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International Biodeterioration & Biodegradation 112 (2016) 1e11

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International Biodeterioration & Biodegradation


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Effect of reactor height/diameter ratio and organic loading rate on


formation of aerobic granular sludge in sewage treatment
Nik Azimatolakma Awang, Md Ghazaly Shaaban*
Department of Civil Engineering, Faculty of Engineering, University of Malaya, 50603, Kuala Lumpur, Malaysia

a r t i c l e i n f o a b s t r a c t

Article history: Although a high volume of research on aerobic granular sludge exists in the body of related literature, the
Received 8 January 2016 determination of biokinetic parameters of aerobic granules using a linear plot for biodegradation of real
Received in revised form wastewater has rarely been discussed. Therefore, this study aims to determine the biokinetic parameters
20 April 2016
of aerobic granules that develop in a sequencing batch reactor (SBR) with sewage as a substrate, using a
Accepted 23 April 2016
linear plot. The difference in biokinetic parameter (k, Ks, Y, Kd and mmax) values gathered from five aerobic
granules batches were tested as whether it is linearly correlated with the variable organic loading rate
(OLR) and reactor height/diameter (H/D) ratio. The R2 value of 0.97 and 0.82 was obtained from the linear
Keywords:
Aerobic granular sludge
correlation between mmax and reactor H/D ratio, and Y and OLR, respectively. This demonstrates that
Biokinetic parameters biomass production (Y and mmax) proportionally depends on the increase in OLR and reactor H/D ratio.
Sewage This might be because the effectiveness of the aerobic granules measured by Ks are greater in high H/D
Stability ratio reactors with values over 315 mg/L as compared to less than 276 mg/L in low H/D ratio reactors.
© 2016 Elsevier Ltd. All rights reserved.

1. Introduction expected, since pilot and full scale reactors with high working
volumes will yield a low reactor H/D ratio and variable OLR.
Aerobic granular sludge (AGS) is a novel and promising tech- Moreover, the stability of AGS has been questioned by a several
nology within a compact wastewater treatment plant based on recent achievements. Liu and Tay (2012) suggest controlling the
simultaneous organics and nutrient removal in one sequencing OLR in a specific optimal range to benefit the growth of aerobic
batch reactor (De Kreuk, 2006). Unlike conventional activated granules over flocculent sludge during long term operation. How-
sludge systems, AGS technology has a regular, dense and strong ever, controlling the OLR in the operation of real wastewater is
microbial structure, good settling ability, high biomass retention, as challenging, mainly due to the variation in influent parameters.
well as the ability to withstand shock and toxic loadings (Wang Furthermore, Long et al. (2015) demonstrate the collapse of the
et al., 2007a). Liu et al. (2014) mention that a reasonable organic aerobic granule system after 66 days operation, during which the
loading rate (OLR), high reactor height/diameter (H/D) ratio, OLR increased from 15 to 18 kg/m3 d.
sequencing batch operation and settling time are essential factors The stability of aerobic granules can be defined as the ability of
for a successful granulation process at full scale operation. microbial granules in resisting hydrodynamic and mechanical
There exists only a small number of related works that describe shear force (Sheng et al., 2010). The state of aerobic granule stability
pilot and full scale operations of AGS technology for sewage or is measured in terms of bioactivity, microbial community compo-
domestic wastewater treatment. At a pilot scale, Ni et al. (2009) and sition and aerobic granule characteristics (Chen et al., 2007). The
Su et al. (2012) achieve a complete aerobic granulation after 200 bioactivity of aerobic granules has often been quantified based on
and 45 days respectively. In terms of full scale operation, Liu et al. specific oxygen uptake rate (SOUR) and biokinetic parameters.
(2014) and Pronk et al. (2015) achieve mature and compact aero- Biokinetic parameters aid in describing the rate of substrate utili-
bic granules after 337 days and 5 months respectively. A longer zation and biomass production, or growth by microbial (Muda
period to achieve mature aerobic granules that develop in sewage is et al., 2011), which are important to process the design and opti-
mization of system performance (Chen et al., 2008). The biological
treatment system design from biokinetic parameters is expected to
be superior over other empirical methods that concern fewer
* Corresponding author.
empirical factors (Kaewsuk et al., 2010). Currently, comprehensive
E-mail address: ghazaly@um.edu.my (M.G. Shaaban).

