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Color ID Card Printer

-Technical Manual

2014-03-24
Copyright Notice
Users must respect the copyright laws applicable in their country.
This manual must not be photocopied, translated, reproduced or transmitted in whole
or in part for any reason and by the means that might be, albeit electronic or mechanical,
without the express, written authorization of IDP Corporation.
All information contained herein may be subject to modification without prior notice.
IDP Corporation accepts no liability for any possible errors herein, nor for any
accidental damage or damage caused through the dissemination or the use of this manual.

Trademarks
SMART is a trademark and IDP Card Printer is a registered trademark of IDP Corporation.
Windows is registered trademarks of Microsoft Corp. All other trademarks or
registered trademarks are marks of their respective holders. Smart Design is a trademark of
IDP Corporation.

2014-03-24
1. Introduction
 1.1 Printer Basic Information
◦ 1.1.1 Printer Outside Features
◦ 1.1.2 Printer Inside Features
◦ 1.1.3 Ribbon Cartridge Feature
◦ 1.1.4 LED Status and Button Operation
 1.2 Printer Installation and Instructions
◦ 1.2.1 Ribbon Installation
◦ 1.2.2 Card Thickness Adjustment
◦ 1.2.3 Cards Load
 1.3 Printer Specifications
2. Main Parts
 2.1 Sensors
 2.2 Thermal Head and Rollers
 2.3 Motors
 2.4 PCBs
 2.5 Wired Diagram

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3. Parts Replacement
 3.1 Covers
◦ 3.1.1 Side Cover Right / Left
◦ 3.1.2 LED-Button Unit
◦ 3.1.3 Stacker Unit
◦ 3.1.4 Front Cover
◦ 3.1.5 Rear Cover
 3.2 Top Cover Unit
◦ 3.2.1 Thermal Print Head
◦ 3.2.2 Top Cover
◦ 3.2.3 Cooling Fan
◦ 3.2.4 Top Cover Frame
 3.3 Main PCBs
◦ 3.3.1 Main Board
◦ 3.3.2 PCB Ribbon RF

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 3.4 Drive Unit
◦ 3.4.1 Main Drive
◦ 3.4.2 Belt Tension Setting
◦ 3.4.3 Ribbon, Head Down_Up Drive
 3.5 Rollers
◦ 3.5.1 Cleaning Roller / Cleaning Roller Fixed
4 Administration
 4.1 Setup
◦ 4.1.1 Overview
 4.1.1.1 Function
 4.1.1.2 Start
◦ 4.1.2 Printer Setup
 4.1.2.1 Basic Setup
 4.1.2.2 Expansion Setup
◦ 4.1.3 Printer Setup Adjustment
 4.1.3.1 Printing Location
 4.1.3.2 Printing Density
 4.1.3.3 Ribbon Operation
 4.1.3.4 Flipper 5
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 4.1.3.5 Magnetic Stripe
 4.1.3.6 Thermal Print Head Replacement
 4.1.3.7 Security
 4.1.3.8 Etc.
 4.2 Test
◦ 4.2.1 Overview
◦ 4.2.2 Basic Operation
 4.2.2.1 Select
 4.2.2.2 Control
 4.2.2.3 Print
 4.2.2.4 Allocation
 4.2.2.5 Status
 4.2.2.6 Message
◦ 4.2.3 Encoding
 4.2.3.1 Magnetic Stripe
 4.2.3.2 Contact SMART Card
 4.2.3.3 Contactless (PC/SC) SMART Card

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◦ 4.2.4 Status
 4.2.4.1 Printer Status Code
 4.2.4.2 Printer Error Code
 4.3 Firmware
◦ 4.3.1 Overview
◦ 4.3.2 Automatic Update
◦ 4.3.3 Manual Update
5. Trouble Shooting
6.Appendix
 A. Service Parts List
 B. Expanded View
 C. Option Unit Placement & Wiring

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1.1 Printer Basic Information

1.1 Printer Basic Information


1.1.1 Printer Outside Features
This SMART-30 Card Printer takes a power via the adaptor provided with the printer. Using USB port, it
communicates with user’s PC. For the user’s convenience, the printer working status can be seen by LED and most of
the operations can be controlled by buttons.
The following shows the external functional features found on your Smart Printer

No. Name Function

TOP COVER OPEN


① BUTTON
Open Top Cover.

Load the cards for
② ② HOPPER COVER
printing.
Display printer status and
③ LED & BUTTON
control printer

③ ④ SIDE COVER

⑤ STACKER Enable to remove Stacker


Fig.1-1 Printer Front/Side Features

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1.1 Printer Basic Information

No. Name Function

REAR CARD
⑥ Eject Error Card
OUTLET

⑥ ⑦ POWER SWITCH Printer On/Off

DC POWER
⑧ Connect DC power (Adapter)
CONNECTOR
Communicate with PC using
⑨ USB PORT
USB cable
⑦ ⑧ ⑩ ⑨
ETHERNET PORT Use it after removing the
⑩ (OPTION) ethernet port protector

Fig.1-2 Printer Read Features

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1.1 Printer Basic Information

1.1.2 Printer Inside Features


Smart Printer adopts a semi-permanent cartridge to install a Ribbon. The following shows the internal components
and functional features found on your Smart Printer.

No. Name Function



Stack printed cards and can be
① STACKER
removed.
Load new cards for printing and
② HOPPER
encoding.

CARD THICKNESS Loosen screws and adjust bracket
③ CONTROL BRACKET according to card thickness.

④ RIBBON CARTRIDGE Install ribbon and cleaning roller



② This enables the Cards to be
printed.
Caution! Do not contact the
surface of the printer head with
⑤ THERMAL PRINT HEAD
① fingers or a sharp metal object to
avoid degrading print quality or
damaging printer head
permanently.
Fig.1-3 Printer Inside Features

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1.1 Printer Basic Information

1.1.3 Ribbon Cartridge Feature

No. Name Function

Install a Ribbon and a disposable


cleaning roller provided with the
Ribbon. (Important! This semi-
permanent ribbon cartridge is a
④ ① Ribbon Cartridge
component of the printer. Printer
does not operate if it is broken or
damaged. In this case, please
② contact printer reseller.)

① ② Ribbon Take-Up Core Collect the ribbon used in printing

③ Ribbon Supply Core Provide the ribbon for printing


It removes dust in the surface of
Fig.1-4 Ribbon Cartridge card to improve print quality before
the card is printed. It should be
Disposable changed together with the Ribbon.
④ Cleaning Roller (Caution! This disposable cleaning
roller is provided with the Ribbon. If
this is not changed, print quality
mighty be degraded. )

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1.1 Printer Basic Information

1.1.4 LED Status and Button Operation


SMART-30 Printer shows the real-time working status to user using LED and can be controlled by button according
to each working status.

LED

BUTTON

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1.1 Printer Basic Information

Please refer LED status and button operation. SMART-30 shows status messages on watchman that installed with
printer driver.

No Watchman LED Button State 상세 설명

1
INIT Error xx RED
Retry Error occur in initializing
Error code is displayed when SMART-30 can’t be initialized . Please press
Blink button to re-initialize.
< Retry >

SMART - 30 BLUE
2 Power System Ready Status SMART-30 is ready. If you press button, power is turned on or off.
On
System Ready

When activating Physical Key option and SMART-30 is locked by the key,
Smart BLUE
3 Printer Locked Status or activating Root/User authentication option and SMART is locked by the
On
Unlock Please.. password. Printer is locked so can’t be operated

Smart BLUE Need to Verify using When activating PC authentication option and using SMART-30 in other
4
On Authenticated PC. PC. Printer can’t be operated
Verify your PC

SMART BLUE
5 In Printing SMART-30 is in printing.
On
Printing!

6
Print Error xx RED
Cancel
Error occur in printing or Error occur in printing or moving card. If pressing button,, printing will
Blink Moving card be canceled.
< Cancel >

Top Cover Open RED Moving


7 Top Cover Open Top cover is opened. If pressing button, SMART-30 eject card.
Blink Card
< Eject >

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1.1 Printer Basic Information

No Watchman LED Button State 상세 설명

Check Please.. RED Ribbon Ribbon is not installed or Fail to ribbon search. Check the ribbon installed status and if there is nor ribbon,
8
Blink Research not searched please reinstall ribbon in printer.
Ribbon Not Found

Check Please.. RED Ribbon Ribbon remains is zero. Need to change the ribbon. If pressing button, SMART-
9 All ribbons are used
Blink Research 30 search ribbon again.
Ribbon Zero

When the thermal Print Heat is not installed or disconnected to head cable, this
Check Please.. RED Thermal Print Head is
10 message is displayed. Please power off SMART printer and check the thermal
Blink not installed
TPH Not Found head installation status.

Card Out Error RED Card Out Error


11 Initializing When there is printing error , the card is not ejected after pressing button.
Blink (Check card in Printer)
< Cancel >

Board Test Mode RED


12 Printer Test Mode SMART-30 is on test mode that the sensors and motors of printer are tested.
Blink
Wait

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1.1 Printer Basic Information

Printer Error Code

Error Code Details Error Code Details


00 Card In Error 16 Ribbon Search Error
01 Card Move Center Error 17 Ribbon Move Error
02 Card Out Error 18 No Thermal Print Head Installed
03 Card Move Magnetic Error 19 Thermal Print Head Overheat
04 Card Move IC Contact Error 20 No Ribbon Installed
05 Card Move RF Error 21 Printing Data Error
06 Card Move Error from Printer to Flipper 22 Card Back Out Error
07 Card Move Error from Flipper to Printer 23 Magnetic Data Removing Error
08 Thermal Print Head Up Error 24 Wrong Printer Password
09 Thermal Print Head Down Error 25 Magnetic Track 1 Read Error
10 IC Contactor Up Error 26 Magnetic Track 2 Read Error
11 IC Contactor Down Error 27 Magnetic Track 3 Read Error
12 Flipper Top Error 28 Printer Lock State
13 Flipper Bottom Error 29 Printer Spool Full
14 Error in Printing 30 Undefined
15 Magnetic R/W Error 31 Undefined

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1.2 Printer Installation and Instructions

1.2 Printer Installations and Instructions


1.2.1 Ribbon Installation
Before printing, prepare the related items such as a card, a ribbon and a cleaning roller. In this section, we invite you
to know the proper method to install the ribbon and the cleaning roller into the printer.

1. Turn off the power of printer


2. Open the top cover of printer by
pressing the top cover open button
(Refer to Fig.2-1).
3. Take out the ribbon cartridge (Refer to
Fig.2-2).

Fig.2-1 Open Top Cover Fig.2-2 Take out ribbon cartridge

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1.2 Printer Installation and Instructions

Ribbon Supply Ribbon Take-up


Core Core
Fig.2-3 Prepare the ribbon Fig.2-4 Install the ribbon]

4. Prepare the ribbon before inserting it into 5. Insert the supply side of the ribbon to
the ribbon cartridge. no.1 hole and press the opposite(no.2)
until it clicks. Insert the take-up side of
※ Refer to the illustration on the inside of the the ribbon to no.3 and no.4 by the same
cartridge. way. And fasten the ribbon.
※ Caution! If the ribbon is not fastened, a
rolling up error might happen.

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1.2 Printer Installation and Instructions

Fig.2-5 Install the cleaning roller Fig.2-6 Peel the protective wrapper

6. Install the disposable cleaning roller to 7. Peel the protective wrapper from the
the ribbon cartridge. cleaning roller.
To avoid contamination, always hold the
cleaning roller. Be careful to touching,
dust and contamination because it is
adhesive.
※ Caution! Do not use without peeling off the
protective wrapper. The cleaning roller do
not perform its function.

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1.2 Printer Installation and Instructions

Fig.2-7 Install the ribbon cartridge Fig.2-8 Close Top Cover

8. Install the ribbon cartridge to the printer 9. Close the top cover until it clicks.
after install the ribbon and cleaning roller (If it is not closed, check the installation
to the cartridge. state of the ribbon cartridge.)

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1.2 Printer Installation and Instructions

1.2.2 Card Thickness Adjustment


This session shows how to adjust the card thickness for taking a card into printer properly.

3. For Adjusting card thickness,


Card Thickness Adjustment please loosen two screws with a
(HOPPER GATE) phillips screwdriver, and push up
or down the HOPPER GATE, and
tighten the crews(Fiz.2-10).
(Card Thickness 0.76mm is default)

3. For 0.76mm(30mil) cards, please


push up the HOPPER GATE and
tighten the screws(Fig.2-11)

Fig.2-10 Card Thickness Adjustment 2 4. For 0.38mm(15mil) cards, please


push down the HOPPER GATE and
tighten the screws(Fig.2-12)
Fig.2-9 Card Thickness Adjustment 1

1. If the hopper cover is closed, please open it.

2. Please check the Hopper Gate is properly


adjusted to your card’s thickness.

(Caution! If the adjusted card thickness is


thinner than your card’s thickness, SMART-30
can’ take a card into printer. If the adjusted card
thickness is thicker than your card’s thickness,
several cards may be taken into printer at the
same time and error occur.)

