Kongsberg cJoy

OT Junction Box

Hardware Module Description

Kongsberg Maritime Part Numbers:

cJoy OT Junction Box with 5 m cable: 603202
cJoy OT Junction Box with 15 m cable: 300107

178005/E
February 2013 © Kongsberg Maritime AS
Document history
Document number: 178005
Rev. A October 2004 First version.
Rev. B February 2005 Part number corrected.
Rev. C May 2007 Converted to XML. Updated Table 4.
Rev. D July 2007 Added Table 5.
Added part number 300107 for cJoy OT Junction Box with 15 m
Rev. E February 2013
cable and weight of junction box with 15 m cable.

Note
The information contained in this document remains the sole property of Kongsberg Maritime AS. No
part of this document may be copied or reproduced in any form or by any means, and the information
contained within it is not to be communicated to a third party, without the prior written consent of
Kongsberg Maritime AS.
Kongsberg Maritime AS endeavours to ensure that all information in this document is correct and fairly
stated, but does not accept liability for any errors or omissions.

Comments
To assist us in making improvements to the product and to this manual, we welcome comments and
constructive criticism.
e-mail: km.documentation@kongsberg.com

Kongsberg Maritime AS
www.kongsberg.com
 Hardware Module Description

Glossary
CAN Controller Area Network
DI Digital Input
DO Digital Output
ESD Electrostatic Discharge
GND Ground
ID Identification
IE Instrumentation Earth
IO Input/Output
LED Light Emitting Diode
OT Operator Terminal
PE Protective Earth

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Kongsberg cJoy OT Junction Box

4 178005/E
 Hardware Module Description

Table of contents
Glossary....................................................................................................................3
OVERVIEW........................................................................ 7
FUNCTION ........................................................................ 8
Power........................................................................................................................9
CAN bus connection ................................................................................................9
LAN connection .......................................................................................................9
Example of LAN cabling in cJoy system ...................................................... 10
Panel-ID code ......................................................................................................... 11
Panel-orientation code ............................................................................................12
TECHNICAL SPECIFICATIONS ......................................... 13
CONFIGURATION ............................................................ 14
Connectors and component locations.....................................................................14
Valid for serial number range 1 to 30............................................................ 14
Valid for serial number range 31 and above .................................................. 15
DL1 and DL2 – LEDs ............................................................................................15
U3 and U4 – Rotate switches .................................................................................15
U3 – Panel-ID code..................................................................................... 15
U4 – Panel-orientation code......................................................................... 16
P1 to P7 – Operator terminal cable connector........................................................17
P8 and P18 – Strap fields........................................................................................18
P8 - Programming/normal mode .................................................................. 18
P18 - CAN bus termination ......................................................................... 18
P15 to P17 and P20 to P22 – LAN connectors and terminals ................................19
P32 – CAN bus connector ......................................................................................20
P33 – Power connector...........................................................................................20
P34 – For future use ...............................................................................................20
P36, P37 and P20 to P22 – LAN terminal blocks ..................................................21
INSTALLATION ............................................................... 22
Mechanical installation...........................................................................................22
Electrical installation ..............................................................................................22
REPLACEMENT ................................................................ 24

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Kongsberg cJoy OT Junction Box

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 Overview

Overview

The cJoy OT Junction Box provides the cJoy Operator Terminal with distributed 24 Vdc,
CAN bus interface for linking one or several wing terminals and connections for LAN
A, LAN B and a Service LAN.
The junction box has one fixed cable with a dedicated connector at the far end for
connection to the cJoy operator terminal.
The junction box is provided with the functions listed below.
• Field terminals for LAN A, LAN B and Service LAN
• RJ-45 connectors for LAN A, LAN B and Service LAN
• Connector for 24 Vdc from external power supply
• Green status LEDs indicating 24 Vdc and 5 Vdc present
• CAN bus connector for field cable
• A strap field for selecting termination of the CAN bus
• Hex switch for operator terminal panel-ID code
• Hex switch for operator terminal panel orientation code
• Connector for operator terminal programming device
• A strap field for setting the operating terminal in programming mode

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Kongsberg cJoy OT Junction Box

Function

The illustration (Figure 1) shows a block diagram of the cJoy OT Junction Box.

