ZIMBABWE POWER COMPANY

KARIBA SOUTH POWER STATION

SPECIFICATION DOCUMENT

SPARE S800 I/O MODULES AND MTUs

PREPARED BY:

TRAINEE ELECTRICAL: ______________________DATE: _____________

CHECKED BY:

OPERATIONS ENGINEER: ______________________DATE: ___________

MAINTENANCE MANAGER: _______________________DATE: ___________

APPROVED BY:

GENERAL MANAGER: _______________________DATE: ___________

CONTENTS

1. BACKGROUND.............................................................................................................................................3
2. SCOPE.............................................................................................................................................................3
3. STANDARDS.................................................................................................................................................3
4. SITE CONDITIONS.......................................................................................................................................4
5. GENERAL TECHNICAL FEATURES AND SOFTWARES.......................................................................4
6. TECHNICAL SPECIFICATIONS..................................................................................................................5
7. QUALITY ASSURANCE..............................................................................................................................9
8. SUBMITTALS................................................................................................................................................9

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1. BACKGROUND

The station intends to purchase spare S800 I/O modules and Module Terminal Units
(MTUs) for Unit 1 to 6 Remote Terminal Units. This shall add to the spares required to
replace faulty modules during maintenance and troubleshooting to ensure SCADA
system is fully functional.

2. SCOPE

The supplier shall Supply and Deliver to site (Kariba South Power Station) 6 x Analog
Input S800 modules, 6 x Analog Output S800 modules, 6 x Digital Input S800 modules
and 18 x MTUs to site as per specifications and requirements.

3. STANDARDS

All S800 I/O modules shall conform to all the internationally recognized standards and
statutory requirements which include and not limited to the following:

 Safety: Class I according to IEC 61140

 Protection class: IP20 according to IEC 60529

All MTU modules shall conform to all the internationally recognized standards and
statutory requirements which include and not limited the following:

 Safety: IEC 61131-2, UL 508

 Protection class: IP20 according to IEC 60529

 Pollution degree: Degree 2 according to IEC 60664-1

 Mechanical operating conditions: IEC/EN 61131-2

 EMC: EN 61000-6-4, EN 50178

 Overvoltage categories: IEC/EN 60664-1, EN 50178

 Equipment class: Class I according to IEC 61140

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 4. SITE CONDITIONS

Climatic conditions in Kariba are shown in table below;

Absolute minimum temperature 2.7⁰C

Absolute maximum temperature 41.5⁰C

Mean monthly minimum temperature 7.3⁰C

Mean monthly maximum temperature 39.7⁰C

Absolute minimum humidity 19 %

Absolute maximum humidity 98 %

Pressure range 942 to 969 Mbar

Actual Altitude 387-500m above sea level

Seismic conditions in Kariba are shown in table below:

Number of recorded Earthquakes >20

Earthquakes intensity >5 magnitude on the Ritcher Scale

5. GENERAL TECHNICAL FEATURES AND SOFTWARES

The S800 I/O modules shall at least conform to the following General Requirements.

DI830 Digital Input Modules

 16 channels for 24 V d.c. inputs with current sinking.

 2 isolated groups of 8 channels with voltage supervision.

 Input status indicators.

 Sequence of event (SOE) functionality.

 Shutter filter.

AI810 Analogue Input modules

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  8 channels for 0...20 mA, 4...20 mA, 0...10 V or 2...10 V d.c., single ended unipolar
inputs.

 1 group of 8 channels isolated from ground.

 12 Bit resolution.

 Input shunt resistors protected to 30 V by PTC resistor.

 Analog inputs are short circuit secured to ZP or +24 V.

 The input withstands HART communication.

AO810V2 Analogue Output modules

 8 channels of 0...20 mA, 4...20 mA outputs.

 OSP sets outputs to predetermined state upon error detection.

 Analog Output is to be short circuit secured to ZP or +24 V.