Fig.2-11 For 0.76mm Cards Fig.2-12 For 0.38mm Cards

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1.2 Printer Installation and Instructions

1.2.3 Cards Load


This section shows how to load plastic cards into the Smart Printer.

1. Properly hold cards by sides (Fiz.2-13).


※ Caution! Do not bend the cards and do not
touch the surface of the cards.

Fig.2-13 Prepare Card 1

2. Push the stack back and forth to an angle


of about 45° vertically.
※ Caution! Static charge makes cards stuck
with significant adhesive force. These
cards must be physically separated from
each other before inserted into the feeder.
If not separated, feeding or printing
problems may occur.

Fig.2-14 Prepare cards 2 Fig.2-15 Prepare Cards 3

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1.2 Printer Installation and Instructions

3. Restore the cards stack to its original


condition.

4. Place the cards to the hopper and close the


hopper cover.

Fig.2-16 Cards Load 1 Fig.2-17 Card Load 2

5. In case of one card insert, refer to Fig.2-


18 and Fig.2-19, and insert the card into
the hopper.

(Please push a card until you can’t push it


any more.)

Fig.2-18 Cards Load 3 Fig.2-19 Cards Load 4

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1.3 Printer Specifications

1.3 Printer Specifications Product Specification


Card Types
SMART-30S SMART-30D
PVC, Polyester Cards with polished PVC finish

Printing Method Dye-Sublimation / Resin Thermal / Edge-to-Edge

Card Format ISO CR80 (54mm x 86mm)

Card Thickness 0.38mm(15mil) ~ 0.76mm(30mil)

Resolution 300 dpi

Memory 32MB

Color (YMCKO ) : 128 card/hour

Color (YMCKOK) : 100 card/hour


Printing Speed
Black Overlay (KO) : 300 cards/hour

Mono (Black) : 600 cards/hour

Color (YMCKO) : 250 cards/roll

Color (YMCKOK) : 200 cards/roll


Ribbon Capacity
Black Overlay (KO) : 600 cards/roll

Mono : 1200 cards/roll (Black, Gold, Silver)

Hopper & Stacker Hopper : 100 cards, Stacker : 25 cards

Interface USB

Display 1 LED Button

Power Free Voltage (110/240V AC), 50~60 HZ, 45W

Dimension 172mm(W) x 190mm(H) x 377mm(D)

Operating Environment Temperature : 20~35 ℃, Humidity : 20~80%

Weight 3.4 Kg

Agency Listing MIC, CE, FCC

Printer Driver Microsoft Windows 2000/2003/XP/Vista/7/8, Mac OS, Linux

Option
M/S Encoding Moudule ISO 7811 (Track I,II,III Read / Write) Hico/LoCo

IC(Contact)Encoding Module ISO 7816 (ID - 1)

RF Encoding(Internal) ISO 14443 (Type A / B), ISO 15693, MIFARE

Flipper Option Default

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2.1 Sensors

2.1 Sensors
COLOR IN
CASE OPEN SENSOR
ENCODER
SENSOR SENSOR

CARD OUT
SENSOR

CARD IN COLOR OUT HEAD UP-DOWN


SENSOR SENSOR SENSOR

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2.2 Thermal Head and Rollers

2.2 Thermal Head and Rollers

Thermal
Head
MS Roller
Cleaning
Roller

Card Supply
Roller

Printing IC Roller
Roller
Cleaning Roller
Fixed

Card In
Roller

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2.3 Motors

2.3 Motors
FAN

Ribbon Driver
Motor(DC)

Main Driver
Step Motor

Head Up_Down-
Hopper Motor(DC)

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2.4 PCBs

2.4 PCBs Ribbon


RF

Front
Display

PCB
Main

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2.5 Wired Diagram

2.5 Wired Diagram

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3.1 Covers

3.1 Covers
3.1.1 Side Cover Right / Left 1. Loosen 4 screws on Bottom Frame.

2. Open Front Cover and Top Cover.


3. Grip the bottom part of right/left Side
Cover and pivot from upper part of
right/left Side Cover.
Screw
4. Upper part of right/left Side Cover is
connected with Side Plate, so push up the
Side cover paralleled to Side Plate direction
to disassemble.

Right
Cover

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3.1 Covers

3.1.2 LED-Button Unit

Front 1. Open the Front Cover.


Cover
2. Broaden the gab between LED-Button unit
and Main Frame using screw driver, and
then Hook is disassembled. At this time,
pull carefully the LED-Button unit to
Button disassemble it.
Power wire
3. When pull out LED-Button unit, be cautious
not to make damage on the wire of LED-
Button unit.
4. Disconnect LED-Button Power wire from
LED-Button unit.
LED-Button
Unit

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3.1 Covers

3.1.3 Stacker Unit

1. Hold both sides of the Stacker.


2. Pull out Stacker to separate it from printer.
At this time, hold printer to prevent printer
from moving.
STACKER
3. When install Stacker into printer, push it
according the rail of the Stacker and the
track of printer.
4. Push the Stacker into printer until the
clicking sound.

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3.1 Covers

3.1.4 Front Cover

1. Open the Front Cover


Front
Cover 2. Broaden the gab between Main Frame and
Front Cover using screw driver and
disassemble Front Cover from Main Frame.

Front
Cover
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3.1 Covers

3.1.5 Rear Cover

1. Rear Cover is assembled to Main Frame by


Hook.
2. Unlocked the Hook on both side of the
Rear Cover using Screw Driver.

Left View

Rear Cover

Right View

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3.2 Top Cover Unit

3.2 Top Cover Unit


3.2.1 Thermal Print Head
1. Printer Top Cover Unit consists of Top
Top Cover
Unit
Cover, Top Cover Frame and Thermal Print
Head.
Thermal
Head 2. Thermal Print Head is fixed by Hinge and
Hook on Top Cover Frame.
3. Press the push button of Hook, rotate the
thermal print head to the bottom side and
disassemble thermal print head from Top
Top Cover Cover Frame.
4. Disconnect the Thermal Print Head Wire.
Top Cover
Frame
Push

Thermal
Head wire
Thermal
Head

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3.2 Top Cover Unit

3.2.2 Top Cover

Screw 1. Top Cover is fixed to Top Cover Frame by 3


screws and 2 Hooks.
2. Loosen Screws and unlock Hooks using
screw driver, and then disassemble Top
Cover from Top Cover Frame.

Screw

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3.2 Top Cover Unit

3.2.3 Cooling Fan


Cooling FAN

1. Cooling Fan is fixed on Top Cover Frame


by 2 Hooks.
2. Unlock Hooks using screw drive and
disassemble Cooling Fan.
Hook 3. Fan Wire is connected to Connector of
Main Board through inside of Printer.
4. Disassemble Bottom Frame from Printer
and disconnect Fan Wire from Connector.
5. Arrange Fan Wire and disconnect. Be
cautious not to peel it by Plate edge.

FAN wire

FAN wire
Connector

M/B

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3.2 Top Cover Unit

3.2.4 Top Cover Frame

1. Top Cover Frame is assembled to Main


Color
Sensor wire
Frame by Shaft Top Set.
2. Disconnect Thermal Print Head Wire on
Main Board.
Shaft Top
Set
3. Disconnect Color In Sensor Wire on
Thermal Print Head position.
4. Loosen 2 screws and broaden both Main
Frames, and then disassemble Top Cover
Screw Frame.
Top Cover
5. To disassemble Color in Sensor, push
Snap for fixing and pull out Color In
Sensor.
Top Cover
Mold

M/B

Color
Thermal Sensor wire
Head wire

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3.3 Main PCBs

3.3 Main PCBs


3.3.1 Main Board
1. Main Board is fixed on Bottom Frame.
2. Bottom Frame is fixed on Main Frame by
Main
Frame
4 Hooks and 4 Screws, but 4 screws are
Hook loosened when Side Cover was
disassembled. (Refer to 3.1.1).
3. 2 Hooks are at same position on each
side (Lift and Right) on Bottom Frame.
4. To unlock Hooke, push Main Frame to
the right and push Bottom Frame to the
left.
5. More easy way to unlock Hooks, hold
Main Frame and push Bottom Frame to
the back side.
6. Main Board is fixed on Main Frame by 6
Screws.

Push

Screw

Base Plate M/B

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3.3 Main PCBs

Left View T6
T1 1. Before disassembling Main Board,
disconnect cables(T2, T3, T4, T5) on the
Right side.
( Be cautious not to make damage on T4
FFC)
2. T5 Wire is connected to LCD-Button unit.
On 3.1.2, when disassembling LCD-
Button unit, T5 was disconnected form
LCD-Button unit, but disconnect T5 Wire
to disassemble Main Board.
3. Disconnect cables(T1, T6) on the Left side.

Right View

T5 T4 T2 T3

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3.3 Main PCBs

3.3.2 PCB Ribbon RF

1. PCB Ribbon RF is fixed by Hook.


2. Disconnect FFC Wire from PCB Ribbon RF
(Be cautious no to make damage on FFC
connector)
3. Lift Hook parts by using the screw driver
or other device and pull out paralleled to
Side Frame direction to disassemble.

PCB
FFC wire Ribbon RF

Pull

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3.4 Drive Unit

3.4 Drive Unit


3.4.1 Main Drive
1. Main Drive consists of Step Motor and Time
Belt.
2. Disassemble Pulley(2), Time Belt(3) and
GEAR(7), and then can loosen 3 screws for
fixing Step Motor.
3. Step Motor is located inside of Frame.
4. When assemble Step Motor, adjusting the
tension by assembling Pulley(2) and Time
Belt(3) together and tighten 3 screws.
Main Drive
Motor

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3.3 Drive Unit

3.4.2 BELT Tension Setting

1. Belt-Step Motor 50M2M160 Tension


Setting
- After put the belt to the pulley, press
the pulley as 1.5 ~ 2 kgf to the No.1
arrow direction as Fig.3-1.
- In this state, tighten 3 screws to set
tension and fix Step Motor.
2

1
2

Fig,3-1

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3.4 Drive Unit

3.4.3 Ribbon, Head Down_Up Drive


1. Ribbon and Head Down_Up Drive is located
on the left side of Frame.
2 Ribbon Motor is fixed by 2 screws inside of
Frame. (See B.2.1 ASSY S3,LEFT-1, B2.2 ASSY
S3,LEFT-2)
3 After disassembling Gear is assembled to
Ribbon Motor, enable to disassemble Ribbon
Motor.
4 Head Up/Down Motor is fixed by 3 screws
inside of Frame. (See B.2.1 ASSY S3,LEFT-1,
B2.2 ASSY S3,LEFT-2)
5 After disassembling Gear(25) and ASSY(24),
enable to disassemble Head Up/Down Motor.
6 After loosening 3 screws and disconnecting
wire, enable to disassemble Head Up/Down
Motor.

Head
Up/Down
Motor

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3.6 Rollers

3.5 Rollers
1. Every Roller is fixed by using Bearing or
Bushing on each Main Frame.
2. Disassemble E-Ring on the end of Roller.
3. Disassemble Bearing or Bushing fixed on
Frame. While pushing Roller to Frame
Ms Roller
Printing Right Side. Disassemble Left Side of
Roller Roller from Frame.

IC Roller

Cleaning
Roller Fixed

Card In
Roller2

Card In
Roller1

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3.6 Rollers

3.5.1 Cleaning Roller / Cleaning Roller Fixed

Cleaning
Roller
1. While broadening the fixing parts of
Cleaning Roller Bracket, pull out Cleaning
Pull

Roller.
Cleaning 2. Cleaning Roller Bracket is assembled to
Roller BKT Main Frame by using Hinge.
3. Transform the fixing parts of Main Frame
for Hinge and disassemble Cleaning
Bracket.
4. Disassemble Bush on the end of Cleaning
Roller Fixed.
5. While pushing Cleaning Roller Fixed to
the Right Side, disassemble Roller from
the Left Side.

Cleaning
Main Frame
Roller Fixed

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4.1 Setup

4.1 Setup
4.1.1 Overview
4.1.1.1 Function
SMART Card Printer is delivered in optimized state from factory. However it can be set the setup value using
CardPrinterSetup Utility provided with CD when the unit is disassemble and reassemble or change of part. The
following setup value can be changed using CardPrinterSetup utility.

Item Explanation

Print Location Set the start position or end position of the printed image.

Print Thickness Set the print thickness of color, resin black, overlay.

Ribbon Operation Set the ribbon moving power

Flipper Set the rotation angle of Flipper

Magnetic Stripe Set the start position of magnetic data.

Ribbon Color Sensor


Set the sensor value to distinguish the ribbon color.
Recognition
Security Set the value for the printer security

Etc. Set the printer’s hardware version and the printer state.

