Professional Documents
Culture Documents
h i g h l i g h t s
Calcined diatomite mortars retain and transport water above waterproofing barriers.
The volumetric dosage changed from 1:3 to 1:2 reduces capillary coefficient levels.
Non-calcined diatomite mortar showed better results in comparison with NHL3.5.
Non-calcined diatomite shows better results in opposition to calcined diatomite.
a r t i c l e i n f o a b s t r a c t
Article history: This paper presents recent development in experimental assessment of the capillarity involving the effect
Received 22 June 2015 of diatomaceous earth in water proofing barriers (1940s and 1950s solutions). The introduction of diato-
Received in revised form 5 October 2015 mite in hydraulic lime mortars as a waterproofing barrier was firstly reported in licensed architectural
Accepted 28 October 2015
plans after 1945 in the central region of Portugal. This was the period of Modernist buildings, a recent
Available online 2 November 2015
heritage to preserve and widely disseminated worldwide, recognised as the 20th century heritage. A
methodology was presented to test these types of solutions considering the calcined and not calcined dia-
Keywords:
tomite. Experiments reveal that two aspects need to take into account: (1) the presence of not calcined
Diatomaceous earth
Waterproofing barriers
diatomite tends to have a better behaviour in relation to calcined diatomite; (2) the type of diatomite—
Built heritage calcined or not calcined—has influence in the capacity of retaining water in the barrier, as well as the vari-
Hydraulic lime ation of volumetric dosage of the components.
Rising dampness Ó 2015 Elsevier Ltd. All rights reserved.
Earthen architecture
Modernist buildings
http://dx.doi.org/10.1016/j.conbuildmat.2015.10.169
0950-0618/Ó 2015 Elsevier Ltd. All rights reserved.
126 A. Tavares et al. / Construction and Building Materials 102 (2016) 125–132
due to its small particle size, high surface and high porosity (web- Table 1
site: [20]. Accessed 09/06/2015; [2,4]. It is also used as a mecha- Identification of specimens type and volumetric dosage.
nism for insect and fungus control and to reduce the bulk Identification Binder Aggregate 5% Description
density of mortars. Studies about the characterisation of ancient of specimen diatomite
hydraulic mortars from historical buildings were undertaken to CH 1 3 – Hydraulic lime/sand
extend the collection of data about rendering mortars with diato- CHDn 1 3 X Hydraulic lime/sand
mite [24,19,11,6,18], including the possibility for its use in restora- + diatomite (not calcined)
CHD 1 3 X Hydraulic lime/sand
tion rendering works in more recent buildings. From those studies + diatomite (calcined)
the variations can be observed depending on the characteristics of CHDt 1 2 X Hydraulic lime/sand
diatomite, but also in the materials quantities. In some of these + diatomite (calcined)
studies the diatomite was activated thermally and chemically CHDnB 1 3 X Hydraulic lime/sand
+ diatomite (not
modified to increase its strength [13,18]. In studies about the rele-
calcined) + crude
vance of change the percentage of diatomite in cement production
showed the interrelation between this and the strength [27], even
in the production of lightweight bricks where the use of diatomite
After 1945, air lime was gradually substituted by hydraulic lime
calcinations (500 °C) already enhance strength [21]. The replace-
in mortars, namely, in waterproofing barriers with the addition of
ment of natural hydraulic lime by diatomite again shows advan-
diatomite. In this study, the most common solutions were used to
tages on strength characteristics of NHL2 mortars [26], and the
understand the interaction between these binders with the supple-
strategy was also used for Portland cement with strength advan-
mentation of diatomite. The volumetric dosage (ratio) was nor-
tages [5], involving changes in microstructure characteristics [17].
mally 1:3 (binder:aggregate), to which 5% diatomite in terms of
Although most of the research is focused on the mechanical
the total volume, was added. In other cases, hydraulic lime binder
characteristics of mixed mortars with diatomite, as involving
was used in a specific ratio of 1:2 just for this type of barrier. In the
material replacement as temperature or chemical changes in the
written architectural plans, it was not possible to confirm whether
production of mortars, there is a serious lack of studies that involve
the diatomite used was calcined or not calcined; therefore, this
the particular subject of waterproofing barriers at the level of the
study involves both states of diatomite. The crude oil substitute
foundations using diatomite.
