Professional Documents
Culture Documents
-Technical Manual
2014-03-24
Copyright Notice
Users must respect the copyright laws applicable in their country.
This manual must not be photocopied, translated, reproduced or transmitted in whole
or in part for any reason and by the means that might be, albeit electronic or mechanical,
without the express, written authorization of IDP Corporation.
All information contained herein may be subject to modification without prior notice.
IDP Corporation accepts no liability for any possible errors herein, nor for any
accidental damage or damage caused through the dissemination or the use of this manual.
Trademarks
SMART is a trademark and IDP Card Printer is a registered trademark of IDP Corporation.
Windows is registered trademarks of Microsoft Corp. All other trademarks or
registered trademarks are marks of their respective holders. Smart Design is a trademark of
IDP Corporation.
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1. Introduction
1.1 Printer Basic Information
◦ 1.1.1 Printer Outside Features
◦ 1.1.2 Printer Inside Features
◦ 1.1.3 Ribbon Cartridge Feature
◦ 1.1.4 LED Status and Button Operation
1.2 Printer Installation and Instructions
◦ 1.2.1 Ribbon Installation
◦ 1.2.2 Card Thickness Adjustment
◦ 1.2.3 Cards Load
1.3 Printer Specifications
2. Main Parts
2.1 Sensors
2.2 Thermal Head and Rollers
2.3 Motors
2.4 PCBs
2.5 Wired Diagram
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3. Parts Replacement
3.1 Covers
◦ 3.1.1 Side Cover Right / Left
◦ 3.1.2 LED-Button Unit
◦ 3.1.3 Stacker Unit
◦ 3.1.4 Front Cover
◦ 3.1.5 Rear Cover
3.2 Top Cover Unit
◦ 3.2.1 Thermal Print Head
◦ 3.2.2 Top Cover
◦ 3.2.3 Cooling Fan
◦ 3.2.4 Top Cover Frame
3.3 Main PCBs
◦ 3.3.1 Main Board
◦ 3.3.2 PCB Ribbon RF
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3.4 Drive Unit
◦ 3.4.1 Main Drive
◦ 3.4.2 Belt Tension Setting
◦ 3.4.3 Ribbon, Head Down_Up Drive
3.5 Rollers
◦ 3.5.1 Cleaning Roller / Cleaning Roller Fixed
4 Administration
4.1 Setup
◦ 4.1.1 Overview
4.1.1.1 Function
4.1.1.2 Start
◦ 4.1.2 Printer Setup
4.1.2.1 Basic Setup
4.1.2.2 Expansion Setup
◦ 4.1.3 Printer Setup Adjustment
4.1.3.1 Printing Location
4.1.3.2 Printing Density
4.1.3.3 Ribbon Operation
4.1.3.4 Flipper 5
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4.1.3.5 Magnetic Stripe
4.1.3.6 Thermal Print Head Replacement
4.1.3.7 Security
4.1.3.8 Etc.
4.2 Test
◦ 4.2.1 Overview
◦ 4.2.2 Basic Operation
4.2.2.1 Select
4.2.2.2 Control
4.2.2.3 Print
4.2.2.4 Allocation
4.2.2.5 Status
4.2.2.6 Message
◦ 4.2.3 Encoding
4.2.3.1 Magnetic Stripe
4.2.3.2 Contact SMART Card
4.2.3.3 Contactless (PC/SC) SMART Card
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◦ 4.2.4 Status
4.2.4.1 Printer Status Code
4.2.4.2 Printer Error Code
4.3 Firmware
◦ 4.3.1 Overview
◦ 4.3.2 Automatic Update
◦ 4.3.3 Manual Update
5. Trouble Shooting
6.Appendix
A. Service Parts List
B. Expanded View
C. Option Unit Placement & Wiring
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1.1 Printer Basic Information
③ ④ SIDE COVER
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1.1 Printer Basic Information
REAR CARD
⑥ Eject Error Card
OUTLET
DC POWER
⑧ Connect DC power (Adapter)
CONNECTOR
Communicate with PC using
⑨ USB PORT
USB cable
⑦ ⑧ ⑩ ⑨
ETHERNET PORT Use it after removing the
⑩ (OPTION) ethernet port protector
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1.1 Printer Basic Information
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1.1 Printer Basic Information
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1.1 Printer Basic Information
LED
BUTTON
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1.1 Printer Basic Information
Please refer LED status and button operation. SMART-30 shows status messages on watchman that installed with
printer driver.
1
INIT Error xx RED
Retry Error occur in initializing
Error code is displayed when SMART-30 can’t be initialized . Please press
Blink button to re-initialize.
< Retry >
SMART - 30 BLUE
2 Power System Ready Status SMART-30 is ready. If you press button, power is turned on or off.
On
System Ready
When activating Physical Key option and SMART-30 is locked by the key,
Smart BLUE
3 Printer Locked Status or activating Root/User authentication option and SMART is locked by the
On
Unlock Please.. password. Printer is locked so can’t be operated
Smart BLUE Need to Verify using When activating PC authentication option and using SMART-30 in other
4
On Authenticated PC. PC. Printer can’t be operated
Verify your PC
SMART BLUE
5 In Printing SMART-30 is in printing.
On
Printing!
6
Print Error xx RED
Cancel
Error occur in printing or Error occur in printing or moving card. If pressing button,, printing will
Blink Moving card be canceled.
< Cancel >
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1.1 Printer Basic Information
Check Please.. RED Ribbon Ribbon is not installed or Fail to ribbon search. Check the ribbon installed status and if there is nor ribbon,
8
Blink Research not searched please reinstall ribbon in printer.
Ribbon Not Found
Check Please.. RED Ribbon Ribbon remains is zero. Need to change the ribbon. If pressing button, SMART-
9 All ribbons are used
Blink Research 30 search ribbon again.
Ribbon Zero
When the thermal Print Heat is not installed or disconnected to head cable, this
Check Please.. RED Thermal Print Head is
10 message is displayed. Please power off SMART printer and check the thermal
Blink not installed
TPH Not Found head installation status.