Figure 1 cJoy OT Junction Box block diagram

Power 24 VDC
P33
input
5 VDC

DL2 GND
DL1

Part of layout 3
for Panel-ID
serial number P1
switch .
range 1 to 30 .
Operator
only 2 terminal
P18 P7
Panel- connection
CAN bus orientation
terimination switch
CAN bus
field cable P32 CAN bus

2
5 VDC
Programming Programming/
P8 Normal
equipment
connector
(9-pin D-sub) J1

Field cable 1 8 4 Service

LAN P36 LAN
RJ-45
4
LAN A
RJ-45

Field cable 2 P37 4 LAN B

LAN RJ-45

(Cd3067)

Two layout versions are valid. Refer to the chapter for details.

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 Function

Power
The junction box is supplied with 24 Vdc from outside, and a LED (DL2) indicates the
presence of this voltage.
A 5 Vdc is generated within the connected panel and is distributed via the junction
box. The 5 Vdc LED (DL1) indicates both that the connection to the panel is present
and the existence of the +5 Vdc.

CAN bus connection

The CAN bus is used for communicating between the operator terminal and wing
terminals attached to this bus.
A strap field P18 is provided for termination of the CAN bus in this junction box. The
termination is set to active only if this junction box is the last one on the CAN bus.

LAN connection
The junction box provides field terminals for LAN field cables and has three RJ-45
connectors for local LAN patch cables. The illustration (Figure 2) shows how the LAN
wiring is implemented within the junction box. The wiring follows IEC colour standard
with one exception, see Note below. RJ-45 connection is according to T-568 B standard.

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Kongsberg cJoy OT Junction Box

Figure 2 LAN wiring within the junction box

Orange

Orange
Brown

Brown
Green

Green
Blue

Blue
pair

pair
pair

pair
pair

pair

pair

pair
LAN B IN LAN A IN
P37 1 1 P36

Signal pair

Connectors
valid for
serial number
range 1 to 30
only

P21 P20 P22

1 1 1

1 8 1 8 1 8

LAN B LAN A SER VICE LAN

(CD3068A)

Example of LAN cabling in cJoy system

Note
Connection of Service LAN to field terminal block P36 does not follow the standard
T-568 B. The wiring is implemented in this way to save one LAN field cable between the
junction box and the DP controller. See illustration in Figure 3.

The illustration in Figure 3 can be placed above illustration in Figure 2 and thus they
show the complete wiring from the RJ-45 connectors on the patch box in DPC to the
RJ-45 connectors on this junction box.

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 Function

Figure 3 LAN cable termination in the DPC patch box

LAN B SER VICE LAN LAN A

8 1 8 1 8 1

Identical number series

but different sequences
Orange

Orange

Orange
Brown

Brown

Brown
Green

Green

Green
Blue

Blue

Blue
pair

pair

pair
pair

pair
pair

pair

pair
pair

pair

pair

pair
8 7 6 3 2 1 4 5 8 7 6 3 2 1 4 5 8 7 6 3 2 1 4 5

Blue
twisted
pair

Twisted Brown Twisted

pairs twisted pairs
pair

Cable LAN B Cable LAN A

Service LAN

(CD3069A)

Panel-ID code
A rotation hex switch (U3) is provided to set an ID for the attached panel (cJoy OT). This
is used for identifying each operator terminal connected to the CAN bus. The rotation
switch has 16 positions of which six (1-6) values are valid by the system.

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Kongsberg cJoy OT Junction Box

Panel-orientation code
A rotation hex switch (U4) is provided to set the orientation code for the attached panel
(cJoy OT). The rotation switch has 16 positions of which four (0-3) values are accepted
by the panel to set the Fore, Stbd, Aft or Port orientation.