used as waterproofing material was also added to one solution of
This apparent contradiction—the use of an absorbent material
the study.
in the construction of a waterproof barrier—was prescribed by
The in situ assessments and also the descriptions from the
technicians who understood the need to control humidity in a
archive documents showed that the waterproofing barrier was
region with a high phreatic level.
applied below the floor structure. This occurred independently of
The present study aims to contribute to the understanding of
the type of structure—timber beams or concrete slabs. Neverthe-
the role of diatomaceous earth in waterproofing barrier solutions
less, when a substitute of crude oil was added, it was applied below
for that period and to assess its effectiveness for earthen construc-
the waterproofing mortar. For this reason, the test specimens fol-
tion barriers. To fulfil this goal, several mortar solutions were pre-
low the same strategy.
pared based on the previously identified data and analysed in a
The following solutions were used for the study with specific
laboratory using a number of different characterisation techniques,
ratio, shown in Table 1.
namely, capillarity measurements, mercury intrusion porosimetry
measurements of the sample materials and other complementary
tests.
3. Materials and methods
One of the most disseminated pathologies in the earthen con-
struction of this coastal region is associated with defects due to ris- This assay was conducted according to the procedure of AASTHO: T162-04—
ing dampness in these heritage buildings. This particular problem ASTM C 305-99—mechanical mixing of hydraulic cement pastes and mortars of
is also observed in many other regions and even with other con- plastic consistency—for the preparation of mortars. The capillarity tests were con-
ducted taking into account the recommendations of EN 15801 and EN 1015-18 [9].
struction systems such as stone or brick masonry [7,15]. For this
reason, this research is important not only as a historical record
of the evolution of the construction system but also to understand
3.1. Characterisation of the specimen materials
the natural capacity of this material to improve the performance of
building barriers against rising dampness and to potentially pro- 3.1.1. Characterisation sand
mote its use in new rehabilitation actions for this type of buildings. The sand used was calibrated using a mixture of two types of sand from the
The interest in lime mortars research is growing and has been Aveiro region (Portugal), sand from Vale de Ílhavo (75%—AF) and sand from Sal-
gueiro (25%—AG) to achieve a grading curve that allowed for a higher type of grain
carried out in order to achieve proper combinations for rehabilita-
(up to a dimension of approximately 2 mm), Table 2.
tion of heritage buildings [25]. Rising dampness continues to be a
challenge to overcome, involving presently not only the study of
drying and wetting characteristics of building materials or compo- 3.1.2. Hydraulic lime characterisation
nents [3], but also methodologies to control degradation of histor- The type of hydraulic lime used was NHL3.5 (Natural lime, SECIL, following NP
ical walls [14]. EN459-1), with the characteristics present in Table 3.
Table 2
Calibration of sand.
Table 3
Characterisation of NHL3.5.
The specimens are constituted of two parts of an adobe block and a layer of
hydraulic lime mortar. The material used was obtained from an adobe building in
the region that had been assigned to demolition by the town council. This rural
building at Gafanha da Nazaré (Ilhavo town, close to Aveiro) had just one floor,
and the adobes to produce the specimens were removed from an interior adobe
wall (a loadbearing wall in the middle of the construction and with longitudinal ori-
entation). The adobe blocks were taken from a level higher than 1.0 m to avoid the
eventual effects of rising dampness on the adobe blocks.
The preparation of all the specimens took place on the same day and with the
same environmental conditions. After the control on the preparation of each ele-
ment of the specimens, they were set up, applying the mortar in the same way with
a spreader device, controlling the homogeneous height of the mortar in every spec-
imen and with the same pressure of application. Finally, a spatula removed the
excess of mortar around all the specimens to obtain a regular lateral surface of
the specimen.
The adobe blocks from an existent dwelling were cut into cubes with sides of
approximately 8.0 cm. However, due to the dimensions and the characteristics of
the material, it was not possible to have precisely the same dimension along each
side (Fig. 1). Therefore, samples (cubes) were numbered, weighed, and measured
along each side. These blocks were dried for three weeks at the laboratory in natural
environmental conditions before the next step of preparation of the specimens for
the laboratory tests (Fig. 2). Fig. 2. Test specimens (2 blocks and a middle barrier).