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4.1 Setup

4.1.1.2 Start
When start the program there will be displayed the password input window. If input the password, the recorded setup
value will be shown and can change that value. The password is saved to SMART Card Printer so even if change to
other PC, it need to input the password to change the setup value.
(SMART Printer is not set its password so if you press O.K, you can see the setup value and can change. Default is no
password)

[ CardPrinterSetup startup ] [ CardPrinterSetup main window ]

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4.1 Setup

4.1.2 Setup
4.1.2.1 Basic Setup
The most of basic setup can be realized on this window easily. To set more detailed setup, press “>” button for
expansion.

Printer ID | Printer Name


Change Root/User password for SMART Printer
Device selection tab
Printer information ( Firmware Version, Serial Number)
Thermal header information
Image position related factors
Image density related factors
Expansion button for extended setup
Calibration sheet preview and printing

Main menus for get/set, save/load, close and load default

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4.1 Setup

• Basic Setup Item

Item Explanation
Available device list will be displayed. “SMART” is printer ID value. “I&A SMART Card Printer”
Device is the printer driver name. Using the printer ID, the printer can be distinguish when you
use SDK.
Change Password Change password
Firmware Ver. The printer’s firmware version
Serial No. The printer’s serial no.
The printer’s Thermal Print Head serial no. When the thermal print head is change, it
Header Serial No.
should be changed.(See 4.1.3.6)
The resistor value of the thermal print head. When the thermal print head is change, it
Header Resister
should be changed.
Head Type Set type of thermal print head.
Adjust X start position (Range : -30 ~ 30)
X Start Position
※ If the value is change, the example will be changed. (See 4.1.3.1)
Adjust Y start position. (Range : -30 ~ 30)
Y Start Position
※ If the value is change, the example will be changed. (See 4.1.3.1)
Adjust Y end position (Range : -20 ~ 20)
Y End Position
※ If the value is change, the example will be changed. (See 4.1.3.1)
Adjust the length of image (Range : -60 ~ 60)
Y Scale
※ If the value is change, the example will be changed. (See 4.1.3.1)

Total Density Set the image’s total density (Range : -500 ~ 500) (See 4.1.3.2)

YMC Density Set the color density (YMC) (Range : -500 ~ 500) (See 4.1.3.2)

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4.1 Setup

• Basic Setup Item

Item Explanation

Black Density Set the image’s total density (Range : -1500 ~ 1000) (See 4.1.3.2)

Overlay Density Set the color density (YMC) (Range : -500 ~ 500) (See 4.1.3.2)

Example Preview the changed value


Print To check the adjusted value. You can print the test card
> Show the expansion items
Get Config. Load the printer’s setup value
Save the changed setup value
Set Config.
In case you use the password, if it is not matching, it will not be saved
Load from File Load the saved file
Save to File Save the setup value to the file
Close Exit the program
Load : SMART Load standard setup value for SMART
Load : SMART Lite Load standard setup value for SMART Lite
Load : SMART Rewritable Load standard setup value for SMART Rewritable

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4.1 Setup

4.1.2.2 Expansion Setup


This window can be used to check the printer’s state or change the detailed setup.

Menu buttons

Usage counter

Ribbon sensor control factors

Ribbon motor control factors

Flipper control factors

Magnetic control factors

Security factors

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4.1 Setup

• Expansion Setup Item


Item Explanation
Change Printer ID When use SDK, this ID can be used to distinguish each printer (See 4.1.3.8)
Set PC Serial When use PC Authentication, set the PC to print (See 4.1.3.7)
Change Head In case of changing thermal print head, set the serial no. and resistor value (See 4.1.3.6)
Set Mag. Encrypt Key When transport the magnetic data and if it is encrypted, you can set the Key (See 4.1.3.7)
Image Total printed image number
Magnetic Total magnetic encoding number
T IC Total Contact Smartcard encoding number (It can be increasing by SDK)
o
t SIM Total Contact Smartcard(SIM) encoding number (It can be increased by SDK)
a
l
External RF Total RF Smartcard(external) encoding number (It can be increased by SDK)
I
s Internal RF Total RF Smartcard(internal) encoding number (It can be increased by SDK)
s
u
e Printed Panels Printed panel number for the image printing
Cleaning Count Total printed panel number and magnetic encoding number for checking cleaning cycle.
Skipped Cleaning After demanding clean warning, skipped cleaning number
Image After installing new head, printed image number
Magnetic After installing new head, magnetic encoding number
U IC After installing new head, Contact Smartcard encoding number (It can be increasing by SDK)
s
e SIM After installing new head, SIM Smartcard encoding number (It can be increased by SDK)
r
I External RF After installing new head, RF card(external) encoding number (It can be increased by SDK)
s
s Internal RF After installing new head, RF card(internal) encoding number (It can be increased by SDK)
u
e
After installing new head, printed panel number and magnetic encoding number for
Cleaning Count
checking cleaning cycle.
Skipped Cleaning After installing new head and demanding clean warning, skipped cleaning number
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4.1 Setup

• Expansion Setup Item


Item Explanation
Yellow Level Set the yellow level value (Use only in board type 1, 2 )
Magenta Level Set the magnetic level value (Use only in board type 1, 2)
Cyan Level Set the cyan level value (Use board type 1, 2)
Black Level Set the black level value (Use board type 1, 2)
Set the ribbon motor’s max torque value when a panel of ribbon is being printed on a card
RMP +
Range : 2000 ~ 7000 (See 4.1.3.3)
Set the ribbon motor’s min torque value when a panel of ribbon is being printed on a card
RMP -
Range : 2000 ~ 7000 (See 4.1.3.3)
Set the ribbon motor’s max torque value when a panel of ribbon is not being printed (RMM+
RMM+
should be bigger than RMM–) Range : 4000 ~ 8000 (See 4.1.3.3)
Set the ribbon motor’s min torque value when a panel of ribbon is not being printed (RMM–
RMM-
should be smaller than RMM+) Range : 4000 ~ 8000 (See 4.1.3.3)
Auto Rotator Set Automatically Find proper Rotate Top and Rotator Bottom value
Set the angle to be flat for the Flipper front side (Range : -30 ~ 30)
Rotate Top
(The lower the value the more the angle) (See 4.1.3.4)
Set the angle to be flat for the Flipper back side (Range : -30 ~ 30)
Rotate Bottom
(The lower the value the more the angle) (See 4.1.3.4)
Reserved Not Use
Set the cycle of blinking LED button when heat the head on RW model. If the value is
Warming Up Display
increased, the LED blink slower.
Mag. Write Mode Set the track writing mode
Set the start position of magnetic data (Range : 10 ~ 30)
Magnetic Space
If the value is increased, the start position will be close to the end (See 4.1.3.5)
SBS Only Set the printer is only operated in the application which made by SDK (See 4.1.3.7)
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• Expansion Setup Item
Item Explanation
Board type Set the main board type (Do not change!)
Authentication function is applied for security in SMART printer. (See 4.1.3.7)
- PC Auth. : Matching SMART printer and PC ( To use this function, press “Set PC Serial” and save the
PC authentication information to SMART Printer)
Security
- Physical key : Set the use of Physical Key in case the printer have customized physical key
- User Auth. : Set password for specified user.
- Root Auth. : Set password for administrator.
When SMART is connected to USB, it transmits the USB serial number to PC. Default is the
same number used by all SMART. Please set this option when you want to use multiple
SMART printers connected to 1 PC via USB. It enables unique serial numbers for each USB.
Use USB Serial
(See 4.1.3.8)
When you want to use multiple SMART printers connected to 1 PC via USB, you have to set
this option of SMART one at a time and connect all SMARTs to PC via USB.
Ribbon Position Option for ribbon printing reposition. It can be adjusted between +5 ~ -5 (mm).
Card Out Delay Set the time to operate Hopper Motor. Do not change.
Set printed or encoded card out direction (The back out can be done only in dual side
Card Out
printer)

Error Card Out Set error card out direction (The back out can be done only in dual side printer)

Use DCL mode. If set DCL mode, the driver installation will not be required when connect the
printer. Even if the driver is installed, it does not use the driver. Please note it is developed
DCL Mode for the user who want to operate the printer with their specific program because do not need
to use the driver. (Note: When use this function, it is not printing in normal program.)
(See 4.1.3.8)
Dump Mode Set to record the log data in printer.
Cleaning Warning Set to activate cleaning warning window. (See 4.1.3.8)
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4.1 Setup

4.1.3 Printer Setup Adjustment


4.1.3.1 Printing Location
SMART Card Printer is the direct thermal printer and need to some
setting to print all over the card surface.
In CardPrinterSetup, if press “Print” button, the image like left side will
be printed. In this time, if four circles on each side are printed well
and the space of upper & bottom is in 0.5mm, it is proper setting.
For correct setting, you can adjust the setup value as follows.

1. Do not make too much space on left and right side as adjusting X
start position value.
2. Do make the image start point in 0.4mm ~ 0.5mm from the card
upper side as adjusting Y start position value.
3. Do make the image end point in 0.4mm ~ 0.5mm from the card
bottom side as adjusting Y end position value. In this case, Y scale
value should be input more bigger than the proper setup value.
4. Do make the four circles can be shown fully as adjusting Y scale value.

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4.1 Setup

4.1.3.2 Printing Density


SMART Card Printer is direct thermal printer. Use the thermal heat to print. To print the correct and proper
printing, the thermal heat should be different in color printing, resin black printing, overlay printing. So for the
best printing image, some adjustment is needed.

• Color Printing Density


Color printing is print the color image using the color ribbon. SMART printer can print 16,777,216 color. In its
color printing thickness, the color expression range can be widen and get the clear image by printing so thickly
as possible as the ribbon is allowed. However if it is too thick, the ribbon can folded and there might be green or
red bad image. And if it is too weak, the image is not clear as below third figure. Set the proper thickness.

Too Strong Proper Too Weak

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4.1 Setup

• Resin Black Printing Density


Resin Black is used to print the black clearly such as the barcode or text. It print the black which extracted by
the printer device driver or set as black in Smart Design. The red box in the below figure is printed by resin
black.
Resin Black is printed as binary type, not level for the printing result. So the setting standard of printing
thickness is different.
If the thickness is too strong, the barcode is not clear and too widen. And if too weak, the barcode is printed
too short. Set the resin black printing thickness properly to get the clear barcode printing. Not too strong but
a little bit strong is best.

Too Strong Proper Too Weak

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4.1 Setup

• Overlay Printing Thickness


Overlay is coating to the surface of card for the protection of printing image. Usually the overlay print all over
the card surface but it can be printed in specific area by the device driver or Smart Design software.
Overlay is binary type such as black resin, print or not. So the setting standard of printing thickness is different.
If it is too strong, it is too dull and can be occurred the bad overly such as left figure. And if too weak, some
area will not be overlaid. You can check it if place the card under light. So set the overlay printing thickness
properly. Not too strong but a little bit strong is best.

Too Strong Proper Too Weak

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4.1 Setup

4.1.3.3 Ribbon Operation


SMART-30 Card Printer’s ribbon movement is variable to make the interference minimized. So to get the stable
image quality, set the proper ribbon movement setting. As below graph SMART Card Printer is control the speed of
printing and normal movement differently to get the regular speed. And its movement speed is changed for the
remained ribbon balance. Set the movement speed as below graph.
RMP control the ribbon movement when printing. If set too low, the ribbon can not be rewind and the problem can be
occurred. On the contrary if set too strong, the rolling speed is too fast so there might be bad image.
RMM control the normal movement. If set too low value, the printer is stop as print head is adhered with ribbon. If
too high, the ribbon rolling speed is too fast so the correct printing position can not be detected.
(We recommend to not change RMP and RMM until there is critical problem)

Movement Speed Normal Ribbon Movement


RMM +
Printing Ribbon Movement

RMM -

RMP +
RMP -

250 1 Ribbon Balance

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4.1 Setup

4.1.3.4 Flipper
On SMART-30, flipper can be attached as option. When there is no printing, the Flipper keep the horizontal flat. So
the setup of Flipper is to make it the horizontal flat by adjusting its angle.
“Rotate Top” and “Rotate Bottom” are the accurate setting when the Flipper is front side or back side to make a
horizontal flat with the card movement passage. This value is between -30 ~ 30 and + is upper adjustment, - is
down adjustment.
(We recommend that there is Flipper card jam problem.)

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4.1 Setup

4.1.3.5 Magnetic Stripe


On SMART-30, Magnetic Stripe Encoder can be installed as option. It is encoder module which can read/write to the
three tracks to the magnetic stripe card in ISO specification. The magnetic track can be saved as SC, SS, TD, ES, LRC,
SC format.
In recording the magnetic data, the location of SS (Start Sentinel) should be apart 7.44 ± 0.5 mm from the card edge
as ISO spec. SS location can be adjusted using “Magnetic Space”. If “Magnetic Space” value is higher, it is more far
from the card edge.