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 Technical Specifications

Technical Specifications

Table 1 Technical specifications

Power specifications
Input voltage range 24 Vdc, +10% to -10%
Typical power consumption 25 W
Maximum power consumption 36 W
Batteries None
Mechanical specifications
Size; width x height x depth 202 x 51 x 145 mm
Weight with 5 m cable 2.4 kg
Weight with 15 m cable 4.6 kg
IP degree IP22
Lifting By hand
Enclosure protection Shielded cabinet
Environmental requirements
Noise level < 40 dB
Operating temperature -15 - +55°C
Storage temperature -15 - +55°C
Operating humidity Up to 90% RH (non-condensing)
Storage humidity Non-condensing
Refer to Kongsberg Maritime Environmental Specification, reg. no.: 161011

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Kongsberg cJoy OT Junction Box

Configuration

Connectors and component locations

Valid for serial number range 1 to 30
Figure 4 Connectors and component locations
P33 P34 P32 LAN B IN LAN A IN
1 1
16
P37 P36
CANH
CANL
24 V
0V

P7 1
P18
P6 DL1 1
P8
P5 11 DL2
U3 U4
J1
P4

P3 6 1 1 1

P2 P21 P20 P22

P1
1 RJ45 RJ45 RJ45

Cable SER VICE LAN

(CD3066) LAN B OUT LAN A OUT

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 Configuration

Valid for serial number range 31 and above

Figure 5 Connectors and component locations
P32 P34 P33

1 BIT1
P1
CANL
CANH

0V
24 V
BIT2

BIT3
P2 BIT4

BIT5
LAN B IN LAN A IN
P3 CANL 1 1
TO P ANEL
CANH
TO P ANEL P37 P36
P4 J1
DL1
0 V TO U3 U4 1 1-2 PROGR.
P5 PANEL
24 V TO 2-3 NORMAL
PANEL
5 V FROM
P6 PANEL
DL2 P8
RX232

TX232
P7
16 PROG P16 P15 P17

RJ45 RJ45 RJ45

(Cd3066A)
LAN B OUT LAN A OUT SER VICE LAN

DL1 and DL2 – LEDs

Two green LEDs DL1 and DL2 are provided for indicating POWER ON.
• DL2 indicates (when lit) that 24 Vdc is present.
• DL1 indicates (when lit) that 5 Vdc is present from the panel.
Whenever the cable between the panel and the junction box is connected this LED
should be lit. In case the DL2 is lit but not DL1, the cable is either not connected
properly or the panel is not turned on.

U3 and U4 – Rotate switches

Two hexadecimal rotate switches U3 and U4 are provided.

U3 – Panel-ID code
This switch provides the Panel-ID code for the operator terminal connected.

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Kongsberg cJoy OT Junction Box

Table 2 Switch position versus Panel-ID code

Switch 0&8 1&9 2&A 3&B 4&C 5&D 6&E 7&F

position
Panel 0 1 2 3 4 5 6 7
ID-code

U4 – Panel-orientation code
This switch provides the Panel-orientation code.

Table 3 Switch position versus panel orientation and Panel orientation code

Switch position Orientation Orientation code

0, 4, 8, C Fore 0
1, 5, 9, D Stbd 1
2, 6, A, E Aft 2
3, 7, B, F Port 3

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 Configuration

P1 to P7 – Operator terminal cable connector

P1 to P7 comprise the cable connector for the operator terminal.

