Model Q45H/62-63

Residual Chlorine Monitor.......

ATI’s Model Q45H is designed for on-line monitoring and control of
chlorination systems. It is available in two versions: a free chlorine
monitor for drinking and cooling water systems, and a combined
chlorine monitor ideally suited for “chloraminated” drinking water.
The combined chlorine system can also be used in wastewater
effluents where sufficient ammonia is present prior to chlorination
to result in a predominantly monochloramine residual.
Unlike on-line colorimetric and most amperometric monitors,
Q45H systems utilize a membrane-covered polarographic sensor
that does not require the addition of chemical reagents. That
means no more costly reagents to purchase or flowcells that
Combined Chlorine Monitor Free Chlorine Monitor
require frequent cleaning. All that’s needed is a constant flow of
water across the face of the sensor, provided by a simple constant-
head flowcell.
The Q45H system has no moving parts, so there are no
pumps or motors that burn out or tubing breaks that create
maintenance nightmares. All normal maintenance items are
included with each system.
The Q45H chlorine monitoring system is easy to operate,
requires minimal maintenance, and will not eat a hole in your
operating budget with on-going reagent requirements or
component replacement costs.
Constant Head Flowcell Low Volume Flowcell

Features
No Costly Reagents Required: By eliminating the need for costly
DPD and buffer reagents, the Q45H will save you money. You will
also improve the work environment by eliminating the storage,
handling and disposal of chemical reagents and the organic waste
produced by DPD colorimetric analyzers.
Lower Your Maintenance Costs: The Q45H has no moving parts,
so you don’t have to replace worn out tubing or failed pump
modules.
Free or Combined Chlorine Measurement: Monitor is
programmable for either type of measurement with simple sensor
conversion.
Loop-powered, AC, or Battery Versions: Loop-powered system
available with output for chlorine measurement only. AC
powered versions provide for PID, relay, and dual output
functions. A unique battery operated unit with internal data
logger is also available.

Automatic pH Compensation: Eliminate Free Chlorine error
caused by process pH drift with the optional pH compensation
feature. Available with loop-power and AC versions.
Dual Measurement Capability: On AC powered units, choose
the optional pH sensor and get outputs for both chlorine and pH.
This feature is available with either the Free or Combined Chlorine
monitors.
PID Control Output: Standard PID control function can be
configured quickly and easily.
Flexible Range Capability: Standard Q45H monitors are
programmable for display ranges of 0-2, 0-20, or 0-200 PPM with
analog outputs scalable within the display range to any desired
value. For low level applications, a display range of 0-200 PPB
may also be selected.
 Sensor Options
The residual chlorine sensors are available in two configurations:
flowcell and submersion. The Free Chlorine sensor should always
be used in the flowcell configuration. The Constant-Head Flowcell
is used to maintain a constant flow rate and pressure at the face of
the sensor. The sample inlet flow rate and pressure can vary widely
without affecting the measurement. The only requirement is that
the sample inlet flow rate be at least 7 gallons per hour. A Low
Volume Flowcell is available for clean water application with a
flow rate of 3-6 gallons per hour. The Combined Chlorine sensor
can be used in either the Flowcell or Submersion configuration.
The submersion sensors require flow velocities of at least 0.4 ft/sec
for proper operation.

Submersion and Flowcell Sensors

Optional pH Compensation
For Free Chlorine Monitor
For many applications, process pH is relatively stable, and nothing
more than the standard monitor and sensor are needed.
However, when the pH of the water stream varies regularly, a
significant error in free chlorine concentration is introduced. This
error is due to the sensitivity of the membraned sensor to wide pH
fluctuations.
With the simple addition of an optional pH sensor, the Q45H
will automatically correct for these changes, maintaining accurate
measurement even when pH varies widely or is up near a pH of 9.
With AC version, this option provides a second analog output that
can be assigned to pH, converting the chlorine monitor into a two
parameter system, providing isolated 4-20 mA outputs for both
chlorine and pH. Both Free and Combined Chlorine monitors can
Portable Chlorine Monitor
be converted to dual output monitors.