SC SS TD (Track Data) ES LRC SC

(SC: Sync Clock pulse, SS: Start Sentinel, ES: End Sentinel, LRC: longitudinal redundancy check)

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4.1 Setup

4.1.3.6 Thermal Print Head Replacement


To change the print head, the print head module as below photo should be changed. After change the print head
module, its serial no. and register value should be registered. First press “>” button and click “Change Header”
and input the serial no. with the resister value which is described on the print head. “Reset User Issue Count” is
initialization of the printing number.
(After change the thermal print head, the printing position and thickness should be adjusted.)
(See 3.2.1. for Thermal Print Head Replacement mechanically)

2200169
2615
KPE

B22001692615

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4.1 Setup

4.1.3.7 Security
• Password
It need to input the password to change the setup value but if you do not set the password, it need not. When
execute CardPrinterSetup program, the password input window will be displayed. If you set the password, it is
saved to SMART Card Printer itself so even if you change the PC, the password is needed for that card printer.
To change the password, click “Change Password” in basic setup window. It will be activated after the printer is
reboot.
(The default is no password setting.)
(If the password is not remember, please contact the manufacturer.)

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4.1 Setup

• PC Auth.
PC Auth. is a function to operate a SMART printer with specific PC. This is to prevent the access of unauthorized
person to print card with another printers. Please read as below.
1. In expansion mode, click “PC Auth.” and “Set Config.”
2. Click “Set PC Serial” and save the current PC information to the card printer.
PC Auth. will be activated after the printer’s rebooting. When connect SMART printer which is applied PC
Authentication to the other PC, “Verify Your PC” message will be displayed on the LCD (or Watchman).
(In case PC Witness is activated and PC is not found, please contact I&A system or your distributor.)

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4.1 Setup

• Physical Key
Physical Key is the function which is enable to operate SMART printer who have the physical key. It is provided as
special option. To use this function, in expansion mode change “Physical Key” to “Use” and press “Set Config.”
Physical Key will be activated after SMART printer reboot. If the printer is locked, “Unlock Please” message will be
displayed on LCD and if not, “System Ready” will be displayed.
Physical Key is electrical key so its setup will be kept when the printer is reboot (power off/on).

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4.1 Setup

• User Auth.
User Auth. allows using PC for someone who knows User password. To activate this function, please tick ‘User
Auth.’ and click ‘Set Config’.
After setting User Auth., this function is activated after re-booting ID card printer. In case printer is locked, LCD
(or Watchman) displays “Unlock Please” message. When you unlock the printer by inputting password using SDK,
“System Ready’ is displayed.
To change password, click ‘Change User Password’ and password change pop up comes up. You can change
password and it will be applied after card printer is re-booted.

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4.1 Setup

• Root Auth.
Root Witness allows using PC for someone (administrator) who knows Root password.
To activate this function, please tick ‘Root Auth.’ and click ‘Set Config’.
After setting Root Auth., this function is activated after re-booting ID card printer. In case printer is locked, LCD
(or Watchman) displays “Unlock Please” message. When you unlock the printer by inputting password using SDK,
“System Ready’ is displayed.
To change password, click ‘Change Root Password’ and password change pop up comes up. You can change
password and it will be applied after card printer is re-booted.

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4.1 Setup

• SBS Only
SMART-30 Printer is provided the printer driver same as other normal printer so it can be used in the application
for SMART card printer and other general application. “SBS Only” function can be realized in the application which
is developed by our SDK.
To use this function, in the expansion mode, change “SBS Only” to “Use” and press “Set Config.”
SBS Only will be activated after SMART printer is reboot. This SBS Only mode is not activated in other general
application.

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4.1 Setup

• Magnetic Encryption
If the magnetic stripe card is read and write by SMART printer, the magnetic information can be transfer by USB.
“Magnetic Encryption” is define the key which is used to encrypt the magnetic information to prevent that
information’s hacking between PC and SMART printer.
To use “Magnetic Encryption”, press “Set Mag. Encryption Key” and input the key you want to use to the dialog.
For the encryption, you can use the magnetic read/write encryption key in SDK provided.

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4.1.3.8 Etc.
• Printer ID
To use SMART-30 printer’s SDK, you have to set the printer which you want to use. And in this case you need to
get ID to distinguish the printer and it named as Printer ID. Normally we use one PC and one SMART card printer so
do not need to concern. However if use more than one SMART card printer is connected with PC or want to use the
several card printer using networking function, you have to set the different Printer ID per each card printer.
To change Printer ID, press “Change Printer ID” and when there is pop up window, input Printer ID and press O.K.
The changed Printer ID will be activated after rebooting of SMART card printer.
The default Printer ID is “SMART.”

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• Use USB Serial


In SMART-30 Card Printer, even if you change the USB port, you do not need to install the printer driver. This is
because their own ID is used in USB communication. Basically every printer have their own ID but considering the
general usage circumstance and the convenience of maintenance, it is set as same ID. So if want to use more than
one printer in one PC, you have set the different ID (this is not same as Printer ID we explained already). Use USB
Serial is ID which is used when the printer is recognized by USB and the serial no. of printer will be used as ID.
To activate Use USB Serial, change “Use USB Serial” to “Use” and press “Set Config.” button. This change will be
activated after SMART printer is reboot.
(When use more than one SMART printer in one PC, “Use USB Serial” should be set as “Use”. If not, PC might be not
working.)

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4.1 Setup

• DCL Mode
With DCL mode, you can control card printer without installation of printer driver. It is operated with DCL order in
SDK. You can control this mode with DCL order in SDK but printer driver installation pop-up appears whenever
card printer is connected.
If you set ‘DCL Mode’ to ‘Use’, it does not use printer driver and previously installed driver becomes off-line.
In order to use DCL mode, please change ‘DCL Mode’ to ‘Use’ and click ‘Set Config’. This function is activated
after card printer is re-booted.
(If DCL mode is activated, you will not use printer on general programs. It is only controlled by DCL order in SDK. )

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4.1 Setup

• Cleaning Warning
SMART printer checks the cleaning time. At that time, Cleaning message is displayed in LCD window.
In order not to display the cleaning message, please change ‘Cleaning Warning’ to ‘Off’ and click ‘Set Config’.
This function is activated after card printer is re-booted.

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4.2 Test

4.2 Test
4.2.1 Overview
CardPrinterTest is to test the all function of SMART Card Printer. To operate CardPrinterTest program, the device
driver should be installed to PC and SMART printer should be connected.
Card Printer use the standard printer device driver so it can be printed same as general printer. However if there is
encoder, it need to install the driver which the encoder is required. In this case the printer’s detailed operation can
be controlled using “Card Printer SDK.” CardPrinterTest program is developed by “Card Printer SDK”.

CardPrinterTest is consist of Choice, Control, Print, Allocation, Encode, State, Message.

①Select : Choose the printer when there is more than one printer is connected.
②Control : Order the command such as Card In, Out, Move and Rotate.
③Print : Print the image.
④Allocation : Set the encoding number.
⑤Encoding : Do magnetic stripe encoding, Smartcard and Contactless Smartcard encoding.
⑥State : Check the printer’s state.
⑦Message : Display all kinds of message which displayed when use CardPrinterTest.

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4.2 Test

If execute CardPrinterTest program, the following window will be displayed. It is consist of ① Select, ② Control,
③ Print, ④ Allocation, ⑤ Encoding, ⑥ State, ⑦ Message.

① Select
② Control
③ Print
④ Allocation
⑤ Encoding
⑥ State
⑦ Message

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4.2.2 Basic Operation


4.2.2.1 Selection
The section next to “Printer” is for the printer selection. If you execute CardPrinterTest program, you can find out
the below thing and show the available printer list, The displayed thing is “Printer ID”. (explained at 4.1 chapter) In
below image, it show there is one printer is connected and its printer ID is “SMART”. Usually one printer is
connected so do not much concern for this matter.

(When connect more than two printers to one PC, use after select “USB Serial” in CardPrinterSetup program.
If the printer selection section is not activated, it means there is no printer connected so please check the printer is ON.)

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4.2.2.2 Control
Control is consist of SBS, Card, Move, Rotate, Etc. and it is used to control the printer’s each step.
• SBS is the operation of SBS (Step-By-Step) mode. The user can control SMART printer using the command. The
difference of NORMAL mode and SBS mode is that the printer do printing after get the printing
command(DoPrint). If press “Start” in SBS, SMART printer operate as SBS mode and in this time if there is printer
spool, it will be removed. To close SBS mode, press “Stop”.
• Card is the command for Card In / Out. “IN” is for moving the card to the printer inside and “OUT” is the
command to card out to the stacker. “Back” is to out the card to back side.
• Move is the command to move the card. “Print” is to move the print location, “Mag.” is magnetic location, “IC” is
Smartcard location, “RF” is Contactless Smartcard location, “To Rotate” is move to the inside of rotator, “From
Rotate” is move the card from rotator inside to the printer inside.
• Rotate is for the card flipping. When the card is the printer inside if do “Auto” command, the card is move to
rotator and flip and move to the printing location. “Batch” is repeat as set. “To bottom” is the card flip to back
side. “To Top” is the card flip to front side. For Etc., “Auto Ribbon Set” is automatically set the ribbon. And
using “Use Log”, you can decide to record to the log file or not.

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4.2 Test

4.2.2.3 Print
Print can be used to print the designed image which made by Smart Design. To print the card, use “…” and choose
CSD file. Press “Open” and select CSD file and press “Print”.
When the printer is NORMAL state, if you press “Print”, the data is transfer to SMART printer and print. However in
SBS mode, if press “Print”, the data is transfer to SMART printer and waiting the printing command. So in SBS mode,
it need to press “Do Print” for the printing. This function is needed to control the printer in detail.

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4.2 Test

4.2.2.4 Allocation
Allocation is used to test the encoding and decoding continually. Set the repeat no. and if press “Batch Start” it
repeat the test. In this case if “Include Card In/Out” section is marked, the card in/out operation is also proceed.
However if it is not checked, use one card continually..
In Strategy, if the retry is not checked, the encoding is placed only one time and it is checked, it is repeat as set
when there is an error. If Prompt on Error is checked, the pop up message will be displayed when there is an error.
And if it is not checked, the test is proceeding after an error is counting.
Error is the error number for each encoding.

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4.2.2.5 Status
State is to check the printer state. If press “Get Temperature”, it display the thermal head’s temperature. In this
case if check “realtime check”, the temperature is checked on time.
“Get Status” is to check the printer’s state. It show the ribbon balance, printer condition and error state. If check
“realtime”, on time checking.

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4.2.2.6 Message
It show the communication detail between CardPrinterTest program and SMART Printer so you can check what kind
of command is doing now.

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4.2.3 Encoding
4.2.3.1 Magnetic Stripe
Magnetic encoding is to test the magnetic stripe card when choose “Magnetic” tap as below.

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4.2 Test

In Magnetic tap, you can do the read/write of the magnetic stripe card.

“Read” is the reading of the magnetic stripe card and show the date. In fact “Read” is consist of “Do Read” and
“Read All Buffer” but operated at one time. “Do Read” is read the magnetic data in the printer inside. “Read All
Buffer” is bring the data to PC. So “Read” is same as “Do Read” and “Read All Buffer”. Only checked track can be
concerned.

“Write” is the writing of the magnetic stripe card and record the date. “Write” is also consist of “Write All Buffer” and
“Do Write”. “Write All Buffer” is send the encoding date to the printer, “Do Write” is recording the data to the
magnetic card. You can choose “Lo Co”/”Hi Co” as its card type. “Random Fill” is inputting the random date to test.

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4.2 Test

When you tick ‘Bit Mode’, display is changed to Bit Mode writing condition. In the ‘Bit Mode’, you can input data
with ‘0’ and ‘1’ only. You can set BPI information in the ‘Bit Mode’.
BPI range: 210 ~ 40,
You can set BPI value: 210, 168, 140, 120, 105, 93, 84, 76, 70, 64, 60, 56, 52, 49, 46, 44, 42, 40
If you set not defined BPI value, above BPI value is set automatically.
(EX) If you set 170 BPI, it becomes 210 BPI.
Bit which can be written on card may be varied in accordance with BPI. Please refer a formula as below,
Bit can be written = 2.8 X BPI
If you use 210BPI, 2.8 X 210 = 588. SO you can write 588 bit.

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4.2 Test

If you want to write and read on magnetic in order, you need to do following procedures.

Card “IN” → Move “Mag” → Magnetic “Random Fill” → Magnetic “Write” → Magnetic “Read” → Card “OUT”

When you select ‘Magnetic’ on the encoding selection tap and click “Batch Start”, magnetic encoding is repeated as
below.

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4.2.3.2 Contact Smart Card


Contact Smartcard encoding is enable to encode the date to Smartcard when you choose the IC tap.

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In IC tap, the read/write of Smartcard is possible.

“ICH Contact” is the command to contact the head with Smartcard chip. “ICH Discontact” is the dis-contact
command. “Init” is the initialization of the installed IC reader. The installed IC reader will be displayed on right
down control board. “Contact” is contacting between the IC head and Smartcard. “Reset” is stop to use.

After “Contact”, “Get ATR”, “Read”, “Write” and “Clear” command are possible to operate. “Get ATR” is loading ATR
value of Smartcard. “Read” is reading such as name, address, phone data. “Write” is writing.

