CTB Technology AC Servo Spindle Driver Operating Instructions

CTB TECHNOLOGY
GS DRIVER
OPERATING INSTRUCTION
AC SERVO SPINDLE DRIVER

TYPE MODEL: BKSC-□□□□GS
400V 1.5-160KW (2.5-215KVA)
PLEASE SEND THIS OPERATING INSTRUCTION TO FINAL USER FOR SAFE
KEEPING
BEIJING CTB THCHNOLOGY CO., LTD

REFERENCE NUMBER: ZL-08-818-IBCN
GS DRIVER CTB
PREAMBLE
Appreciation for your purchase the GS SERIES SERVO DRIVER produced by BEIJING CTB
TECHNOLOGY CO., LTD. GS SERIES SERVO DRIVER is a type of AC servo driver with high
quality, multi-function, low-noise which is developed and manufactured by BEIJING CTB
TECHNOLOGY CO., LTD. GS SERIES SERVO DRIVER is the servo driver used in AC induction
motor, and it can control the site, rotating speed, acceleration, output torque of the general AC
induction motor and frequency conversion motor expediently. The successful manufacture of the
GS SERIES SERVO DRIVER brings limitless vitality to the transmission control field.
GS SERIES SERVO DRIVER uses 32 bit CPU as its core, and realize the entire numerical
control to motor. It makes the AC induction motor have the same speed governing characteristics
with synchronous machine and DC machine, and it is the most competitive electric transmission
product in the machine building industry.
The development of the GS SERIES SERVO DRIVER is specific to the control requirement
of the site, speed and torque of the automatic field. The GS SERIES SERVO DRIVER is the first
choice in the motion control field such as various automatic assembly lines in mother machine,
textile, modeling machine, and paper processing.
Please read this instruction carefully before the usage of GS SERIES SERVO DRIVER and
assure that it is properly used. Incorrect usage may cause abnormal running, malfunction or loss the
service life of the driver, and even personal injury accidents. Please read this instruction over and
over again before the usage and use the machine in accordance with the instruction strictly. This
instruction is an attachment that is delivered with the machine. Be sure to keep the instruction
properly for the following overhauling and maintaining of the driver.
GS DRIVER CTB
Safety related nomenclature
Following signs are used in the safety related contents of this instruction to mark the sentences
involving safety related signs. The contents described in these sentences are very important, so
make sure that they are obeyed. These signs will be used when the contents may cause danger,
personal injury and death if they are used incorrectly.
WARNING! This sign is used when the contents may cause danger,
personal injury and death if they are used incorrectly.
CAUTION! This sign is used when the contents may cause danger,
personal light and moderate injury and equipment damage if they are used incorrectly.
While CAUTION! , this sign means the items that should be noticed, it
may cause heavy accidents, which depends on the different situation.
Forbidden! This sign means the items that are prohibited.
Important!! This sign means that some items are not involved in the
scope of [dangerous] or [notice], while the items that users must obey are marked in related
chapters.
GS DRIVER CTB
Safety related considerations
* Open-packaging inspection
CAUTION!
Damaged driver and driver lack of components must not be installed.
It is at risk of injury.
Installation
CAUTION!
Please install it on the uninflammable metal plate. Do not install it near the
combustible, which has the risk of fire.
Please make sure that the mounting screw is tightened.
If the screws come loose, the driver may drop out and personal injury may be
caused.
Do not install it in the environment with flammable gas, which may cause
explosion.
wiring
WARNING!
Before wiring, please make sure that the electric power source is off state.
Otherwise there will be the risk of fire and electrocution.
The operation to the major loop terminator of the controller should be carried out
five minutes after electric power source is cut off and the charge lamp of the
controller is put out completely. Otherwise there will be the risk of electrocution.
The wiring operation should be done by professional electric engineer. Otherwise
there will be the risk of fire and electrocution.
Make sure that the earth terminal is earthed reliably. (The earth resistance should
be lower than 4 Ohm.) Otherwise there will be the risk of fire and electrocution.
Do not connect the P/PB with N terminator directly, and do not connect the zero
line and earth line with N terminator. Otherwise it will make the bridge rectifier
short circuited and major loop burnt out.
Do not connect the high-voltage line with the driver controller terminator.
Otherwise the control plate will be burnt out.
Please set up dead-stop and lock-up loop. Otherwise there will be the risk of
injury. (The user is responsible for the connection liability.)
Do not touch the major loop terminal directly after the electric power source is on.
Otherwise there will be the risk of electrocution and short circuited.
GS DRIVER CTB
wiring
CAUTION!
Please confirm whether the major loop input current is consistent with the rated
voltage of the driver. Otherwise there will be the risk of injury and fire.
Do not carry out withstand voltage test and insulation test of the controller
optionally. Otherwise there will be cause the damage of the components such as
semiconductor inside the controller.
Please connect the braking resistor and braking unit according to the wiring
diagram. Otherwise there will be the risk of fire.
Do not join the AC input power wire to the output U.V.W terminator. Otherwise it
will cause the internal breakdown of the controller.
Please tighten the major loop and control loop terminator of the driver by right
torque. Otherwise there will be the risk of fire and wrong operation of the driver.
Do not connect the dephasing electrolytic capacitor and LC/RC noise filter with
the output loop. Otherwise it will cause the internal breakdown of the controller.
Do not join the electromagnetic switch and electromagnetic contactor to the
output loop for connecting and cutting off the load. When the controller operating
with load, surge current will cause the protective circuit of the controller.
commissioning
WARNING!
Do not touch the major loop terminator directly after the power supply is
connected. Otherwise there will be the risk of electrocution and short circuit.
Confirm the input and output signal to assure the safety operation. The wrong
operation of the system will cause the personal injury and death and damage of the
peripheral equipment.
Alarm rückstellen after confirm that the operating signal is cut off. If Alarm
rückstellen is carried out with the operating signal on, it will restarted suddenly.
Otherwise there will be the risk of injury.
Confirm that there isn’t any water or condensation inside of the driver which is
stored for a long time. Otherwise there will be the risk of driver burnt out.
Do not touch the connection terminator on the operation. Otherwise there will be
the risk of electrocution or driver burnt out.
CAUTION!
Do not touch the servo driver and motor, because after operation, their
temperature rise may be high. Otherwise there will be the risk of scalding.
Do not touch the braking resistor which may has a high temperature rise caused by
discharge. There will be the risk of scalding and electrocution.
Do not change the settings of the driver. Otherwise there will be the risk of
equipment damage and accidents.
GS DRIVER CTB
Maintenance and inspection
WARNING!
Do not touch the controller terminator directly, because high pressure may exist
on some of the terminator which is very dangerous. Otherwise there will be the
danger of the electrocution.
Make sure that the outer cover is installed before the current is connected; the
outer cover can be taken down after the current is cut off. Otherwise there will be
the danger of electrocution.
Confirm that the input current is cut off before connection. Otherwise there will be
the risk of electrocution and fire.
The inspection and maintenance can be carried out only after the major loop input
current is cut off and charge lamp has went out completely. Otherwise there will
be the risk of electrocution because there may be residual electric quantity on the
electrolytic capacitor.
The inspection and maintenance should be done by professional electrical
engineer. Take off the metal objects on your body (watch, ring), and use the tools
with insulation protection. Otherwise there will be the risk of electrocution.
Do not put charge and printed circuit which are used into fire; otherwise it will
cause explosion accidents. There will be the risk of explosion and fire.
CAUTION!
The CMOS IC integrated circuit is installed on the major control plate, so
attention should be paid on usage. Do not touch the major control plate with
fingers directly, because the static induction will cause the damage of the major
control plate.
Do not carry out operations such as connection and dismounting the terminator
when the current is on. Otherwise there will be the risk of electrocution.
Set related preferences before operation after the replacement of control plate.
Otherwise it will cause damage to the equipment.
GS DRIVER CTB
Table of contents
Preamble -----------------------------------------------------------------------------------------1
Safety related nomenclature------------------------------------------------------------------2
Safety related considerations-----------------------------------------------------------------3
Chapter 1 Installation ----------------------------------------------------------------------1-1

GS DRIVER introduction -------------------------------------------------------1-2
Open-packaging inspection------------------------------------------------------1-2
Standard specifications and performance parameters------------------------1-3
Nameplate instruction of the driver---------------------------------------------1-4
Outside dimensions and mounting dimensions -------------------------------1-4
Confirmation and requirement of the installation space----------------------1-6
Notices about motor and load----------------------------------------------------1-6
Notices about driver---------------------------------------------------------------1-7
Notices about discard as worthless----------------------------------------------1-8
Chapter 2 Connection-----------------------------------------------------------------------2-1
The type selection and connection of the circumference components------2-2
The connection of major loop terminator --------------------------------------2-3
Input and output signal -----------------------------------------------------------2-9
Connection of the encoder interface-------------------------------------------2-16
Connection of the serial port----------------------------------------------------2-17
Chapter 3 Use of the operator-------------------------------------------------------------3-1

Shape and keystrokes of the operator------------------------------------------3-2
Working state of the driver-------------------------------------------------------3-3
Working state of the operator----------------------------------------------------3-4
Application method of the operator-------------------------------------------- 3-5
Parameters modification by operator------------------------------------------ 3-6
Operation state monitoring by operator----------------------------------------3-7
Chapter 4 Commissioning------------------------------------------------------------------4-1
Basic routes of commissioning--------------------------------------------------4-2
Confirmation of the connection of major loop-------------------------------- 4-2
Confirmation of the connection of control circuit-----------------------------4-3
Primary electrify of the driver---------------------------------------------------4-3
Parameters confirmation of the motor and driver-----------------------------4-4
Idle load commissioning ---------------------------------------------------------4-4
Load commissioning -------------------------------------------------------------4-4
GS DRIVER CTB
Chapter 5 Parameter list -------------------------------------------------------------------5-1
Parameter list instruction --------------------------------------------------------5-2
Monitoring parameterU1------------------------------------------------------- -5-2
Monitoring parameterU2 ------------------------------------------------------- 5-3
Initialization parameter An------------------------------------------------------ 5-3
Basic control parameter Bn------------------------------------------------------ 5-5
User parameter Cn-----------------------------------------------------------------5-6
Motor driver parameter Dn-------------------------------------------------------5-8
Function parameter Fn------------------------------------------------------------5-8
Protection parameter Pn----------------------------------------------------------5-9
System parameter Sn------------------------------------------------------------5-10
Chapter 6 Operate according to function-----------------------------------------------6-1

Spindle control time sequence state diagram----------------------------------6-2
Motor basic parameters settings-------------------------------------------------6-2
Motor operating parameters------------------------------------------------------6-3
Analog quantity speed control---------------------------------------------------6-3
Acceleration-deceleration control parameters---------------------------------6-5
Orientation parameters------------------------------------------------------------6-5
Rigid tapping ----------------------------------------------------------------------6-7
Impulse control --------------------------------------------------------------------6-7
Reaming-----------------------------------------------------------------------------6-8
Dead-stop---------------------------------------------------------------------------6-8
Swing--------------------------------------------------------------------------------6-9
Secondary orientation ------------------------------------------------------------6-9
Chapter 7 Countermeasure to the malfunction----------------------------------------7-1

List of Malfunction Alarm and Remedy -------------------------------------7-2
Analysis on Frequent Malfunction--------------------------------------------7-3
Alarm Reset Method ------------------------------------------------------------7-6
Chapter 8 Maintenance & Service --------------------------------------------------------8-1

Tips----------------------- ---------------------------------------------------------8-2
Routine Maintenance---------------------------------------- ----- --------------8-2
Periodical Maintenance------------------------------------- ----- --------------8-3
Wearing Parts --------------------------------------- ----- -----------------------8-3
Storage ----------------------------------------------------------- ----------------8-4
Repair Warranty------------------------------- ----- -------------- --------------8-4
GS DRIVER CTB
Installation
This chapter described the items to be confirmed and installation requirement after the users get GS
DRIVER.
GS DRIVER introduction -------------------------------------------------------1-2

Open-packaging inspection------------------------------------------------------1-3
Nameplate instruction of the driver---------------------------------------------1-4
Outside dimensions and mounting dimensions -------------------------------1-4
Confirmation and requirement of the installation space----------------------1-6
Notices about motor and load----------------------------------------------------1-6
Notices about driver---------------------------------------------------------------1-7
Notices about discard as worthless----------------------------------------------1-8
1-1
GS DRIVER CTB
GS DRIVER INTRODUCTION
GS DRIVER is the spindle driver designed for numerical control machine spindle. This driver could control
the site, rotating speed, acceleration, output torque of the AC induction servo motor and general frequency
conversion motor accurately. It can be used in the control of machine spindle motor, such as machining center,
computer numerical control drill, CNC milling machine, CNC lathe and grinder etc., and feeding motor such as
large scale of Plano-equipment and vertical lathe. To fulfill the best operating effect, please carry out the
installation and debugging according to the CNC system connection of <CTB SERVO APPLICATION
NAMUAL> and this description.
Type instruction
* GS DRIVER series servo driver is applicable to 18 types of motor with the capacity from 1.5-160KW. Details
can be seen in table 1-1.
BKSC - 4 5P5 GS
（BKSC: Product series, BK series servo driver 5P5 : code for the type of driver）
4: GS:
CODE Voltage
class CODE POWER
2 200V 5P5 5.5KW
4 400V Details is presented in
table 1-1
TABLE 1-1 TYPE OF GS DRIVER (Rated voltage: 400V)