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1.1 Printer Basic Information
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1.2 Printer Installation and Instructions
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1.2 Printer Installation and Instructions
4. Prepare the ribbon before inserting it into 5. Insert the supply side of the ribbon to
the ribbon cartridge. no.1 hole and press the opposite(no.2)
until it clicks. Insert the take-up side of
※ Refer to the illustration on the inside of the the ribbon to no.3 and no.4 by the same
cartridge. way. And fasten the ribbon.
※ Caution! If the ribbon is not fastened, a
rolling up error might happen.
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1.2 Printer Installation and Instructions
Fig.2-5 Install the cleaning roller Fig.2-6 Peel the protective wrapper
6. Install the disposable cleaning roller to 7. Peel the protective wrapper from the
the ribbon cartridge. cleaning roller.
To avoid contamination, always hold the
cleaning roller. Be careful to touching,
dust and contamination because it is
adhesive.
※ Caution! Do not use without peeling off the
protective wrapper. The cleaning roller do
not perform its function.
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1.2 Printer Installation and Instructions
8. Install the ribbon cartridge to the printer 9. Close the top cover until it clicks.
after install the ribbon and cleaning roller (If it is not closed, check the installation
to the cartridge. state of the ribbon cartridge.)
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1.2 Printer Installation and Instructions
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1.2 Printer Installation and Instructions
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1.2 Printer Installation and Instructions
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1.3 Printer Specifications
Memory 32MB
Interface USB
Weight 3.4 Kg
Option
M/S Encoding Moudule ISO 7811 (Track I,II,III Read / Write) Hico/LoCo
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2.1 Sensors
2.1 Sensors
COLOR IN
CASE OPEN SENSOR
ENCODER
SENSOR SENSOR
CARD OUT
SENSOR
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2.2 Thermal Head and Rollers
Thermal
Head
MS Roller
Cleaning
Roller
Card Supply
Roller
Printing IC Roller
Roller
Cleaning Roller
Fixed
Card In
Roller
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2.3 Motors
2.3 Motors
FAN
Ribbon Driver
Motor(DC)
Main Driver
Step Motor
Head Up_Down-
Hopper Motor(DC)
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2.4 PCBs
Front
Display
PCB
Main
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2.5 Wired Diagram
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3.1 Covers
3.1 Covers
3.1.1 Side Cover Right / Left 1. Loosen 4 screws on Bottom Frame.
Right
Cover
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3.1 Covers
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3.1 Covers
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3.1 Covers
Front
Cover
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3.1 Covers
Left View
Rear Cover
Right View
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3.2 Top Cover Unit
Thermal
Head wire
Thermal
Head
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3.2 Top Cover Unit
Screw
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3.2 Top Cover Unit
FAN wire
FAN wire
Connector
M/B
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3.2 Top Cover Unit
M/B
Color
Thermal Sensor wire
Head wire
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3.3 Main PCBs
Push
Screw
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3.3 Main PCBs
Left View T6
T1 1. Before disassembling Main Board,
disconnect cables(T2, T3, T4, T5) on the
Right side.
( Be cautious not to make damage on T4
FFC)
2. T5 Wire is connected to LCD-Button unit.
On 3.1.2, when disassembling LCD-
Button unit, T5 was disconnected form
LCD-Button unit, but disconnect T5 Wire
to disassemble Main Board.
3. Disconnect cables(T1, T6) on the Left side.
Right View
T5 T4 T2 T3
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3.3 Main PCBs
PCB
FFC wire Ribbon RF
Pull
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3.4 Drive Unit
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3.3 Drive Unit
1
2
Fig,3-1
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3.4 Drive Unit
Head
Up/Down
Motor
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3.6 Rollers
3.5 Rollers
1. Every Roller is fixed by using Bearing or
Bushing on each Main Frame.
2. Disassemble E-Ring on the end of Roller.
3. Disassemble Bearing or Bushing fixed on
Frame. While pushing Roller to Frame
Ms Roller
Printing Right Side. Disassemble Left Side of
Roller Roller from Frame.
IC Roller
Cleaning
Roller Fixed
Card In
Roller2
Card In
Roller1
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3.6 Rollers
Cleaning
Roller
1. While broadening the fixing parts of
Cleaning Roller Bracket, pull out Cleaning
Pull
Roller.
Cleaning 2. Cleaning Roller Bracket is assembled to
Roller BKT Main Frame by using Hinge.
3. Transform the fixing parts of Main Frame
for Hinge and disassemble Cleaning
Bracket.
4. Disassemble Bush on the end of Cleaning
Roller Fixed.
5. While pushing Cleaning Roller Fixed to
the Right Side, disassemble Roller from
the Left Side.
Cleaning
Main Frame
Roller Fixed
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4.1 Setup
4.1 Setup
4.1.1 Overview
4.1.1.1 Function
SMART Card Printer is delivered in optimized state from factory. However it can be set the setup value using
CardPrinterSetup Utility provided with CD when the unit is disassemble and reassemble or change of part. The
following setup value can be changed using CardPrinterSetup utility.
Item Explanation
Print Location Set the start position or end position of the printed image.
Print Thickness Set the print thickness of color, resin black, overlay.
Etc. Set the printer’s hardware version and the printer state.
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4.1 Setup
4.1.1.2 Start
When start the program there will be displayed the password input window. If input the password, the recorded setup
value will be shown and can change that value. The password is saved to SMART Card Printer so even if change to
other PC, it need to input the password to change the setup value.
(SMART Printer is not set its password so if you press O.K, you can see the setup value and can change. Default is no
password)
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4.1 Setup
4.1.2 Setup
4.1.2.1 Basic Setup
The most of basic setup can be realized on this window easily. To set more detailed setup, press “>” button for
expansion.
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4.1 Setup
Item Explanation
Available device list will be displayed. “SMART” is printer ID value. “I&A SMART Card Printer”
Device is the printer driver name. Using the printer ID, the printer can be distinguish when you
use SDK.
Change Password Change password
Firmware Ver. The printer’s firmware version
Serial No. The printer’s serial no.
The printer’s Thermal Print Head serial no. When the thermal print head is change, it
Header Serial No.
should be changed.(See 4.1.3.6)
The resistor value of the thermal print head. When the thermal print head is change, it
Header Resister
should be changed.