http://dx.doi.org/10.1016/j.ibiod.2016.04.028
0964-8305/© 2016 Elsevier Ltd. All rights reserved.
2 N.A. Awang, M.G. Shaaban / International Biodeterioration & Biodegradation 112 (2016) 1e11

reviews and research works with regards to aerobic granule char- L). Substituting Eq. (2) into Eq. (3), we obtain
acteristics (Adav et al., 2008; Sheng et al., 2010; Xiao et al., 2008)
and microbial community (Kong et al., 2015; Liang et al., 2015; Zhou ðSo  Se Þ kS
U¼ ¼ (4)
et al., 2014) are well reported. However, there exist only a few re- tX Ks þ S
ports that consider the bioactivity of aerobic granules in treating
real wastewater, especially in the case of sewage. where U represents the specific substrate utilization rate (mg CODs/
Chen et al. (2008), Liu and Tay (2007) and Muda et al. (2011) mg VSS d). In double reciprocal form, Eq. (4) can be changed to the
mainly focus on the determination of endogenous decay coeffi- following form
cient (Kd), synthesis yield coefficient (Y) and maximum specific
tX Ks 1 1
microbial growth rate (mmax) for aerobic granules that develop in ¼ þ (5)
ðSo  Se Þ k S k
synthetic wastewater, directly from equations, and not from a
linear plot. Meanwhile, Asadi et al. (2014), Kaewsuk et al. (2010) A liner plot of (tX/So  Se) versus 1/So yields a positive slope of
and Mizzouri and Shaaban (2013) provide details for the determi- Ks/k and intercept of 1/k. Thus, KS and k can be obtained.
nation of biokinetic parameters using a linear plot for the biodeg-
radation of real wastewater in reactors other than a sequencing 2.1.2. Microbial growth
batch reactor (SBR). Under steady state, the mass balance for microbial growth in
Therefore, this study aims to determine the biokinetic param- SBR can be expressed as follows
eters of aerobic granules that develop in SBR with various config-
urations, with the use of sewage as a substrate. Considering the fact dX
rg ¼ (6)
that the performance of aerobic granules is significantly influenced dt
by OLR and reactor H/D ratio (Awang and Shaaban, 2015), to the
best of the researcher's knowledge, this study is the first to describe Eq. (6) can also be expended as:
the relationship between change in biokinetic parameters with OLR
dX Q ðXo  Xe Þ
and reactor H/D ratio. The outcome of this study may be useful for rg ¼ ¼ (7)
better design and operation of SBR, which utilizes aerobic granule dt V
technology in practical applications.
where rg represents the microbial growth rate (mg VSS/L d), Q
represents the influent flow rate (L/d), V represents the reactor
2. Materials and methods working volume (L), Xo represents the influent biomass concen-
tration (mg VSS/L), and Se represents the effluent biomass con-
2.1. Development of kinetic equation for biokinetic parameters centration (mg VSS/L).
The relationship between the rate of microbial growth and the
The proposed equations for substrate utilization and microbial rate of substrate utilization in SBR can be expressed as follows
growth are based on the studies conducted by Han and Levenspiel
(1988), Kaewsuk et al. (2010), Liu et al. (2005a), Metcalf and Eddy rg ¼ Yrsu  kd X (8)
et al. (2003) and Okpokwasili and Nweke (2005).
Substituting Eq. (7) into Eq. (8), we obtain
2.1.1. Substrate utilization
Under steady state, the mass balance for substrate utilization in Q ðXo  Xe Þ ðSo  Se Þ
¼Y  kd (9)
SBR can be expressed as follows VX tX
dS where Y represents the synthesis yield coefficient (mg VSS/mg
rsu ¼ (1) CODs), Kd is the endogenous decay coefficient (1/d) and X is the
dt
biomass concentration in reactor (mg MLVSS/L). The inverse of the
Eq. (1) can also be expanded to term on the left-hand side of Eq. (9) is defined as the sludge
retention time (SRT). Thus, Eq. (9) can be written as follows
dS Q ðSo  Se Þ ðSo  Se Þ
rsu ¼ ¼ ¼ (2)
dt V t 1 ðSo  Se Þ
¼Y  kd (10)
SRT tX
where rsu represents the substrate utilization rate (mg CODs/L d), Q
is the influent flow rate (L/d), V is the reactor working volume (L), So A liner plot of 1/SRT versus (So  Se/tX) yields a positive slope of
is the influent substrate concentration (mg CODs/L), Se is the Y and an intercept of kd. Thus, kd and Y can be obtained. The
effluent substrate concentration (mg CODs/L), and t is the hydraulic maximum specific microbial growth rate (mmax) can be determined
retention time (d). from the multiplication of k and Y.
Based on the assumption that the rate of substrate (sewage)
utilization is generally proportional to the biomass concentration, 2.2. Reactor setup
and dependent on the substrate concentration in bioreactor char-
acteristics (first order reaction), Eq. (2) can also be expressed using Several practical experiments were conducted in three 3 open,
a modified Monod equation as follows column-type SBRs that are constructed identically from plexiglass,
with a working volume of 4.5 L. The schematic diagram of the basic
dS kSX SBR operation is illustrated in Fig. 1. Influent was fed into the reactor
¼ (3) from the bottom of the column, whilst an effluent standpipe was
dt Ks þ S
fixed for a 50% volumetric exchange ratio. The rate and volume of
where S represents the concentration of substrate in the reactor influent and effluent during the static feeding and decanting phase,
(mg CODs/L), X is the biomass concentration in the reactor (mg respectively, were controlled by peristaltic pumps. Mixing during
MLVSS/L), k is the maximum specific substrate utilization rate (mg the reaction phase was accomplished by the aeration from a porous
CODs/mg VSS d), and Ks is the half saturation coefficient (mg CODs/ stone at the bottom of each reactor.
N.A. Awang, M.G. Shaaban / International Biodeterioration & Biodegradation 112 (2016) 1e11 3