128 A. Tavares et al. / Construction and Building Materials 102 (2016) 125–132
For each type of solution, six (combined) specimens were coupled for the labo-
ratory test, and an additional (combined) specimen for future comparisons and
other specimens composed solely by mortar in order to offer initial results about
its mechanical characteristics. The height of the water was kept constant throughout the test, with the correc-
Each specimen was composed of two cubes with a 2.0 cm thick layer of mortar tions performed after the samples were weighed.
between them. The specimens were prepared on the same day by the same person. Temperature and humidity conditions were recorded throughout the test pro-
All of the specimens were identified and numbered with the code given to each cedure, with values ranging from 17.9 °C to 18.5 °C and 81% H to 69% H.
solution (ex: CHD1, CHD2, CHD3, etc.). In relation to the CHDnB specimens, the
crude oil was applied as an independent layer above the first block and below
the mortar. 3.6. Mercury invasion porosimetry results
After this preparation process, the specimens dried in a conditioning chamber
with controlled temperature 20 °C and humidity of 95% RH for 60 days, following The test mercury invasion porosimetry was conducted by the IPN Led & Mot
the period recommend by European regulation EN 1015-18 (Methods of test for Laboratory using AutoPore IV equipment from Micromeritics, allowing for the
mortar for masonry. Part 18: Determination of water absorption coefficient due intrusion of mercury into pores with diameters ranging between 360 lm for mini-
to capillary action of hardened mortar). mal pressure and 5.5 nm for maximum pressure. This procedure was in accordance
After this period, they were dried at 60 °C in a climatic chamber until constant with the norm ISO 15901-1:2005. The barrier mortars, CHD, CHDn and CHDt, were
mass was achieved (at a minimum of 72 h prior to the test). They were then mea- assessed at 28.01.2015 (50 days after their preparation). The results are sum-
sured and weighed prior to the test. The submerged base area was measured to a marised in the following table, Table 5.
precision of 0.1 mm. Figs. 4–6 below show the porosimetry of the mortars used in the specimens. It
The specimens were placed in a recipient under a layer of sponge; there were can be seen that both changes in diatomite addition (non-calcined versus calcined
six samples in each recipient. Distilled water was added to submerge the base of diatomite) and volumetric dosage have an impact on the dimension/distribution of
the specimens to a height level of 10 mm, following regulation (EN 1015-18). the pore size diameter of the mortars.
At time points representing 1, 5, 10, 15, 30, 60, 90, 480 and 1440 min, consider-
ing the recommendations of the normative [10] (Conservation of cultural prop-
erty—tests methods, determination of absorption by capillarity) and of the
4. Results of capillary absorption tests
normative EN1015-18 for 10 and 90 min. Each specimen was weighed and the
respective wet front level was assessed. Each sample had a slightly different time
point zero to allow for proper measurement of the subsequent time points. The data collected during the test included a record of colours to
Each sample piece was pulled up successively, the submerged part was gently identify the passage of the wet front through the barrier: white, in
wiped with a damp cloth to remove water drops, and it was immediately weighed the inferior adobe; yellow, close to the barrier; orange, in the bar-
to an accuracy of 0.01 g. The time span from the start of the test until the weighing
rier; red, surpassing the barrier; brown, at the top of the specimen
time was recorded. The weighing protocol was held for 24 h. The samples for which
the wetted height did not reach the intermediate area of the test mortar had their (Fig. 7). This procedure was taken for all the samples with a digital
testing time extended until this event took place, which could require an additional photo record. The collection of data (weighing and photo record)
24 h. continued after 24 h of the standard test until 56 h.
Table 5
Results of mercury invasion porosimetry.
was more homogeneous in the six samples of CHD solution than in 5. Discussion of results
relation to CHDn.
The solutions with barriers with calcined diatomite presented a The preliminary conclusions are summarised in the table below
wet front that reached the top of the specimens during the test, in (Table 6).
opposition with the solutions with non-calcined diatomite. Comparing all the compositions with hydraulic lime, CH pre-
The figures represent the mean values, considering the six spec- sents a longer medium period of the wet front in the barrier,
imens for each solution used in the test. although with a lower level of cc. This means that the wet front gen-
130 A. Tavares et al. / Construction and Building Materials 102 (2016) 125–132
Fig. 7. Example of the data record of capillarity tests (CH) and a specimen during the test. Legend: White – wet front in the inferior adobe block; Yellow – wet front close to
barrier; orange – wet front in the barrier; red – wet front passed the barrier. (For interpretation of the references to colour in this figure legend, the reader is referred to the
web version of this article.)
