calculation of main pipe diameter

Q = Axv dBL = ( Q / 0.25 x π x v )1/2


Data Mahasiswa
FADLU RAHMAN SIRAJUDIN MAJID
1706042176

dBL = inside diameter of ballast main pipe


A = Area of pipe
= 0.25 x π x dBL
2

v = Flow velocity in pipe


= 3 m/s

So, the value of main diameter of ballast system is


dBL = 0.050 m
= 49.614 mm
Based on BKI Volume III Section 11 C.1 table 11.6
Calculation of wall thickness and elasticity, minimum wall thickness.
from,
193.7 > da > 117.8
the mimimum wall thickness for steel pipes,
s = Nominal minimum wall thickness
s = 5.0 mm

in the market supply, the pipes which are used :


Inside diameter = 122.24 mm = 0.12224 m
Outside diameter = 141.3 mm
Nominal wall thickness = 9.53 mm (SCH 40)
Nominal pipe size = 125 DN (According ASME B36.10)
Galvanized Steel Pipe
Grade SPGW
Pipe Code =

c. Calculation of pump head


- Calculation of installation in engine room
Head static of pump (hs) = hs discharge

= 5.3582 m
Head of pressure difference (hp) = 0m
Data Mahasiswa
FADLU RAHMAN SIRAJUDIN MAJID
1706042176

Head of velocity difference (hv) = 0m

- Calculation of head in suction


caused by friction,
Rn = Reynould number
Based on Pompa dan Kompresor by Sularso Haruo Tahara
Chapter 2 Spesifikasi Page. 28
𝑅𝑛=(𝑉 𝑥 𝑑_𝐻)/𝑢

assuming the temperature of water which flowing through the pipe


is in 30˚C, So
u = kinematic viscocity
u = 8.414E-07 m2/s
RnH = 435845.0

Based on Pompa dan Kompresor by Sularso Haruo Tahara


Chapter 2 Spesifikasi Page. 29

So,
λ = Friction loss coefficient
λH = 0.02000409

the major losses in suction pipe could be determined by,

L = Length of pipe
D = Diameter of pipe
V = Flow velocity

Main bilge pipe was designed,


L = 60.86 m
D = 122.24 mm
Data Mahasiswa
FADLU RAHMAN SIRAJUDIN MAJID
1706042176

Hf = 0.00457 m

So, the total head of major losses in suction


Hf1 = Total head of major losses in suction
Hf1 = 0.00457 m

the minor losses in suction pipe could be determined by,

No Type N k Nxk
1 Elbow 90˚ 2 0.75 1.5
2 Butterfly 0 0.6 0
3 Gate Valve 1 1.2 1.2
4 T Joint 0 1.8 0
5 Strainer 0 0.58 0
6 NRV 0 2 0
Total 2.7

So, the total head of minor losses in suction


Hl1 = Total head of minor losses in suction
Hl1 = 1.2398 m

- Calculation of head in discharge


the friction losses and diameters are same,
the difference is on the length of pipe,
the major losses in discharge pipe could be determined by,

Main bilge pipe was designed,


L = 12 m
D = 122.24 m
Hf = 0.0009 m

So, the total head of major losses in discharge


Data Mahasiswa
FADLU RAHMAN SIRAJUDIN MAJID
1706042176

Hf2 = Total head of major losses in discharge


Hf2 = 0.0009 m

the minor losses in discharge pipe could be determined by,

No Type N k Nxk
1 Elbow 90˚ 0 0.75 0
2 Butterfly 0 0.6 0
3 Gate Valve 0 1.2 0
4 T Joint 0 1.8 0
5 Strainer 0 0.58 0
6 NRV 0 2 0
Total 0

So, the total head of minor losses in discharge


Hl2 = Total head of minor losses in discharge
Hl2 = 0m

- Total head

𝐻_𝑇𝑂𝑇𝐴𝐿=𝐻𝑠+𝐻𝑝+𝐻𝑣+𝐻𝑓1+𝐻𝑙1+𝐻𝑓2+𝐻𝑙2

So, the total head is


HTOTAL = Total head
HTOTAL = 6.60347 m

e. Pump selection.
From the calculation above,
we can choose the suitable pump for freshwater system.
Based on calculation, minimum specification of pump below :
Head = 6.60347 m
Capacity = 20.9 m3/h