Driver type Rated Rated input Rated output Adaptive With/without
capacity current current(A) motor Internal
(KVA) (A) (KW)
BKSC-41P5GS 2.5 4 3 1.5 With
BKSC-42P2GS 3 6 5 2.2 With
BKSC-43P75GS 5.5 9 8 3.7 With
BKSC-45P5GS 8.5 14.2 13 5.5 With
BKSC-47P5GS 11 18 17 7.5 With
BKSC-4011GS 17 26 25 11 With
BKSC-4015GS 21 35 32 15 With
BKSC-4018GS 24 38.5 37 18.5 With
BKSC-4022GS 30 46.5 45 22 With
BKSC-4030GS 40 62 60 30 With
BKSC-4037GS 50 76 75 37 With
BKSC-4045GS 60 92 90 45 With
BKSC-4055GS 72 113 110 55 With
BKSC-4075GS 100 157 152 75 With
BKSC-4090GS 116 190 185 90 With
BKSC-4110GS 138 236 230 110 With
BKSC-4132GS 167 288 280 132 With
BKSC-4160GS 200 345 336 160 With
OPEN-PACKAGE INSPECTION
Please check the following items after get the products. If there is something wrong, please contact with agents
who the product is bought from or manufacturer. Details can be seen in Table 1-2
Table 1-2 Items need to be checked
Items need to be checked Check methods
Is the products listed in the packing list quantity The package list is labeled on the outer
shortage? package. Check the amount and verify that the
products in the package are in keeping with the
list.
Are the products received as same as the Please check the label on the lateral side of the
products ordered? driver.
Is there any breakage in the products? Check the uniform look of the products and
inspect whether it is damaged in the
transportation.
GS DRIVER CTB
Standard specifications and performance parameters
Triphase 400V grade Standard specifications and performance parameters are presented in table
1-3.
TYPE: BKSC-××××GS
41P 42P 43P 45P 47P 401 401 401 402 403 403 404 405 407 409 411 413 416
5 2 4 5 5 1 5 8 2 0 7 5 5 5 0 0 2 0
Adaptive motor capacity KW 1.5 2.2 3.7 5.5 7.5 11 15 18. 22 30 37 45 55 75 90 110 132 160
5
output Capacitor KVA 2.5 3 5.5 8.5 11 17 21 24 30 40 50 60 72 100 116 138 167 200
Current A 3 5 8 13 17 25 32 37 45 60 75 90 110 152 185 230 280 336
Maximum output voltage Triphase 380/400/415/440V corresponding input voltage
Maximum output rotating 4 grade motor 15000rpm; 500Hz

speed rpm
Power Rated voltage, Triphase 380/400/415/440V; 50/60Hz±5%

rsource frequency
Voltage fluctuation range +10%,-15%

Control Control mode Sine wave PWM modulation, entire closed loop rector control
characte
Torque characteristic Basic frequency below 200% rated torque output, precision: ±5%
ristic
Speed adjustable range 1:5000
Speed control precision ±0.1%
Frequency setting resolution Digital quantity: 0.01Hz Analog: unipolarity maximum output
frequency/4092;biopolarity maximum output frequency /2046
Site control precision ±1PULSE
Acceleration 0.05~3000Hz/s
Braking mode Dynamic braking 125% rated torquemoment; internal braking unit (external braking
resistance)
Overload capacity 200% rated current 30s

Input Digital quantity input 12 photo coupler isolated input ;input mode: PNP and NPN are optional
and
Digital quantity output 6 photo coupler isolated output: 24V, 10mA
output
interfac Analog quantity input 2; -10V~+10V 1;0~10V 1
e Analog quantity output No
Relay output 2 Opentype; AC250V/DC30V.1A
Fault output relay 1; a series of open/ close connection point; AC250V/DC30V.1A
Coder input interface 1, maximum received frequency 300KHz; line drive received mode: RS422 standard
Impulse input interface 1, sync impulse or ortho impulse
Coder output interface 1, maximum received frequency 300KHz; line drive received mode: RS422 standard
Bus interface RS232, CAN, ethernet
Spindle Speed control Range: 0~15000rpm; steering: positive and negative; speed command; analog
function quantity, impulse frequency, Bus
Orientation location Precision: ±1PULSE; position regulation: user parameters setting

Rigid tapping Connected with various domestic and imported system, tap residual: ±2%
Other functions C-axis control, screw cutting, electronic gear, reaming, swing control
Protecti Spindle motor over current Above 200% rated current output
ve
function Motor overload Alarm output when the set time of the overload alarm is exceed: set by parameters
s Over voltage Major circuit busbar voltage is higher than 800V, alarm output
Low voltage Major circuit busbar voltage is lower than 400V, alarm output
Using Using site No dust, aggressive gas and flammable gas
environ Temperature
ment -10~45℃
Moisture Less than 95%RH (non-condensing)
vibration Vibration frequency≤20Hz 9.8m/s2 ; 20Hz≤vibration frequency≤50Hz;2m/s2
GS DRIVER CTB
Nameplate instruction of the driver
The nameplate marked for driver model number and rating is labeled on the lower right side of the shell of the
driver. The content of the nameplate is showed on Fig.1-1
BK SERVO AC SERVO DRIVER
MODEL: BKSC-45P5GS TYPE OF THE DRIVER

POWER: 5.5 KW RATING POWER
INPUT: 3PH AC380V 14.2A 50HZ INPUT SPECIFICATION
OUTPUT: 8.5KVA 13A 0-500HZ 380V OUTPUT SPECIFICATION
PN: PRODUCT SERIAL NUMBER
SN: Z070507015 PRODUCT NUMBER
BEIJING CTB THCHNOLOGY CO., LTD.
Fig 1-1 Nameplate of the servo driver
Outside dimensions and

Installation dimensions
1. 1.5-15 KW DRIVER
Outside and Installation dimensions is presented in fig. 1-2.
Fig 1-2
TABLE 1-4 GS DRIVER (1.5-15KW) outside dimensions (mm) and weight (kg)
Type Size Mounting Weight (kg)

A B W H D
screw
BKSC-41P5GS
BKSC-42P2GS
45.5 276 91 290 200 M6 3
BKSC-43P7GS
BKSC-45P5GS
BKSC-47P5GS
79 276 132 290 200 M6 4.5
BKSC-4011GS
BKSC-4015GS
GS DRIVER CTB
3. 18.5-30KW DRIVER
Outside and Installation dimensions is
presented in fig. 1-3.
Fig.1-3
TABLE 1-5 GS DRIVER (37-110KW) outside dimensions (mm) and weight (kg)
Type Size Mounting Weight (kg)

A B W H D
screw
BKSC-4018GS
BKSC-4022GS 140 378.5 203 395 265 M6 13.5
BKSC-4030GS
3. 37-160 KW DRIVER
Outside and Installation dimensions is presented in fig. 1-4.
Fig. 1-4
TABLE 1-6 GS DRIVER (37-110KW) outside dimensions (mm) and weight (kg)
Type Size Mounting Weight
A B W H D
screw (kg)
BKSC-4037GS
220 500 280 720 324 M8 48
BKSC-4045GS
BKSC-4055GS
260 694 360 720 360 M10 60
BKSC-4075GS
BKSC-4110GS
370 855 530 880 370 M12 100
BKSC-4160GS
GS DRIVER CTB
Confirmation and requirement of the installation space
Installation environment
Following notices should be paid attention to when choose the installation environment:
1. Environment temperature: run at the temperature of -10℃~45℃; if the environment temperature is above
45℃, the rated voltage should be reduced by 30% at every increase of 5℃. * Notice: if the environment
temperature is above 45℃, ventilation and radiation should be strengthened and the driver should be used
according to the regulation.
2. The moisture of the installation site should be lower than 95% and without any condensing;
3. Do not install it in the environment where there is dust and metal power;
4. Install it in the environment where there isn’t any aggressive and explosion gas;
5. Install it in the site where is conformance to vibration requirement. Vibration frequency≤20Hz 9.8m/s2 ;
2
20Hz≤vibration frequency≤50Hz;2m/s .
6. Install it in the site without direct sunlight.
Installation direction and space
Installation interval and distance requirement of each driver is presented in Fig. 1-5.
If more drivers are installed in control cabinet, they are often installed side by side, and inlet and outlet and
dedicated radiator fan are also equipped. If they are installed up and down, guild clapboard should be added
between the drivers to ensure good heat emission, which can be seen in Fig.1-6.
Outlet and radiator fan
Control cabinet inlet
Fig.1-5 Installation of one controller Fig.1-6 Installation of more controllers

Considerations about motor and load
Compare with frequency conversion running
GS DRIVER is an entire closed vector servo driver, which could regulate output voltage and current
automatically according to the load change. It is more energy efficiency and the speed control precision is higher
and speed adjustable range is wider than transducer. The controlled motor and driver is closed circuit, so the site
control, speed control and torque control can be realized conveniently.
Constant torque operation

The motor is working in constant torque area. The output torque of motor which is not the rated torque
moment of motor is needed in machine operation; while the maximum continuous output torque of the motor
can’t be exceed rated torque.
GS DRIVER CTB
High-speed running in constant power area
The driver operates in high speed in constant power area, so not only vibration and noise increasing should
be considered, the usage speed range of motor bearing and machinery should also be assured. Please enquiry first.
The machine operation speed must not be above the rated speed.
Lubrication of the machineries
After the machineries which need to be lubricated, such as reduction gearbox and gear reducing motor,
operated in low speed for a long time, the lubrication effect is not good as before, which may cause damage,
please enquiry first.
Negative torque load
Negative torque will happened after promotion load, and driver will produce over current and over voltage
alarm which will cause tripping operation. Braking components and machine safety equipments should be
considered to equip.
Reciprocating load
Please notice that instability phenomenon of output current will occur when the driver is driving piston
reciprocating load, and the situation will be more prominent if it is operated under low frequency. So the capacity
of the driver should be promoted.
Resonance point of the load equipment
The driver will meet resonance point of the load equipment in the output frequency range, which can be
avoided by setting hopping frequency.
Considerations about driver

Usage out of rated voltage
It is not applicable to use the servo driver out the working voltage range. If this usage is needed,
please use relevant booster and reducing transformer to carry out transformation.
Changing triphase input to diphase input
It is not applicable to change triphase input into diphase. Otherwise the open phase protection is
needed.
Capacitances which improve the power factors or voltage dependent resistor
Installation of the capacitances which improve the power factors or voltage dependent resistor on
the output end will cause the fault tripping and component damage. So please make sure that they
are dismantled.
Fig. 1-7 Do not use capacitance on the output end of the controller
GS DRIVER CTB
Lightning surge protection
Lightning over current equipment is installed in the driver which has self-protection ability to
the induction stroke.
Altitude and derating using
In the regions that altitude is over than 1000m, the heat emission effect of the driver will
reduce because of rarefaction of air. So the driver voltage should be lower than the rated voltage.
The relationship curve of rated current and altitude are shown in Fig.1-8.
Fig.1-8 The relationship curve of rated current and altitude
Considerations about discard as worthless

Explosion of electrolytic capacitor: the electrolytic capacitors of major circuit and printed plate may
explode if they are set on fire.
Exhaust gas of the plastics incineration: incineration of the plastics will produce poisonous gas.
Disposal method: be disposed as industrial refuse.
Notice: if the content of this manual is modified because of the upgrading or optimization of the
products, please take new edition as final.
GS DRIVER CTB
Connection
This chapter described the connection regulation of the power source terminator and control circuit
terminator, and installation connection regulation of the control plate jumper wire and extends
interface plate.
Type selection and connection of the circumference components----------2-2

Connection of major loop terminator ------------------------------------------2-3
Input and output signal -----------------------------------------------------------2-9
Connection of the encoder interface-------------------------------------------2-16
Connection of the serial port----------------------------------------------------2-17
GS DRIVER CTB
Type selection and connection of the circumference components
The connection schematic of spindle driver and circumference components is shown in Fig.1-2.
Power: triphase
380V-440V
Airbreak
Electromagneti
c contactor
Input Reactor
Noise filter
Fig.2-1 connection schematic of spindle driver and circumference components

Instruction of components type selection
Name Application Considerations in type remarks

selection
Airbreak Connect on or cut off Type selection according to Refer to Fig.2-3
driver power the 150% of rated current
of driver
Electromagnetic Electrifying Type selection according to Refer to Fig.2-3
contactor automatically or power the 150% of rated current
off power when break of driver
down
Input reactor Improve the power Type selection according to
factor of electricity grid the 100% of rated current
of driver
Input noise Prohibit the interference Type selection according to
filter of power from driver the 150% of rated current
of driver
Braking resistor Consuming the Type selection according to Refer to Fig.2-2
recovered energy of the manufacture’s standard
driver
Filter magnetic Prohibit the external Type selection according to Refer to GS
ring radio frequency the manufacture’s standard type selection
interference and sample
common mode
interference
GS DRIVER CTB
The connection of major loop terminator
Structure of major loop
The internal structure schematic of major loop is presented in Fig.2-2
Fig. 2-2 Major loop structure