Multiple Power Sources

The Q45H is designed for exceptional flexibility to meet a variety
of monitoring applications. In its simplest form, the unit is a
loop-powered transmitter operating from standard 24 VDC
power supplies. This means easy integration into many DCS,
PLC, and SCADA systems. Loop-powered instruments include
the PID output function and automatic pH correction capability.
For applications where the second analog output is desired
or where alarm relay functions are needed, an AC powered
system is available. Operation from AC power allows the user to
utilize analog outputs for both chlorine and pH, or for
independent PID and chlorine outputs, or simply for chlorine
and temperature outputs.
For even greater versatility, a portable unit powered by a
standard 9 V battery is also available. The dual 0-2.5 VDC
outputs are assignable to chlorine concentration and
temperature. This instrument can be supplied with an internal
data-logger, making it ideal for short term monitoring at remote
sites. The unit will run for 10 days on a single battery, and the
data-logger will store up to 32,000 data points, easily enough for
10 days of data at 1-minute intervals.
Model Q45H/62-63 Residual Chlorine Analyzer Specifications

Electronic Monitor Ordering Information:

Model Q45H-A-B-C-D Chlorine Monitor
Display Range: 0-200 PPB or 0-2.000, 0-20.00, or
0-200.0 PPM Suffix A - Measurement Type
Accuracy: ± 0.02 PPM or 0.5% of F.S. 62 - Free Chlorine
Repeatability: ± 0.01 PPM or 0.3% of F.S. 63 - Chloramines
Linearity: 0.1% of F.S. Suffix B - Power
Zero Drift: < 0.01 PPM per month 1 - 24 VDC, 2-wire (single output only)
Display: Large 4 digit main display, 0.75" 2 - 115 VAC with 2 relays and 2 outputs
characters. 12 digit alpha-numeric 3 - 230 VAC with 2 relays and 2 outputs
second line display 4 - Battery Operated with two 0-2.5 VDC outputs
Power: 16-35 VDC for loop-powered unit; Suffix C - Sensor Style
115/230 VAC, 50/60 Hz., 10 VA 1 - Sensor with constant head flowcell and 25' cable
max. ; 9 VDC for battery power 2 - Submersible sensor with 25' cable (Chloramine sensor
Control Relays: Two SPDT relays, 6A @ 250 VAC, only)
5A @ 24 VDC, resistive 3 - Sensor with sealed low-volume flowcell
Relay Mode: Programmable for control or 4 - Sensor with 1-1/2" Flow “T” (Chloramine sensor only)
alarm function 5 - Sensor with sealed flowcell
Analog Outputs: Isolated 4-20 mA, 550 ohm max. Suffix D - pH Sensor Input
load. Two assignable 4-20 mA 1 - None
outputs, 550 ohm max. (AC only) 2 - Q22 pH sensor with battery preamp, 25' cable
Data Logger: Battery version only, stores 32,000 3 - Standard pH sensor with 25' cable & adapter
data points for overflow cell
Operating Conditions: -20-60°C, 0-95% R.H. non-con- 4 - Standard pH sensor with 25' cable & sealed flowcell
densing
Enclosure: NEMA 4X (IP-66) polycarbonate OPTIONS:
wall, panel, or pipe mount 07-0100 NEMA 4X junction box
Weight: 5 lbs. (2.3 Kg.) with sensor and 31-0038 Sensor interconnect cable (max. 100 ft.)
flowcell 00-0628 Mounting bracket kit for submersible sensor.
00-0930 Monitor pipe mounting bracket kit
00-0259 CO2 buffer injection system (for precipitation control)
Sensor & Flowcell 55-0003 Rotameter for CO2 buffer system
00-0570 Free Chlorine Sensor polarizer (flow)
Sensor: Membrane-covered 00-0572 Combined Chlorine Sensor polarizer (flow)
polarographic sensor 00-0573 Combined Chlorine Sensor polarizer (submersion)
Wetted Materials: Noryl and 316 Stainless Steel 47-0005 2" U-bolt, 304SS
Sensor Cable: 25 feet (7.5 M) standard, 100 feet 05-0068 Panel mount bracket kit
(30 M) maximum
Response Time: 90% in 60 seconds
Temperature Limits: 0-50°C Notes
Flowcell Material: Clear acrylic 1. All systems are supplied with one package of membranes,
Sample Flow Rate: 7-15 GPH (0.5-1.0 LPM) one 120 cc bottle of electrolyte, and one spare parts kit
Sample Inlet: 1/4" I.D. hose barb containing 3 each of all o-rings and special screws.
Sample Drain: 1/2" I.D. hose barb 2. AC power is required to allow for two 4-20 mA outputs.
3. Flowcell for Cl2/pH combination systems should be kept
within 25 feet of monitor.
4. Buffer packets for pH 4 & 7 supplied with PH option.
5. Pipe mount requires two 2" U-bolts (47-0005)
6. Panel mount requires bracket (05-0068).