Table 4 P1-P7 terminal allocation (Print no. 6804295 Rev. D)

AMP plug Junction box

Pin no. Colour Pin no. in Terminal Function
plug name
A Brown/Red 1 P1:1 Bit 1 ID code
B Black/Red 2 P1:2 Bit 2 ID code
C White/Red 3 P2:1 Bit 3 ID code
D Yellow/Red 4 P2:2 Bit 4 Orientation code
E Green/Red 5 P3:1 Bit 5 Orientation code
F Blue/Red 6 P3:2 CAN L to panel
G Gray 7 P4:1 CAN H to panel
H Pink 8 P5:1 0V to panel
J Turquoise 9 P5:1 0V to panel
K Lilac 10 P5:2 24 V to panel
L Orange 11 P5:2 24 V to panel
M Brown 12 P6:1 5 V to panel
N Black 13 P6:2 –
P White 14 P7:1 RX232 from the programming
device
R Yellow 15 P7:2 TX232 from the programming
device
S Green 16 P7:3 Programming mode signal

Table 5 P1-P7 terminal allocation (Pre assy)

Junction box
Pin no. in plug Terminal name Function
1 P1:1 Bit 1 ID code
2 P1:2 Bit 2 ID code
3 P1:3 Bit 3 ID code
4 P2:1 Bit 4 Orientation code
5 P2:2 Bit 5 Orientation code
6 P3:1 CAN L to panel (future use)
7 P3:2 CAN H to panel (future use)

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Kongsberg cJoy OT Junction Box

Table 5 P1-P7 terminal allocation (Pre assy) (cont'd.)

Junction box
Pin no. in plug Terminal name Function
8 P4:1 CAN L to panel
9 P4:2 CAN H to panel
10 P4:3 0V to panel
11 P5:1 24 V to panel
12 P5:2 5 V to panel
13 P6:1 –
14 P6:2 RX232 from the programming device
15 P7:1 TX232 from the programming device
16 P7:2 Programming mode signal

P8 and P18 – Strap fields

Two 3-pin strapfields P8 and P18 are provided.

P8 - Programming/normal mode
This strap field has two setting options.
• Strap in position 1-2: Programming of micro controller is allowed. If the strap is
set to this position, all LEDs on the panel may be lit.
• Strap in position 2-3: Normal operation.

P18 - CAN bus termination

Note
This strap field is valid only for serial numbers 1 to 30.

This strap field has two setting options.

• Strap in position 1-2: Termination resistor is disconnected. This position is to be
used if CAN out signals on connector P32 are wired. This will be the case when more
than one junction box are connected in the same branch of CAN connections.
• Strap in position 2-3: Termination resistor is connected. This is to be used if CAN
out signals on connector P32 are not wired.

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 Configuration

P15 to P17 and P20 to P22 – LAN connectors

and terminals
Note
P15 to P17 are valid for serial numbers 31 and above. P20 to P22 are valid only for
serial numbers 1 to 30.

Three female RJ45 type 8-pin socket for 10Base-T/100Base-TX are used for the P15
to P17 connectors. Where the P20 to P22 connectors are used, three RJ45 connectors
are wired via P20 to P22 (see Figure 4). These connectors allow LAN patch cables to
be connected between the junction box and the operator terminal and allow a service
terminal to be connected to the system.

Figure 6 Front view of RJ45 with pin layout

(Vis 1149)

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Kongsberg cJoy OT Junction Box

Table 6 RJ45 pin allocation

Pin P2 (Net A) P3 (Net B) Function

1 NETA_TX NETB_TX Forward transmit line for net channel x
2 ~NETA_TX ~NETB_TX Return transmit line for net channel x
3 NETA_RX NETB_RX Forward receive line for net channel x
4 NC NC Not connected
5 NC NC Not connected
6 ~NETA_RX ~NETB_RX Return receive line for net channel x
7 NC NC Not connected
8 NC NC Not connected
9 (*) 10nF to GND 10nF to GND Shield, isolated 500V
10 (*) 10nF to GND 10nF to GND Shield, isolated 500V

(*): Pin 9 and 10 are connected to the connector housing.

P32 – CAN bus connector

Terminal sequence differs between layout in Figure 4 and Figure 5. See actual serial
number for correct terminal allocation.
If the system contains cWing terminals, the CAN field cable to the cJoy OT Junction
Boxes is terminated on this connector.