Major loop terminator composition
1.5-15KW major loop terminator composition
18.5-160 KW major loop terminator composition
Major loop terminator instruction and function description

Name Function Notices
R S T Triphase AC power input Protective breaker is needed to be
terminator, 380-440V, installed
50/60Hz
P(+) DC bus anode P and N are used in external
braking unit or DC power input
PB Braking resistor P and PB are used in external
connection terminator braking unit
N(-) DC bus cathode N and P are used in external
braking unit or DC power input
U V W Driver output terminator The earth phase sequence should
be as same as motor
E Earth terminator C–type earth, earth resistance ≤
4ohm
GS DRIVER CTB
Connection of major circuit input
Following notices should be paid attention to, and standard connect is shown in Fig.2-3
Incoming line breaker (MCCB)
Input terminator (R.S.T) of major loop supply should be connected with triphase AC supply by
line protective breaker (MCCB).
Time characteristics of MCCB should accord with the overload characteristics (rated output
current 200% per minute) and time characteristics adequately.
Breakers should be installed independently in each servo driver. When a breaker is shared by
more drivers, it is suggested to use fault output relay of this driver to control the incoming line
electromagnetic contactor, in order to cut off power and prevent fault enlargement when diver is
in fault to ensure security.
Leakage circuit breaker
Output of servo driver is high frequency switch impulse supply which will produce high frequency
drain current. High frequency drain current can be removed by using leakage circuit breaker on
incoming line side of driver, which only checkout the current with dangerous frequency range to
human body. Please use specified leakage circuit breaker of servo (frequency converters)
Please select a specified leakage circuit breaker which could control a driver which induction
current is above 30mA.
Please select a general leakage circuit breaker which could control a driver which induction
current is above 200mA, and time above 0.1s.
Isolated transformer should be installed between general leakage circuit breaker and servo
driver to avoid breaker malfunction effectively.
Fig. 2-3 Standard connection schematic of incoming line

Incoming line electromagnetic contactor
Incoming line electromagnetic contactor can be used to cut off power when it is sequentially
controlled. It can’t be used as initiation of servo driver, and if it is used to power down servo driver,
servo driver will be in the state of outage alarm, and motor will stop by free glide.
Frequent on/off of Incoming line electromagnetic contactor will make charging resistor of
driver become hot and even be burnt out.
AC reactor
Installation of AC reactor on incoming line side of servo driver will inhibit power surge effectively
and avoid burnt out of rectifier of driver, which will also improve the power factors of supply side.
The connection of AC reactor is presented in Fig.2-3.
GS DRIVER CTB
Power side noise filter
Type and specification matched noise filter should be installed on the driver power input side to
reduce the high interference noise of the driver from power wire coupling and inhibit the noise that
driver feedback to power.
Right settings and connection of incoming line filter, shown as Fig.2-4
Please use AC servo or transducer

specified noise filter.
Noise filter should be good ground
connection
Fig.2-4 Right settings and connection of incoming line filter
Incorrect settings and connection examples, shown as Fig.2-5
General noise filter is used to

inhibit the driver noise.
The noise filter effect is not
good which is not recommended.
Fig.2-5 Incorrect settings and connection of incoming line filter
Connection of major loop output side

Output terminator U.V.W. of driver should be connected with the connection terminator U.V.W.
of triphase AC motor according to correct phase sequence; if the rotating direction is not correct,
two phase connection should be exchanged and phase sequence of the coder should be changed at
the same time.
GS DRIVER CTB
Forbidden!
Connecting input power wire with output terminator is absolute prohibition.
Do not connect input power wire with output terminator; otherwise the internal
components of the controller will be damaged.
Short circuit and earth of the output terminator is absolute prohibition.
Do not touch the output terminator directly, or output line contact with controller
shell, which has the risk of electrocution. Besides, do not make output line short
circuit.
Usage of dephasing electrolytic capacitor and LC/RC noise filter is absolute
prohibition.
Do not connect dephasing electrolytic capacitor and LC/RC noise filter in output loop,
which will cause damage of controller internal components.
Usage of electromagnetic switch to connect on or cut off load is absolute
prohibition.
Do not use electromagnetic switch or contactor to connect on or cut off load on output
loop. When the controller is in the loaded operation, the surge current will cause the
protective circuit action of controller.
Connection distance of controller and motor
Long connection distance of servo driver and motor comes from ultraharmonics drain current of
cable, which has adverse effect to controller and circumstance equipments. Refer to table 2-1 to
adjust carrier wave frequency parameters.
Table 2-1 Connection distance of driver and motor
Connection distance of Below 30m Below 50m
controller and motor
Carrier wave frequency 10kHz 7.8 kHz
Measures for induction interference
This instruction applied three measures to inhibit radio interference and induction interference,
filter magnetic ring, shielded cable and output filter.
Filter magnetic ring
The installation of filter magnetic ring on output side near driver will inhibit the common mode
interference of output side. It is shown in Fig.2-6.
Fig.2-6 Installation schematic of filter magnetic ring
Output Shielded cable

Output line of servo driver use shielded cable to inhibit radio interference and induction
interference. The two end of shielded layer should be earthed when shielded is used, which is
shown in Fig. 2-7.
GS DRIVER CTB
Fig.2-7. Connection of shielded cable

Output filter could be used to inhibit interference when input and output filters are at the place
full of radio interference. Input and driver will produce radio interference themselves, so effect
becomes best when input and output filter are used at same time, which is shown in Fig. 2-8
Fig.2-8 output filter are used to inhibit radio interference

The connection of earth wire
Mark of the earth terminator is E or
Make sure it is earthed.
Earth resistance: below 4ohm.
Do not use earth wire with other dynamic equipments together.
The earth wire should be selected according to the regulation of electricity equipment technical
standard. It should be as short as possible.
When two or more drivers are used, do not form earth wire to a loop.
Examples: Fig. 2-9.
Fig2-9 connection of earth wire

Connection of braking resistance
P, PB are terminators which connect braking resistance on major loop terminator plate of servo
driver. Do not connect braking resistance to other terminator, otherwise braking resistance will be
abnormal heating and burnt out, and driver may also be damaged. The type selection of braking
resistance is presented in table 2-2.
* Connection of braking resistance should be connected according to Fig.2-2 strictly.
* Length of the connection line of driver and braking resistance should be less than 50m.
* Please specially notices: drivers P (+), N (-) can be connected with external braking unit, but can’t
be connected with braking resistance directly, otherwise the driver will be damaged and fire breaks
out.
GS DRIVER CTB
Fig. 2-10 connection of braking resistance
Table 2-2 Braking resistance specification

Driver type
41P5 42P2 43P7 45P5 47P5 4011 4015 4018 4022 4030 4037 4045 4055 4075 4090 4110 4132 4160
Power W 200 260 400 800 1000 1500 2000 2000 2500 2000 2500 2500 2500 2500 2500 2500 2500 2500
Resistance 300 250 150 75 40 32 32 60 50 60 60 55 55 55 55 55 55 55

ohm
Quantity 1 1 1 1 1 1 1 2 2 3 3 4 4 4 5 6 8 8
Minimum 100 64 32 32 32 20 20 20 19.2 19.2 19.2 12.8 12.8 12.8 10 8 6 6

resistance ohm
Type selection of breaker, contactor and cable

Type selection of breaker, contactor and cable are shown in table 2-3
Table 2-3 Breaker, contactor and cable specification
Breaker (air breaker) Contactor Voltage

BKSC Power (kW) Major circuit cable
(A) (copper cored) (mm2) 380V current (A)
41P5GS 1.5 10 2.5 9

42P2GS 2.2 10 2.5 9
43P7GS 3.7 16 4 16
45P5GS 5.5 32 4 18
47P5GS 7.5 40 6 25
4011GS 11 63 10 32
4015GS 15 63 16 50
4018GS 18.5 100 16 63
4022GS 22 100 25 80
4030GS 30 125 35 95
4037GS 37 160 35 115
4045GS 45 200 50 115
4055GS 55 200 70 150
4075GS 75 250 95 185
4090GS 90 315 95 250
4110GS 110 400 120 250
4132GS 132 400 150 315
4160GS 160 630 185 400
GS DRIVER CTB
Considerations on major circuit connection
Make sure that breaker or fuse is connected between power supply and driver power input
terminator (R.S.T).
Make sure that earth wire is connected with E terminator of driver, and earth wire should be
copper cored line which is above 4mm2 and earth resistance lower than 4ohm.
Make sure the high reliability of every connection.
Please check out following items after circuit connected:
(1) Are all the connections correct?
(2) Is there any connection missed?
(3) Is there any short circuit of short circuit to earth between every terminators and connections?
Input and output signals

Input and output signals of GS servo driver include: switching value input signals, switching
value output signals, analog input signals, impulse input signals and coder input/output signals.
Specifications of input and output signal cable

The requirement of cable which is used for connector is strict because of the differences
between control signals. Cable specifications of various signal connectors are listed in Fig. 2-4,
which should be followed in connection.
Signal type Signal names Cable names Cable specification

(mm2)
Switch value I0~I7 X0~X3 General cable or 0.2~2
input/output Q0~Q5 shielded cable
Relay output M00/M01 General cable or
M10/M1 shielded cable 0.2~2
1
MA/MB/MC
Analog quantity signal FI FV FS FC Twin twisted shielded 0.2~1
able
Coder signal PV1 G1 A+ Twin twisted shielded
A- B+ B- Z+ able 0.2~1
Z-
PV2 G2 OA+
OA- OB+ OB-
OZ+ OZ-
Impulse signal SA+ SA- PB+ Shielded able 0.2~1
PB- DZ+ DZ-
Enabler replacement EN RET General cable or 0.2~1
signal shielded cable
GS DRIVER CTB
Input and output signal connection examples
7.5KW, CP07A main board

GS DRIVER CTB
Input and output signals description
Table 2-5 Input and output signals functions description

Interface Type Stitch Name Functions
Signal standard
T0 communicatio Communicate with computer RS232

n
Analog 6 FS Speed setting power is supplied internally DC10V 50mA
quantity input 12/14 FC Analog quantity common terminal 0V
T1 4 FV -10V-+10V analog quantity input, input Selected by J1
resistance: 20Kohm AND J2
FI 0-10V, 0-5V, 4-20mA, optional analog
3
quantity input, input impedance:
20K/250ohm
Relay output 19/17 M00-M01 Driver ready input AC250V A
15/7 M10-M11 Orientation end (in place) output DC30V 1A
Fault output 8/10/9 MA-MB-MC Driver fault output
Coder pulse 12/13 PV3/G3 Coder power supplies terminator power DC5V 100mA
input common terminal
T2
1/3 SA+ SA- Coder A phase/ortho pulse A phase input RS422 standard
20/18 PB+ PB- Coder B phase/ortho pulse B phase input /
Twin twisted
single pulse train input P
shielded line
14/16 DZ+ DZ- Coder Z phase/----------/pulse direction
input D
Servo enabler 5 EN SERVO operation permit As follows
Replacement 6 RET Input pulse which is bigger than 100ms, and
signal driver will replace
Control signal 1 I0 Driver operate according to the specified
input value of I1 direction and analog quantity
PNP
4 I1 Operation direction: off: forward; on :
reverse 0V input valid
NPN
3 I2 Orientation, close: orientation and keep on;
off: cancel orientation 24V input valid
PNP or NPN input
6 I3 Zero speed servo function, close: motor mode is selected
zero speed lock by JP1
T3
5 I4 Rigid tapping signal, close: enter rigid
tapping state
8 I5 External fault orientation, close: driver

dead-stop
7 I6 Spindle swing signal is used for gear box

automatic shift
10 I7 Space speed signal, close, operate according

to set relevant speed
9 X0 Pulse site control function selection
11 X1 Pulse speed control function selection

12/13 X2 X3 Set output signal function according to
user’s requirement
Programmable 20 Q0 Driver ready input 24Vphoto
photo coupling output
coupling 10mA
output 18 Q1 Orientation end (in place) output
24 Q2 Zero speed arrival output
25 Q3 Arbitrary speed arrival output
22/26 Q4 Q5 Set output signal function according to

user’s requirement
Control power 2/14 SV External DC24Vpower terminator

input DC24V 500mA
15/16 SC External DC24Vpower 0V terminator/

control signal common terminal
Coder output 4/9 PV2/G2 Preplace, supplied by CNC system which DC5V, 100mA
can be disconnected if indication without
T4 electrify
1/6 OA+OA- Coder A phase output Line driver
reception RS422
standard
2/7 OB+ OB- Coder B phase output
3/8 OZ+ OZ- Coder Z phase output
Coder input 4/9 PV1/G1 Coder power supplies terminator/ power DC5V
common terminal 100mA
T5
1/6 A+ A- Coder A phase input Line driver
reception RS422
standard
2/7 B+ B- Coder B phase input
3/8 Z+ Z Coder Z phase input
Heat 5 T1 motor heat protective signal input On /off

protective
input
GSDRIVER CTB
Connection terminator arrange
T1 14-pin high density plug T2 20-pin high density plug T3 26-pin high density plug
T4 D-type 9 hole plug (groove) T5 D-type 9 hole plug (needle)