Head Type Set type of thermal print head.
Adjust X start position (Range : -30 ~ 30)
X Start Position
※ If the value is change, the example will be changed. (See 4.1.3.1)
Adjust Y start position. (Range : -30 ~ 30)
Y Start Position
※ If the value is change, the example will be changed. (See 4.1.3.1)
Adjust Y end position (Range : -20 ~ 20)
Y End Position
※ If the value is change, the example will be changed. (See 4.1.3.1)
Adjust the length of image (Range : -60 ~ 60)
Y Scale
※ If the value is change, the example will be changed. (See 4.1.3.1)
Total Density Set the image’s total density (Range : -500 ~ 500) (See 4.1.3.2)
YMC Density Set the color density (YMC) (Range : -500 ~ 500) (See 4.1.3.2)
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4.1 Setup
Item Explanation
Black Density Set the image’s total density (Range : -1500 ~ 1000) (See 4.1.3.2)
Overlay Density Set the color density (YMC) (Range : -500 ~ 500) (See 4.1.3.2)
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4.1 Setup
Menu buttons
Usage counter
Security factors
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4.1 Setup
Error Card Out Set error card out direction (The back out can be done only in dual side printer)
Use DCL mode. If set DCL mode, the driver installation will not be required when connect the
printer. Even if the driver is installed, it does not use the driver. Please note it is developed
DCL Mode for the user who want to operate the printer with their specific program because do not need
to use the driver. (Note: When use this function, it is not printing in normal program.)
(See 4.1.3.8)
Dump Mode Set to record the log data in printer.
Cleaning Warning Set to activate cleaning warning window. (See 4.1.3.8)
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4.1 Setup
1. Do not make too much space on left and right side as adjusting X
start position value.
2. Do make the image start point in 0.4mm ~ 0.5mm from the card
upper side as adjusting Y start position value.
3. Do make the image end point in 0.4mm ~ 0.5mm from the card
bottom side as adjusting Y end position value. In this case, Y scale
value should be input more bigger than the proper setup value.
4. Do make the four circles can be shown fully as adjusting Y scale value.
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4.1 Setup
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4.1 Setup
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4.1 Setup
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4.1 Setup
RMM -
RMP +
RMP -
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4.1 Setup
4.1.3.4 Flipper
On SMART-30, flipper can be attached as option. When there is no printing, the Flipper keep the horizontal flat. So
the setup of Flipper is to make it the horizontal flat by adjusting its angle.
“Rotate Top” and “Rotate Bottom” are the accurate setting when the Flipper is front side or back side to make a
horizontal flat with the card movement passage. This value is between -30 ~ 30 and + is upper adjustment, - is
down adjustment.
(We recommend that there is Flipper card jam problem.)
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4.1 Setup
(SC: Sync Clock pulse, SS: Start Sentinel, ES: End Sentinel, LRC: longitudinal redundancy check)
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4.1 Setup
2200169
2615
KPE
B22001692615
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4.1 Setup
4.1.3.7 Security
• Password
It need to input the password to change the setup value but if you do not set the password, it need not. When
execute CardPrinterSetup program, the password input window will be displayed. If you set the password, it is
saved to SMART Card Printer itself so even if you change the PC, the password is needed for that card printer.
To change the password, click “Change Password” in basic setup window. It will be activated after the printer is
reboot.
(The default is no password setting.)
(If the password is not remember, please contact the manufacturer.)
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4.1 Setup
• PC Auth.
PC Auth. is a function to operate a SMART printer with specific PC. This is to prevent the access of unauthorized
person to print card with another printers. Please read as below.
1. In expansion mode, click “PC Auth.” and “Set Config.”
2. Click “Set PC Serial” and save the current PC information to the card printer.
PC Auth. will be activated after the printer’s rebooting. When connect SMART printer which is applied PC
Authentication to the other PC, “Verify Your PC” message will be displayed on the LCD (or Watchman).
(In case PC Witness is activated and PC is not found, please contact I&A system or your distributor.)
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4.1 Setup
• Physical Key
Physical Key is the function which is enable to operate SMART printer who have the physical key. It is provided as
special option. To use this function, in expansion mode change “Physical Key” to “Use” and press “Set Config.”
Physical Key will be activated after SMART printer reboot. If the printer is locked, “Unlock Please” message will be
displayed on LCD and if not, “System Ready” will be displayed.
Physical Key is electrical key so its setup will be kept when the printer is reboot (power off/on).
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4.1 Setup
• User Auth.
User Auth. allows using PC for someone who knows User password. To activate this function, please tick ‘User
Auth.’ and click ‘Set Config’.
After setting User Auth., this function is activated after re-booting ID card printer. In case printer is locked, LCD
(or Watchman) displays “Unlock Please” message. When you unlock the printer by inputting password using SDK,
“System Ready’ is displayed.
To change password, click ‘Change User Password’ and password change pop up comes up. You can change
password and it will be applied after card printer is re-booted.
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4.1 Setup
• Root Auth.
Root Witness allows using PC for someone (administrator) who knows Root password.
To activate this function, please tick ‘Root Auth.’ and click ‘Set Config’.
After setting Root Auth., this function is activated after re-booting ID card printer. In case printer is locked, LCD
(or Watchman) displays “Unlock Please” message. When you unlock the printer by inputting password using SDK,
“System Ready’ is displayed.
To change password, click ‘Change Root Password’ and password change pop up comes up. You can change
password and it will be applied after card printer is re-booted.
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4.1 Setup
• SBS Only
SMART-30 Printer is provided the printer driver same as other normal printer so it can be used in the application
for SMART card printer and other general application. “SBS Only” function can be realized in the application which
is developed by our SDK.
To use this function, in the expansion mode, change “SBS Only” to “Use” and press “Set Config.”
SBS Only will be activated after SMART printer is reboot. This SBS Only mode is not activated in other general
application.
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4.1 Setup
• Magnetic Encryption
If the magnetic stripe card is read and write by SMART printer, the magnetic information can be transfer by USB.
