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491355e-01 GV Profibus
491355e-01 GV Profibus
The data and illustrations found in this product description are not binding.
We reserve the right to modify our products in line with our policy of continuous
product development. The information in this product description is subject to
changes without notice and should not be considered as a commitment by
Rockwell Automation.
Rockwell Automation assumes no responsibility for any errors that may appear
in this product description.
1. INTRODUCTION .....................................................................................................1
2. OVERVIEW .............................................................................................................1
5. PROFIBUS-DP FUNCTIONALITY...........................................................................3
5.1 Profibus-DP introduction ...............................................................................................3
5.2 Specification .................................................................................................................3
6. START-UP...............................................................................................................4
6.1 Configure the Master (Host PC)....................................................................................4
6.2 Configure GV3000 parameters .....................................................................................4
6.3 Configure Profibus DP ..................................................................................................4
6.4 Start-up indications .......................................................................................................4
9. TROUBLESHOOTING...........................................................................................13
2. OVERVIEW
34-pol
connector
to Regulator
Board
Conductive pad
ERROR
for PE wire COMM
connection S3 S4
POWER Watch Dog
Indication LED’s
T e r m in a t i o n
Profibus-DP
switch
Indication LED’s
5.2 Specification
The media for the fieldbus is a shielded copper cable composed of a twisted pair. The baud rate for the
bus is between 9.6kbaud to max. 12 Mbaud. The Profibus-DP network can consist of 32 different
modules (126 with repeaters) and the total amount of data for Profibus-DP are 244 Byte out/slave
module and 244 Byte in/slave module. Depending on the application there are different profiles
available.
Several different Profibus-DP Masters are available on the market, both for PLC-systems and PC
computers.
Personal Computer
with Configuration
RS-232 Software
PROFIBUS DP
Master
DP
Profib u s D P
Sla v e n o d e # 1 Profib u s D P
Sla v e n o d e # n
Profib u s D P
Sla v e n o d e # 2
Profibus distinguishes between active and passive stations (master and slaves). The active stations
form a virtual token-ring. Passive stations do not participate in token passing and are thus not members
of the token-ring. They shall be polled by a master in a Master-Slave communication cycle. In Profibus
a slave is associated with a distinct master. The master is polling the associated slaves cyclically
according to the master’s data base.
6. START-UP
6.1 Configure the Master (Host PC)
With the attached micro floppy disk (part no. 788.07.00) the file PDPG1009.GSD can be used for the
initial configuration of the master.
The data exchange between the fieldbus and the inverter is divided into two categories, fast data and
MODBUS data. All parameters, that are not included in the Fast Data area, can be accessed via a
telegram based protocol that is ”overloaded” on Profibus-DP. The structure of the protocol is based on
the well known MODBUS protocol.
7.1 I/O-Assembly mapping
7.1.1 Input data to GV3000
(Profibus-DP Master ⇒ GV3000)
Byte
Register Address Function
Control word (high byte) 00H bit 0: Error log clear (0 to 1 transition to clear)
bit 6: Tune/Config inputs enable
(0 = read only Control/Ref data from network)
(1 = read all inputs from network registers)
bit 7: Tune/Config update synchronization flag
Control word (low byte) 01H bit 0: Start
Run mode: 0 to 1 transition to start
Jog mode: 1 = start, 0 = stop
bit 1: Stop (0 = stop, 1 = not stop)
bit 2: Fault Reset (0 to 1 transition to reset)
bit 3: Run/Jog select (0 = Run, 1 = Jog)
bit 4: Fwd/Rev select (0 =forward, 1 = reverse)
bit 7: Speed regulation select (n/a for V/Hz mode)
0 = torque regulation based on U.000 ref. select
1 = speed regulation regardless of U.000
Speed/Torque reference 02H V/Hz: Speed reference in rpm
high byte Vector: Speed or Torque reference depending on
bit 7 in the control word.
Speed/Torque reference 03H
low byte
Unused 04H
Unused 05H
MODBUS Function Code 06H See description later on.
MODBUS Register 07H See description later on.
MODBUS Data 08H See description later on. (high byte)
09H See description later on. (low byte)
Handshake register 0AH See description later on.
0 0 Initial setting
⇓
1 ⇒ 0 New MODBUS command to option board
⇓
1 0 Processing command
⇓
1 ⇐ 1 Response available
⇓
1 1 Idle
⇓
0 ⇒ 1 New MODBUS command to option board
⇓
0 1 Processing command
⇓
0 ⇐ 0 Response available
⇓
0 0 Idle
⇓
1 ⇒ 0 New MODBUS command to option board
⇓
etc.
Safety Precautions
DANGER: Whenever work is done on the GV3000 Inverter AC-input power must be
disconnected and the DC-bus voltage checked with a voltmeter. Verify that this
voltage has dropped below DC 50 V (approx. 180 sec), see DC-bus voltage check.
in manual 49’1327 e, chapter 4.