TI interface stitch definition T2 interface stitch definition
Stitch Name Stitch Name
Stitch Name Stitch Name
1 ** 8 **
1 SA+ 11 SC
2 ** 9 E
2 SV 12 PV3
3 FI 10 ** 3 SA- 13 G3
4 FV 11 E
4 SV 14 DZ+
5 VCC 12 FC
5 EN 15 M10
6 FS 13 ** 6 RET 16 DZ-
7 VCC 14 FC 7 M11 17 M01
8 MA 18 PB-
9 MC 19 M00
10 MB 20 PB+
T3 interface stitch definition

Stitch Name Stitch Name T4 Interface stitch definition
1 I0 14 SV
2 SV 15 SC T5 Interface stitch definition
3 I2 16 SC
Stitch Name
4 I1 17 EN Stitch Name 1 A+
5 I4 18 Q1 1 OA+ 2 B+
6 I3 19 RET 2 OB+ 3 Z+
7 I6 20 Q0 3 OZ+ 4 PV1
8 I5 21 NC 4 PV2 5 T1
9 X0 22 Q4 5 G2 6 A-
10 I7 23 NC 6 OA- 7 B-
11 X1 24 Q2 7 OB- 8 Z-
12 X2 25 Q3 8 OZ- 9 G1
13 X3 26 Q5 9 G2
Connection of control power

Other control terminators are installed with photo coupling isolating source in GS
servo driver except analog quantity control terminator. The photo coupling isolating
sources can be supplied according to actual situation inside of drivers or outside of
users. In order to get good isolating effect, external DC24V isolating source is
suggested to use.
External DC24V isolating source is factory default settings.
GSDRIVER CTB
Internal DC24V isolating source
When the TP2jumper wire of main board is plugged in, the internal DC24V
isolating source is selected.
Setting method of JP2
Setting Instruction
DC24V isolating source is supplied inside
plug in jumper wire (INT) of driver.
DC24V isolating source is supplied
pluck off jumper wire (EXT) outside user.
External DC24V isolating source

When DC24V isolating source is selected,
the JP2 jumper wire should be plucked off, and
source is supplied respectively by SV, SC
terminator of T2, T3 interface on main board.
Requirements of external source
Voltage: DC24V±5% current: ≥500mA
Do not set JP2 into internal provided when external source is selected, otherwise
the internal switch source will be damaged.
Do not reserve the polarity of external source.
Do not set JP2 when driver or external source is electricity.
Connection of switch quantity input signal

Characteristics of switch quantity input signal:
* Points: 12, 10-17, 0-X3 * Driver enabler：1, EN * Fault replacement signal: 1,
RET
* Input characteristics: photo isolating input * Input mode: PNP and NPN are
optional by JP1 jumper wire
Switch quantity input elementary diagram

PNP mode, OV input is effective NPN mode, 24V input is effective
Connection of switch quantity output signal
Characteristics of switch quantity input signal:
points: 6, Q0-Q5
output characteristics: photo isolating output
output mode: DC24V or 0V
GSDRIVER CTB
Connection of relay output signal
T2 interface of GS servo driver supplies two relay output points and one fault output
relay.
Output standard: AC 250 1A, DC 30V, 1A
Relay output elementary diagram Fault relay output elementary diagram
Notices on relay output connection

If induction load (such as electromagnetic relay or contactor) is driven by output
terminator, surge voltage absorbing circuit should be added.
If induction load is driven by AC source, RC absorbing circuit should be added,
when output from relay interface. (Notice that drain current should be lower than
holding current of controlled contactor or relay).
Fly-wheel diode should be added when output at 24V photo coupling. (It is used
in DC electromagnetic circuit, and polarity should be noticed at installation.).
Seen in Fig.2-12.
Components of absorbing circuit should be installed at two sides of loops of relay
and contactor.
Fig. 2-11 RC absorbing circuit Fig. 2-12 DC absorbing circuit
Connection of analog quantity input signal

T1interface of GS servo driver supplies two analog quantity input interfaces F1
and F2, and one analog quantity input source interface FS and FC, and signal
functions is presented in table 2-6.
Table 2-6 analog quantity interface signal description
Signal name function Signal standard
F1 Single polarity input end 4-20mA input
4-20mA input impedance:
250ohm
0-10V, input impedance: Bn02=1 pluck off J2 jumper wire
20k ohm Plug in J1 jumper wire
0-5V, input impedance: 20k 0-10V input
ohm
Analog quantity input is
optional Bn02=1 Plug in J2 jumper wire
pluck off J1 jumper wire
Please set Bn02 carefully 0-5V input
and JI/J2 jumper wire
Factory default settings: Bn02=1 pluck off J1 J2 jumper

0-10V wire
GSDRIVER CTB
Signal name function Signal standard

FV Bipolarity input end Bn02=0
-10V/+10V analog quantity
input,
input impedance:20Kohm
FS Internal supplied speed DC10V, 50mA
setting source
FC Analog quantity common 0V
terminal
E Shielded layer connection
terminator
Connection requirement
Signal source or control signal should be connected with multicore shielded cable
or intertwist shielded line.
Near-end of cable shielded layer (driver-near side) should be connected to
connector shell.
Control cable should be removed from major loop and intense current line
(include source line, motor line, relay, contactor connection lines, etc.) above
30cm at wiring, and it should not be placed parallel. It is suggested to use vertical
wiring to prevent malfunction of driver caused by interference.
It is better to use filter electromagnetic ring which is supplied by manufacturer on
long distance wiring, and filter electromagnetic ring should be installed on
driver-near side.
F1 terminator connection examples
Speed set is carried out by internal source, and input signal is 0-10V, which is
presented in Fig. 2-13.
Plug in J2 jumper wire

Pluck off J1 jumper wire
GS SERVO DRIVER
Fig. 2-13 Speed set carried out by internal source
F1 terminator connection examples

Computer numerical control system use bipolarity (-10V-+10V) analog quantity
to output, and rotating speed is decided by analog quantity value, while division is
decided by analog quantity polarity, which is shown in Fig. 2-14.
Fig. 2-14 Bipolarity speed set carried out by computer numerical control system
GSDRIVER CTB
Do not reserve the connection of signal line and 0V, which will cause burnt out of
signal source, and reserve operation will be caused because of bipolarity.
Do not connect high voltage into analog signal terminator, which will cause burnt
out of driver.
Connection of coder interface

Main board of GS servo driver supplied a series of coder input interface T5 and a
series of coder output interface T4. The definition of interface is shown in table 2-7,
and table 2-8.
Table 2-7 coder input interface T5
Signal name Instruction Signal standard
PV1 Coder supply source DC5V DC5V/100mA
G1 Code source ground 0V
A+ A phase pulse cocurrent input(+) Line driver mode
A- A phase pulse reserve input(-) RS422 standard
B+ B phase pulse cocurrent input(+)
B- B phase pulse reserve input(-)
Z+ Z phase pulse cocurrent input(+)
Z- Z phase pulse reserve input(-)
T1 Motor heat protection input 24V photo coupling
terminator isolated input
Table 2-8 coder output interface T4

Signal name Instruction Signal standard
PV2 Coder prepared It can not be DC5V/100mA
source DC5V connected
G2 Code source when computer
ground 0V numerical
control system
haven’t check
out coder
hardware
OA+ A phase pulse cophase input(+) Line driver mode
OA- A phase pulse reserve input(-) RS422 standard
OB+ B phase pulse cophase input(+)
OB- B phase pulse reserve input(-)
OZ+ Z phase pulse cophase input(+)
OZ- Z phase pulse reserve input(-)
PV2 A phase pulse cophase input(+)
GSDRIVER CTB
Notices on coder connection
Coder cable should use twin twisted shielded cable, whose requirement can be
seen in table 2-4.
Shielded layer should be connected to contactor shell.
Forbidden!
Do not reserve the coder source which will cause DC5V of driver or coder burnt
out.
Do not reverse A,B phase sequence, otherwise motor will operate abnormally snd
even burn out motor or driver.
Connection of sequent communication interface

GS servo driver supplies a RS232A sequent communication interface T0 for user to
connect with computer to realize the transform of program and parameters. This
interface is connected with computer by RS232-P1 cable.
Definition of sequent communication interface T0 is shown in table 2-9
Table 2-9 interface definition
Stitch Name instruction Stitch Name instruction
1 VCC DC5V 4 GND 0V
2 GND 0V 5 TX1 Sending terminal

3 RX1 Receiving terminal 6 NC Manufacturer use
T0 interface schematic
General Cable’s type: RS232-P1
Forbidden!
Please use standard source which is supplied by manufacturer at communication.
GSDRIVER CTB
Usage of operator
This chapter described the function and usage method of operator
Shape and keystrokes of the operator------------------------------------------3-2

Working state of the driver-------------------------------------------------------3-3
Working state of the operator----------------------------------------------------3-4
Application method of the operator-------------------------------------------- 3-5
Parameters modification by operator------------------------------------------ 3-6
Operation state monitoring by operator----------------------------------------3-7
GSDRIVER CTB
Shape and keystrokes of the operator

This part defined and described terms and nouns of the running and state of GS servo
driver operator, and instructed operation method of operator and driver. Please read it
carefully which will help you use GS servo driver correctly.
Operator
Operator is the standard layout of GS servo driver. Users can carry out operations
such as parameter setting, state monitoring, and operation control, etc. Usage of GS
servo driver works on the premise of being familiar with the functions and usage of
driver. Please read this instruction carefully before usage.
Shape schematic of operator

Operator of GS driver is composed of LED digitron and keystroke, and its shape
and function areas are shown in Fig.3-1.
LED digitron displace place
Enter key
Adjusting key
Shift key
Manu selection key
Fig. 3-1 Operator schematic

GSDRIVER CTB
Keystroke function instruction of operator
Keystroke function instruction of operator is presented in table 3-1.
Table 3-1 Keystroke function instruction of operator
Keystroke Name Function
Menu selection Switching key of each menu item.
switching key
Shift key It is used for switching the data bit of parameters
number when browse parameter items;
It can be used for changing the modification data
of modification data when modify data at the state
of programming.
Adjusting key It is used for increasing the parameters value, or
menu item and parameters item.
Enter key It will return to previous page if this key is pressed
at the state of programming.
Enters next menu;
Finish the selection of parameters group on the
state of primary menu;
Finish the operation of looking over of parameters
on the state of secondary menu;
Finish the modification and storage operation of
parameters on the state of tertiary menu;
It is used for replace the driver fault when driver is
on the state of fault alarming.
Working state of driver

After electrified, GS driver has four kinds of working states: standing by, operation,
programming and fault alarming, which are presented as follow:
Standing by:
After electrified, GS driver is no the state of standing by before get any operation
control order. The displaying code of default standing state of LED digitron is .
LED can switch to display the monitoring function parameters group of UI, U2, and
U3 in a cycle by pressing . LED can switch to display the monitoring
parameters defined by various monitoring function parameters group by pressing
and after are pressed and their values can be looked over/monitoring by
pressing again.
In use process, looking over/monitoring the contents of other parameters group
except UI, U2, and U3 are restricted by HP password and function parameters. Please
refer to the chapter of “function parameters list” of details.
Operation state
GS will enter operation state after get operation order when it is on the state of
standing by and without any fault.
On the normal operation state, LED can switch to display the monitoring
function parameters group of UI, U2, and U3 in a cycle by pressing . LED can
switch to display the monitoring parameters defined by various monitoring function
parameters group by pressing and after are pressed and their
values can be looked over/monitoring by pressing again.
Programming
GS driver can switch to the state of modifying the function code parameters by
keys on the operation panel, which is the state of

programming.
Function parameters value will be displayed at the state of programming, and
modification bit is flicker free display mode.
Fault alarming
This state is that the GS driver is malfunction and display fault code.
LED will display fault code at the state of malfunction. Fault replacement can be
done by on the operation panel.

GSDRIVER CTB
Work state of operator

Electrify Initiation:
When driver is electrifying, operator will carry out initiation process about 3
seconds, and LED digitron will show , which is presented in Fig. 3-2.
Standing by:
When driver is at the state of standing by, the operator’s state is shown at Fig. 3-1.
LED digitron default displays . At this time, you can enter each menu items to
look over and monitor the parameters by pressing .
Fig. 3-2 Electrify initialization Fig. 3-3 Standing by

Operation:
After driver get right operation order on the state of standing by, it will enter
operation state. As shown in Fig. 3-4, LED digitron default display the setting rotating
speed of driver, such as . At this time, you can enter each menu items to look
over and monitoring parameters by pressing .

Default alarming:
If fault is inspected at the state of operation, standing by and programming, the
driver will report related fault information, which is presented in Fig. 3-5.
Fault replacement can be done by pressing when driver is malfunction.