was taken directly from the primary clarifier (after coarse


screening) and stored at 5  C for a maximum of 18 days. During this
time, the settled suspended solids from sewage collection tanks
were removed. Influent tank for reactors were replaced every 2 or 3
days.
Activated sludge collected from Pantai 1 STP was used as a seed
for the formation process for Control, Batch1, Batch2 and Batch3.
Instead of activated sludge, the seed for Batch4 comprised aerobic
granules, which were stored for 8 months at 5  C. Stored aerobic
granules were used with the aim of proving that the stability and
ability of aerobic granules were to be reformed within a short
period compared to normal conditions. Before the start-up, the
seed is aerated for a one-day period without the addition of
external carbon sources. The volume of active sludge added to the
SBRs prior to the formation process is 50% from the working vol-
ume and 1.0 L for Batch4.

2.4. Procedure layout

The operating conditions applied in the formation of all batches


are listed in Table 2. The operating conditions for Control Batch
remained the same until the end of the formation process, with the
exception of cycle time. The reaction, settling and feeding time for
Batch1, Batch2, Batch3 and Batch4 were changed according to the
performance of effluent quality and sludge volume index (SVI). The
aeration rate for all batches was fixed at 4 L/min, which resulted
with dissolved oxygen within the range of 7.0e9.0 mg/L. It is
important to note that during formation of all batches, OLR was
variable throughout the formation process. Once aerobic granules
went through the formation-breakage cycle, and steady-state was
Fig. 1. Schematic diagram of SBR operation.
achieved, the reactor was turned off. Reactor maintenance was
carried out only when excessive proliferation of filamentous mi-
croorganisms on the reactor wall occurred.
Air was supplied to the system by an air pump, and the rate was
controlled by a flow meter with an air flow rate of 4 L/min, resulting
2.5. Analytical method
in an SUAV of 0.7e1.33 cm/s. Control of aeration, feeding and
decanting pumps associated with each SBR operating strategy were
Parameters such as mixed liquor volatile suspended solids
programmed into and controlled by a digital timer. The dissolved
(MLVSS), soluble COD (CODs), total COD, suspended solids (SS),
oxygen and pH of the system were monitored without further
volatile suspended solids (VSS) and sludge volume index (SVI) were
adjustment.
analysed according to APHA standard methods (2005). Ammo-
Fig. 2 illustrates three different SBR configurations used in this
nium, nitrite and nitrate were determined by the photometric
study, namely, SBR1, SBR2 and SBR3. SBR1 and SBR2 were counted
determination using a Merck test kit. A spectrophotometer with a
as bubble column type reactors with a difference in terms of the H/
wavelength in the range of 320e1100 nm was used to measure the
D ratio, which was 11.3 and 4.4 respectively. Moreover, SBR3 had
photometric absorbance. Measurements of all the parameters were
the exact configuration of SBR2, except for the draft tubes within it
carried out two to three times per week.
(airlift type reactor). Thus, in order to keep the working volume at
4.5 L, there was a slight difference in working height for both re-
3. Results
actors due to the volume added by the draft tubes, which were
48 cm and 49 cm for SBR2 and SBR3 respectively. The volumetric
3.1. Substrate characterization
exchange ratio for SBR2 and SBR3 were counted as approximately
50%. The tabulated data for the reactor setup as are listed in Table 1.
Substrate characterization is important in understanding the
bioactivity of aerobic granules, especially when equivalent oper-
2.3. Sewage and seed preparation ating conditions are applied to the SBR system. The repetition of an
identical experiment would not lead to the same results, mainly
Sewage (substrate) for this study was collected from Pantai 1 due to the variability in substrate constituent, particularly real
STP and Damansara STP (KLR354). Pantai 1 STP was designed based wastewater. The characteristics of raw sewage collected from Pantai
on the activated sludge system to treat sewage from a contributing 1 STP and Damansara STP are shown in Table 3, with all parameters
population equivalent to 377, 000. On the other hand, Damansara measured in mg/L. The results suggest that the concentration of all
STP was constructed to treat sewage for a population of 100,000 parameters (except for SS and VSS) was almost two times higher in
using oxidation ditches process. Sewage from Pantai 1 STP was used Damansara STP than Pantai 1 STP. Sewage characteristics, especially
as a substrate for the formation of Control Batch, Batch1 and SS, highly depend on the weather during the time of collection. This
Batch2, while Batch3 and Batch4 used sewage from Damansara STP might be associated with the system collection point in the sewer.
as a substrate. The location for the sewage collection was shifted Rubbish such as plastic bags and dry leaves were found in the
due to the low influent intake in Pantai 1 STP, which at that time primary clarifier during the rainy season at Pantai 1 STP.
was sharing the collection inlet with the new Pantai 2 STP. Sewage Analysis on the relationship between total COD and soluble COD
4 N.A. Awang, M.G. Shaaban / International Biodeterioration & Biodegradation 112 (2016) 1e11