Represented By:
Analytical Technology, Inc. Analytical Technology
6 Iron Bridge Drive Unit 1 & 2 • Gatehead Business Park
Collegeville, PA 19426 Delph New Road, Delph
Phone: 610/917-0991 Saddleworth OL3 5DE
Toll-Free: 800/959-0299 Phone: 01457 873 318
Fax: 610/917-0992 Fax: 0145577 874 468
E-Mail: sales@analyticaltechnology.com E-Mail: sales@atiuk.com
PDS-Q45H6263 (REV-B 11/09) Web Site: www.analyticaltechnology.com
 Model Q45H-62 / 63 Chlorine Monitor Typical System Diagrams

STANDARD SYSTEM DIAGRAM

ATI-0730

SYSTEM DIAGRAM w/OPTIONAL pH SENSOR

ATI-0648

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 Model Q45H-62 / 63 Chlorine Monitor

SYSTEM DIAGRAM w/OPTIONAL pH (BAYONET STYLE) PROBE

MENU
ENTER
ESC

ATI-0863

SYSTEM DIAGRAM w/SEALED FLOWCELLS

MENU ENTER
ESC

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 Model Q45H-62 / 63 Chlorine Monitor Enclosure Dimensions

2-WIRE VERSION (or BATTERY POWERED)

NOTE: JUNCTION BOXES HAVE SAME DIMENSIONS AS 2-WIRE TRANSMITTER

ATI-0655

AC POWERED VERSION

Material: Polycarbonate
Ratings: Nema 4X (IP-66)
V-0 Fire Retardant

MENU
EN TER
ESC

ATI-0706

WALL MOUNTING

MENU
ENTER
ESC

ATI-0709

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 Model Q45H-62 / 63 Chlorine Monitor Enclosure Mounting Options

PIPE MOUNTING

MENU
ENTER
ESC

NOTE: PLATE MAY BE TURNED 90° FOR VERTICAL PIPE MOUNTING

ATI-0710

PANEL MOUNTING - AC UNITS

ATI-0711

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 Model Q45H-62 / 63 Chlorine Monitor Enclosure Mounting Options

FLOW SENSOR DIMENSIONS & OVERFLOW CELL INSTALLATION

(4) ¼" DIA. THRU HOLES

CUSTOMER MOUNTING OVERFLOW CELL ASSEMBLY
P/N: 00-0043
Material: Acrylic
Mounting Plate: PVC

4.20"
107mm

6.40" 7.00"
163mm 178mm

CONNECTOR

Cl 2 FLOW SENSOR
P/N: 00-0066
1) Sensor Material:
Noryl EN265 & Stainless Steel

2) Connector is not submersible.