If the fault is removed, driver will return to the state of standing by; while if fault
remain exist, it will redisplay malfunction code.
Fig. 3-4 Operation Fig. 3-5 Fault alarming
GSDRIVER CTB
Parameters transmission state:
Parameters initialization will be carried out after the operator electrifying
initialization. The driver will return to normal state after Parameters initialization is
finished. During this process, LED digitron always display , which can be seen
in Fig. 3-6.
Password state:
Before operator enters programming state from standing by state and operation
state, it will instruct you to enter password when An00=0, which is shown in Fig. 3-7.
The operator will enter programming state only after right password is entered on this
state.
Fig. 3-6 Parameters transmission state Fig. 3-7 Password state
Use method of operator

Use method of operator and its functions are introduced in this part.
Parameters setting operation flow
Operator parameters setting method applies tertiary menu structure, where
parameters values could be inquired and modified quickly and easily.
Tertiary structure includes: menu item (primary menu), parameters item
(secondary menu) and parameters setting value (tertiary menu), and the operation
flow can be seen in Fig. 3-8.
Fig. 3-8 tertiary menu structure operation flow diagram

When operating in tertiary menu, you can return back to secondary menu by
pressing or . (Refer to Fig. 3-8, Fig.3-9). The difference between

two operations is that: set parameter values will be stored in controller before return
back to secondary menu if enter key is pressed, while if you pressed menu key, it
returns back to secondary menu directly without any parameter values stored. The
details about operation flow of tertiary menu can be seen in Fig. 3-9.
GSDRIVER CTB
Parameters modification by operator

The flow of parameters modification by operator can be seen in Fig. 3-9.
Fig. 3-9 Tertiary menu operation flow diagram
Instruction:
Primary menu includes 8 menu items, and they are Un menu, An menu, Bn menu,
Cn menu, Dn menu, Fn menu, Pn menu, and Sn menu.
Secondary menu, each parameters group includes 48 parameters (Sn menu
includes 99 menu), and details can be referred to parameters instruction.
Users’ password function

In order to increase reliability and security of the parameters setting, GS driver
operator has users’ password function, with operation flow shown in Fig.3-10. the
modification of users’ password can be referred to An46.
Initial password: 00001.
Input right password
Fig.3-10 Users’ password function operation flow diagram

GSDRIVER CTB
Operation state monitoring by operator

Operation state, interface state and fault information of driver can be monitored
by operator, which are monitored by U1, U2 and U3.
Operation state monitoring

Operation state monitoring include setting rotating speed Fr, output rotating
speed Fo, feedback rotating speed Fb, output current Ao, output torque Tn and DC
bus voltage Pu. Monitoring method is shown in Fig.3-11.
Setting rotating speed output rotating speed feedback rotating speed
Bus voltage output torque output current

Fig. 3-11 Operation state monitoring flow diagram
Interface state monitoring

Interface state includes driver switching quantity input terminator D1/D2,
switching quantity output terminator Do, analog quantity input interface A1/A2,
analog quantity output interface o1/o2, coder input interface E1/E2. Monitoring
method is as same as inquiry of monitoring parameters, which only need to select
relevant parameters in U2.
Parameters number can be refer to parameters list.
Fault information monitoring

If driver is on the state of malfunction, control board will display fault
information code. The fault record can be inquired by pressing U3 and inquiry
operation is as same as inquiring monitoring parameters, which only need to select
relevant parameters in U3.
Parameters number can be refer to parameters list.
GSDRIVER CTB
Commissioning
This chapter described methods and notices of primary electrify of driver.
Basic routes of commissioning--------------------------------------------------4-2

Confirmation of the connection of major loop-------------------------------- 4-2
Confirmation of the connection of control circuit-----------------------------4-3
Primary electrify of the driver---------------------------------------------------4-3
Parameters confirmation of the motor and driver-----------------------------4-4
Idle load commissioning ---------------------------------------------------------4-4
Load commissioning -------------------------------------------------------------4-4
GSDRIVER CTB
Basic flow of commissioning

Primary electrify of driver should according to the following flow; otherwise
there will be accidents, equipment damage or other dangers.
Installation 1. Make sure that mounting screw of driver is tightened.
inspection 2. Make sure that mounting screw of the accessories of driver,
such as AC reactor, braking resistance, etc. is tightened.
Major loop 1. Make sure that power incoming line, driver outgoing line
connection (phase sequence), AC reactor connection, braking loop
inspection connection (polarity) are correct.
2. Make sure connections hereinbefore are connected tightly.
Control loop 1. Make sure that control loop connection is right.

connection 2. Make sure connections hereinbefore are connected tightly.
Inspection
Electrify 1. Look into whether the electrify process of driver is right.

inspection 2. Make sure that there isn’t any abnormity after driver
electrified.
Adjust driver 1. Check out driver parameters and motor parameters.

parameters 2. Check out relevant control parameters.
Idle load 1. Check out the operation state of driver, such as output rotating
commissioning speed, current and torque etc.
2. Look into operation situation of motor, such as noise, vibration
and temperature rise etc.
3. Adjust relevant control parameters primarily.
Load 1. Look into the operation state of driver and motor, as described
commissioning before.
2. Adjust relevant control parameters secondarily.
3. Long time operation.
Confirmation of the connection of major loop

Please confirm following contents on major loop connection:
1. Connections of driver R/S/T are connected with triphase work frequency power
which voltage keeps with requirement of driver.
2. Driver is equipped with internal braking unit, and braking resistor is connected on
P/PB. No connection should be connected on N terminator.
3. When the output terminator of driver is connected with motor, their phase must be
consistent with each other. Otherwise motor can’t operate normally, and there will
be the possibility of equipment burnt out. When shielded cable is used as output
cable, shielded layer on two ends of cable should be connected with the earth
terminators of driver and motor respectively.
4. If filter electromagnetic ring is installed on output circuit, filter electromagnetic
ring should be close with driver side. Shielded layer and earth wire can’t thrill
through electromagnetic ring which can’t be connected with U/V/W terminators.
5. Driver and motor should be earthed.
6. Make sure that all the connections are tightened.
GSDRIVER CTB
Confirmation of the connection of control circuit

Please confirm following contents on control loop connection:
1. SV/SC terminator is external control power input terminator. When internal
DC24Vpower is used, this terminator don’t connect with wire and JP2 jumper
wire is plugged in. when external DC24V power is used, SV connect with 24V,
SC connect with 0V. Do not reserve polarity which will burn circuit board out, and
JP2 jumper wire should be plucked off.
2. Make sure that JP2 jumper wire connected correctly according to design
requirement. When computer numerical control system output signal is 24V, NPN
mode should be selected; while computer numerical control system output signal
is 0V, PNP mode should be selected.
3. Do not connect high voltage circuit with control signal.
4. Analog signal input signal connection should use shielded cable which is
connected with connector shell.
5. When 0-10V is used as speed set, make sure that j2 jumper wire is plugged in and
J1 plucked off.
6. Motor coder cable is the standard cable which is supplies by manufacturer.
7. Connection of coder output to computer numerical control system should use twin
twisted shielded cable.
8. Make sure that all the connections of control signal are reliable.
9. EN terminator is driver enable. It can start work only if there is input on EN.
Caution!
* Check out connections before driver primary electrify. Otherwise accidents will
happen easily.
Driver primary electrify

Internal components of driver will be damaged on the process of transportation or
installation because of vibration. Look into electrifying process and solve problems if
happened as soon as possible.
Driver electrifying process and observes contents

Connect on main power Sound of relay and contactor will be sent
P.on out from inside of driver 1s later.
Control board display Driver electrifying initiation, about 3s.

-CTB-
Control board display Electrifying process is end, enters

F. 0 standby mode.
GSDRIVER CTB
Parameters confirmation of the motor and driver

Parameters set factory of GS driver are almost in conformity with actual
application, and most of then don’t need to be modified. Users should modify or
confirm part of them at first use if it is needed.
Parameters need to be confirmed:
Initialization parameters: An, An-01, An-02, An-03.
Motor and driver parameters: Dn, Dn00- Dn05, Dn10.
Basic control parameters：Bn, Bn00-Bn05.
Control relevant parameter Cn, modify according to requirement.
Relevant system parameters Sn, modify according to requirement.
Idle load commissioning

Commissioning with parameters set factory: analog quantity -10V-+10V speed set.
Process is as follow:
(1) Apply 1V voltage to FV-FC, input enable signal I0.
Monitoring following date:
Set rotating speed U1-0 displays 150. Small deviation is normal which can be
adjusted by Cn parameter adjustment.
Feedback rotating speed U1-2 is in conformity with set rotating speed.
Output current U1-3 is normal when it is lower than 10%rated current.
Output torque U1-4 is normal when it is lower than 100.
Look over following phenomenon:
Whether air blower of driver operates?
Whether air blower of motor operates?
Whether motor operates stably?
Is there any abnormal sound produced by motor?
Is the surface temperature of motor normal?
(2) Cut off enabler signal
Is deceleration of motor normal?
Is braking resistor (braking unit) heat severe?
(3) Increase rotating speed and repeat hereinbefore operations (1) and (2) and monitor
the operation situation of driver and motor. If abnormalities are detected, it is
necessary to stop the machine immediately to check out problems and contact
with technicians if necessary.
Load commissioning
Following contents should be paid attention to when load commissioning:
1. Increase load step by step. If overload are detected, it is necessary to stop the
machine immediately to check out problems and contact with technicians if necessary.
2. Monitor the feedback rotating speed, output current and output torque, and look
over motor vibration and noise and temperature increasing situation. If abnormalities
are detected, it is necessary to stop the machine immediately.
3. Motor parameters adjustment should be carried out after operation stopped to avoid
accidents and regulating quantity should be small.
4. Do not carry out overload test or destructive test so as not to burn driver or motor
out.
Caution!
If following situations are detected, it is necessary to stop the machine immediately to
check out problems and contact with technicians.
1. The fluctuation of feedback rotating speed, output current and output torque are
big or reaches their limits.
2. Motor operate abnormally, with abnormal vibration and noise.
3. Mechanism equipment is abnormal.
GSDRIVER CTB
Parameter list
This chapter instructed all the parameters of driver.
Parameter list instruction --------------------------------------------------------5-2

Monitoring parameterU1------------------------------------------------------- -5-2
Initialization parameter An------------------------------------------------------ 5-3
Basic control parameter Bn------------------------------------------------------ 5-5
User parameter Cn-----------------------------------------------------------------5-6
Motor driver parameter Dn-------------------------------------------------------5-8
Function parameter Fn------------------------------------------------------------5-8
Protection parameter Pn----------------------------------------------------------5-9
System parameter Sn------------------------------------------------------------5-10
GSDRIVER CTB
Parameters list instruction
Parameter list
Parameters code Name Reference page
U1 Operation state monitoring 5-2
U2 Interface state monitoring 5-3
U3 Fault record 5-3
An Initialization parameters 5-3
Bn Basic control parameters 5-5
Cn Users’ parameters 5-6
Dn Motor and driver parameters 5-8
Fn Function parameters 5-8
Pn Protection parameters 5-9
Sn System parameters 5-10
1. Parameters list contents are instructed as follow:

Function code: parameters group and parameters number code;
Name: parameters’ name;
Contents instruction: detail instruction of parameters’ function and valid settings;
Settings range: parameters’ valid setting range;
Units: units of parameters’ settings;
Default settings: initial settings of parameters;
Modification: modification characteristics of parameters are instructed as follow:
: means setting can be modified when driver at the state of stop and running;
: means this setting can’t e modified when driver at the state of running;
: means this setting is prohibited to modify by user;
: means this setting is actual inspection record which can’t be modified.
Monitoring parameters U1
Press keys of operator to select relevant function code to

monitor at the state of operation, standing by or running.
Function code Name Contents Units Modification
instruction
UI-0 Setting rotating Maximum Rotating *
speed/ rotating speed: rpm
Frequency FR speed≤8000rpm, Frequency:
UI-1 Output rotating display rotating Hz *
speed/ speed;
Frequency FO Maximum
UI-2 Feedback rotating speed≥ *
rotating speed/ 8000rpm,
Frequency FB display
frequency;
UI-3 Driver output - A *
current AO
Driver output Range: % *
UI-4
torque Tn -1000-1000
1000 matching
along with twice
motor rated
torque
UI-5 Driver DC bus DC bus v *
voltage PU voltage=DC
source power
voltage*1.4
GSDRIVER CTB
Operation: press enters U2; press keys of operator to

select relevant function code to monitor.
Function Name Contents instruction Setting Units Modification
code range
U2-0 Motor coder counting Fourfold octave counting, can 0-99999 Pulse *
value E1 be set
U2-1 External input Coder input, Fourfold octave 0-99999 Pulse *
coder/pulse input counting, can be set;
counting value E2 Pulse input, octave counting,
can be set
U2-2 Switching quantity I1-I7 - - *
input state D1
U2-3 Switching quantity I7 I0 valid - - *
X0-X3 input state D2
X3 X0
U2-4 Switching quantity 0-255 - *
M00/M10/Q0-Q3/Y1/Y2 Y2Y1Q3Q2Q1Q0M10M100Invalid
output state DO
U2-5 Analog quantity input F1 Analog quantity: 0-+10V - - *
channel digital Digital quantity: 0-4092
conversion A1
U2-6 Analog quantity input Analog quantity: -10-0-+10V - - *
FV channel digital Digital quantity: 0-2046-4092
conversion A2
U2-7 Analog quantity output Retain - V *
DA0 channel digital
output O1
U2-8 Analog quantity output retain - V *
DA10 channel digital
output O2
Operation: press enters U2; press enters U3; press
keys of operator to select relevant function code to monitor.