If read/write the date directly using APDU command, you can use the following APDU command. “Load APDU” is
load the saved APDU command. “Save APDU” is save the current APDU command. “Clear APDU” is clear the APDU
screen. To see the individual APDU command, press “Send APDU” on the line..

To write and read on Smartcard, you have to proceed the following procedure.

Card “IN” → Move “IC” → IC “ICH Contact” → IC “Init” → IC “Contact” → IC “Write” → IC “Clear” → IC “Read” → IC
“Reset” → IC “ICH Dis-contact” → Card “OUT”

If press “Batch Start”, IC encoding will be repeated. SMART Printer is support the internal Smartcard encoder and
external SIM encoder. SIM is not possible to move automatically so the batch is not possible for SIM.

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4.2 Test

4.2.3.3 Contactless (PC/SC) Smart Card


Smartcard encoding through PC/SC – The contactless smartcard can be tested through PC/SC protocol after select
“RF (PC/SC)” tap of CardPrinterTest program.

2014-03-24 88
4.2 Test

In RF (PC/SC) tap, the read & write to the contactless smartcard can be done.

“Init” is the command to show the installed PC/SC type reader. The available reader will be shown to the left full
down control. “Contact” is the command for the connection to the contactless smartcard and “Reset” is the
disconnection.

After “Contact”, “Get UID”, “Read”, “Write” and “Clear” can be executed. “Get UID” is the reading command for RF
chip’s serial value. “Read” is also the reading command for the data such as name, address and phone which are
predefined. “Write” is the writing command for name, address and phone.

When read and write to the contactless smartcard using APDU command, you can use the below APDU command.
“Load APDU” is loading of the saved APDU command and “Save APDU” is saving the current displayed APDU
command. “Clear APDU” is clearing. To send the individual APDU command, you just press “Send APDU” which you
want.

To write and read from the contactless smartcard, you have to follow the below procedure.

Card “IN” → Move “from In (-62)” → RF (PC/SC) “Init” → RF (PC/SC) “Contact” → RF (PC/SC) “Write” → RF (PC/SC)
“Read” → RF (PC/SC) “Reset” → Card “OUT”

After select “RF (PC/SC)” in tap, if you press “Batch Start”, the encoding will be repeated. SMART printer have the
internal installed contactless smartcard encoder and external installed contactless smartcard encoder. For the
external contactless smartcard encoder, you can test by not marking “Internal (Batch)” item.

2014-03-24 89
4.2 Test

4.2.4 Status
4.2.4.1 Printer Status Code
SMSC_M_CARDIN 0x0000000000000001 // Under Card In
SMSC_M_CARDOUT 0x0000000000000002 // Under Card Out
SMSC_M_MOVE_PRINT 0x0000000000000004 // Move to Printing Position
SMSC_M_MOVE_PRN2ROT 0x0000000000000008 // Move to Flipper from Printer
SMSC_M_MOVE_ROT2PRN 0x0000000000000010 // Move to Printer from Flipper
SMSC_M_MOVE_IC 0x0000000000000020 // Move to IC Position
SMSC_M_MOVE_RF 0x0000000000000040 // Move to RF Position
SMSC_M_MOVE_MAG 0x0000000000000080 // Move to Magnetic Stripe Position
SMSC_M_THUP 0x0000000000000100 // Thermal Print Head Up
SMSC_M_THDOWN 0x0000000000000200 // Thermal Print Head Down
SMSC_M_ICHUP 0x0000000000000400 // IC Head (Contactor) Up
SMSC_M_ICHDOWN 0x0000000000000800 // IC Head (Contactor) Down
SMSC_M_PRINT 0x0000000000001000 // Under Printing
SMSC_M_MAGRW 0x0000000000002000 // Magnetic Stripe Read/Write
SMSC_M_SEEKRIBBON 0x0000000000004000 // Searching Ribbon
SMSC_M_MOVERIBBON 0x0000000000008000 // Moving Ribbon
SMSC_M_ROTATORTOP 0x0000000000010000 // Card Front Side Flipping to Up
SMSC_M_ROTATORBOTTOM 0x0000000000020000 // Card Front Side Flipping to Down
SMSC_S_HOPPERHASCARD 0x0000000000040000 // Card is in the Hopper
SMSC_S_CLEANWARNING 0x0000000000080000 // Need to cleaning State (After firmware 1.00.60)
SMSC_S_CARDIN 0x0000000000100000 // Card Detection by Card In Sensor
SMSC_S_CARDOUT 0x0000000000200000 // Card Detection by Card Out Sensor
SMSC_S_EQUIPLAMINATOR 0x0000000000400000 // Laminator is installed (After firmware 1.00.60)
SMSC_S_EQUIPROTATOR 0x0000000000800000 // Flipper is installed
SMSC_M_RECVPRINTDATA 0x0000000001000000 // Receiving Printing Buffer
SMSC_S_HASPRINTBUFFER 0x0000000002000000 // Reserving Printing Data Buffer
SMSC_M_SBSRUNNING 0x0000000004000000 // Doing SBS Command
SMSC_S_SBSMODE 0x0000000008000000 // SBS Mode State
SMSC_S_CASEOPEN 0x0000000010000000 // Case Open State
SMSC_M_INIT 0x0000000020000000 // Under Initialization
SMSC_S_TESTMODE 0x0000000080000000 // Test Mode State

2014-03-24 90
4.2 Test

Status codes are changed after Printer firmware 1.00.60 as below.

SMSC_S_CLEANWARNING 0x0000000000080000 // Need to cleaning State (After f/w 1.00.60)


SMSC_S_THUP 0x0000000000080000 // Thermal Print Head Up state (Before f/w 1.00.60)

SMSC_S_EQUIPLAMINATOR 0x0000000000400000 // Laminator is installed (After f/w 1.00.60)


SMSC_S_ROTATORTOP 0x0000000000400000 // Card Front Side is up at Rotator (Before f/w 1.00.60)

2014-03-24 91
4.2 Test

4.2.4.2 Printer Error Code


SMSC_F_CARDIN 0x0000000100000000 // Card In Fail
SMSC_F_MOVETOPRINT 0x0000000200000000 // Moving to Printing Position is Fail
SMSC_F_CARDOUT 0x0000000400000000 // Card Out is Fail
SMSC_F_MOVETOMAG 0x0000000800000000 // Moving to Magnetic Position is Fail
SMSC_F_MOVETOIC 0x0000001000000000 // Moving to IC Position is Fail
SMSC_F_MOVETORF 0x0000002000000000 // Moving to RF Position is Fail
SMSC_F_MOVETOROTATOR 0x0000004000000000 // Moving to Flipper is fail
SMSC_F_MOVEFROMROTATOR 0x0000008000000000 // Moving to Printer from Flipper is Fail
SMSC_F_THUP 0x0000010000000000 // Thermal Print Head Up Fail
SMSC_F_THDOWN 0x0000020000000000 // Thermal Print Head Down Fail
SMSC_F_ICHUP 0x0000040000000000 // IC Head (Contactor) Up Fail
SMSC_F_ICHDOWN 0x0000080000000000 // IC Head (Contactor) Down Fail
SMSC_F_ROTATORTOP 0x0000100000000000 // Card Front Side Flipping to Up is Fail
SMSC_F_ROTATORBOTTOM 0x0000200000000000 // Card Front Side Flipping to Down is Fail
SMSC_F_PRINT 0x0000400000000000 // Error in Printing
SMSC_F_MAGRW 0x0000800000000000 // Magnetic Stripe Track Read/Write Fail
SMSC_E_SEEKRIBBON 0x0001000000000000 // Ribbon Search Error
SMSC_E_MOVERIBBON 0x0002000000000000 // Ribbon Move Error
SMSC_E_NOTH 0x0004000000000000 // Thermal Print Head is not Installed
SMSC_E_THOVERHEAT 0x0008000000000000 // Thermal Print Head Overheat
SMSC_E_EMPTYRIBBON 0x0010000000000000 // Empty Ribbon
SMSC_F_DATA 0x0020000000000000 // Printing Data Error
SMSC_F_CARDBACKOUT 0x0040000000000000 // Card Back Out Fail
SMSC_F_CARDERASE 0x0080000000000000 // Card Data Erase Fail
SMSC_F_INCORRECT_PW 0x0100000000000000 // Incorrect Password
SMSC_F_MAGREADT1 0x0200000000000000 // Magnetic ISO Track 1 Read Fail
SMSC_F_MAGREADT2 0x0400000000000000 // Magnetic ISO Track 2 Read Fail
SMSC_F_MAGREADT3 0x0800000000000000 // Magnetic ISO Track 3 Read Fail
SMSC_F_LOCKED 0x1000000000000000 // Printer Locked
SMSC_F_SPOOLFULL 0x2000000000000000 // Spooler Full
SMSC_F_SET 0x4000000000000000 // Recently Printer Operation Fail

2014-03-24 92
4.3 Firmware

4.3 Firmware
4.3.1 Overview
CardPrinterFirmware is the software for changing the firmware of SMART printer. The firmware of SMART printer is
the operating software for the processor of SMART printer. If new function is added or there is other reason, it will
be provided by web-site or distributor.

Printer ID
Device selection tab
Current firmware version
New firmware
Main buttons
Messages

2014-03-24 93
4.3 Firmware

4.3.2 Automatic Update


Printer Update is the same as Laminator Update. The upgrade procedure is as follows.
1.Check the current printer’s firmware version.
2.Press “Browse” button and select the firmware you want to install.
3.Press “Update” button and update.
4.Click “OK” on dialogue message to continue the update.
5.Waiting until the firmware update is finished.

1. Check current firmware version


2. Browse new firmware
3. Push Update buttons

4. Push OK button

( In firmware update, the printer is automatically rebooted.)


( During update, please do not operate the printer or close the program.)

2014-03-24 94
4.3 Firmware

4.3.5 Manual Update


Manual update procedure is as follows.
1.Check the printer’s firmware version.
2.Press “Browse” button and select the firmware you want to install.
3.If press “Manual Update”, “Manual Update Instruction” window will be displayed.
4.Follow “Manual Update Instruction”.
5.If press “Transfer” and transferring is complete, window will be closed.
6.Waiting until the firmware update is finished.

1. Check current firmware version

2. Browse new firmware


3. Push “Manual Update” button

( In firmware update, follow the instruction and do not operate other thing.)

2014-03-24 95
5.1 General Operation

5.1 General Operation


Symptom Countermeasures Related Parts
Open the top cover and pull out the ribbon cartridge. Connect the ribbon
When the ribbon is torn and install again. If the problem is occurred too often, refer to the below
countermeasures.

The card is out of specification or the surface


1 Check the card specification or change to the new one.
is not even

2 The color density setting is too high Refer to the manual 4.1.3.2 and adjust the printing density.

Adjust the image start position as 0.5mm from the card starting point. If
3 The card printing position is not proper
the problem is not solved, refer to the manual 4.1.3.1.

Ribbon is not recognized. – There will be displayed Press the left button of front LCD to replay. If the problem is not solved,
“Ribbon Not Found” error message. refer to the below countermeasures.

1 Ribbon tag is bad Change to the new ribbon.

2 All ribbon is used Change to the new ribbon.

3 Ribbon is torn Open top cover and pull out the ribbon cartridge. Connect the ribbon.

4 Thermal print head is not properly installed Refer to the manual 3.2.1 and check the Print Head installation state.

5 Ribbon is not authorized one Change to the authorized one.

2014-03-24 96
5.1 General Operation

Symptom Countermeasures Related Parts


When Color In/Out Sensor have some problem, replace the sensors.

Change the Color In Sensor


- Manual 3.2.4

630026(SENSOR COLOR OUT2


BD,SMART,0.3)
6 Color In Sensor or Color Out Sensor is bad
630024(SENSOR COLOR IN
Change the Color Out Sensor BD,SMART,0.4)

630033(SENSOR ENCODER2
Bad connection status of sensor cable may make this error (See 2.1)
7 Encoder sensor or connection cable is bad BD,SMART,0.1)
Refer to the manual 3.4.3 and replace the cable or sensor.
611076(WIRE,I/O_30 LEFT,20P,230mm)

Refer to the manual 3.3.2 and check Ribbon RF Board and connection
8 Ribbon RF Board or connection cable is bad 630020(RIBBON RF,SMART,0.2)
state.

611079(FFC CABLE,240mm,16P,
9 Ribbon RF Board’s connection cable is bad Refer to the manual 3.3.2 and change the connection cable.
0.5mm,2896 C-type)

10 Main board is bad Refer to 3.3.1 and replace the main board. 630083 (MAIN BD,SMART,0.57)

2014-03-24 97
5.1 General Operation

Symptom Countermeasures Related Parts


Printer is not working even if the printing data is
Refer to the below countermeasures.
sent or the printer is not booting.