Fig. 2. Schemes of SBRs with 3 different configurations.

Table 1
Reactor setup for formation of aerobic granular sludge.

Reactor setup Y Batches /

Control Batch1 Batch2 Batch3 Batch4

Influent Pantai 1 Pantai 1 Damansara Damansara Damansara


Reactor SBR1 SBR1 SBR2 SBR3 SBR1
H/D ratio 11.3 11.3 4.4 4.4 10
Working volume (L) 4.5 4.5 4.5 4.5 4.0
OLR (kg CODs/m3 d) 0.20e0.48 0.12e0.49 0.12e0.49 0.26e0.81 0.26e0.81
SUAV (cm/s) 1.33 1.33 0.7 0.7 1.33

Table 2
Operating conditions applied for formation of aerobic granular sludge.

Operating conditions Y Batches /

Control Batch1 Batch2 Batch3 Batch4

Phase 1 2 1 2 1 2 1 2 1 2
HRT (h) 8 6 8 6 8 6 8 6 8 6
Cycle (h) 4 3 4 3 4 3 4 3 4 3
Reaction (min) 195 135 195e229 135 195e220 150e160 185 125e145 170 110e145
Settling (min) 30 30 30e15 30 30e5 15e5 15 15 30 30e15
Feeding(min) 6 6 6 6 6 6 30 30e10 30 30e10
Idle (min) 3 3 3 3 3 3 4 4 4 4
Decanting (min) 6 6 6 6 6 6 6 6 6 6

(CODs) with SS, as shown in Fig. 3, exhibit a huge increment for were exceptionally high due to the increase in SS when sewage was
total COD compared to CODs when the SS value is increasing. A high collected during the rainy season. Thus, CODs was used as a
SS value contributes to an increase in the COD value, since more parameter to assess the quality of effluent instead of the total COD.
organic and inorganic materials were oxidized by potassium di- Based on Table A.3 from Guidelines for Developers, Volume IV
chromate. The results showed that the total COD values for influent (Ministry of housing and local government, 1998) and the total COD
N.A. Awang, M.G. Shaaban / International Biodeterioration & Biodegradation 112 (2016) 1e11 5

Table 3 aerobic granule system was in a steady state. In this study, the
Characteristics of raw sewage. steady state period is defined as a condition in which the SBR
Parameter (mg/L) Pantai 1 STP Damansara STP Standardc system consists of mature aerobic granules that could easily adapt
Min Max Averagea Min Max Averageb A B
and stabilize in variable substrate concentrations and changes in
operating parameters. The results from MLSS, MLVSS, F/M ratio and
BOD5 41 60 53 54 140 97 20 50
high quality of effluent were used as a benchmark to determine the
Total COD 60 230 180 163 470 270 120 200
Soluble COD 39 120 83 86 231 150 60 100 steady state period. The performance of each batch and data which
SS 58 195 97 32 136 80 50 100 had been used to plot the linear graphs is presented in Table 4. Eqs.
VSS 40 145 78 26 122 78 e e (5) and (10) were used to compute the kinetic coefficients of k, Ks, Y,
NHþ4 13 33 20 22 53 41 5 5
Kd and mmax during steady state through the plotted linear graph, as
NO2 0.02 0.08 0.05 0.01 0.07 0.01 e e
NO3
0.30 0.40 0.38 0.1 0.2 0.11 20 50 shown in Figs. 4 and 5, and the results are shown in Table 4.
PO3-
4 3.3 20.8 10.0 7.2 19.5 15.4 e e The R2 value for substrate utilization fit line (Fig. 4) is above 0.90,
a
Average of 12 samples collected from April 2013 till March 2014.
which indicates that the kinetic coefficients of k and Ks are accurate
b
Average of 6 samples collected from Jan 2015 till April 2015. in this study. In contrast, the R2 reading for the microbial growth fit
c
Acceptable conditions of sewage discharge of Standard A and B from line (Fig. 5) was lower: 0.52 for Batch2 AGS, and above 0.70 for
Environmental Quality (Sewage) Regulation 2009, Malaysia.