Function Name Contents Setting Units Default Modification
code instruction range setting
U3-0 Current Details can be - - 0 *
fault code seen in fault
U3-1 Previous instruction - - 0 *
fault code (chapter 7)
U3-2 Previous 2 - - 0 *
fault code
U3-3 Previous 3 - - 0 *
fault code
U3-4 Previous 4 - - 0 *
fault code
U3-5 Previous 5 - - 0 *
fault code
Initialization parameter An
An parameters list
An00 Parameters 0: HP code is 0. 1 - 0 O
password valid
protection Codes are
need to enter
before enters
An,Bn,Cn,
Dn,Fn, Pn.
Initial code is
0001, which
can be
modified in
parameter
An46.
1: HP code is
invalid.
GSDRIVER CTB
Function Name Contents instruction Setting Units Default Modification

code range setting
An01 Control 0: induction servo driver 0-1 - 0 ×
mode Drive DC induction
selection motor
1: open loop V/F control
Applicable for triphase
asyne motor
An02 Driver 0-65535 - - ×
power
An03 Motor type See schedule 1 0-65535 - - ×

selection
An04 Software Software version - - V1.0 *
version number
number
An05 Timing Timing function: it 0.1 - 0 ×
function supplies controllable
password maximum running time.
setting When running time
reaches setting value of
An06, the driver will
stop automatically.
0: after enter password
in An06, you can
inquire/modify An06
value (initial default
password is 7777);
1: modify password
Modify timing function
password in An06;
An06 Time and An05=0: 0-65535 h 0 ×
password 0: timing function is
modification invalid;
1: timing function is
valid, but time is up;
≥2: Timing function is
valid, displayed value is
surplus running time.
You can set maximum
running time at this
state.
An05=1:
Modify password, enter
old password in F1
mode; enter new
password in F2 mode;
enter new password in
F3 mode again. New
password will be
displayed after finished.
An07 Driver Monitor driver total 0-65535 h 0 ×
electrifying electrifying time
time
An08 Driver Monitor driver total 0-65535 h 0 ×
running running time
time
An09 Parameters 0: parameters can’t be 0.1 - 0 O
modification modified when driver is
permission running.
1: parameters can be
modified when driver is
running.
An10 Control 0: standard program 0.1 - 0 ×
program 1: dedicated program
selection
An11 Retain - - - ×
- function
An45
GSDRIVER CTB

An46 HP password Setting 0-65535 - - ×
method: enter
old password
in F1 mode;
enter new
password in
F2 mode; enter
new password
in F3 mode
again. New
password will
be displayed
after finished.
An47 - - 0 ×
Manufacturer
dedicated
Basic control parameter Bn
Bn parameter list
Functio Name Contents instruction Settin Unit Defaul Modificatio
n code g s t n
range setting
Retain - - - -
Bn00
Running 0:running+direction 0, 1 - 0 ×
order I0 running signal
Bn01
mode I1 direction signal
1:corotation/reserve
I0 corotation signal
I1 reserve signal
Analog 0: bipolarity 0, 1 - 0 ×
Bn02 quantity (-10V-+10V)
mode 1: single polarity
selection (0-+10V)
Location 0: motor internal 0, 1 - 0 ×
Bn03
coder coder
selection 1: spindle coder
Orientatio 0: orientation high 0, 1 - 0 ×
Bn04
n signal level is valid
mode 1: orientation pulse
is valid
Motor 0: counterclockwise 0, 1 - 0 ×
Bn05 running is coratation
direction 1: clockwise is
coratation
Reverser 0: valid 0, 1 - 0 ×
Bn06
running 1: invalid
prohibitio
n
Machine 0: milling 0, 1 - 0 ×
Bn07
tool 1: turning
selection
Speed 0: valid 0, 1 - 0 ×
Bn08
search at 1: invalid
start
Stop 0: deceleration stop 0, 1 - 0 ×
Bn09
mode 1: inertial stop
selection
Dead stop 0: deceleration stop 0, 1 - 0 ×
Bn10
Low 0: inspect 0, 1 - 0 ×
Bn11
voltage 1: do not inspect
inspectio
n on dead
stop
V/F curve 0: diagonal 0, 1 - 0 ×
Bn12
selection 1: polyline
Orientatio 0: orientation 0, 1 - 0 ×
Bn13
n mode according to current
selection speed direction
1:orientation
according to settled
direction
Orientatio 0: forward rotate 0, 1 - 0 ×
Bn14
n orientation
direction 1: reverse rotate
selection orientation
Orientatio 0: coder 0, 1 - 0 ×
Bn15
n 1: zero position
reference
point
GSDRIVER CTB

n code g s t n
range setting
Bn16 Pulse 0:running+direction 0,1 - 0 ×
mode 1: ortho pulse
selection
Bn17 High 0: speed range: 0,1 - 0 ×
speed 0-8000rpm
mode 1: speed range:
0-15000rpm
Bn18 High 0: minimum 0,1 - 0 ×
precision regulating quantity
mode 0.01 Hz
1: minimum
regulating quantity
0.0025 Hz
Bn19 Retain ×
Bn20 Maximu Maximum output 0-250 Hz 50 ×
m output frequency of driver
frequency when controlled by
V/F
Bn21 Rated Rated output voltage 0-400 V 380 ×
output of driver when
voltage controlled by V/F
Bn22 Rated Rated output 0-250 Hz 50 ×
output frequency of driver
V/F
Bn23 Mid Mid output voltage 0-400 V 20 ×
output of driver when
voltage controlled by V/F
Bn24 Mid Mid output 0-50 Hz 3 ×
V/F
Bn25 Minimum Minimum output 0-400 V 9 ×
output voltage of driver
voltage when controlled by
V/F
Bn26 Minimum Minimum output 0-50 Hz 1.5 ×
V/F
Bn27 Voltage Voltage deviation of 0-400 V 9 ×
deviation driver when
controlled by V/F
Bn28 V/F curve V/F curve 0-100 - 8 ×
voltage/fr voltage/frequency
equency ratio of driver when
ratio controlled by V/F
Bn29 Output Output voltage limit 0-400 - 400 ×
voltage of driver when
limit controlled by V/F
Bn30 Second 0: valid 0,1 - 0 ×
orientatio 1: invalid
n
selection
Bn31 Function - - - ×
- retention
Bn46
Bn47 Servo 0: valid 0,1 - 0 ×
enabler 1: invalid
EN
User parameter Cn
Cn parameter list
n code g s t n
range setting
Cn00 Retain ×
Cn01 Analog Used for adjust the 0-100 0 ×
0.02
quantity symmetry of analog
4V
zero quantity to zero
position position.
positive
shift
Cn02 Analog ×
quantity
zero
position
negative
shift
Cn03 Analog Actual speed set= 1-150 0.1% 1000 ×
quantity analog quantity 0
plus sampling value ×
Cn03
Cn04 Positive Set the position 0-4 Pulse 0 ×
orientatio offset of Positive times
n offset orientation than
Cn05 Negative Set the Negative coder Pulse 0 ×
orientatio offset of Positive lines
n offset orientation numbe
r
Cn06 Position Position plus 1-655 - 300 ×
plus at coefficient 35
orientatio
n
Cn07 Orientatio Search the speed of 1-100 rp 50 ×
n speed coder Z phase pulse 0 m
Cn08 Constant Conversion point of 0-100 0.01 5000 ×
power constant 00 Hz
accelerati acceleration and
on constant power
transposit
ion point
Cn09 Minimum Acceleration at 100-5 0.05 500 ×
accelerati maximum rotating 000 Hz/s
on speed.
Cn10 Maximu Corresponding 1-150 rpm 8000 ×
m output rotating speed when 00
speed input analog
quantity is 10V
Null shift Bipolarity: 0-100 - 10 ×
on speed Rotating speed of
Cn11 control null shift=Cn11 ×
Cn10/2046
Single polarity:
Rotating speed of
null shift=Cn11 ×
Cn10/4092
Spindle Set the acceleration 0-100 3000 ×
0.05
Cn12 accelerati of spindle constant 00
Hz/s
on on accelerating region
speed
control
GSDRIVER CTB

n code g s t n
range setting
Offset of Current field current ×
Cn13 5- 80 %
field percent of motor
40
current when set the speed
control.
Cn14 Current Current plus 1- 500 ×
plus coefficient
450
coefficien
t
Cn15 Current Current plus offset 1- 100 ×
plus at zero speed 20
offset
Cn16 Current Current plus at rated 1- 150 ×
80
plus rotating speed
Analog Adjust the sampling 5- ×
Cn17 0.1m
quantity time of analog 10000
s 200
input quantity input
filter time interface
constant
Cn18 Dead stop Set the Dead stop 0- 0.05 ×
decelerati deceleration 10000 Hz/s 3000
on
Cn19 retain - ×
Cn20 Maximu Set the Maximum 0- rpm ×
m rotating speed at 30000
rotating rigid tapping
1500
speed at
rigid
tapping
Rigid Bipolarity: ×
tapping Rotating speed of
Cn21 null shift null shift=Cn11 × 0- 100
set Cn10/2046
This value is always
0
set to 0
Single polarity:
Rotating speed of
null shift=Cn11 ×
Cn10/4092
Spindle Set the Spindle ×
Cn22 0-3000 0.05
accelerati acceleration at rigid
0 Hz/s 5000
on at tapping
rigid
tapping
Pulse Set the spindle ×
Cn23 0-6000 0.05
sync acceleration at Pulse
0 Hz/s
accelerati sync
on It accords with
5000
control software and
the high setting
value will cause
spindle vibration
Pulse Adjust position sync ×
Cn24 0-3000
sync response
0
ration It accords with
plus control software and 5000
the high setting
value will cause
spindle vibration
Zero Set zero speed reach ×
Cn25 0-1000 0.01
speed standard. If output
0 Hz
reach rotating speed is
100
range lower then this
setting value, zero
signals will output.
m speed speed at reaming 8000 200
at
reaming
Cn27 Offset of Set the Offset of 0- 80 ×
field field current at zero
current at speed 30
zero
speed
Cn28 Current Set the Current plus 0- 500 ×
plus coefficient at zero
coefficien speed 300
t at zero
speed
Cn29 Current Set the Current plus 0- 100 ×
plus offset at zero speed
20
offset at
zero
speed
Cn30 Turning It is used for ×
0- 0.05
mode adjusting the
5000 Hz/s 1000
decelerati deceleration time of
on turning equipment
(large inertial load)
Cn31 Output Set the maximum 0-1000 0.2% ×
torque Output torque of 1000
limitation driver
Cn32 Rigid Set the Rigid 0- 200 ×
tapping tapping integral time
20
integral
time
Cn33 Rigid Set the Rigid 0-500 ×
Current Current plus
plus coefficient tapping 450
coefficien
t tapping
Cn34 Rigid Current plus offset 0- 100 % ×
tapping at Rigid tapping
Offset of 40
field
current
Cn35 Rigid Set the current plus 0- 150 % ×
tapping of rigid tapping
Current 80
plus
offset
Cn36 Rigid Set the current field 5-80 % ×
tapping percent at rigid
35
current tapping
plus
Cn37 Secondar Set the orientation 0- Pulse ×
y positive offset 65535
orientatio 0
n positive
offset
Cn38 Secondar Set the orientation 0-6553 Pulse ×
y negative offset 5
orientatio
0
n
negative
offset
Cn39 Pulse Set pulse control 0-6553 1 20 ×
following ratio plus 5
ratio
pulse
Cn40 Swing Set Swing 0- 0.05 ×
accelerati acceleration 5000 Hz/s 3000
on
Cn41 Swing Set maximum Swing 0- 360 ×
5
angle angle
Cn42 Swing Set the maximum 0- 0.01 ×
100
speed Swing speed 5000 Hz
Cn43 Swing Set the swing torque 0- 0.2% ×
100
torque limitation 1000
Cn44 Retain - - ×
-
Cn47
GSDRIVER CTB
Motor driver parameter Dn