1 Printer power is off. Power on the printer.

2 Using another DC adaptor. Check DC adaptor and use our adaptor which supplied with the printer.

3 Printer driver is not online but offline. Change to the online.

USB cable for the communication is not


4 Check the state and plug out and in for USB cable.
connected or the connection is bad

Printing is not proceeded by the proper printer


5 Print through the proper printer driver
driver

6 Printer driver port setting is wrong. Check the printer driver port setting is USB port.

There is no ribbon in the printer or the printer


7 Install the ribbon or clear the printer error refer to this manual.
have an error.

8 Ribbon balance is 0. Change to the new ribbon.

Power and communication cable are too long.


9 (Power cable : Over 1.5 M, communication Using the cable which supplied from us.
cable : Over 1.8M)

10 USB port of PC is down. Reboot PC.

610120(CABLE,USB2AB1,1.8M,
11 The printer communication USB cable is bad Change USB cable.
USB1.0)
610697(ADAPTOR,STD-
12 Power adaptor is bad Call to the nearest dealer and change it.
2427P,24V/2.7A,-)

13 Printer is bad The printer should be replaced

2014-03-24 98
5.2 Card Moving

5.2 Card Moving


Symptom Countermeasures Related Parts

Press the left key on the front side of printer to replay. If it is


Card is not inserted from the hopper not moving and the problem is happen so often, please refer to
the below countermeasures.
If the card is not in specification., it might be not inserted to the
1 Card size is not correct or it is not proper card
hopper. It should be changed.
The setting of card thickness control lever is not
2 Refer to 1.2.2 and adjust the card thickness .
correct
Arrange the cards as the manual 1.2.3 and put the cards again
3 Card arrangement is not proper
to the hopper.
Arrange the cards as the manual 1.2.3 and put the cards again
4 There is electrical static or moisture on the card
to the hopper.
630097(HEAD UD MOTOR_30
If the card hopper is totally not working, check the connection
BD,SMART30,0.1)
5 The hopper unit or connection cable are bad of card hopper and if there is no problem, the hopper cable and
611076(WIRE,I/O_30
hopper should be changed.
LEFT,20P,230mm)

Open the top cover, remove the ribbon which rolled to the card
When there is moving error as the ribbon is rolled to the
and roller using the front LCD buttons. If the problem is happen
printing roller or movement rollers.
so often, please refer to the below countermeasures.

If the card size is more large or small, the printing position


1 Card size is not correct or it is not proper card might be not correct. Refer to the manual 4.1.3.1 and reset the
printing position or change the card.

If the card size is more large or small, the printing position


2 The printer’s printing position is set no properly might be not correct. Refer to the manual 4.1.3.1 and reset the
printing position.

2014-03-24 99
5.2 Card Moving

Symptom Countermeasures Related Parts

Press the left key on the front side of printer to replay. If it not
When there is an error during card movement moving and the problem is happen so often, please refer to the
below countermeasures.

1 Card size is not correct or it is not proper card Change to the proper card.
Some problem might be happened if use another DC Adaptor
which is not supplied with the product. Please check DC Adaptor.
2 Using another DC adaptor. ※ If use other DC Adaptor, Magnetic stripe encoding error or
other operation problem can be occurred.

3 There is dust on the surface of cards Clean the card or change to new card.

Clean the cleaning roller using the cleaning card kit. The related
rollers are IC roller, cleaning roller fixed, MS(Magnetic Stripe)
roller.(See 2.2 Thermal Head and Rollers)

4 There is dust on the moving rollers

2014-03-24 100
5.3 Printer Noise

5.3 Printer Noise


Symptom Countermeasures Related Parts

When print, there is a big bang sound at the end of Card side is not in specification or the setting is not proper.
printing. Refer to the manual 4.1.3.1 and reset or change the card.

There is ribbon gear noise as the printer is not properly Ribbon is winding on the gear side of ribbon core so it is get
wind the ribbon. out of gear. Remove the ribbon on the ribbon core gear.

If there is not enough lubricant oil, this kind of noise can be


occurred. In this case the lubricant oil should be varnished as
below instruction.

There is a frictional noise during card movement Lubricant Oil

2014-03-24 101
5.4 Printing Quality

5.4 Printing Quality

Symptom Countermeasures Related Parts

Some parts of a card are not printed or printed in


different colors It can be happened if the printer is not used for a long time or not clean
card is used. Change the card and try to print again. If the problem is
occurred so often, refer to the below countermeasures.

1 When there is dust on the surface of card Remove the dust on card surface or change to the new card.

If the cleaning roller is contaminated, change to the new one.


Cleaning roller in ribbon cartridge is ※ If the printer is not used for long time, the adhesive power of the Disposable
2
contaminated disposable cleaning roller is decreased so in this case, it should be Cleaning Roller
changed to new one.

3 There is too much dust inside of the printer Remove the dust inside of the printer

When there is not printed lines


This can be occurred when there is dust on the Thermal Print Head or
the Print Head thermal line is damaged. Refer to the below
countermeasure.

The ribbon or ribbon cartridge is not installed Check the ribbon cartridge’s installation state and whether the ribbon
1
properly panel is wrinkled.

Clean the Print Head using the cleaning kit.

2 When there is dust on the Print Head

The Print Head should be changed. Refer to the manual 3.2.1./ 4.1.3.6 640257(ASSY
3 Thermal Print Head surface is damaged
and change. S3,PRINT_HEAD_KPE)
The Print Head should be changed. Refer to the manual 3.2.1 / 4.1.3.6 640257(ASSY
4 Thermal Print Head’s thermal line is damaged
and change. S3,PRINT_HEAD_KPE)

2014-03-24 102
5.4 Printing Quality

Symptom Countermeasures Related Parts

Pictures are not smooth or blurred

It can be happened when the printing density is set


too low. Increase the printing density value and if the
problem not solved, refer to the below
countermeasures.
※ Refer to the manual 4.1.3.2.

1 The card surface is not even and it have a faulty Check the card surface or change to the new card.

2 The color density is not proper Reset the printing density refer to the manual 4.1.3.2.

Clean the Print Head with the cleaning kit.

3 Thermal Print Head surface is contaminated

2014-03-24 103
5.4 Printing Quality

Symptom Countermeasures Related Parts

If the color matching is wrong

It might be the problem of printing position. The image starting position


should be 0.5mm. If the problem is not solved, refer to the below
countermeasures.
※ Reset the position as manual 4.1.3.1.

Clean the surface of rollers which described as follows. The related rollers are
IC roller, Printing roller, MS roller.

the movement and printing roller are


1
contaminated

In case the installation of Card In Sensor is not good, the position can be
move. Please check the sensor’s condition.

2 the installation of the Card In sensor is bad

When the Card In Sensor is bad, it might be not set the correct position. The 630110(SEN_POS_30
3 Card In Sensor is bad Card In Sensor should be changed. BD,SMART30,0.2)

2014-03-24 104
5.4 Printing Quality

Symptom Countermeasures Related Parts

When the side part of card is not printed

It might be occurred when the print density is set too low.


Increase the printer printing density and if the problem is not
solved, refer to the below countermeasures.
※ Adjust the density refer to the manual 4.1.3.2.

The ribbon or ribbon cartridge is not installed Check the ribbon cartridge’s installation state and whether the
1
properly ribbon panel is wrinkled.

2 The card surface is not even and it have a faulty Check the card surface or change to the new card.

Clean the Print Head using the cleaning kit.

3 In case the Print Head is contaminated

2014-03-24 105
5.4 Printing Quality

Symptom Countermeasures Related Parts

When the following problem is occurred If print too dark image, this kind of problem might be
happened. Refer to the manual 4.1.3.2 and adjust the
printing density. If the problem is not cleared, using
plus type driver and adjusting it until the problem is
removed.

In case the Print Head is not properly installed or the


Print Head cable connection is bad, this kind of problem
When the card is out without printing might be happened. Refer to the manual 3.2.1 and 640257(ASSY S3,PRINT_HEAD_KPE)
check the Print Head and cable connection state. If the
state is normal, the Print Head should be changed.

Please check the adaptor connection state. In the case


If the card printing operation is not working except the card of using other adaptor, this fault may occur. Please
movement check the authorized adaptor is used .

2014-03-24 106
5.5 Magnetic Stripe Read/Write

5.5 Magnetic Stripe Read/Write

Symptom Countermeasures Related Parts

In case there is the magnetic stripe encoding


Press the left button of front LCD to replay.
read/write error
In case the magnetic stripe read/write error is
Refer to the below countermeasures.
occurred too often

Magnetic stripe date is not transmitted or wrong Check the program and driver’s version and the matching between
1
data is transmitted. the data and track.

If the card is not magnetic card or the recording


2 Change the card or place the card correctly.
direction is wrong

The range of anti-magnetic force is LoCo(300Oe~600Oe),


3 The anti-magnetic force is not proper
HiCo(1750Oe~4000Oe). Check the magnetic stripe card’s spec.

4 The magnetic stripe of card is bad Check the read/write ability of card and change to new one.

The cable between M8 board and M8 head should be installed like Z


When the magnetic stripe cable is not properly
5 type to the printer hopper. If the cable is not properly installed, it will
installed
be affected by the step motor noise. Refer to the manual C.1

Refer to the manual C.1 and uninstall the magnetic stripe head and
6 The magnetic stripe head is contaminated
clean with the cleaning kit.

Clean the magnetic stripe head surface. Refer to the manual C.1 and
The magnetic stripe head cable is not connected check the head state, if there is no problem, the magnetic board 630096(MS MAIN BD,SMART,0.5)
7
or the magnetic stripe board or main board is bad (89030231) or main board should be replaced. When change the 630083(MAIN BD,SMART,0.57)
main board, refer to the manual 3.3.1.

2014-03-24 107
5.6 Flipper

5.6 Flipper
Symptom Countermeasures Related Parts

In case there is no flipper operation sound when the printer is initialized or the
Flipper is not recognized flipper is not recognized, check the flipper cable connection state. Refer to the
C.2 and check it.

Flipper is not working Refer to the below countermeasures.

1 Check the program setting Check it is set as both side in the printer properties.

2 The flipper connection cable is bad Check the flipper connection cable state. Refer to the manual C.2 and check it.

640288(ASSY
S3,FLIPPER_OPTION)
3 The flipper cable or flipper is bad Change the flipper cable or flipper. Refer to the manual C.2 and change it.
610148(FFC CABLE,350MM
30P, 0.5MM,2896 CTYPE)

630083 (MAIN
4 Main board is bad Change the main board.
BD,SMART,0.57)

Press the left button of front LCD to replay. If the problem is not removed,
When there is card jam in flipping power off and open the rear cover of flipper and remove the card. If this
problem is happen so often, please refer to the below countermeasures.

1 The flipper setting value is changed. Refer to the manual 4.1.3.4 and adjusting the flipper.

640288(ASSY
S3,FLIPPER_OPTION)
2 The flipper cable or flipper is bad Refer to the C.2 and change it.
610148(FFC CABLE,350MM
30P, 0.5MM,2896 CTYPE)

630083 (MAIN
3 Main board is bad Change the main board
BD,SMART,0.57)