Fig. 3. Relationship between total COD and CODs with SS increment. Data was obtained between June 2013 and November 2013.

average values, sewage from Pantai 1 STP and Damansara STP could Control, Batch1, Batch3 and Batch4. Asadi et al. (2014) reported an
be classified as low and medium respectively. The BOD/CODs ratio R2 reading of 0.62 for the determination of mmax and Ks, and sug-
for Pantai 1 STP and Damansara STP, which were over 0.5, indicated gested the lack of fit was due to the low biodegradability of COD.
that sewage could easily be treated by biological means. Indeed, although the biodegradability of sewage for all samples
As showed in Table 3, the average carbon to nitrogen to phos- based on BOD/CODs ratio is over 0.5, it is the lowest for the steady
phorus ratio (C:N:P) in this study is far from the ideal ratio of state CODs/NHþ 4 ratio for Batch2, which is 3.3, followed by Batch3,
100:5:1 for aerobic treatment. However, in this study, sewage was Batch4 and Batch1, which had values of around 4 and over 6.3 for
treated as is, without the addition of nutrients, with the aim to Batch1. Therefore, this explains the reason the fit line for substrate
assess the competency of aerobic granules in treating the sewage utilization is greatly higher than for microbial growth. Further-
itself. According to Lotito et al. (2012), real wastewater should be more, a low CODs/NHþ 4 ratio also had resulted in lower CODs, SS
treated as is, without the addition of micro- or macro-nutrients. and NHþ 4 removal efficiency. This is supported by Yang et al. (2004)
This aids in identified the effective treatability of wastewater, and and Wang et al. (2007b), who suggested that the aerobic granula-
verifies the capability of biomass in the reactor to stress conditions. tion and nitrification processes are closely related to the COD/N
Moreover, depending on the purpose of treatment, the ratio of ratios applied to the reactors, in which a COD/N ratio lower than 10
C:N:P can always be modified for both real and synthetic waste- will inhibit both heterotrophic and nitrifying bacteria.
water by adding external carbon sources from alcohols (Wang et al.,
2013a), or by enhancing the production of short-chain fatty acid
(Wang et al., 2013b; Zhao et al., 2015) for biological phosphorus 3.3. Effect of reactor H/D ratio and OLR on kinetic coefficients values
removal.
As shown in Table 4, the values of k, Ks and mmax are excep-
tionally high for Batch1, which are 27.55 1/d, 3133 mg/L and 5.63 1/
3.2. Determination of process kinetic coefficients d, respectively. This could be attributed to the active competition
between the aerobic granules present in the reactor, with newly
The performance of each batch is discussed here, since the main added microbial from the activated sludge on day 33, which is 16
aim of this study is to determine the relationship between change days just before Batch1 in steady state. Activated sludge was added
in kinetic coefficients with OLR and reactor H/D ratio. The results to Batch1 due to the excessive wash out of biomass at a low OLR of
presented for each batch were selected at conditions when the 0.13 kg COD/m3 d (Awang and Shaaban, 2015). This result is in line
6 N.A. Awang, M.G. Shaaban / International Biodeterioration & Biodegradation 112 (2016) 1e11

Table 4
Corresponding kinetic coefficient of substrate utilization and microbial growth for this study.

Batch Perioda Average OLRa (kg CODs/m3 Removala (%) X (mg MLVSS/ S0 (mg CODs/ Se (mg CODs/ SRTa Kinetic coefficient
(days) d) L) L) L) (d)
CODs SS NHþ 4 k (1/ Ks (mg/ Y (mg/ Kd (1/ mmax (1/
d) L) mg) d) d)

Control 55e71 0.32 80 70 100 1050 73 3 20 2.74 946 0.17 0.01 0.46
e e e e e e
97 97 1130 100 14 35
Batch1 49e63 0.43 80 57 73 360 109 12 4 27.55 3133 0.20 0.03 5.63
e e e e e e e
90 89 84 570 122 23 7
Batch2 89e103 0.41 71 66 71 340 85 12 5 0.91 228 0.13 0.12 0.11
e e e e e e e
90 90 91 460 118 23 8
Batch3 41e67 0.63 55 60 75 720 126 51 5 0.34 276 0.47 0.02 0.16
e e e e e e e
75 78 83 890 203 61 8
Batch4 40e83 0.63 49 57 71 610 126 52 5 0.27 315 0.68 0.07 0.18
e e e e e e e
69 76 83 1390 203 75 9
a
During steady state.