Dn parameter list
n code g s t n
range setting
Dn00 Rated Set the rated output 0-110 kW - ×
power power of driver
Dn01 Rated Set the rated output 0-460 V 380 ×
voltage voltage of driver
Dn02 Rated Set the rated output 0-300 A - ×
current current of driver
Dn03 Rated Set the rated output 0-500 Hz 50 ×
frequency frequency of driver
Dn04 Motor Motor poles number 2-24 - 4 ×
poles should be even
number number
Dn05 Rated Set the rated output 0-150 rpm 1460 ×
rotating rotating speed of 00
speed driver
Dn06 Motor Set the Motor idle 0-300 A - ×
idle load load current
current
Dn07 Resistanc Set the Resistance 0-100 - - ×
e between between lines
lines
Dn08 Reactance Set the Reactance - mH - ×
between between lines
lines
Dn09 Retention - - - ×
function
Dn10 Coder Set the Coder lines 100-1 - 1024 ×
lines number 0000
number
Dn11 Retention
- function - - - ×
Dn19
Dn20 Driver Retention - - - ×
plate parameters set
module factory
current
Dn21 Driver - - - ×
plate
power
Dn22 DBVD - - - ×
calibratio
n value
Dn23 CVD - - - ×
calibratio
n value
Dn24 Module - - - ×
temperatu
re
calibratio
n value
Dn25 Radiating - - - ×
plate
temperatu
re
calibratio
n value
Dn26 Hall - - - ×
sensor
calibratio
n value
Dn27 Inspectio - - - ×
n date
Dn28 Inspector - - - ×
number
Dn29 Driver - - - ×
plate type
number
Dn30 Retention
- function - - - ×
Dn47
Function parameter Fn
Fn parameter list
n code g s t n
range setting
Fn00 Standard It is used for 0-255 - 0 ×
program Standard program
selection selection
Program code is
applied by
manufacturer
Fn01 Parameter 0: no operation 0. 1 - 0 ×
initializati 1:Parameter
on initialization
Fn02 Coder A Coder A phase 0-255 - - *
phase parameters
parameter
s
Fn03 Coder B Coder B phase 0-255 - - *
phase parameters
parameter
s
Fn04 Coder Z Coder Z phase 0-255 - - *
phase parameters
parameter
s
Fn05 retain - - - *
-
Fn47
GSDRIVER CTB
Protection parameter Pn
Pn parameter list
n code g s t n＜＞
range setting
Bus 0: effective, real 0. 1 - 0 ×
voltage time inspection bus
Pn00
inspectio voltage
n ≥Pn01, report OV1
alarming ≤PN02, report UV1
1: invalid, inspect
bus voltage but no
alarming
DC bus Set DC bus over 0-800 V 800 ×
Pn01
over voltage alarming
voltage point (bus
alarming voltage=AC
point voltage*1.4)
DC bus Set DC bus under 0-800 V 400 ×
Pn02
under voltage alarming
voltage point (bus
alarming voltage=AC
point voltage*1.4)
Low 0: valid, alarm when 0-2 - 0 ×
Pn03 voltage UV signal, and
inspectio report UV
n 1: invalid
alarming 2: report UV when
voltage time is
greater than Pn04
Pn04 Momenta When Pn03=2, valid 0-100 Ms 10 ×
ry low 0
voltage
alarming
time
Motor 0: Normally closed 0. 1 - 0 ×
Pn05 heat type
protection 1: Normally
alarming connected type
mode
Momenta 0: alarm and output 0-2 - 0 ×
Pn06 ry power P OFF signal
down 1: no alarming
inspectio before motor is
n electrified
2: alarm after the
alarming time is
over
Momenta Set Momentary 0-100 Ms 10 ×
Pn07
ry power power down 0
down alarming time.
inspectio When the power
n time time is greater than
this setting value,
output P OFF
alarming.
Power 0: alarm, PL; 0-2 - 0 ×
Pn08 default 1: suggest alarming,
phase display PL. No
inspectio affection to running;
n 2: No alarming
Pn09 Over Set the motor Over 0-200 % 150 ×
current current alarming
alarming value. (Percentage
point of rated current).
Pn10 Retain 0-655 - 0 ×
function 35
Pn11 Retain 0-655 - 0 ×
function 35
Overload Set the motor Over 0-100 - 1000 ×
Pn12
alarming load alarming value. 0
point Setting value is
1000 which is the
double of motor
over load.
Pn13 Overload Set Overload 0-100 - 100 ×
alarming alarming time.
time Driver will alarm
and report OL if
overload time is
greater than the
setting value of
Pn13.
Radiator 0: driver will run 0-2 - 0 ×
control after it is electrified;
1: driver will run if
Pn14 it output;
2: Driver will run
according to
temperature of
radiating plate and
module.
Run:
Radiating plate ＞
40℃ and module
temperature ＞55℃
Stop:
Radiating plate ＜
30℃ and module
temperature ＜45℃
Pn15 Fan Set radiator fan 0-100 S 10 ×
timelag timelag stop time
stop time (Pn14=1, valid)
Alarming 0: manual 0. 1 - 0 ×
Pn16
replaceme replacement, press
nt mode ENTER or RET
1: automatic
replacement.
Alarming will
removed after
alarming signal
disappeared.
Pn17 Retain 0-655 - 0 ×
function 35
Pn19
GSDRIVER CTB

n code g s t n
range setting
Coder Motor spindle coder 0-255 Hz 0 ×
Pn20
lack lack phase
phase inspection initial
inspectio frequency
n initial
frequency
Coder Motor spindle Coder 0-50 65m 0 ×
Pn21
lack lack phase s
phase inspection permitted
inspectio time
n
permitted
time
Coder 0: inspection 0. 1 - 0 ×
Pn22
zero 1: no inspection
position
inspectio
n
Pn23 Retain 0-655 - 0 ×
- 35
Pn47
System parameter Sn
Sn parameter list
n code g s t n
range setting
Sn00 Motor Monitor and set 0-9999 Pulse 1000 ×
coder Motor coder spindle 99
spindle coder counting
coder number value
counting
number
value
External External coder 0 ×
Sn01 Pulse 1000
coder /pulse counting
/pulse number value
counting monitoring
number
value
Zero The initial value of 0 ×
Sn02 Pulse 1000
position motor coder or
pulse external coder/pulse
value when coder zero
position pulse input
Sn03 Location Carry out object 0 Pulse - ×
object value monitoring at
pulse Location order
value
Sn04 Location Set location 1- 0.01 5000 ×
maximum maximum frequency 10000 Hz*
frequency
Sn05 Location Set location 0-500 0.01 3 ×
minimum minimum frequency Hz*
frequency
Sn06 Voltage Set voltage 0-1500 - 800 ×
/frequenc /frequency ratio
y ratio controlled by V/F
Sn07 Torque Set maximum output 0-1000 - 1000 ×
amplitude frequency
limit
Sn08 accelerati Running 1- 0.05 500 ×
on acceleration of 60000 Hz/s
monitoring system
Sn09 Serializati Set channel number $0- $F - $1 ×
on of serialization
channel communication
number
Sn10 serializati Set the baud rate of 0-255 - $93 ×
on serialization
communi communication
cation (modification is
parameter forbidden)
1
Sn11 Torque Set the Torque 1- 10/s 1000 ×
variance variance rate of 6000
rate torque control
Sn12 Locate Locate inertia 0- Pulse 100 ×
inertia modification point 60000
modificat of deceleration
ion point
Sn13 location Location cushion 1- Pulse 30 ×
cushion point 60000
point
Sn14 Location Set location 0- Pulse 1 ×
precision precision 255
Sn15 Retention (modification is - - - ×
- function forbidden)
Sn30 set
factory
Sn31 Torque Antistall torque 1- 0.01 5000 ×
attenuatio attenuation initial 60000 Hz
n frequency point
frequency controlled by torque
point
Sn32 Integral Frequency factor 10- 0.01 4000 ×
compensa counted by speed 10000 Hz
ting circulation integral
factor time constant
compensation value
Sn33 Integral Speed circulation 10- 0.1 30 ×
offset integral time 1000 ms
value constant offset
Sn34 Steady Speed circulation 10- 0.1 50 ×
speed integral time 20000 ms
integral constant
compensation at
steady speed integral
Sn35 Accelerati Speed circulation 10- 0.1 80 ×
on integral time 20000 ms
integral constant
compensation at
acceleration
Sn36 Decelerati Speed circulation 10- 0.1 100 ×
on integral time 20000 ms
integral constant
compensation at
deceleration
Sn37 Current Manufacturer 1- - *2 ×
transduce parameters, can’t be 60000
r plus modified by user
Sn38 Coder Motor spindle coder 0-255 Hz 0 ×
inspectio lace phase
n initial inspection initial
frequency frequency
Sn39 retain Other application $0- $F - $0 ×
parameters(Hexadec
imal)
GSDRIVER CTB

n code g s t n
range setting
Sn40 Coder Motor spindle coder 0-50 65ms 0 ×
alarming lace phase permitted
time time
Sn60 Field Set field current 5-80 % *2 ×
current offset
Sn61 Ratio plus Speed link relative 0-120 % 80 ×
P plus P
Sn62 Integral Speed circulation 0-100 % 100 ×
plus integral plus limit
Sn63 Slip Motor fundamental 10- 0.01 *2 ×
compensa frequency point 3000 Hz
tion maximum slip
Sn64 Current Current plus 1-500 - *2 ×
plus coefficient
coefficien
t
Sn65 Current Current plus at zero 1-100 % *2 ×
plus speed
offset
Sn66 Current Set system current 1-150 % *2 ×
plus circulation plus
Sn67 Coder Motor spindle coder 5-200 0.1m 20 ×
filter pulse frequency s
constant filter time constant
Sn68 Zero Maximum slip set at 10-100 % *2 ×
speed slip motor zero speed
Slip Compensation 0-150 % ×
Sn69 *2
compensa setting of maximum
tion slip above motor
fundamental
frequency point
Sn70 Fundame Set motor 1- 0.01 5000 ×
ntal Fundamental 30000 Hz
frequency frequency
Coder Coder compensation - *2 ×
Sn71 1-
compensa value=(500000*mot
65535
tion value or poles number
Dn04/coder lines
numberDn10)
Sn72 Speed S S curve time 0- 0.1m *2 ×
curve constant of speed 10000 s
time changing
Sn73 Maximu Upper limit of motor 10- 0.01 *2 ×
m slip maximum slip 6000 Hz
Integral S S curve time 1-2000 ×
Sn74 0.1m 20
curve constant of speed
s
time circulation integral
time constant
changing
Sn75 retain Other application 0-255 - 0 ×
parameters
Torque Output torque 1-255 - ×
Sn76 8
attenuatio automatic
n attenuation
coefficien coefficient when
t prohibit over speed
controlled by torque
Sn77 Overload Torque over load 1-250 S 90 ×
time protection counting
limitation value
Sn78 Overload Torque over load 0-1000 - 800 ×
limitation protection threshold
value
Sn79 Current Set Current plus 1- 0.01 5000 ×
plus conversion point 20000 Hz
conversio
n point
Sn80 Decelerati Set the speed 1- 0.05 500 ×
on variance ratio at 60000 Hz/s
motor deceleration
Sn81 voltage Maximum output 1- - 800 ×
amplitude voltage amplitude 2000
limit limit
Sn82 Pulse Order pulse 1- - 1000 ×
frequency frequency(value) 10000
doubling
coefficien
t
Sn83 Pulse =input pulse 1- - 1000 ×
frequency frequency 10000
division (value)*Sn82/Sn83
coefficien
t
Sn90 Manufact Can’t be modified - - - ×
- urer by user ×
Sn99 parameter ×
s
GSDRIVER CTB
Operate
according to function
This chapter introduced parameter setting and debugging by using function
Spindle control time sequence state diagram----------------------------------6-2

Motor basic parameters settings-------------------------------------------------6-2
Motor operating parameters------------------------------------------------------6-3
Analog quantity speed control---------------------------------------------------6-3
Acceleration-deceleration control parameters---------------------------------6-5
Orientation parameters------------------------------------------------------------6-5
Rigid tapping ----------------------------------------------------------------------6-7
Impulse control --------------------------------------------------------------------6-7
Reaming-----------------------------------------------------------------------------6-8
Dead-stop---------------------------------------------------------------------------6-8
Swing--------------------------------------------------------------------------------6-9
Secondary orientation ------------------------------------------------------------6-9
GSDRIVER CTB
Spindle control time sequence state diagram

Analog interface control time sequence
Please control the input signal of GS driver as following time sequence when the
computer numerical control system controls the spindle by analog interface.
Function Input signal control state instruction

I0 I1 I2 I3 I4 I5 I6 I7 FV/FI
Positive 1 0 0 0 0 0 0 0 Y It can’t be
direction connected
running if analog
quantity is
bipolarity
Negative 1 1 0 0 0 0 0 0 Y
direction
running
Orientation 0 × 1 0 × 0 0 × N M10-M11
location output if
orientation
is stopped
Zero speed × × × 1 × 0 0 × N Spindle
servo zero speed
lock
rigid 1 0 0 0 1 0 0 0 Y Bipolarity
tapping/C analog
spindle quantity or
pulse
Thread 1 0 0 1 0 0 0 Y No
process restriction
of analog
polarity
Dead stop × × × × × 1 0 × N
Spindle 1 × 0 0 0 0 1 × Y/N Swing
swing speed is
decided by
parameters
Reaming 1 × 0 0 0 0 0 1 Y computer
numerical
control
system is
acted as
electron
shifting
replace × × × × × × × × N RET.
Need
pulse
above
100ms.
Pulse interface time sequence
GS driver supplied standard pulse interface when the computer numerical control
system controls the spindle by pulse interface. At same time GS driver applied pulse
speed control sync function and pulse position sync function.
Function Input signal Instruction
X0 X1 I0~17
Pulse position 1 0 × Realize Pulse position sync control
sync function, which is used for rigid
tapping and C spindle function.
Pulse speed 0 1 × Realize Pulse speed sync function,
sync which is used for normal spindle
speed control
Notices: 1. 1 input signal; 0: no input signal; × leave input signal state alone.
2. Y: analog quantity input is need; N: analog quantity input is need.
3. If rigid tapping uses pulse signal, I4 no control, connect X0 terminator.
4. if speed control uses pulse signal, analog terminator isn’t need to be connected,
connect X1 control signal;
5. If pulse control is used, X0, X0 control signal are priority.
Motor basic parameters settings

n code g s t n
range setting
Dn00 Rated Set according to 0-110 kW - ×
power motor nameplate
Dn01 Rated 0-460 V 380 ×
voltage
Dn02 Rated 0-300 A - ×
current
Dn03 Rated 0-500 Hz 50 ×
frequency
Dn04 Motor Motor poles number 2-24 - 4 ×
poles should be even
number number
Dn05 Rated Set according to 0-150 rpm 1460 ×
rotating motor nameplate 00
speed
Dn06 Motor Set according to 0-300 A - ×
idle load motor code, which
current isn’t need to be
Dn07 Resistanc adjusted by user 0-100 Ohm - ×
e between
lines
Dn08 Reactance 0-100 ohm - ×
between
lines
Dn10 Coder lines number of 100-1 - 1024 ×
lines motor spindle coder 0000
number
GSDRIVER CTB
Motor operating parameters