30,0 30,0
25,0 25,0
water absorption (kg/m2)
y = 0,1143x + 20,162
20,0 20,0 R² = 0,9832
y = 0,097x + 15,034
15,0 R² = 0,992 15,0
y = 0,5443x + 10,482
y = 0,282x + 8,142
R² = 1
10,0 R² = 1,000 10,0
Fig. 8. Capillary water absorption CH. Fig. 9. Capillarity water absorption CHDn.
erally surpasses the barrier faster in solutions with diatomite, inde- of this material. Nevertheless, the change of volumetric dosage of
pendently of the type or the volumetric dosage that was used in calcined diatomite for (1:2—diatomite:aggregate) also shows an
these tests. This is in accordance with the absorbent characteristics increase of permanency of the wet front in the barrier in relation
A. Tavares et al. / Construction and Building Materials 102 (2016) 125–132 131
20,0 tained its integrity and the specimens did not break around the
y = 0,1437x + 15,282
R² = 0,9704 area of the level of the crude substitute. Nevertheless, high levels
15,0 of capillarity coefficient at low levels of the construction can be a
y = 0,4814x + 6,725
R² = 1 problem in terms of resistance of the base of the construction,
10,0
namely when the foundation walls were of adobe masonry, as it
5,0 y = 0,8058x + 3,0714 was the majority of the cases in the region and in other regions
R² = 0,9807
of the world.
0,0
0,00 10,00 20,00 30,00 40,00 50,00 60,00 70,00
Fig. 11. Capillary water absorption CHDt. From the analysis of this research, it is concluded that the addi-
tion of diatomite to waterproofing barriers fulfils its function when
it was used in addition to the crude oil substitute (a solution used
30,0
in stone masonry constructions).
25,0 The solution with higher capacity of retaining water in the bar-
water absorption (kg/m2)
rier and transporting it above the barrier is the CHD (calcined dia-
20,0 tomite). This shows that the type of diatomite—calcined or not
calcined—has an influence on the capacity of retaining water in
15,0
the barrier. However, the volumetric dosage change from CHD to
y = 0,037x + 12,783
10,0
R² = 0,7506
CHDt improves this aspect and reduces both cc levels (in the bar-
rier and above it).
5,0 y = 1,3675x + 1,4409
R² = 0,9787 It should be emphasised that the CHD and CHDt solutions pre-
0,0 sented a diffused wet front above the barrier and a lower weight
0,00 10,00 20,00 30,00 40,00 50,00 60,00 70,00 gain (6.2–8.3%) and their non-saturation at the end of the test.
The CHDn solution showed that the barrier did not have any
time (min1/2)
effect in blocking the wet front. However, it should be pointed
Fig. 12. Capillary water absorption CHDnB. out that in this solution the cc above the barrier represents just
7% of the cc below the barrier. Comparing it with CH (hydraulic
to CH. It should be said that this volumetric dosage was current in lime mortar without diatomite) where the cc represents 11%, it
the 1940s. For this reason, this data is important to understand, can be concluded that CHDn presents a better result. For this rea-
nowadays, the process of decay associated with waterproof son, the solutions with non-calcined diatomite present better
barriers. results than the calcined diatomite. The higher percentage of
Table 6
Identification of specimens type and volumetric dosage.
Identification of Bellow the barrier In the barrier Above the barrier Time of the wet front in the barrier (min) Time to reach the top of the
specimen (cc) (cc) (cc) specimen (min)
CH 0.877 0.282 0.097 610 NO (the wet front did not achieve
the top)
CHDn 1.585 0.544 0.114 215 NO (the wet front did not achieve
the top)
CHD 0.857 0.572 0.149 250 3360
CHDt 0.805 0.481 0.143 546 3180 (two specimens)
CHDnB 1.367 0.037 0.000 4265 (Just few millimetres at level below of NO (the wet front did not achieve
the barrier) the top)
132 A. Tavares et al. / Construction and Building Materials 102 (2016) 125–132
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