2014-03-24 108
A. Service Parts List

A. Service Parts List


NO. Item

A.1 BOARD

A.2 SENSOR

A.3 CABLE

A.4 FFC

A.5 CASE

A.6 MOTOR

A.7 BELT

A.8 ROLLER

A.9 ETC

A.10 OPTION

2014-03-24 109
A.1 BOARD

A.1 BOARD

NO CODE NO. ITEM DESCRIPTION PHOTO PAGE

3.3.1
1 630083 MAIN BOARD MAIN BD,SMART,0.57 B.1.4
B.2.10

3.3.2
2 630020 RIBBON RF BOARD RIBBON F BD,SMART,2.0
B.2.4

3 630050 USB HUB BOARD 1 USB HUB BD,SMART,0.1 C.5

4 630096 MS BOARD MS MAIN BD,SMART,0.5 C.1

5 630104 INTERNAL RF BOARD IN_RF_GENDER_30 BD,SMART30,0.1 C.4

6 630070 PCBA-EHTERNET MAIN ASS’Y NETWORK HUB BD EDDY-CPU V2.5-ASSY C.6

2014-03-24 110
A.2 SENSOR

A.2 SENSOR
NO CODE NO. ITEM DESCRIPTION PHOTO PAGE

2.1
1 630019 HEAD UP-DOWN SENSOR SENSOR DETECTOR BD,SMART,0.4
B.2.1

2.1
2 630101 CARD IN_OUT SENSOR SEN_POS_30 BD,SMART30,0.2
B.2.3

2.1
3 630024 COLOR IN SENSOR SENSOR COLOR IN BD,SMART,0.4
B.1.1.1

2.1
4 630026 COLOR OUT SENSOR SENSOR COLOR OUT2 BD,SMART,0.3
B.2.7

2.1
5 630033 ENCODER SENSOR SENSOR ENCODER2 BD,SMART,0.1
B.2.2

2.1
6 630098 CASE ON/OFF SENSOR SEN_CASE_30 BD,SMART30,0.1
B.2.1

7 630103 IC UP-DOWN SENSOR IC_CAM_SW_30 BD,SMART30,0.2 C.3

2014-03-24 111
A.3 CABLE

A.3 CABLE
NO CODE NO. ITEM DESCRIPTION PHOTO PAGE

1 611075 IO CABLE R WIRE,I/O_30 RIGHT,20P,420mm B.1.4

2 611076 IO CABLE L WIRE,I/O_30 LEFT,20P,230mm B.1.4

3 611077 LED CABLE WIRE,LED_30 SW,5P,220mm B.1.4

4 610132 HEAD CABLE WIRE,THERMAL HEAD,26P,370MM B.1.4

5 611078 IC SENSOR CABLE WIRE,IC_30 MOT SEN,6P,210mm C.3

6 610137 RF IN CABLE WIRE,OMNIKEY RF IN USB,170MM,USB1.0 C.4

1.1.1
7 610120 USB CABLE CABLE,USB2AB1.8M,1.8M,USB1.0
B.2.15

2014-03-24 112
A.4 FFC

A.4 FFC
NO CODE NO. ITEM DESCRIPTION PHOTO PAGE

1 611079 RIBBON RF FFC CABLE,240mm,16P,0.5mm,2896 C-type 3.3.2

2 610146 MS FFC FFC CABLE,170mm,16P,0.5mm,2896 C-type C.1

3 611080 IC FFC FFC CABLE,37mm,8P,1mm,2896 C-Type C.3

2014-03-24 113
A.5 CASE

A.5 CASE
NO CODE NO. ITEM DESCRIPTION PHOTO PAGE

1 611042 TOP COVER COVER S3,TOP B.2.11

2 611034 TOP CASE OPEN BUTTON BUTTON S3,TOP B.1.1.3

3 611089 HOPPER COVER ASSY S3,FRONT_COVER B.2.11

4 611040 SIDE COVER R COVER S3,SIDE_R B.2.12

5 611039 SIDE COVER L COVER S3,SIDE_L B.2.12

6 611035 PRINTER BACK COVER COVER S3,BACK B.2.11

7 611039 STACKER COVER S3,STACKER B.2.12

2014-03-24 114
A.5 CASE

NO CODE NO. ITEM DESCRIPTION PHOTO PAGE

8 610079 RIBBON CARTRIDGE CASE SS,CARTRIDGE B.2.13

B.1.13
9 610490 FOOT ASSY SS,FOOT_RUBBER_LA0621
B.2.10

2014-03-24 115
A.6 MOTOR

A.6 MOTOR
NO CODE NO. ITEM DESCRIPTION PHOTO PAGE

1 630058 RIBBON MOTOR RIBBON MOTOR BD,SMART,0.4 B.2.1

2 630097 HEAD DOWN/UP MOTOR HEAD UD MOTOR_30 BD,SMART30,0.1 B.2.1

B.1.7
3 640264 PRINT STEP MOTOR ASSY S3,STEP_MOTOR
B.2.4

2014-03-24 116
A.7 BELT

A.7 BELT
NO CODE NO. ITEM DESCRIPTION PHOTO PAGE

1 611010 STEP BELT BELT S3,50S2M160 B.2.9

2 610913 RIBBON FEEDING BELT BELT SS,PI39.7X3.5_SILICONE B.2.8

2014-03-24 117
A.8 ROLLER

A.8 ROLLER
NO CODE NO. ITEM DESCRIPTION PHOTO PAGE

2.2
1 611063 FIX ROLLER ROLLER S3,CLEANING_FIX
B.2.5

2.2
2 611067 MS ROLLER ROLLER S3,MS B.2.5

3.5.1
3 610920 CLEANING ROLLER ROLLER SS,CLEANING,1.1 B.1.8
B.2.7

2.2
4 611095 PRINTING ROLLER ASSY S3,ROLLER PRINTING B.2.5

2.2
5 611066 IC ROLLER ROLLER S3,IC B.2.5

2.2
6 611064 HOPPER ROLLER 1 ROLLER S3,HOPPER_CARD_IN_1 B.2.5

2.2
7 611065 HOPPER ROLLER 2 ROLLER S3,HOPPER_CARD_IN_2 B.2.5

2014-03-24 118
A.9 ETC

A.9 ETC
NO CODE NO. ITEM DESCRIPTION PHOTO PAGE

1 610344 FAN FAN,AD0524HB-G70(T)/LF B.1.1.3

B.1.3
2 651089 PRINT HEAD ASS'Y SP S3 PRINT_HEAD_ASSY_KPE
B.2.13

B.1.11
3 640266 DISPLAY PANEL ASSY S3,FRONT_DISPLAY
B.2.10

4 630105 MS HEAD MS_TG313RWVPH_30 BD,SMART30,0.1 C.1

1.1.1
5 610697 ADAPTOR ADAPTOR,STD-2427P,24V/2.7A,-
B.2.15

2014-03-24 119
A.10 OPTION

A.10 OPTION
NO CODE NO. ITEM DESCRIPTION PHOTO PAGE

1 651084 MAGNETIC ENCODER SP S3 MAGNETIC_ENCODER C.1

2 651107 FLIPPER SP S3 FLIPPER C.2

3 651079 INTERNAL SMART CARD ENCODER SP S3 INTERNAL_SMART_CARD_ENCODER C.3

INTERNAL CONTACTLESSSMART
4 651081 SP S3 INTERNAL_CONTACTLESS_CARD_ENCODER1 C.4
CARD ENCODER

5 650967 ETHERNET HUB SP SS NETWORK_HUB C.6

2014-03-24 120
B. Expanded View

B. Expanded View

B.1 PHANTOM PARTS EXPANDED VIEW

B.2 MAIN PARTS EXPANDED VIEW

B.3 FLIPPER OPTION PARTS EXPANDED VIEW

2014-03-24 121
B.1 PHANTOM PARTS EXPANDED VIEW B.1 Phantom Parts Expanded View

B.1.1 ASSY S3,TOP_COVER


B.1.1.1 ASSY S3,TOP_COVER

2014-03-24 122
B.1 Phantom Parts Expanded View

B.1.1.2 ASSY S3,TOP_COVER

2014-03-24 123
B.1 Phantom Parts Expanded View

B.1.1.3 ASSY S3,TOP_COVER

2014-03-24 124
◦ B.1 Phantom Parts Expanded View

B.1.2 ASSY S3,TENSION_IDLER_ROLLER

2014-03-24 125
B.1 Phantom Parts Expanded View

B.1.3 ASSY S3,PRINT_HEAD_KPE

2014-03-24 126
B.1 Phantom Parts Expanded View

B.1.4 ASSY S3,MAIN_BOTTOM

2014-03-24 127
B.1 Phantom Parts Expanded View

B.1.5 ASSY S3,RIBBON_IDLER

2014-03-24 128
B.1 Phantom Parts Expanded View

B.1.6 ASSY S3,HEAD_DOWN_UP_IDLER

2014-03-24 129
B.1 Phantom Parts Expanded View

B.1.7 ASSY S3,STEP_MOTOR

2014-03-24 130
B.1 Phantom Parts Expanded View

B.1.8 ASSY S3,CLEANING

2014-03-24 131
B.1 Phantom Parts Expanded View

B.1.9 ASSY S3,HOPPER_GATE

2014-03-24 132
B.1 Phantom Parts Expanded View

B.1.10 ASSY S3,GEAR_MIRROR

2014-03-24 133
◦ B.1 Phantom Parts Expanded View

B.1.11 ASSY S3,FRONT_DISPLAY

2014-03-24 134
B.1 Phantom Parts Expanded View

B.1.12 ASSY S3,FRONT_COVER

2014-03-24 135
B.1 Phantom Parts Expanded View

B.1.13 ASSY SS,FOOT_RUBBER_LA0621

2014-03-24 136
B.2 MAIN PARTS EXPANDED VIEW B.2 Main Parts Expanded View

B.2.1 ASSY S3,LEFT-1

2014-03-24 137
B.2 Main Parts Expanded View

B.2.2 ASSY S3,LEFT-2

2014-03-24 138
B.2 Main Parts Expanded View

B.2.3 ASSY S3,RIGHT-1

2014-03-24 139
B.2 Main Parts Expanded View

B.2.4 ASSY S3,RIGHT-2

2014-03-24 140
B.2 Main Parts Expanded View

B.2.5 ASSY S3,ROLLER & BUSH

2014-03-24 141
B.2 Main Parts Expanded View

B.2.6 ASSY S3,TENSION_ROLLER

2014-03-24 142
B.2 Main Parts Expanded View

B.2.7 ASSY S3,TOP_COVER & CLEANING_ROLLER

2014-03-24 143
B.2 Main Parts Expanded View

B.2.7.1 BRUSH SS,SUS_BRUSH,10mm

1. Stick BRUSH SS,SUS_BRUSH,10mm to COVER


SS,COLOR_SEARCH,1.0 on the position as Fig.1.
2. Bend BRUSH SS,SUS_BRUSH,10mm more than 90 degree as
Fig.2.
3. Assemble COVER with BRUSH into Printer as Fig.3.

SUS_BRUSH 붙이는 부위

[611013] BRACKET
S3,COLOR_SEARCH_COVER

<Fig.2>

[611013] BRACKET
S3,COLOR_SEARCH_COVER
<Fig.3>

<Fig.1>

2014-03-24 144
B.2 Main Parts Expanded View

B.2.8 ASSY S3,RIBBON & HEAD_D/U & HOPPER GRAR

2014-03-24 145
B.2 Main Parts Expanded View

B.2.9 ASSY S3,MAIN_PULLEY_GEAR & BELT

2014-03-24 146
B.2 Main Parts Expanded View

B.2.10 ASSY S3,MAIN_BOTTOM & FRONT_DISPLAY

2014-03-24 147
B.2 Main Parts Expanded View

B.2.11 ASSY S3,TOP & FRONT & BACK COVER

2014-03-24 148
B.2 Main Parts Expanded View

B.2.12 ASSY S3,SIDE_COVER & STACKER

2014-03-24 149
B.2 Main Parts Expanded View

B.2.13 ASSY S3, CARTRIDGE & HEAD

2014-03-24 150
B.2 Main Parts Expanded View

B.2.14 ASSY S3,SMART-30_1.0_STD_MD

2014-03-24 151
B.2 Main Parts Expanded View

B.2.15 SMART30_PACKING

2014-03-24 152
B.2 Main Parts Expanded View

B.2.16.1 Ground Wiring

1. Assemble Ground Wire (611164, WIRE,EARTH_LINK,1P,290mm)


on the Left Main Frame.
2. Fig.1 is the side of Left Main Frame before tightening screws
on BRACKET S3,COLOR_SEARCH_COVER.
3. Insert screw into O-Ring as Fig.2-1 and tighten screw on
BRACKET S3,COLOR_SEARCH_COVER as FIg2-2.

WIRE,EARTH_LINK,1P,290mm

TIE SS,RETAINER_COIL_RB2

<Fig.1>

<Fig.2-1> <Fig.2-2>

2014-03-24 153
B.2 Main Parts Expanded View

B.2.16.2 Ground Wiring

4. Insert screw into BRACKET S3,COLOR_SEARCH_COVER TIE through


SS,RETAINER_COIL_RB2 as Fig.3 and tighten screw.

Assemble position of TIE SS,RETAINER_COIL_RB2

<Fig.3>
<Fig.4>

5. Fix ground wire by using TIE SS,RETAINER_COIL_RB2 as Fig.4.

• At this time, stick TIE SS,RETAINER_COIL_RB2 and Ground Wire


to FRAME S3,MAIN_BODY_L. If it is not stuck, it may make some
problem on Ribbon Motor and Gears as Fig.5. After assembling
it, check the working status of it.

Stick Wire to Main Frame

<Fig.5>

2014-03-24 154
B.2 Main Parts Expanded View

B.2.16.3 Ground Wiring

6. Insert Ground Wire into printer after hanging Ground Wire on Wire
Holder Fig.6.
7. O-ring of Ground Wire is Fig.7-1. To assemble it to main board, fold
O-ring as Fig.7-1.

Wire Holder

<Fig.7-1> <Fig.7-2>

<Fig.6>

8. Ground Wire inserted into printer is installed on the location of


Main Board as Fig. 8.
9. Insert screw into O-ring of Ground Wire and tighten screw on
MAIN BD와 FRAME S3, BOTTOM.
10. Static Brush under BRACKET S3,COLOR_SEARCH_COVER in
installed as same with existing method.
11. On Rewritable model, there is no need to install antistatic
method.