Failure to observe this precaution could result in bodily injury or loss of life.
CAUTION: PC-boards are static sensitive. Handle without touching components, connectors or
leads. All tool, equipment and personnel should be grounded during assembling.
Failure to observe this precaution could result in damage to the equipment
GV3000 AC 002-032
Use the following procedure to install the PDP-G-board on inverters GV3000 AC 002-032:
Refer to Figure 8-1.
• Disconnect and lock out all incoming power to the inverter GV3000.
• Loosen the four captive screws at the corners of the Controller and remove the front cover.
• Wait the discharge time of the DC-bus capacitors (approx. 180 seconds) and verify that the DC-Bus
voltage has dropped below DC 50 V according to the DC-bus voltage check in the power units
manual of the GV3000, 49’1327, page 4-1.
• Disconnect the ribbon cable that runs between the right side of the regulator board from the
connector to the daughter board.
• If the Controller is equipped with a fan, disconnect the fan power leads from the connector on the
power board.
• (1) Remove the three screws that fasten the stand-off bracket (to which the regulator board and
keypad are mounted) to the controller base and remove the regulator/keypad assembly from the
Controller.
• Invert the regulator/keypad assembly so that the keypad is on the bottom. The ribbon cable that
connects to the daughter board will extend from the left of the regulator board and the ribbon cable
that connects to the PDP-G-board will extend from the right of the regulator board.
• (2) Insert the PDP-G-board under the keypad as shown in Figure 8-1 and connect the ribbon cable
that extends from the right side of the regulator board to the connector on the PDP-G-board (3).
• (4) Mount the PDP-G-board to the underside of the 4 stand-off brackets. Use the four M3 screws
that are provided with the board.
• Re-install the regulator/keypad assembly to the Controller base.
• Re-connect the ribbon cable to the daughter board.
• Plug in the communication bus connector(s) on the PDP-G board. Route this cable(s) through the
leftmost opening at the bottom of the Controller.
• Re-install the front cover.
Types cUL
012-032
Figure 8-1:
Mounting the
optional board
PDP-G on
Inverters
GV3000 AC
cUL 002-032
Use the following procedure to install the PDP-G-board on inverters GV3000 Type 003-030:
Refer to Figure 8-2.
• Disconnect and lock out all incoming power to the inverter GV3000.
• Wait the discharge time of the DC-bus capacitors (approx. 180 seconds) and verify that the DC-Bus
voltage has dropped below DC 50 V according to the DC-bus voltage check in the power units
manual of the GV3000, 49’1327, page 4-1.
• Pull off the power terminal strips (L1-L3, U,V,W) and disconnect the wiring from the control
terminals.
• Remove the Inverter from the panel by loosening the two crews.
• Remove the green plastic front cover.
• Take the PDP-G-board out of its anti-static bag and connect the loose ribbon cable of the regulator
board to the connector on the PDP-G-board.
• Mount the PDP-G-board to the four studs by the use of the M3 screws that are provided with the
board.
• Break away the webs Z06 to Z13 and Z20 to Z27 on the plastic front cover.
• Re-install the front cover.
• Re-install the Inverter to the panel.
• Re-insert the power terminal strips and connect the wiring to the control terminals.
• Plug in the communication bus connector on the PDP-G board.
Figure 8-2: Mounting the optional board PDP-G on Inverters GV3000 AC 003-030
Use the following procedure to install the PDP-G-board on inverters GV3000 AC 038-240:
Refer to Figure 8-3.
• Disconnect and lock out all incoming power to the inverter GV3000.
• Loosen the six captive screws and remove the metal front cover from the U-frame.
• Wait the discharge time of the DC-bus capacitors (approx. 180 seconds) and verify that the DC-Bus
voltage has dropped below DC 50 V according to the DC-bus voltage check in the power units
manual of the GV3000, 49’1327, page 4-1.
• Loosen the two screws on top of the regulator panel and hinge down the regulator/keypad
assembly.
• Remove the regulator (1) / keypad assembly (4) from the regulator panel (2) by loosening the four
fastening screws (3) either on the backside (dashed version) or front side if bracket extensions are
foreseen.
• Insert the PDP-G-board under the keypad as shown in Figure 8-3 and connect the ribbon cable to
the connector on the PDP-G-board.
• Mount the PDP-G-board to the underside of the stand-off brackets using the four M3 screws (5) that
are delivered with the board.
• Re-install the regulator/keypad assembly to the regulator panel.
• Hinge-up the regulator/keypad assembly and fix the regulator panel.
• Plug in the communication bus connector on the PDP-G board. Re-install the front cover.
Figure 8-3: Mounting the optional board PDP-G on Inverters GV3000 AC 038-240
*Only the low byte of this register is transferred; the high byte is ignored by the drive.
*Only the low byte of this register is transferred; the high byte is ignored by the drive.
Key