“Magnetic Encryption” is define the key which is used to encrypt the magnetic information to prevent that
information’s hacking between PC and SMART printer.
To use “Magnetic Encryption”, press “Set Mag. Encryption Key” and input the key you want to use to the dialog.
For the encryption, you can use the magnetic read/write encryption key in SDK provided.
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4.1 Setup
4.1.3.8 Etc.
• Printer ID
To use SMART-30 printer’s SDK, you have to set the printer which you want to use. And in this case you need to
get ID to distinguish the printer and it named as Printer ID. Normally we use one PC and one SMART card printer so
do not need to concern. However if use more than one SMART card printer is connected with PC or want to use the
several card printer using networking function, you have to set the different Printer ID per each card printer.
To change Printer ID, press “Change Printer ID” and when there is pop up window, input Printer ID and press O.K.
The changed Printer ID will be activated after rebooting of SMART card printer.
The default Printer ID is “SMART.”
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4.1 Setup
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4.1 Setup
• DCL Mode
With DCL mode, you can control card printer without installation of printer driver. It is operated with DCL order in
SDK. You can control this mode with DCL order in SDK but printer driver installation pop-up appears whenever
card printer is connected.
If you set ‘DCL Mode’ to ‘Use’, it does not use printer driver and previously installed driver becomes off-line.
In order to use DCL mode, please change ‘DCL Mode’ to ‘Use’ and click ‘Set Config’. This function is activated
after card printer is re-booted.
(If DCL mode is activated, you will not use printer on general programs. It is only controlled by DCL order in SDK. )
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4.1 Setup
• Cleaning Warning
SMART printer checks the cleaning time. At that time, Cleaning message is displayed in LCD window.
In order not to display the cleaning message, please change ‘Cleaning Warning’ to ‘Off’ and click ‘Set Config’.
This function is activated after card printer is re-booted.
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4.2 Test
4.2 Test
4.2.1 Overview
CardPrinterTest is to test the all function of SMART Card Printer. To operate CardPrinterTest program, the device
driver should be installed to PC and SMART printer should be connected.
Card Printer use the standard printer device driver so it can be printed same as general printer. However if there is
encoder, it need to install the driver which the encoder is required. In this case the printer’s detailed operation can
be controlled using “Card Printer SDK.” CardPrinterTest program is developed by “Card Printer SDK”.
①Select : Choose the printer when there is more than one printer is connected.
②Control : Order the command such as Card In, Out, Move and Rotate.
③Print : Print the image.
④Allocation : Set the encoding number.
⑤Encoding : Do magnetic stripe encoding, Smartcard and Contactless Smartcard encoding.
⑥State : Check the printer’s state.
⑦Message : Display all kinds of message which displayed when use CardPrinterTest.
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4.2 Test
If execute CardPrinterTest program, the following window will be displayed. It is consist of ① Select, ② Control,
③ Print, ④ Allocation, ⑤ Encoding, ⑥ State, ⑦ Message.
① Select
② Control
③ Print
④ Allocation
⑤ Encoding
⑥ State
⑦ Message
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4.2 Test
(When connect more than two printers to one PC, use after select “USB Serial” in CardPrinterSetup program.
If the printer selection section is not activated, it means there is no printer connected so please check the printer is ON.)
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4.2 Test
4.2.2.2 Control
Control is consist of SBS, Card, Move, Rotate, Etc. and it is used to control the printer’s each step.
• SBS is the operation of SBS (Step-By-Step) mode. The user can control SMART printer using the command. The
difference of NORMAL mode and SBS mode is that the printer do printing after get the printing
command(DoPrint). If press “Start” in SBS, SMART printer operate as SBS mode and in this time if there is printer
spool, it will be removed. To close SBS mode, press “Stop”.
• Card is the command for Card In / Out. “IN” is for moving the card to the printer inside and “OUT” is the
command to card out to the stacker. “Back” is to out the card to back side.
• Move is the command to move the card. “Print” is to move the print location, “Mag.” is magnetic location, “IC” is
Smartcard location, “RF” is Contactless Smartcard location, “To Rotate” is move to the inside of rotator, “From
Rotate” is move the card from rotator inside to the printer inside.
• Rotate is for the card flipping. When the card is the printer inside if do “Auto” command, the card is move to
rotator and flip and move to the printing location. “Batch” is repeat as set. “To bottom” is the card flip to back
side. “To Top” is the card flip to front side. For Etc., “Auto Ribbon Set” is automatically set the ribbon. And
using “Use Log”, you can decide to record to the log file or not.
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4.2 Test
4.2.2.3 Print
Print can be used to print the designed image which made by Smart Design. To print the card, use “…” and choose
CSD file. Press “Open” and select CSD file and press “Print”.
When the printer is NORMAL state, if you press “Print”, the data is transfer to SMART printer and print. However in
SBS mode, if press “Print”, the data is transfer to SMART printer and waiting the printing command. So in SBS mode,
it need to press “Do Print” for the printing. This function is needed to control the printer in detail.
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4.2 Test
4.2.2.4 Allocation
Allocation is used to test the encoding and decoding continually. Set the repeat no. and if press “Batch Start” it
repeat the test. In this case if “Include Card In/Out” section is marked, the card in/out operation is also proceed.
However if it is not checked, use one card continually..
In Strategy, if the retry is not checked, the encoding is placed only one time and it is checked, it is repeat as set
when there is an error. If Prompt on Error is checked, the pop up message will be displayed when there is an error.
And if it is not checked, the test is proceeding after an error is counting.
Error is the error number for each encoding.
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4.2 Test
4.2.2.5 Status
State is to check the printer state. If press “Get Temperature”, it display the thermal head’s temperature. In this
case if check “realtime check”, the temperature is checked on time.
“Get Status” is to check the printer’s state. It show the ribbon balance, printer condition and error state. If check
“realtime”, on time checking.
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4.2 Test
4.2.2.6 Message
It show the communication detail between CardPrinterTest program and SMART Printer so you can check what kind
of command is doing now.
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4.2 Test
4.2.3 Encoding
4.2.3.1 Magnetic Stripe
Magnetic encoding is to test the magnetic stripe card when choose “Magnetic” tap as below.