Fig. 4. Linear plot of substrate utilization for determination of k and Ks coefficient during steady state.

with Kaewsuk et al. (2010) for a high Ks value, which demonstrated The result suggests that the activeness of aerobic granules
the activeness of aerobic microbial. However, Asadi et al. (2014) produced in SBR with an H/D ratio of 4.4 (Batch2 and Batch3) is
found that a process or system with a high value of Ks is less effi- lower than in SBR with an H/D ratio of 10 (Batch4) and 11.3 (Control
cient. Thus, a plot of mmax versus Ks was plotted (Fig. 6) to determine and Batch1). This explains the reason that, at equal OLR and oper-
the activeness of aerobic granules produced in SBR with various H/ ational conditions, the period to achieve steady state in SBR1 with
D ratios. high H/D ratio is shorter than in SBR2, which has a low H/D ratio.
N.A. Awang, M.G. Shaaban / International Biodeterioration & Biodegradation 112 (2016) 1e11 7

Fig. 5. Linear plot of microbial growth for determination of Y and Kd coefficients during steady state.

Fig. 6. Relationship between maximum specific microbial growth rate (mmax) and half saturation coefficient (Ks); Control ¼ :, Batch1 ¼ C, Batch2 ¼ *, Batch3 ¼ þ, Batch4 ¼ -.

A review by Liu and Tay (2002) stresses that a column-type period of setup for Batch3. The performance of SBR with low H/D
upflow reactor with higher H/D ratio can provide a longer circular ratio appears to have a higher resistance to variable and low OLR by
flowing trajectory, which in turn creates an effective hydraulic providing a short settling distance for biomass in facing unfavor-
attrition for microbial aggregation. This circular hydraulic attrac- able circumstances (Awang and Shaaban, 2015).
tion force helps to shape the microbial aggregates into regular Based on the study by Kaewsuk et al. (2010), in the determi-
granules that have high cellular surface hydrophobicity and mini- nation of kinetic coefficients of Mixed-PnSB using dairy wastewater
mum surface Gibss energy. Thus, it can be concluded that the as a substrate, the value of Ks was determined to be 174 mg/L
period to achieve a steady state is governed by the reactor H/D instead of 8000 mg/L, as reported by Kantawanichkul (1990), who
ratio; in which microbial aggregation is more productive in reactors using coconut cream. Kaewsuk et al. (2010) confirmed that higher
with a high H/D ratio. In comparison to Batch4, the use of divided organic substance, and oil and grease concentration, in coconut
draft tubes for SBR3 proves to be beneficial in reducing the time cream compared to dairy wastewater and acetate had caused an
8 N.A. Awang, M.G. Shaaban / International Biodeterioration & Biodegradation 112 (2016) 1e11

increase in the value of Ks. This thus shows that substrates with aggregation activity.
complicated structures of organic matter will subsequently have a Additionally, Y in this study is almost always within the reported
high Ks value compared to those with simple structures. range for sewage (Table 5). This value is considered 0.3e0.6 mg/mg
However, as shown in Table 5, the Ks value in this study is higher by Metcalf and Eddy et al. (2003) and 0.7 mg/mg by Pala and
compared to the results by Asadi et al. (2014), Kaewsuk et al. (2010) Bo€lükba (2005). It appears that values of Y are higher for sewage
and Mizzouri and Shaaban (2013), which employ a substrate with than other types of substrates (Table 5), although the concentration
more a complicated structure than sewage. Besides, the Ks value in of influent COD is much lower in sewage (maximum 231 CODs mg/L
this study is significantly higher than that reported by Metcalf and in this study). Liu et al. (2005b) mentions that the low Y value was
Eddy et al. (2003), and is equal to the study by Pala and Bo € lükba caused by the diversity of microorganisms in completing the
(2005), who both consider sewage as a substate. Hence, this oxidation process from complicated food chains. Thus, it can be
shows that the reactor type, configurations, system and scale all concluded that substrate utilization and bacterial growth are highly
influence the value of Ks. dependent on the characteristics of the substrate itself.
A plot of OLR versus Y is shown in Fig. 7 to determine the in- This is in agreement with the work by Zhou et al. (2014), which
fluence of OLR on the development of aerobic granules. Considering demonstrated that microbial selection pressure is not a prerequisite
the differences in sewage composition (sewage collected at Pantai for aerobic granulation from both the dynamic granulation steps
STP and Damansara STP) and operating conditions applied, the and the molecular biology aspects. Instead, the dominance of a
reading for the R2 linear fit line of 0.82 is shown in Fig. 7, and can be particular microbial is governed by the substrate composition (type
considered as reliable. Thus, this indicates that biomass production of wastewater) and concentration (OLR). Kong et al. (2015) recently
proliferates with the increase in OLR, and this fits well with the investigated microbial identification using a polymerase chain re-
earlier assumption of the first order reaction characteristics of action (PCR) coupled with next-generation sequencing (NGS)
sewage. method, with Illumina Miseq as platform. The result by Kong et al.
However, a report by Chen et al. (2008) claims that Y in a steady (2015) show that aerobic granules exposed to cefalexin consists of
state decreases with an increase in OLR from 6.0 to 12.0 kg COD/ an abundance of Bacteroidetes and Chloroflexi instead of Proteo-
m3 d. Since the increase in OLR for this study is small bacteria. Papadia et al. (2011) reported that a direct correlation
(0.32e0.63 kg CODs/m3 d) compared to the work by Chen et al. exists between reactor configurations and microbial biomass,
(2008), it is hard to decide which value is true. Moreover, it has which is mostly composed of Pseudomonas, Stenotrophomonas and
been reported several times (Long et al., 2015; Ma et al., 2013) that Ochrobactrum genera. The study by Kong et al. (2009) showed that
an increase in OLR results in the disintegration of aerobic granules. the reactor H/D ratio has no effect on the physical characteristics
In this case, the comparison should be distinguished between high and microbial community structure of aerobic granules.
and low strengths of wastewater. The result also reveals that at Comparing the data in Table 5 with the results in Table 4, the
similar OLR, the production of biomass described by Y values will values of Kd in this study are normally within the reported range of
always be greater in reactors with a high H/D ratio, which dem- conventional activated sludge (Metcalf and Eddy et al., 2003) and
onstrates the increase in Ks values that facilitate the microbial SBR-AGS system (Chen et al., 2008; Liu et al., 2005a; Muda et al.,