- Freshwater Pump
Data Mahasiswa
FADLU RAHMAN SIRAJUDIN MAJID
1706042176

Equipment No. =
Brand = TAIKO - Centrifugal Pump
Type = TMC-50B Freshwater and Sanitary Pump
Capacity = 20.9 m3/h
Head = 6.60347 m
RPM = 1800 rpm
Mahasiswa
N SIRAJUDIN MAJID
6042176
Mahasiswa
N SIRAJUDIN MAJID
6042176
Mahasiswa
N SIRAJUDIN MAJID
6042176

nd Sanitary Pump
Nama Dosen :
GUNAWAN
Nama Asisten:

Data Mahasiswa
FADLU RAHMAN SIRAJUDIN MAJID
1706042176
Penerangan Ruangan E
No. Nama Ruangan Daya (kW) area
1 Engine Room 12.1 856.1633
2 Boatswain Workshop 1.9 144.9138
3 Fire Control Station 0.1 9
4 Meeting Room 0.47 153
5 Hospital 0.49 86.4
6 Duty Mess 0.4 75
7 Passenger Room 3.66 1392
8 Galley 0.73 100
9 Dry Provisions 0.18 86.4
10 Vegetables 0.12 43.2
11 Meat and Fish 0.12 43.2
12 Garbage Room 0.08 24
13 Restroom 0.09 48
14 Mosque 0.07 50
15 Messboy accomodation 0.51 72
16 Bosun Accomodation 0.31 108
17 Engine Crew Accomodation 0.37 132
18 Comms Crew Accomodation 0.03 12
19 Cadet Accomodation 0.03 12
20 Life Jacket Room 0.11 8
21 Evacuation Zone 5.21 368
22 Master Office 2.12 300
23 Master Room 0.03 12
24 First Officer Room 0.10 36
25 Communications Room 0.64 45
26 Navigation Deck 0.6 45
Total 30.7

Perkiraan Lampu Navigasi


No Jenis Lampu Jumlah Daya (kW)
1 Masthead 2 0.085
2 Sidelights 4 0.04
3 Stern light 1 0.013
4 Allround light 2 1
Total

Perkiraaan Alat Navigasi


No Jenis Alat Jumlah Daya (kW)
1 Automatic Identification System (AIS 1 0.065
2 Charting 1 0.045
3 Electronic Chart and Display (ECDIS) 1 0.125
4 Global Positioning System 1 0.0046
5 Simrad Monitor 1 0.065
6 Boat Speed Indicator 1 0.005
7 Compass Positioning 2 0.003
8 DVHF Radio 1 0.005
9 Rudder Indicator 1 0.005
10 Wind Indicator 1 0.005
11 RPM Indicator 1 0.005
12 Rate of Turn Indicator 1 0.005
13 Heading Repeater 1 0.005
14 Wiper 3 0.1
15 Night Vision 1 0.015
16 Electric Horn 1 0.015
17 Clear Screen 2 0.1
Total

Perkiraan Kebutuhan Lain-Lain


No Jenis Barang Jumlah Daya (kW)
1 TV 92 0.12
2 Refrigerator 92 0.5
3 AC 92 1.1
Total

Total Perkiraan Daya


No Kebutuhan Daya (kW)
1 Penerangan Lampu 30.7
3 Lampu Navigasi 2.3
4 Alat Navigasi 0.9
5 Lain-Lain 158.2
Total 192.1
:

n:

wa
UDIN MAJID

Estimasi kebutuhan lampu


lux lamp lumen lamp kW factor lamp req
1000 1250 11.5 0.65 1054
1000 1250 11.5 0.7 166
1000 1250 11.5 0.7 10
200 1250 11.5 0.6 41
200 1250 11.5 0.65 21
200 1250 11.5 0.65 18
200 1250 11.5 0.7 318
500 1250 11.5 0.63 63
150 1250 11.5 0.65 16
150 1250 11.5 0.5 10
150 1250 11.5 0.5 10
250 1250 11.5 0.65 7
100 1250 11.5 0.5 8
100 1250 11.5 0.65 6
500 1250 11.5 0.65 44
200 1250 11.5 0.65 27
200 1250 11.5 0.65 32
200 1250 11.5 0.7 3
200 1250 11.5 0.7 3
1000 1250 11.5 0.65 10
1000 1250 11.5 0.65 453
500 1250 11.5 0.65 185
200 1250 11.5 0.7 3
200 1250 11.5 0.65 9
1000 1250 11.5 0.65 55
1000 1250 11.5 0.65 55
2628

Total kW
0.17
0.16
0.013
2
2.3

Total kW
0.065
0.045
0.125
0.0046
0.065
0.005
0.006
0.005
0.005
0.005
0.005
0.005
0.005
0.3
0.015
0.015
0.2
0.9

Total kW
11.04
46
101.2
158.2

You might also like