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4.2 Test
In Magnetic tap, you can do the read/write of the magnetic stripe card.
“Read” is the reading of the magnetic stripe card and show the date. In fact “Read” is consist of “Do Read” and
“Read All Buffer” but operated at one time. “Do Read” is read the magnetic data in the printer inside. “Read All
Buffer” is bring the data to PC. So “Read” is same as “Do Read” and “Read All Buffer”. Only checked track can be
concerned.
“Write” is the writing of the magnetic stripe card and record the date. “Write” is also consist of “Write All Buffer” and
“Do Write”. “Write All Buffer” is send the encoding date to the printer, “Do Write” is recording the data to the
magnetic card. You can choose “Lo Co”/”Hi Co” as its card type. “Random Fill” is inputting the random date to test.
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4.2 Test
When you tick ‘Bit Mode’, display is changed to Bit Mode writing condition. In the ‘Bit Mode’, you can input data
with ‘0’ and ‘1’ only. You can set BPI information in the ‘Bit Mode’.
BPI range: 210 ~ 40,
You can set BPI value: 210, 168, 140, 120, 105, 93, 84, 76, 70, 64, 60, 56, 52, 49, 46, 44, 42, 40
If you set not defined BPI value, above BPI value is set automatically.
(EX) If you set 170 BPI, it becomes 210 BPI.
Bit which can be written on card may be varied in accordance with BPI. Please refer a formula as below,
Bit can be written = 2.8 X BPI
If you use 210BPI, 2.8 X 210 = 588. SO you can write 588 bit.
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4.2 Test
If you want to write and read on magnetic in order, you need to do following procedures.
Card “IN” → Move “Mag” → Magnetic “Random Fill” → Magnetic “Write” → Magnetic “Read” → Card “OUT”
When you select ‘Magnetic’ on the encoding selection tap and click “Batch Start”, magnetic encoding is repeated as
below.
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4.2 Test
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4.2 Test
“ICH Contact” is the command to contact the head with Smartcard chip. “ICH Discontact” is the dis-contact
command. “Init” is the initialization of the installed IC reader. The installed IC reader will be displayed on right
down control board. “Contact” is contacting between the IC head and Smartcard. “Reset” is stop to use.
After “Contact”, “Get ATR”, “Read”, “Write” and “Clear” command are possible to operate. “Get ATR” is loading ATR
value of Smartcard. “Read” is reading such as name, address, phone data. “Write” is writing.
If read/write the date directly using APDU command, you can use the following APDU command. “Load APDU” is
load the saved APDU command. “Save APDU” is save the current APDU command. “Clear APDU” is clear the APDU
screen. To see the individual APDU command, press “Send APDU” on the line..
To write and read on Smartcard, you have to proceed the following procedure.
Card “IN” → Move “IC” → IC “ICH Contact” → IC “Init” → IC “Contact” → IC “Write” → IC “Clear” → IC “Read” → IC
“Reset” → IC “ICH Dis-contact” → Card “OUT”
If press “Batch Start”, IC encoding will be repeated. SMART Printer is support the internal Smartcard encoder and
external SIM encoder. SIM is not possible to move automatically so the batch is not possible for SIM.
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4.2 Test
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4.2 Test
In RF (PC/SC) tap, the read & write to the contactless smartcard can be done.
“Init” is the command to show the installed PC/SC type reader. The available reader will be shown to the left full
down control. “Contact” is the command for the connection to the contactless smartcard and “Reset” is the
disconnection.
After “Contact”, “Get UID”, “Read”, “Write” and “Clear” can be executed. “Get UID” is the reading command for RF
chip’s serial value. “Read” is also the reading command for the data such as name, address and phone which are
predefined. “Write” is the writing command for name, address and phone.
When read and write to the contactless smartcard using APDU command, you can use the below APDU command.
“Load APDU” is loading of the saved APDU command and “Save APDU” is saving the current displayed APDU
command. “Clear APDU” is clearing. To send the individual APDU command, you just press “Send APDU” which you
want.
To write and read from the contactless smartcard, you have to follow the below procedure.
Card “IN” → Move “from In (-62)” → RF (PC/SC) “Init” → RF (PC/SC) “Contact” → RF (PC/SC) “Write” → RF (PC/SC)
“Read” → RF (PC/SC) “Reset” → Card “OUT”
After select “RF (PC/SC)” in tap, if you press “Batch Start”, the encoding will be repeated. SMART printer have the
internal installed contactless smartcard encoder and external installed contactless smartcard encoder. For the
external contactless smartcard encoder, you can test by not marking “Internal (Batch)” item.