Table 5
Corresponding kinetic coefficients of substrate utilization and microbial growth from other studies based on Monod equation.

Reactor System Substrate COD (mg/L) K (1/d) Ks (mg/L) Y (mg/mg) Kd (1/d) mmax (1/d) References

SBR-AGS Batch Sewage form Pantai 1 39 0.91 228 0.13 0.01 0.11 This study
e e e e e e
120 27.5 3133 0.20 0.12 5.63
SBR-AGS Batch Sewage from Damansara 86 0.27 276 0.47 0.02 0.16 This study
e e e e e e
231 0.34 315 0.68 0.07 0.18
SBR-AGS Batch Acetate 2000 e e 0.142 0.065 0.075 Chen et al., 2008
e e e e
4000 0.231 0.069 0.027
SBR-AGS Batch Glucose 3342 13.2 276 0.183 0.023 e Liu et al., 2005a
e e
0.250 0.075
SBR-AGS Batch Synthetic textile 1200 e e 0.217 0.006 0.013 Muda et al., 2011
e e e e
1600 0.412 0.010 0.036
MBSR Batch Dairy 2584 7.42 174 0.228 0.138 1.69 Kaewsuk et al., 2010
±
794
UAASB Batch Industrial Estate 945 0.41 180 0.161 0.039 0.07 Asadi et al., 2014
e
1200
Batch Test Batch Sewage 100 e 343 0.70 0.053 1.13 €lükbaş, 2005
Pala and Bo
e
500
CSTR Continuous Petroleum refinery 172 0.81 111 0.049 0.004 0.04 Mizzouri and Shaaban, 2013
e
1617
Activated Sludge Continuous Sewage e 2 10 0.3 0.06 e Metcalf and Eddy et al., 2003
e e e e
10 60 0.6 0.15
N.A. Awang, M.G. Shaaban / International Biodeterioration & Biodegradation 112 (2016) 1e11 9

Fig. 7. Relationship between OLR and synthesis yield coefficient (Y); Control ¼ :, Batch1 ¼ C, Batch2 ¼ *, Batch3 ¼ þ, Batch4 ¼ -.

