Proses

Manufaktur
ME 2020262

I R . W I D I AY N T I K , M T
Introduction
• Manufacturing Processes ?

• What do you know?

• Let us see how Nissan Juke engine ....

 Explain this...
• Why this car is the most popular in Indonesia?
• Who make this car?
Other Toyota’s product that sold around the
world
Other Toyota’s product that sold around the world

5
 Car components
Does Toyota make those components?
Where does Toyota assembly the cars ?

6
 Introduction
• Materials are utilized in form of manufactured goods.
• Typically divided into two classes:
– Producer goods.
– Consumer goods.
 Introduction
• Producers Goods:
– They are goods manufactured for other companies to use
manufacture either producers goods or consumers goods.
 Introduction
• Consumers Goods:
– The goods are those purchased directly by the consumer or
general public.
 Introduction
• Converting material from one form to another adds value
them.
• The more efficient material can be produced, the greater the
benefits will offer.
 Introduction
• The history of man has been linked to his ability to work with
materials, beginning with the Stone Age and ranging through
the eras of copper and bronze, the Iron Age, and recently the
age of steel.
• While ferrous materials still dominate the manufacturing
world, we are entering the age of tailor-made plastics,
composite materials, and exotic alloys.
 Introduction
• Starting with the product design, materials, labor, and
equipment are interactive factors in manufacturing that must
be combined properly (integrated) to achieve low cost,
superior quality, and on-time delivery
 Requirements

Development
Engineering & Design

Orders
Part & Product
Definition

Feed back
Data

Manufacturing
Planning

What? How Many?

Definition
Marketing
And Sales

Product
Process

Data
Definition Producer,
Data
When? How Long? Time? Consumer
goods,
Manufacturing Costumer
System
Materials

Physical Capital
Human Labor

Production System

Material
Energy Vendors
 Manufacturing & Production Systems (MPS)
• Manufacturing is (the economic term) making goods and
services available to satisfy human wants.
• Manufacturing processes are collected together to form a
manufacturing systems.
• Manufacturing is adding value.
 Production Terms for MPS
Terms Meaning Examples

Production All aspect of workers, machines and information Company that produce
Systems Considered collectively needed to manufacture Auto car, airplane
Parts or products Assembly Plants, Factory

Manufacturing The collection of manufacturing processes and Rolling steel plates, series
Systems Operations resulting in specific end products; Of connected operations
An arrangement or lay out of many processes. Or processes.

Machine or A specific piece of equipment to accomplish Spot Welder, Milling Machine

Machine tools Specific processes; machine tools Lathe, drill press, punch,

Job A collection of operations done on machines or Operation of machine,

Collection of tasks performed by one worker at one Inspection
Location

Operation A specific action or treatment. Drilling, Milling, Welding

Tools Refers to the implement used to hold, cut, shape, Cutter, Dies, Mold.
Or deform the work material
Production
System
 Manufacturing Processes
• It converts unfinished materials to finished products.
• It is a value adding.
 Manufacturing Processes

Chip processes
Chip-less processes
 Chip Process

Cutting processes Non-Traditional Process

• Sawing • Chemical Process
• Drilling Chemical Milling
Thermo Chemical Milling
• Turning
• Electro Chemical Process
• Planning • Mechanical Process
• Milling Water Jet Machining
Abrasive Machining
• Abrasive
• Thermal Process
• Grinding Electro Discharge Machining (EDM)
Flame Cutting
How are these manufactured ?
How are these manufactured ?
How are these manufactured ?
How are these manufactured ?
How are these manufactured ?
How are these manufactured ?
How are these manufactured ?
How are these manufactured ?
How are these manufactured ?
How are these manufactured ?