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4.2 Test
4.2.4 Status
4.2.4.1 Printer Status Code
SMSC_M_CARDIN 0x0000000000000001 // Under Card In
SMSC_M_CARDOUT 0x0000000000000002 // Under Card Out
SMSC_M_MOVE_PRINT 0x0000000000000004 // Move to Printing Position
SMSC_M_MOVE_PRN2ROT 0x0000000000000008 // Move to Flipper from Printer
SMSC_M_MOVE_ROT2PRN 0x0000000000000010 // Move to Printer from Flipper
SMSC_M_MOVE_IC 0x0000000000000020 // Move to IC Position
SMSC_M_MOVE_RF 0x0000000000000040 // Move to RF Position
SMSC_M_MOVE_MAG 0x0000000000000080 // Move to Magnetic Stripe Position
SMSC_M_THUP 0x0000000000000100 // Thermal Print Head Up
SMSC_M_THDOWN 0x0000000000000200 // Thermal Print Head Down
SMSC_M_ICHUP 0x0000000000000400 // IC Head (Contactor) Up
SMSC_M_ICHDOWN 0x0000000000000800 // IC Head (Contactor) Down
SMSC_M_PRINT 0x0000000000001000 // Under Printing
SMSC_M_MAGRW 0x0000000000002000 // Magnetic Stripe Read/Write
SMSC_M_SEEKRIBBON 0x0000000000004000 // Searching Ribbon
SMSC_M_MOVERIBBON 0x0000000000008000 // Moving Ribbon
SMSC_M_ROTATORTOP 0x0000000000010000 // Card Front Side Flipping to Up
SMSC_M_ROTATORBOTTOM 0x0000000000020000 // Card Front Side Flipping to Down
SMSC_S_HOPPERHASCARD 0x0000000000040000 // Card is in the Hopper
SMSC_S_CLEANWARNING 0x0000000000080000 // Need to cleaning State (After firmware 1.00.60)
SMSC_S_CARDIN 0x0000000000100000 // Card Detection by Card In Sensor
SMSC_S_CARDOUT 0x0000000000200000 // Card Detection by Card Out Sensor
SMSC_S_EQUIPLAMINATOR 0x0000000000400000 // Laminator is installed (After firmware 1.00.60)
SMSC_S_EQUIPROTATOR 0x0000000000800000 // Flipper is installed
SMSC_M_RECVPRINTDATA 0x0000000001000000 // Receiving Printing Buffer
SMSC_S_HASPRINTBUFFER 0x0000000002000000 // Reserving Printing Data Buffer
SMSC_M_SBSRUNNING 0x0000000004000000 // Doing SBS Command
SMSC_S_SBSMODE 0x0000000008000000 // SBS Mode State
SMSC_S_CASEOPEN 0x0000000010000000 // Case Open State
SMSC_M_INIT 0x0000000020000000 // Under Initialization
SMSC_S_TESTMODE 0x0000000080000000 // Test Mode State
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4.2 Test
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4.2 Test
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4.3 Firmware
4.3 Firmware
4.3.1 Overview
CardPrinterFirmware is the software for changing the firmware of SMART printer. The firmware of SMART printer is
the operating software for the processor of SMART printer. If new function is added or there is other reason, it will
be provided by web-site or distributor.
Printer ID
Device selection tab
Current firmware version
New firmware
Main buttons
Messages
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4.3 Firmware
4. Push OK button
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4.3 Firmware
( In firmware update, follow the instruction and do not operate other thing.)
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5.1 General Operation
2 The color density setting is too high Refer to the manual 4.1.3.2 and adjust the printing density.
Adjust the image start position as 0.5mm from the card starting point. If
3 The card printing position is not proper
the problem is not solved, refer to the manual 4.1.3.1.
Ribbon is not recognized. – There will be displayed Press the left button of front LCD to replay. If the problem is not solved,
“Ribbon Not Found” error message. refer to the below countermeasures.
3 Ribbon is torn Open top cover and pull out the ribbon cartridge. Connect the ribbon.
4 Thermal print head is not properly installed Refer to the manual 3.2.1 and check the Print Head installation state.
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5.1 General Operation
630033(SENSOR ENCODER2
Bad connection status of sensor cable may make this error (See 2.1)
7 Encoder sensor or connection cable is bad BD,SMART,0.1)
Refer to the manual 3.4.3 and replace the cable or sensor.
611076(WIRE,I/O_30 LEFT,20P,230mm)
Refer to the manual 3.3.2 and check Ribbon RF Board and connection
8 Ribbon RF Board or connection cable is bad 630020(RIBBON RF,SMART,0.2)
state.
611079(FFC CABLE,240mm,16P,
9 Ribbon RF Board’s connection cable is bad Refer to the manual 3.3.2 and change the connection cable.
0.5mm,2896 C-type)
10 Main board is bad Refer to 3.3.1 and replace the main board. 630083 (MAIN BD,SMART,0.57)
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5.1 General Operation
2 Using another DC adaptor. Check DC adaptor and use our adaptor which supplied with the printer.
6 Printer driver port setting is wrong. Check the printer driver port setting is USB port.
610120(CABLE,USB2AB1,1.8M,
11 The printer communication USB cable is bad Change USB cable.
USB1.0)
610697(ADAPTOR,STD-
12 Power adaptor is bad Call to the nearest dealer and change it.
2427P,24V/2.7A,-)
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5.2 Card Moving
Open the top cover, remove the ribbon which rolled to the card
When there is moving error as the ribbon is rolled to the
and roller using the front LCD buttons. If the problem is happen
printing roller or movement rollers.
so often, please refer to the below countermeasures.
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5.2 Card Moving
Press the left key on the front side of printer to replay. If it not
When there is an error during card movement moving and the problem is happen so often, please refer to the
below countermeasures.
1 Card size is not correct or it is not proper card Change to the proper card.
Some problem might be happened if use another DC Adaptor
which is not supplied with the product. Please check DC Adaptor.
2 Using another DC adaptor. ※ If use other DC Adaptor, Magnetic stripe encoding error or
other operation problem can be occurred.
3 There is dust on the surface of cards Clean the card or change to new card.
Clean the cleaning roller using the cleaning card kit. The related
rollers are IC roller, cleaning roller fixed, MS(Magnetic Stripe)
roller.(See 2.2 Thermal Head and Rollers)
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5.3 Printer Noise
When print, there is a big bang sound at the end of Card side is not in specification or the setting is not proper.
printing. Refer to the manual 4.1.3.1 and reset or change the card.
There is ribbon gear noise as the printer is not properly Ribbon is winding on the gear side of ribbon core so it is get
wind the ribbon. out of gear. Remove the ribbon on the ribbon core gear.
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5.4 Printing Quality
1 When there is dust on the surface of card Remove the dust on card surface or change to the new card.
3 There is too much dust inside of the printer Remove the dust inside of the printer
The ribbon or ribbon cartridge is not installed Check the ribbon cartridge’s installation state and whether the ribbon
1
properly panel is wrinkled.
The Print Head should be changed. Refer to the manual 3.2.1./ 4.1.3.6 640257(ASSY
3 Thermal Print Head surface is damaged
and change. S3,PRINT_HEAD_KPE)
The Print Head should be changed. Refer to the manual 3.2.1 / 4.1.3.6 640257(ASSY
4 Thermal Print Head’s thermal line is damaged
and change. S3,PRINT_HEAD_KPE)
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5.4 Printing Quality
1 The card surface is not even and it have a faulty Check the card surface or change to the new card.
2 The color density is not proper Reset the printing density refer to the manual 4.1.3.2.
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5.4 Printing Quality
Clean the surface of rollers which described as follows. The related rollers are
IC roller, Printing roller, MS roller.
