INSTITUSILATIHAN JABATAN TENAGA MANUSIA, KEMENTERIAN SUMBER MANUSIA MALAYSIA [KERTAS PENERANGAN 1 OD DAN NAMA joa 113 DIPLOMA TEKNOLOGI KEJURUTERAAN ELEKTRONIK, OD DAN NAMA eae DEBSS17 PNEUMATIC & HYDRAULIC PRINCIPLE PENGALAMAN PENGALAMAN | | NOT APPLICABLE NO. TUGASAN NORTUGASAN | NOT APPLICABLE This course isto provide the student with knowledge and understanding of principles of pneumatic & hydraulic. The student aso wil be OBJEKTIF inoduced the various actuator used in pneumatic system, identity and PRESTAS! exercise some hydraules & pneumatics oreuts used in industries, Upon [AKHIRAN (TPO) | corpleton of hs subjec, stucents wil be able to describe the operation of pneumatic and hydraulic system and also practice to operate the pneumatic and hydra syst, OBJEKTIF MEMBOLEH (EO) UPON COMPLETION OF THIS COURSE, THE STUDENTS SHOULD. BE ABLE TO: 1 Describe the characteristics and syetom structure of pneumatics and hydraulics systom based on contro systam dovelopment. 2 Kdentiythe component and circuit used in pneumatics and hydraulics system related to system approach. 3. Explain the overview and application of pneumatics and hhydraues system based on component characteristic, 4+ Operate the pumas and eras syst based onthe cuit given.FUNDAMENTAL OF PNEUMATICS 4-4 Air Generation & Distribution ‘fluid power system isons that transmits and controls energy through the use of pressurised ‘quid or ga. In pneumatics, this power sa. This, ofcourse, comes from the atmosphere and 's reduced in volume by cempression, thus increasing its prossue. Pneumatic systems are power systems using compressed alr as a working medium forthe power transmission. Their principe of operation ie sna to that of the hyrauile power systems. ‘An ir compressor converts the mechanical energy ofthe prime mover into, mainly, pressure {energy ofthe compressed ar. This transformation faciitaes the transmission, storage, and control of energy. Mtr compression, the compressed ar should be prepared. ‘The product development n pneumatics can be considered in @ number of areas: + Actuators ‘© Sensors and input devices + Processors # Accessories Control systems Pheumatic systems consist ofan interconnection of different groups of elements: + Supply elements + Input elements + Processing elements + Control elements + Power componentsAdvantages of Pnoumatic System + Availabilly airs avaiable practically everywhere in united quantities, ‘© Transport: aircan be easily transported in pipelines. + Storage compressed air can be stored in a reservoir and removed as required + Temperature: compressed air i relatively insentive to tomperature fluctuation. + Explosion proof : compressed air offers no risk of explosion or fire. + Cleaniiness _: any un-lubricated air which escapes through leaking pipes or components does not cause contamination + Components: the operating components are of simple construction and therefore relatively inexpensive, + Spoed compressed airs very fast working medium and this enables high working speed to be attained + Overioad safe: pnaumatic tools and operating components can be leaded to the Pont of stopping are therefore overload safe, Disadvantages of Pneumatic System ‘+ Preparation: compressed air requires good preparation. ‘+ Compression: itis not always possibie to achieve uniform and constant piston ‘speeds with compressed ait ‘+ Force requirement: compressod ar is economical only up toa certain force r equirement. + Noise level =the exhaust aris loud. + Cost ‘compressed airs a relatively expensive means of conveying power,Pneumatic System Overview The air source is origin fom the air compressor which compressed the ulinospheric alr {0 a pressure that suit the operating requirement of pneumatic equipment. Since ‘compressed air rom the ar compressor contains moisture and contaminations, it should be properly treated before transferring to pneumatic system, ‘Ne dyor ‘To dition _ \ = network =. fo, [Se — + Toastmton awe ee regulator, beter 1 (Receiver. Dehuritr ‘min soparator Figure 1: Basic Pneumatic System Oboe) = Ne ea ge oer fe. SI¥eaty Cost Yo to R J nal lee nono la eT Figure 2: Typical Pneumatic Device System a PAN @ ‘wURaSURATe‘Air Goneration And Distribution ‘The compreceod air supply for @ pneumatic system should be adequately calculated ‘and made available in the appropriate qually. Airis compressed by the air compressor nd delivered to an air distribution system in tho the control system. To ensure the {quality ofthe aris acceptable, air service equipments ulised to prepare the air before being applied to the cont system, ‘Air Comprossor (With Tank @ Reservoir) ‘An air compressors a desce that converts power (using an electric motor, diesel or gasoline engine, etc) ino potential eneray stored in pressurized al (Le., compressed air). By one of several methods, an aie campressor forces more and more ai into storage tank, increasing ‘the pressure. When tank pressure reaches is upper limit the air compressor shu of Air Sovice ‘The air service untis a combination ofthe following ‘+ Airiter with water separator) Removing al contaminants from the compressed a fowing theaugh i a8 wel as wator ‘which has already condensed, + Airrogulator Keep the operating pressure ofthe system (secondary pressure) vitually constant regardless offuctuations inthe line pressure (primary pressure) andthe air consumption, a PROAAN® moeaaURaTe+ Airlbricator Delvered a metered quanty of of mist nt a log ofthe ar estibuton system when necossary for the operation ofthe praumatc system, ‘The correct combination, size andtype of these elements are determined bythe application and ‘he contro system demand, An air service units ited at each canal system inthe network to ‘ensure the quality of air for each individual task, a 1} ‘question 1. Explain the dofnten of Pheumate System, 2, Give 3 component in Service Uni. RUJUKAN, 4. Fundamental Of Pneumatic Control Engineving By JP. Hasebrink, R Kobler Pub. Sr Eaton 2. Fundamentals OF Preumatc Engineering By Heeresh Mistry Pub. 2013