P33 – Power connector

Terminal sequence differs between layout in Figure 4 and Figure 5. See actual serial
number for correct terminal allocation.
Power (24 Vdc) to this junction box is terminated on this connector.

P34 – For future use

The two terminals are intended for future use.

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 Configuration

P36, P37 and P20 to P22 – LAN terminal

blocks
The LAN terminal blocks have colour codes according to IEC standard T-568 B.

Table 7 LAN terminal block colour codes

Pin Terminal colour

1 Brown
2 White/Brown
3 Green
4 White/Green
5 Orange
6 White/Orange
7 Blue
8 White/Blue

Note
P20, P21, P22 are terminal blocks valid for serial numbers 1 to 30 layout only.

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Kongsberg cJoy OT Junction Box

Installation

Mechanical installation
A separate installation manual, Installation Manual cJoy Operator Terminal Junction
Box, is a guide for mechanical installation of this product. The manual can be obtained
from Kongsberg Maritime on request.

Electrical installation
To install this equipment electrically you should follow the procedure below.
A prerequisite is that power on the power lines is turned off.
1 Remove the lid of the junction box by removing the 6 bolts fixing it to the box.
2 Connect the LAN wires to the terminal blocks P36 and P37 as appropriate. Two
field cables are needed for maximum configuration (dual process LAN and the
service LAN).
3 Connect CAN field cable to P32 (two wires). See text on circuit board for correct
polarity.
4 Connect power cable to P33 (two wires). See text on circuit board for correct
polarity.
5 Verify the strap in strap field P8 is set between pin 2 and 3.
6 If junction box serial number is in the range 1 to 30, verify the strap in strap field
P18 is set correctly.
7 Set rotary switch U3 to the value given by the vessel software specification for
the cJoy OT.
8 Set rotary switch U4 to match the orientation of the operator panel.
9 Before connecting the operator terminal to the cable from this junction box, turn
on the power supply and verify the DL2 LED is lit. If lit, 24 V is supplied to the
junction box.
10 Turn off the power.
11 Connect the junction box cable to the operator terminal (cJoy OT).
12 Verify that all cables are connected correctly at both ends.
13 Turn on the power to the junction box and the controller cabinet.

22 178005/E
 Installation

14 Wait for the operator terminal to finish running up.

15 Verify proper operation from the operator terminal.

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Kongsberg cJoy OT Junction Box

Replacement

To replace this equipment you should follow the procedure below.

A prerequisite is that the cJoy system is turned off.
1 Switch off the power to the junction box.
2 Remove cable connection to the operator terminal.
3 Remove the lid of the junction box by removing the 6 bolts fixing it to the box.
4 Disconnect the power cable to P33 (two wires).
5 Disconnect the CAN field cable to P32 (two wires).
6 Disconnect the LAN wires to the terminal blocks P36 and P37.
7 Remove the four fixing bolts/screws and put the old box aside with a label describing
the error symptoms registered.
8 Remove the lid of the new junction box by removing the 6 bolts fixing it to the box.
9 Reconnect the LAN wires to the terminal blocks P36 and P37 as appropriate. Two
field cables are needed for maximum configuration (dual process LAN and the
service LAN).
10 Reconnect CAN field cable to P32.
11 Reconnect power cable to P33 (two wires). See text on circuit board for correct
polarity.
12 Verify strap in strap field P8 is set between pin 2 and 3.
13 If junction box serial number is in the range 1 to 30, verify the strap in strap field
P18 is set correctly.
14 Set rotary switch U3 to same value as for the old junction box.
15 Set rotary switch U4 to same value as for the old junction box.
16 Connect the junction box cable to the operator terminal (cJoy OT).
17 Turn on the power to the junction box and the controller cabinet.
18 Wait for the operator terminal to finish running up.
19 Verify proper operation from the operator terminal.

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Kongsberg cJoy OT Junction Box

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©2013 Kongsberg Maritime