In case the installation of Card In Sensor is not good, the position can be
move. Please check the sensor’s condition.
When the Card In Sensor is bad, it might be not set the correct position. The 630110(SEN_POS_30
3 Card In Sensor is bad Card In Sensor should be changed. BD,SMART30,0.2)
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5.4 Printing Quality
The ribbon or ribbon cartridge is not installed Check the ribbon cartridge’s installation state and whether the
1
properly ribbon panel is wrinkled.
2 The card surface is not even and it have a faulty Check the card surface or change to the new card.
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5.4 Printing Quality
When the following problem is occurred If print too dark image, this kind of problem might be
happened. Refer to the manual 4.1.3.2 and adjust the
printing density. If the problem is not cleared, using
plus type driver and adjusting it until the problem is
removed.
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5.5 Magnetic Stripe Read/Write
Magnetic stripe date is not transmitted or wrong Check the program and driver’s version and the matching between
1
data is transmitted. the data and track.
4 The magnetic stripe of card is bad Check the read/write ability of card and change to new one.
Refer to the manual C.1 and uninstall the magnetic stripe head and
6 The magnetic stripe head is contaminated
clean with the cleaning kit.
Clean the magnetic stripe head surface. Refer to the manual C.1 and
The magnetic stripe head cable is not connected check the head state, if there is no problem, the magnetic board 630096(MS MAIN BD,SMART,0.5)
7
or the magnetic stripe board or main board is bad (89030231) or main board should be replaced. When change the 630083(MAIN BD,SMART,0.57)
main board, refer to the manual 3.3.1.
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5.6 Flipper
5.6 Flipper
Symptom Countermeasures Related Parts
In case there is no flipper operation sound when the printer is initialized or the
Flipper is not recognized flipper is not recognized, check the flipper cable connection state. Refer to the
C.2 and check it.
1 Check the program setting Check it is set as both side in the printer properties.
2 The flipper connection cable is bad Check the flipper connection cable state. Refer to the manual C.2 and check it.
640288(ASSY
S3,FLIPPER_OPTION)
3 The flipper cable or flipper is bad Change the flipper cable or flipper. Refer to the manual C.2 and change it.
610148(FFC CABLE,350MM
30P, 0.5MM,2896 CTYPE)
630083 (MAIN
4 Main board is bad Change the main board.
BD,SMART,0.57)
Press the left button of front LCD to replay. If the problem is not removed,
When there is card jam in flipping power off and open the rear cover of flipper and remove the card. If this
problem is happen so often, please refer to the below countermeasures.
1 The flipper setting value is changed. Refer to the manual 4.1.3.4 and adjusting the flipper.
640288(ASSY
S3,FLIPPER_OPTION)
2 The flipper cable or flipper is bad Refer to the C.2 and change it.
610148(FFC CABLE,350MM
30P, 0.5MM,2896 CTYPE)
630083 (MAIN
3 Main board is bad Change the main board
BD,SMART,0.57)
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A. Service Parts List
A.1 BOARD
A.2 SENSOR
A.3 CABLE
A.4 FFC
A.5 CASE
A.6 MOTOR
A.7 BELT
A.8 ROLLER
A.9 ETC
A.10 OPTION
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A.1 BOARD
A.1 BOARD
3.3.1
1 630083 MAIN BOARD MAIN BD,SMART,0.57 B.1.4
B.2.10
3.3.2
2 630020 RIBBON RF BOARD RIBBON F BD,SMART,2.0
B.2.4
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A.2 SENSOR
A.2 SENSOR
NO CODE NO. ITEM DESCRIPTION PHOTO PAGE
2.1
1 630019 HEAD UP-DOWN SENSOR SENSOR DETECTOR BD,SMART,0.4
B.2.1
2.1
2 630101 CARD IN_OUT SENSOR SEN_POS_30 BD,SMART30,0.2
B.2.3
2.1
3 630024 COLOR IN SENSOR SENSOR COLOR IN BD,SMART,0.4
B.1.1.1
2.1
4 630026 COLOR OUT SENSOR SENSOR COLOR OUT2 BD,SMART,0.3
B.2.7
2.1
5 630033 ENCODER SENSOR SENSOR ENCODER2 BD,SMART,0.1
B.2.2
2.1
6 630098 CASE ON/OFF SENSOR SEN_CASE_30 BD,SMART30,0.1
B.2.1
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A.3 CABLE
A.3 CABLE
NO CODE NO. ITEM DESCRIPTION PHOTO PAGE
1.1.1
7 610120 USB CABLE CABLE,USB2AB1.8M,1.8M,USB1.0
B.2.15
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A.4 FFC
A.4 FFC
NO CODE NO. ITEM DESCRIPTION PHOTO PAGE
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A.5 CASE
A.5 CASE
NO CODE NO. ITEM DESCRIPTION PHOTO PAGE
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A.5 CASE
B.1.13
9 610490 FOOT ASSY SS,FOOT_RUBBER_LA0621
B.2.10
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A.6 MOTOR
A.6 MOTOR
NO CODE NO. ITEM DESCRIPTION PHOTO PAGE
B.1.7
3 640264 PRINT STEP MOTOR ASSY S3,STEP_MOTOR
B.2.4
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A.7 BELT
A.7 BELT
NO CODE NO. ITEM DESCRIPTION PHOTO PAGE
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A.8 ROLLER
A.8 ROLLER
NO CODE NO. ITEM DESCRIPTION PHOTO PAGE
2.2
1 611063 FIX ROLLER ROLLER S3,CLEANING_FIX
B.2.5
2.2
2 611067 MS ROLLER ROLLER S3,MS B.2.5
3.5.1
3 610920 CLEANING ROLLER ROLLER SS,CLEANING,1.1 B.1.8
B.2.7
2.2
4 611095 PRINTING ROLLER ASSY S3,ROLLER PRINTING B.2.5
2.2
5 611066 IC ROLLER ROLLER S3,IC B.2.5
2.2
6 611064 HOPPER ROLLER 1 ROLLER S3,HOPPER_CARD_IN_1 B.2.5
2.2
7 611065 HOPPER ROLLER 2 ROLLER S3,HOPPER_CARD_IN_2 B.2.5
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A.9 ETC
A.9 ETC
NO CODE NO. ITEM DESCRIPTION PHOTO PAGE
B.1.3
2 651089 PRINT HEAD ASS'Y SP S3 PRINT_HEAD_ASSY_KPE
B.2.13
B.1.11
3 640266 DISPLAY PANEL ASSY S3,FRONT_DISPLAY
B.2.10
1.1.1
5 610697 ADAPTOR ADAPTOR,STD-2427P,24V/2.7A,-
B.2.15
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A.10 OPTION
A.10 OPTION
NO CODE NO. ITEM DESCRIPTION PHOTO PAGE
INTERNAL CONTACTLESSSMART
4 651081 SP S3 INTERNAL_CONTACTLESS_CARD_ENCODER1 C.4
CARD ENCODER
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B. Expanded View
B. Expanded View
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B.1 PHANTOM PARTS EXPANDED VIEW B.1 Phantom Parts Expanded View
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B.1 Phantom Parts Expanded View
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B.1 Phantom Parts Expanded View
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◦ B.1 Phantom Parts Expanded View
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B.1 Phantom Parts Expanded View