TU810V1 MTUs

 16 channels

 Mounting both directions

 Used with the following I/O modules: AI810, AO810V2 and DI830

 Single I/O

6. TECHNICAL SPECIFICATIONS

AI810 Analogue input modules

Specification Specification Details

Number of channels 8
Type of input Unipolar single ended
Measurement range 0...20 mA, 0...10 V, 4... 20 mA (1), 2... 10 V
(1)
Under/over range -5% / +15%
Input impedance (voltage input) 290k ohm
Input impedance (current input) 230....275 ohm
Maximum field cable length 600 meters
Voltage input, maximum non-destructive 30 V d.c.
NMRR, 50 Hz, 60 Hz >40 Db
Error Max. 0.1%
Resolution 12 bit
Temperature drift Current Typ. 50 ppm/° C

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 Max. 80 ppm/° C
Temperature drift Voltage Typ. 70 ppm/° C
Max. 100 ppm/° C
Update cycle time 8 ms
Current consumption 24 V (Module bus) 40 Ma
Current consumption 5 V (Module bus) 70 Ma
Power dissipation 1.5 W
Voltage supervision Internal power supply
Fusing of transmitter supply on MTU (TU830 max 1 AT per group)
Sensor power distribution Max 1 A per connection
Input filter (rise time 0-90%) 140 ms
Isolation Group wise isolated from ground
Module termination units TU810
MTU keying code AE
Rated insulation voltage 50 V
Dielectric test voltage 500 V a.c.

AO810V2 Analogue Output module

Specification Specification Details

Number of channels 8
Output range 0... 20 mA, 4...20 mA
Over range 15%
Output load ≤500 ohms
, 250 - 850 ohms
Maximum field cable length 600 meters
Rise time 0 - 90% 0.35 ms RL = 500 ohms
Cycle time ≤2 ms
Error Max. 0.1% at 0 - 500 ohms
Resolution 14 bit
Output Set as Predetermined (OSP) timer 256, 512, 1024 ms
Temperature drift Typ. 30 ppm/° C
Max. 60 ppm/° C
Current consumption 24 V (process power AO810: 200 mA (max)
supply, UPx) AO810V2: 245 mA(4) (max 20mA on 8
channels)
Supervision Module: Output power low
Channel: Open-circuit (for current > 1 mA)
Current consumption 5 V (Module bus) 70 mA (max)
Power dissipation 2.3 W
Isolation GroupWise isolated from ground
Mounting termination units TU810
MTU keying code AE
Rated insulation voltage 50 V
Dielectric test voltage 500 V a.c.

DI830 Digital Input module

Specification Specification Detail

Number of channels 16(2x8), current sinking
Rated voltage 24 V dc

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 Input voltage range, “1” 13 to 30 V
Input voltage range, “0” -30 to +5 V
Nominal input channel current 7.4 mA @ 24 V d.c.
Input Current, “1” >4.0 Ma
Input Current, “0” <2.0 Ma
Input impedance 3.2 KΩ
Maximum field cable length 600 m
Filter times (digital, selectable) 0 to 100 ms
Shutter filter
Shutter period 0... 255 s
Shutter trigger 0... 255 changes
Recovery time 0... 65535 s
Event recording resolution 0.4 ms
Event recording accuracy -0.3 ms to +0.7 ms
Process voltage supervision 2 channels (1 per group)
Current consumption 5 V (Module bus) 120 mA (max.)
100 mA (typ.)
Power dissipation 2.3 W
Isolation Yes, opto
Mounting termination units TU810
MTU keying code AA
Rated Insulation voltage 50V
Dielectric test voltage 500 V a.c.

TU810V1 Mounting Terminal Unit

Specification Specification Details

Number of channels 16
Voltage 50V
Maximum current per I/O channel 2A
Maximum current process connection 5A
Process connections 2 x 2 Process power, 5 x 2 Process power
(0V)
Acceptable wires sizes Solid: 0.2 - 4 mm2
Stranded: 0.2 – 2.5mm2
24 – 12 AWG
Dielectric test voltage 500 V a.c.

7. QUALITY ASSURANCE

The Original Equipment Manufacturer of the equipment must ensure quality in all processes.

8. SUBMITTALS

The supplier shall supply the following along with the equipment:

i. Datasheets and Catalogues for the equipment

ii. Warranty and Guarantee.

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iii. Operations and Maintenance Manuals.

iv. Handling and storage instructions.