CLEAR ACRYLIC
3) Outer diameter of sensor:
1.75" Dia.
44.5mm Dia. 2.75"
1/16" THK. S.S. ½" BARB FITTING (DRAIN)
70mm

¼" BARB FITTING (INLET)

4.50"
114mm

ATI-0196

SEALED FLOWCELL ASSEMBLY DIMENSIONS

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 Model Q45H-62 / 63 Chlorine Monitor Sensor Dimensions and Installation

SUBMERSIBLE SENSOR DIMENSIONS

25' CABLE STANDARD

Cl 2 SUBMERSIBLE SENSOR
P/N: 00-0067

2.2"
56mm

1" NPT

TEMPERATURE
SENSOR

5.7"
145mm
4.9"
124mm

ATI-004

SUBMERSIBLE SENSOR INSTALLATION

SENSOR CABLE TO MONITOR

2" HANDRAIL

SWIVEL MOUNTING BRACKET w/

HARDWARE,(00-0628)

1" T X T PVC COUPLING

(SUPPLIED WITH SWIVEL KIT) 1" ALUMINUM CONDUIT, THREADED ONE END OR 1" SCHEDULE
80 PVC PIPE. LENGTH AS REQUIRED (CUSTOMER SUPPLIED)

ATI-0155

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 Model Q45H-62 / 63 Chlorine Monitor Sensor Dimensions and Installation

POWER, RELAY, AND OUTPUT CONNECTIONS

POWER SUPPLY AS SHOWN FOR

12-24 VDC OPTION

RELAY WIRING TB3 DETAIL

NOTE: DEVICE EXTERNAL WIRING ARE TYPICAL EXAMPLES. RELAY CONTACTS SHOWN IN NORMAL MODE.

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 Model Q45H-62 / 63 Chlorine Monitor Electrical Connections

ELECTRICAL CONNECTIONS - 2-WIRE TRANSMITTER

NOTES: 1. Voltage between Terminals 12 & 13 MUST be between 16 & 35 VDC.

2. Earth ground into Terminal 15 is HIGHLY recommended. This connection can greatly improve
stability in electrically noisy environments.

ATI-0658

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 Model Q45H-62 / 63 Chlorine Monitor Electrical Connections

SENSOR CONNECTIONS - REMOTE JUNCTION BOX

ATI-0714

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 Model Q45H-62 / 63 Chlorine Monitor Sensor Dimensional & Wiring

OPTIONAL pH SENSOR DIMENSIONS

OPTIONAL pH SENSOR (BAYONET STYLE) DIMENSIONS

SPECIAL APPLICATION FLOWCELLS (CONSULT FACTORY)

CONNECTOR

1) Sensor Material: Flow "T":

Noryl EN265 & Stainless Steel
1) Max. 50 PSI for Flow "T"
2) Connector is not submersible. 1¼" NPT operation.

3) Outer diameter of sensor: 4.20" 2) Use Teflon tape to seal In-Line

1.75" Dia. 107mm Sensor.
44.5mm Dia. Cl 2 FLOW SENSOR
P/N: 00-0066 Low Volume Flowcell:

1) Material: Clear Acrylic

1¼" NPT

PVC FLOW ADAPTOR

1¼" NPT

LOW VOLUME FLOWCELL ASSEMBLY

(00-0633)

SCHED. 80, 1½" PVC FLOW "T"

ASSEMBLY (00-0625)
3.325"
84.5mm
(2) ¼" BARB FITTINGS

(2) 8-32 THREADED INSERTS

1.0"
4.813"
25.4mm
122mm
ATI-0197

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 Model Q45H-62 / 63 Chlorine Monitor

OPTIONAL pH SENSOR CONNECTIONS

ATI-0660

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 Model Q45H-62 / 63 Chlorine Monitor Electrical Connections

SENSOR CONNECTIONS - Cl2 / pH WITH JUNCTION BOX

(63-0101) Bayonet Style pH Probe CANNOT be used in a remote application

QUANTUM

ATI-0716

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