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B.1 Phantom Parts Expanded View
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B.1 Phantom Parts Expanded View
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B.1 Phantom Parts Expanded View
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B.1 Phantom Parts Expanded View
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B.1 Phantom Parts Expanded View
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B.1 Phantom Parts Expanded View
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B.1 Phantom Parts Expanded View
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◦ B.1 Phantom Parts Expanded View
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B.1 Phantom Parts Expanded View
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B.1 Phantom Parts Expanded View
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B.2 MAIN PARTS EXPANDED VIEW B.2 Main Parts Expanded View
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B.2 Main Parts Expanded View
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B.2 Main Parts Expanded View
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B.2 Main Parts Expanded View
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B.2 Main Parts Expanded View
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B.2 Main Parts Expanded View
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B.2 Main Parts Expanded View
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B.2 Main Parts Expanded View
SUS_BRUSH 붙이는 부위
[611013] BRACKET
S3,COLOR_SEARCH_COVER
<Fig.2>
[611013] BRACKET
S3,COLOR_SEARCH_COVER
<Fig.3>
<Fig.1>
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B.2 Main Parts Expanded View
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B.2 Main Parts Expanded View
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B.2 Main Parts Expanded View
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B.2 Main Parts Expanded View
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B.2 Main Parts Expanded View
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B.2 Main Parts Expanded View
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B.2 Main Parts Expanded View
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B.2 Main Parts Expanded View
B.2.15 SMART30_PACKING
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B.2 Main Parts Expanded View
WIRE,EARTH_LINK,1P,290mm
TIE SS,RETAINER_COIL_RB2
<Fig.1>
<Fig.2-1> <Fig.2-2>
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B.2 Main Parts Expanded View
<Fig.3>
<Fig.4>
<Fig.5>
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B.2 Main Parts Expanded View
6. Insert Ground Wire into printer after hanging Ground Wire on Wire
Holder Fig.6.
7. O-ring of Ground Wire is Fig.7-1. To assemble it to main board, fold
O-ring as Fig.7-1.
Wire Holder
<Fig.7-1> <Fig.7-2>
<Fig.6>
Assemble Location
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<Fig.8> 155
B.3 FLIPPER OPTION PARTS EXPANDED VIEW B.3 FLIPPER Option Parts Expanded View
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B.3 FLIPPER Option Parts Expanded View
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B.3 FLIPPER Option Parts Expanded View
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B.3 FLIPPER Option Parts Expanded View
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B.3 FLIPPER Option Parts Expanded View
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B.3 FLIPPER Option Parts Expanded View
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B.3 FLIPPER Option Parts Expanded View
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B.3 FLIPPER Option Parts Expanded View
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B.3 FLIPPER Option Parts Expanded View
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B.3 FLIPPER Option Parts Expanded View
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B.3 FLIPPER Option Parts Expanded View
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C. OPTIONs
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C.1 MS Option
C.1 MS Option
주요 부품
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C.1 MS Option
MS Option
Main Frame R
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C.1 MS Option
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C.1 MS Option
MS Wiring
M/B
MS MAIN
BD,SMART,0.5
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C.2 Flipper Option
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C.2 Flipper Option
FLIPPER Assembly
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C.2 Flipper Option
FLIPPER Wiring
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C.2 Flipper Option
CASE Assembly
No. IA. CODE NAME Q'TY 1. After assembling Flipper Unit, assemble
1 640254 ASSY S3,SMART-30_1.0_STD_MD 1 Cover Side Left/Right (See 3.1.1 Side
2 611175 COVER S3,FLIPPER_MAIN 1
Cover Right / Left)
3 610887 SCREW SS,M3X8,S 4 2. Push Cover Flipper Main from the behind
4 611176 COVER S3,FLIPPER_TOP 1
of Printer.
3. Tighten 4 Screws on the back side of
Cover Flipper Main and assemble Cover
Flipper Top.
Side Cover
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C.3 IC Option
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C.3 IC Option
Fig.1
Fig.2
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C.3 IC Option
1. Connect cable from Main Frame R to Main 2. Arrange cable from Main Frame L to the
Board as figure(RED LINE). beside of Print Head Cable as
Figure(GREEN LINE)
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C.4 Internal RF Option
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C.4 Internal RF Option
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C.4 Internal RF Option
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C.4 Internal RF Option
PCBA USB
HUB * For assembling USB HUB on
PORT 2 PORT 3 Printer Main Board, refer to C.5.
* For assembling ETHERNET
Option, refer to C.6
PCBA INTERNAL
RF OPTION PART
M/B
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C.5 USB HUB ASSY
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C.5 USB HUB ASSY
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C.6 Ethernet Option
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C.6 Ethernet Option
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C.6 Ethernet Option
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USB HUB B/D EHTERNET B/D