2011). A further analysis reveals that Kd values gradually increase repeat units of exopolysaccharides that carries functional groups
with an increase in the period to achieve a steady state (Fig. 8). This such as hydroxyl (OeH), carboxyl (C]O) and amines (NeH) was
can most probably be attributed to the linear relationship between given by Seviour et al. (2012). According to Flemming and Wingender
Kd and cell age. The result reported by Chen et al. (2008) demon- (2010), the functional groups interact with each other in terms of
strates an increasing trend of Kd values from 0.065 1/d on the first hydrogen bonding, electrostatic and ionic attractive forces for the
118 days of the aerobic granule formation period, to 0.069 1/d for stability of the EPS matrix. Besides this, the Van der Waals interaction
the last 335 days. Moreover, Muda et al. (2011) considered that the that exists between any two EPS components also aids to serve for
increase in Kd values from 0.0075 to 0.0076 1/d between days EPS stability. Consequently, the ionisable groups presented on the
140e280 as constant. cell aggregate surface will decrease, and subsequently lower the
polar interaction of EPS with water molecules to promote cell hy-
4. Discussion drophobicity (Wang et al., 2006). Thus, in the sense of thermody-
namics, an increase in cell hydrophobicity simultaneously causes a
Although research on aerobic granules has increased exponen- decrease in the excess Gibss energy of the surface, which in turns
tially, the mechanism of aerobic granules formation with regards to promotes self-aggregation of cells from the liquid phase to form a
intermolecular interactions and the manner in which these forces new solid phase (Liu et al., 2009; Liu and Tay, 2002).
govern the stability of aerobic granules has rarely been discussed. In Sheng et al. (2010) report that the outer region of aerobic
this study, the mechanism of aerobic granules formation to form granules comprises dispersible sludge cells that are glued by the
well-defined granules can be described as a two-step process. The readily extractable EPS. It is expected that cell aggregates will carry
first step involves physical agitation to initiate bacterium-to- negative charges due to unbound functional groups. This is
bacterium contact or attachment onto a solid surface. The forces consistent with the report by Wang et al. (2014), which indicated
that might be involved in this step are hydrodynamic shear force, the negative value in the zeta potential of EPS was mainly due to the
substrate diffusion, gravity force, Brownian movement and cell ionization of the anionic functional groups such as carboxylic and
mobility (Liu and Tay, 2002). phosphate. Since cell aggregates have the same charge, there is a
The second step involves intermolecular interaction, or so called repulsive force that inhibits the flocculation process. Here, fila-
physicochemical and microbiological interactions, of various trophic mentous microorganism help to bridge the individual cell or cell
bacteria groups to keep the aerobic granule in stability. Mittelman aggregates together. Besides, in order to promote the flocculation of
(1985) illustrates the distribution of extracellular polymeric sub- cell aggregates for the formation of solid sludge, the forces involved
stance (EPS) around an individual cell wall with the structure of in First step process are needed.

Fig. 8. Relationship between steady state period and endogenous coefficient (Kd); Control ¼ :, Batch1 ¼ C, Batch2 ¼ *, Batch3 ¼ þ, Batch4 ¼ -.
10 N.A. Awang, M.G. Shaaban / International Biodeterioration & Biodegradation 112 (2016) 1e11

Fig. 9. A conceptual of granule formation and breakage.

Fig. 9 depicts a summary of the aerobic granule formation based 5. Conclusion


on the discussion above. The physical agitation force (First step
process) helps to initiate individual cell (Step A) contacts, whilst The investigation of the kinetics of mature aerobic granules
intermolecular interaction (Second step process) ensures the ag- shows that aerobic granules developed in reactors with a high H/D
gregation of individual cells (Step B). As the cell aggregates carry ratio have a shorter setup time period and are more active
negative charges (Step C), bridging between filamentous bacteria, compared to those in low H/D ratio reactors. Meanwhile, under
divalent (Ca2þ, Mg2þ, etc.) or monovalent (Kþ, Naþ, etc.) metal variable organic loading rate and biomass floating events, reactors
cations from the particle surface of wastewater with the dissociated with a low H/D ratio exhibit an efficient performance compared to
functional groups on the cell aggregates enhance the flocculation high H/D ratio reactors. At equal effluent performance and OLR, the
process. In Step D, polymer (polymeric chains of EPS) entanglement production of biomass in low H/D ratio reactors is less than in high
tends to rearrange the position of cell aggregates to become more H/D ratio reactors. This comes along with great benefits in terms of
compact and strong cell flocs (Sheng et al., 2010). Lin et al. (2013) reducing costs involved in the sludge thickening process for con-
provides a clear illustration of the strong gel structure developed ventional activated sludge systems.
from a crosslink between alginate-like exopolysaccharides and
Ca2þ. During Step E, cell flocs approach each other in the case there Acknowledgments
exists an electrostatic attraction between positive and negative
areas of cell flocs. Shear force shapes and densifies cell flocs (Step E) This work was financially supported by the Department of
to become granular sludge, as shown in Step F. The mature granular Higher Education Malaysia (FP041-2013B) and University of Malaya
sludge subsequently disintegrates after reaching a certain critical research grants (RG160-12SUS and PV038-2012A). Awang N.A ac-
size, and then causes an overall reduction in granular size knowledges the Ministry of Education Malaysia and Universiti Sains
(Verawaty et al., 2013). Malaysia for their support in her PhD fellowship.
The selection of reactor type and H/D ratio for applications at the
real site vary depending on the characteristics of the wastewater Appendix A. Supplementary data
itself. For example, Papadia et al. (2011) concluded that the air
supply system has greatly influenced the efficiency of pilot scale Supplementary data related to this article can be found at http://
bioreactors treating textile wastewater. The highest performance dx.doi.org/10.1016/j.ibiod.2016.04.028.
was achieved in Bioflotation and Fixed Bed Biofilm Reactors, which
exhibited an H/D ratio of 5 and 3 respectively. The list presented by
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