Assemble Location

2014-03-24
<Fig.8> 155
B.3 FLIPPER OPTION PARTS EXPANDED VIEW B.3 FLIPPER Option Parts Expanded View

B.3.1.1 ASSY S3,GUIDE_FLIPPER_MAIN

2014-03-24 156
B.3 FLIPPER Option Parts Expanded View

B.3.1.2 ASSY S3,GUIDE_FLIPPER_MAIN

2014-03-24 157
B.3 FLIPPER Option Parts Expanded View

B.3.1.3 ASSY S3,GUIDE_FLIPPER_MAIN

2014-03-24 158
B.3 FLIPPER Option Parts Expanded View

B.3.2 ASSY S3,FLIPPER_MAIN_L

2014-03-24 159
B.3 FLIPPER Option Parts Expanded View

B.3.3 ASSY S3,FLIPPER_MAIN_R

2014-03-24 160
B.3 FLIPPER Option Parts Expanded View

B.3.4.1 ASSY S3,FLIPPER_MAIN

2014-03-24 161
B.3 FLIPPER Option Parts Expanded View

B.3.4.2 ASSY S3,FLIPPER_MAIN

2014-03-24 162
B.3 FLIPPER Option Parts Expanded View

B.3.5.1 ASSY S3D,FLIPPER

2014-03-24 163
B.3 FLIPPER Option Parts Expanded View

B.3.5.2 ASSY S3D,FLIPPER

2014-03-24 164
B.3 FLIPPER Option Parts Expanded View

B.3.6 ASSY S3D,SMART-30_DUAL_STD_MD

2014-03-24 165
B.3 FLIPPER Option Parts Expanded View

B.3.7 ASSY S3D,SMART-30_DUAL_STD_MD

2014-03-24 166
C. OPTIONs

C. OPTION Unit Placement & Wiring


NO. OPTION IA. CODE NAME

C.1 MS Option 651084 SP S3 MAGNETIC_ENCODER

C.2 FLIPPER Option 651107 SP S3 FLIPPER

C.3 CONTACT ENCODER 651079 SP S3 INTERNAL_SMART_CARD_ENCODER

C.4 CONTACTLESS ENCODER 650423 SP S3 INTERNAL_CONTACTLESS_CARD_ENCODER1

C.5 USB HUB ASSY 650415 USB HUB BD,SMART,0.1

C.6 ETHERNET Option 650967 SP SS NETWORK_HUB

2014-03-24 167
C.1 MS Option

C.1 MS Option
 주요 부품

No. IA Code NAME Q’ty

1 610020 O_RING SS,PI1.7/1 1

2 610116 HOLDER SS,MS_HEAD_SPRING_SET 1

3 610355 SCREW SS,M3X6,SAM 2

4 610366 SCREW SS,M3X10,S 1

5 610374 WASHER SS,M3_SPRING 2

6 610375 NUT SS,M3X2.4 2

7 610430 SCREW SS,M3X6,HEX 2

8 610507 SPRING SS,MS_TENSION 1

9 630096 MS MAIN BD,SMART,0.5 1

10 630105 MS_TG313RWVPH_30 BD,SMART30,0.1 1

- 11 610146 FFC CABLE,170mm,16P,0.5mm,2896 c-type 1

2014-03-24 168
C.1 MS Option

 MS HEAD ASSY Assembly

No. IA. CODE NAME Q'TY


1. MS Encoder consists of MS MAIN
1 610020 O_RING SS,PI1.7/1 1
BD,SMART,0.5 and MS_TG313RWVPH_30
2 610116 HOLDER SS,MS_HEAD_SPRING_SET 1 BD,SMART30,0.1(MS Encoding Head).
3 610366 SCREW SS,M3X10,S 1
2. To install MS Encoder, disassemble Bottom
4 610507 SPRING SS,MS_TENSION 1 Frame from printer (See 3.3.1).
5 630046 MS_TG313RWVPH_30 BD,SMART30,0.1 1
3. Assemble MS_TG313RWVPH_30
6 610146 FFC CABLE,170mm,16P,0.5mm,2896 c-type 1 BD,SMART30,0.1 on Main Frame R as
Figures.

MS Option

Main Frame R

2014-03-24 169
C.1 MS Option

 MS HEAD ASSY Assembly

No. IA. CODE NAME Q'TY


1 630096 MS MAIN BD,SMART,0.5 1
2 610355 SCREW SS,M3X6,SAM 1
3 610430 SCREW SS,M3X6,HEX 1
4 610374 WASHER SS,M3_SPRING 1
5 610375 NUT SS,M3X2.4 1
6 610146 FFC CABLE,170mm,16P,0.5mm,2896 c-type 1

2014-03-24 170
C.1 MS Option

 MS Wiring
M/B

4. Assemble MS MAIN BD,SMART,0.5 to


Printer Main Board on disassembled
MS Board
Bottom Frame.
Supporter
Hub Board
5. Fold FFC Wire included in box as figure
Supporter Hub Board and connect it to MS MAIN BD,SMART,0.5
MS Board
Connector Connector and MS_TG313RWVPH_30 BD,SMART30,0.1.
6. At this time, stick FFC Wire to printer
Main Board.
(If there is some interference with roller,
it will affect to MS encoding quality)

MS_TG313RWVPH_3  Caution! Refer to 6.


0 BD,SMART30,0.1
MS MAIN
BD,SMART,0.5

MS MAIN
BD,SMART,0.5

2014-03-24 171
C.2 Flipper Option

C.2 Flipper Option


 Main Parts
No. IA Code NAME Q’ty

1 640288 ASSY S3,FLIPPER_OPTION 1

2 610366 SCREW SS,M3X10,S_W 4

3 610877 SCREW SS,M3X8,S 4

2014-03-24 172
C.2 Flipper Option

 FLIPPER Assembly

No. IA. CODE NAME Q'TY 1. To assemble Flipper Unit, disassemble


1 640254 ASSY S3,SMART-30_1.0_STD_MD 1 Side Cover Right / Left and Rear Cover
2 640288 ASSY S3,FLIPPER_OPTION 1 from Printer (See 3.1 Covers)
3 610148 FFC CABLE,350mm,30P,0.5mm,2896 c-type 1 2. Insert the lower bumps of Flipper Unit to
4 610366 SCREW SS,M3X10,S_W 4 the groove of the Main Frame of Printer
as figures.
3. Spin Flipper to fix the upper bumps of
Flipper Unit to the Main Frame of Printer.
4. Tighten 4 screws.

2014-03-24 173
C.2 Flipper Option

 FLIPPER Wiring

1. Flipper Unit is connected to Printer Main


Board using FFC Wire (- Red Line).
2. Assemble FFC Wire and hold it following
to Wire Holders consist of Grooves and
Hooks on Main Frame.
3. Connect FFC Wire to Printer Main Board
through Pinter Inside as picture.
4. Be cautious of the interruption between
FFC Wire and the moving mold parts.

2014-03-24 174
C.2 Flipper Option

 CASE Assembly

No. IA. CODE NAME Q'TY 1. After assembling Flipper Unit, assemble
1 640254 ASSY S3,SMART-30_1.0_STD_MD 1 Cover Side Left/Right (See 3.1.1 Side
2 611175 COVER S3,FLIPPER_MAIN 1
Cover Right / Left)
3 610887 SCREW SS,M3X8,S 4 2. Push Cover Flipper Main from the behind
4 611176 COVER S3,FLIPPER_TOP 1
of Printer.
3. Tighten 4 Screws on the back side of
Cover Flipper Main and assemble Cover
Flipper Top.

Side Cover

2014-03-24 175
C.3 IC Option

C.3 CONTACT ENCODER Option


 Main Parts
No. IA Code NAME Q’ty

1 640269 ASSY S3,IC_OPTION_GEMPLUS 1

2 610366 SCREW SS,M3X10,S,_W 4

- 3 611080 FFC CABLE,37mm,8P,1mm,2896 C-TYPE 1

- 4 611078 WIRE,IC_30 MOT SEN,6P,210mm 1

2014-03-24 176
C.3 IC Option

 CONTACT ENCODER Option Assembly


1. Disassemble SIDE and REAR COVER of Printer.
No. IA. CODE NAME Q'TY
1 640254 ASSY S3,SMART-30,10.0_STD_MD 1
2. Assemble No.4(BOTTOM SS,IC_SET) on SMART-30.
2 640269 ASSY S3,IC_OPTION_GEMPLUS 1 3. Insert cables as Fig.1.
3 610366 SCREW SS,M3X10,S_W 4 4. Push Contact Encoder to stopper and tighten
4 610481 BOTTOM SS,IC_SET 1 screws as Fig.2.

Fig.1

Fig.2

2014-03-24 177
C.3 IC Option

 CONTACT ENCODER Option Wiring

1. Connect cable from Main Frame R to Main 2. Arrange cable from Main Frame L to the
Board as figure(RED LINE). beside of Print Head Cable as
Figure(GREEN LINE)

3. Connect the cable to USB HUB PORT 2.

2014-03-24 178
C.4 Internal RF Option

C.4 CONTACTLESS ENCODER Option


 Main Parts
No. IA Code NAME Q’ty

1 630104 IN_RF_GENDER_30 BD,SMART30,0.1 1

- 2 610137 WIRE,OMNIKEY RF IN USB,170mm,USB1.0 1

2014-03-24 179
C.4 Internal RF Option

 CONTACTLESS ENCODER Option Assembly

1. Disassemble SIDE COVER L and R (See 3.1.1).


2. Disassemble REAR COVER (See 3.1.5).

2014-03-24 180
C.4 Internal RF Option

 CONTACTLESS ENCODER Option Assembly


No. IA. CODE NAME Q'TY
1. Push Contactless Encoder following to the grooves of
1 630104 IN_GENDER_30 BD,SMART30,0.1 1
Main Frame as figures.
2. Push Contactless Encoder until can’t push it any more.

2014-03-24 181
C.4 Internal RF Option

 CONTACTLESS ENCODER Option Wiring

1. Wire of Contactless Encoder is located on


the upper side of USB Hub on Printer
Main Board. Connect the wire of
Contactless Encoder to USB port (-
Orange Line).
2. At this time, the wire of Contactless
Encoder must be connected to PORT2 or
PORT3.

PCBA USB
HUB * For assembling USB HUB on
PORT 2 PORT 3 Printer Main Board, refer to C.5.
* For assembling ETHERNET
Option, refer to C.6

PCBA INTERNAL
RF OPTION PART

M/B

2014-03-24 182
C.5 USB HUB ASSY

C.5 USB HUB ASSY


 Main Parts

No. IA Code NAME Q’ty

1 610355 SCREW SS,M3X6,SAM 1

2 610375 NUT SS,M3X2.4 1

3 610430 SCREW SS,M3X6,HEX 1

4 630050 USB HUB BD,SMART,0.1 1

2014-03-24 183
C.5 USB HUB ASSY

 USB HUB ASSY Assembly


1. For assembling Encoder Option,
assemble USB HUB to Printer Min Board.
No. IA. CODE NAME Q'TY
2. Assemble the Bolt for supporting USB
1 610355 SCREW SS,M3X6,SAM 1
Hub Board on Printer Main Board.
2 610375 NUT SS,M3X2.4 1
3 610430 SCREW SS,M3X6,HEX 1 3. After removing jumpers on the USB
4 630050 USB HUB BD,SMART,0.1 1 connector on Printer Main Board,
assemble USB HUB to the connector on
Printer Main Board and tighten a screw.
 There are two jumpers in the connector
on Main Board, these jumpers must be
removed when the USB HUB is installed.
But, when the USB HUB is removed, these
jumpers must be reinstalled in the same
pins which the jumpers were connected.

2014-03-24 184
C.6 Ethernet Option

C.6 ETHERNET Option


 Main Parts

No. IA Code NAME Q’ty

1 610355 SCREW SS,M3X6,SAM 2

2 610375 NUT SS,M3X2.4 1

3 610673 SCREW SS,M3X13,HEX 2

4 630070 NETWORK HUB EDDY-CPU V2.5-ASSY 1

5 610374 WASHER SS,M3_SPRING 2

2014-03-24 185
C.6 Ethernet Option

 ETHERNET OPTION Assembly


No. IA. CODE NAME Q'TY
1. Assemble HEX SCREW on Printer Main Board using
1 630070 NETWORK HUB EDDY-CPU V2.5-ASSY 1
washers and nut.
2 610355 SCREW SS,M3x6,SAM 2
3 610673 SCREW SS,M3x13,HEX 2 2. Fix Printer Main Board to Bottom Frame using existing
4 610374 WASHER SS,M3_SPRING 2
M3 Screw.
5 610375 NUT SS,M3X2.4 1 3. After fixing ETHERNET BOARD, tighten M3 SCREW.

2014-03-24 186
C.6 Ethernet Option

 ETHERNET OPTION Wiring


1. If use only Ethernet Option, do not need another wiring.
2. If you need another option after installing of Ethernet,
please refer to description of connecting relation as photo
below. (reference: instruction of circuit)
3. In case assembling Rear Cover, remove the Ethernet port
protector. (Warning : please use the flathead screwdriver)
4. After remove the plastic piece, get rid of shape part.

<Ethernet Option Installation>


<Instruction of Circuit>
Main B/D EXT RF Option Internal RF Option Etc.

HUB B/D CON2 CON3 CON4

3 3 Ethernet B/D CON3 CON4 CON5

<Remove Ethernet Port Protector>

2014-03-24 187
USB HUB B/D EHTERNET B/D

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