Cn13 is field current offset. Set the field current of motor. Setting value ranges in
30-60%. A small setting value may result in less power contribution of motor, while a
much bigger setting value may cause the vibration and heat of the motor.
Cn14 is current plus coefficient. Set the motor over current coefficient. When the
setting value is 500, it is double of current overload. Maximum overload of GS driver
is about twice of the rated current.
Cn15 is current plus offset. Set the current plus of motor zero speed. If the setting
value is small, the zero speed response of motor is not good while if the setting value
is too big, motor is easy to vibrate at zero speed.
Cn16 is current plus. Set the current plus of motor rated running. A small setting value
may result in less power contribution and bad response of motor, while a much bigger
setting value may cause the vibration and noise of the motor.
Analog quantity speed control

n code g s t n
range setting
Bn01 Running 0:enabler+direction 0, 1 - 0 ×
order 1:corotation/reserve
mode
Bn02 Analog 0: bipolarity 0, 1 - 0 ×
quantity (-10V-+10V)
mode 1: single polarity
selection (0-+10V)
Bn05 Motor 0: counterclockwise 0, 1 - 0 ×
running is coratation
direction 1: clockwise is
coratation
The setting of Bn01 and Bn02 should accord to the control logic of computer
numerical control system and analog quantity output mode. The control time sequence
is shown as follow:
Bn01=0, Bn02=0:
Corotation time sequence
Reserve time sequence
Bn01=0, Bn02=1:
GSDRIVER CTB
Bn01=1, Bn02=1:
Analog quantity speed setting relevant parameters

n code g s t n
range setting
0.02
4V
position position.
positive
shift
Cn02 Analog ×
quantity
zero
position
negative
shift
Cn03
Cn10 Maximu Corresponding 1-150 rpm 8000 ×
m output rotating speed when 00
speed input analog
quantity is 10V
Null shift Bipolarity: 0-100 - 10 ×
on speed Rotating speed of
Cn11 control null shift=Cn11 ×
Cn10/2046
Single polarity:
Rotating speed of
null shift=Cn11 ×
Cn10/4092
Analog Adjust the sampling 5- ×
Cn17 0.1m 200
quantity time of analog 10000
s
input quantity input
filter time interface
constant
Analog quantity input parameter diagram
Parameters setting notices:

Cn03: set analog quantity plus. 100 correspond in 100%, which is use for adjusting speed
deviation.
Cn11: is used for inhibiting analog quantity interference when the order speed is 0. The speed
setting value is 0 when the analog signal is lower than this parameter setting value.
Cn17: set analog quantity input filter time. A much lower setting value may result in sharp change
in speed which will make the spindle vibrate while a much higher one may negatively affect the
speed response of spindle.
GSDRIVER CTB
Acceleration-deceleration control parameters

Acceleration and deceleration diagram of GS driver
Acceleration
Parameters instruction
Cn12: set the acceleration of spindle constant accelerating region. From the
Acceleration and deceleration diagram of GS driver hereinbefore, we can see that the
Acceleration and deceleration are constant at constant torque region and the
accelerating process is linear.
Cn08: Conversion point of acceleration change. In order to promise fast acceleration
of spindle in low speed region, the parameters is often set to two times of basic
rotating speed in the application of milling machine, while it is often set to basic
rotating speed in the application of milling machine.
Cn09 set the acceleration at maximum rotating speed.
Cn10 set the spindle maximum output speed.
Orientation parameters
n code g s t n
range setting
Location 0: motor internal 0, 1 - 0 ×
Bn03
coder coder
selection 1: spindle coder
Orientatio 0: orientation high 0, 1 - 0 ×
Bn04
n signal level is valid
mode 1: orientation pulse
is valid
Cn04 Positive Set the position 0-4 Pulse 0 ×
orientatio offset of Positive times
n offset orientation than
Cn05 Negative Set the Negative coder Pulse 0 ×
orientatio offset of Positive lines
n offset orientation numbe
r
Cn06 Position Position plus 1-655 - 600 ×
plus at coefficient 35
orientatio
n
Cn07 Orientatio Search the speed of 1-100 rp 50 ×
n speed coder Z phase pulse 0 m
maximum maximum frequency Hz*
frequency
minimum minimum frequency, Hz*
frequency not above than
Cn07-30.
Sn12 Locate Locate inertia 0- Pulse 100 ×
inertia modification point 60000
modificat of deceleration
ion point
Sn13 location Location cushion 1- Pulse 30 ×
cushion point 60000
point
Sn14 Location Set location 0- Pulse 1 ×
precision precision 255
GSDRIVER CTB
Orientation process diagram
Orientation process diagram

Control time sequence
Bn03: when it is set to 0:
Motor coder location used in the situation of that transmission ratio is 1:1 or location
by magnetic sensing zero position switching.
When it is set to 1:
External coder location used in the spindle which transmission ratio isn’t 1:1 and the
spindle location by installing spindle coder on spindle.
Bn04: orientation signal mode 0: orientation high level valid (recommended), time
sequent is as follow:
Control signal I2
Spindle state
Orientation output
M11/Q1
1. Orientation pulse is valid. This method can relief the motor lock state only if
enabler signal is retyped.
Control signal I2
Control signal I0
Spindle state
Orientation output
M11/Q1
Parameters setting notices

Cn06: orientation location plus. This parameter set the deceleration plus of spindle
orientation location. A small setting value may cause the slow location while a much
bigger one will make a negative effect on location precision or have an impact on the
spindle.
Cn07: spindle orientation speed. This parameter set the initial section of spindle
location and find coder Z phase. The setting value will affect the location speed and
precision of the spindle.
Setting of spindle orientation position
Manual adjustment:
Adjust the Cn04 (positive orientation offset) and Cn05 (negative orientation offset),
and spindle orientation location.
GSDRIVER CTB
Rigid tapping
Functio Name Contents instructionSettin Unit Defaul Modificatio
n code g s t n
range setting
0.02
4V
position position.
positive
shift
Cn02 Analog 0
quantity
zero
position
negative
shift
Cn03
Maximu Set the Maximum 0- rpm 1500 ×
Cn20
m rotating speed at 30000
rotating rigid tapping
speed at
rigid
tapping
Rigid Bipolarity: 0 ×
tapping Rotating speed of
Cn21 null shift null shift=Cn11 × 0- 100
set Cn10/2046
This value is always
set to 0
Single polarity:
Rotating speed of
null shift=Cn11 ×
Cn10/4092
Spindle Set the Spindle 5000 ×
Cn22 0-3000 0.05
accelerati acceleration at rigid
0 Hz/s
on at tapping
rigid
tapping
Control time sequent
When analog quantity is used as speed set, the spindle will enters the rigid tapping
state after I4 input signal is valid. Time sequent is valid:
Control signal I4
Control signal I0
Spindle working state
Rigid tapping state

Notice on rigid tapping:
1. Driver will adjust automatically controlled relevant parameters after spindle enters
rigid tapping state to suit the rapid response and control precision of spindle.
2. Spindle will take part in the interpolation control of coordinate axis as position
axis at rigid tapping. At the same time the computer numerical control system
should shift the spindle control into position axis control.
3. The maximum rotating speed of computer numerical control system should be
consistent with the driver maximum rotating speed at rigid tapping, and analog
quantity voltage should be adjusted to symmetrical and centered on 0v.
Pulse control
n code g s t n
range setting
Bn16 Pulse 0: direction pulse 0,1 - 0 ×
mode 1: ortho pulse
selection
Pulse Set the spindle 5000 ×
Cn23 0-3000 0.05
0 Hz/s
accelerati sync control.
on
Pulse Set the ratio plus 5000 ×
Cn24 0-3000
0
ration sync control
plus
Sn82 Pulse Order pulse 1- - 1000 ×
frequency frequency(value) 10000
doubling
coefficien
t
Sn83 Pulse =input pulse 1- - 1000 ×
frequency frequency 10000
division (value)*Sn82/Sn83
coefficien
t
GSDRIVER CTB
Control mode selection
When pulse control mode is used, you can carry out function selection by control
signal. See table 6-1.
Table 6-1 Control mode selection
Control Function
terminator
X0 Pulse position control, used for the precise position control function of C
axis or rigid tapping.
X1 Pulse speed control, used when the spindle is used as speed axis.
Direction +pulse control interface can be seen in table 7-2, control time sequence is
presented in right hand Fig.
Table 7-2 the pulse interface of CNC system and GS

Control terminator function
PB+ PULSE+
PB- PULSE-
DZ+ DIR+
DZ- DIR-
Direction +pulse time sequence craft
Ortho 90°pulse control interface can be seen in table 7-2, control time sequence is
presented in right hand Fig.
Table 7-2 the pulse interface of craft

CNC system and GS
Control terminator function

SA+ PA+
SA- PA-
PB+ PB+
PB- PB-
Ortho 90°pulse input time sequence
Reaming
n code g s t n
range setting
m speed speed at reaming 8000 200
at
reaming
Control requirement
1. Spindle enters reaming state when I0 and I7 input at the same time.
2. In order to inhibit the analog quantity and fluctuation, the maximum rotating
speed should not set too high, and CNC system has to be shifted at reaming.
Dead stop
Dead stop function is used when for rapid stop in case of emergency.
GSDRIVER CTB

n code g s t n
range setting
Dead stop 0: deceleration stop 0, 1 - 0 ×
Bn10
Low 0: inspect 0, 1 - 0 ×
Bn11
voltage 1: do not inspect
inspectio
n on dead
stop
Cn18 Dead stop Set the Dead stop 0- 0.05 3000 ×
decelerati deceleration 10000 Hz/s
on
Bn10 Dead stop mode

0: emergence braking to motor. The motor will stop according to the set
deceleration.
1: inertial stop. Motor power off, and stop by free rotating.
Bn11 Low voltage inspection on dead stop

0: Inspect. Driver will carry out low voltage alarming and motor enters inertial
stop state when driver is powered off at spindle dead stop process.
1: Do not inspect. Driver will not carry out low voltage alarming when driver is
powered off at spindle dead stop process. Spindle driver will still brake by using
feedback energy and decelerate to stop. This function is applied in the situation of that
spindle need to be stopped when the machine is powered off.
Cn18 Dead stop deceleration. If this parameter is set too big, it will produce over
current or over voltage alarming at dead stop.
Swing control
Spindle swing is always used for the auto-shift of spindle system. The relevant
parameter of spindle swing can be seen in Cn40, Cn41, Cn41 and Cn43.
Control method
GS driver will enter swing control function if I6 terminator is valid; the spindle will
decelerate to zero speed and keep free if the I6 terminator signal is removed.
Secondary orientation
Secondary orientation is used in the situation of that the users need to use secondary
fixed point location.
Secondary orientation parameters
n code g s t n
range setting
Bn30 Second 0: valid 0,1 - 0 ×
orientatio 1: invalid
n
selection
Cn37 Secondar Set the orientation 0- Pulse 0 ×
y positive offset 65535
orientatio
n positive
offset
Cn38 Secondar Set the orientation 0-6553 Pulse 0 ×
y negative offset 5
orientatio
n
negative
offset
Remarks：other parameters are similar to orientation parameters
Time sequence craft
I4 signal
I2 signal
Operation state
GSDRIVER CTB
Countermeasure to the malfunction

This chapter described frequent malfunctions and remedies.
List of Malfunction Alarm and Remedy -------------------------------------7-2

Analysis on Frequent Malfunction--------------------------------------------7-3
Alarm Reset Method ------------------------------------------------------------7-6
GSDRIVER CTB
List of Malfunction Alarm and Remedy

Once the driver is in abnormal condition, the protection function is activated and LED
indicates a malfunction, in the meanwhile the malfunction output relay is activated
and driver's output stops.
The malfunctions and remedies for GS driver are shown in table 7-1.
Please contact the manufacture if technical services are needed.
Table 7-1 Alarm & Remedy
Malfunction Malfunction Possible causes remedy
Code Designation
Er Pl Lack of power One of the there phases is ● Check the power
phase lacking. supply.
● Check the
breaker and
contactor of power
supply.
Er POFF Instantaneous Power supply fails ● Check power
power supply Instantaneously supply.
failure ● Check whether
the contactor was
instantaneously
opened
Er ov Overvoltage on DC bus hardware made an ● Measure and see
DC bus overvoltage alarm if feed voltage
exceeds 506V.
● Check and see if
the breaking
resistor is ok.
the breaking unit is
ok.
the connection of
breaking circuit is
ok.
Er uv Low voltage on DC bus Hardware made a Measure and see if
DC bus low voltage alarm the feed voltage
exceeds 330V
Er ov1 Overvoltage on DC bus software detected Set Pn00, Pno1
DC bus a low voltage and made an
alarm
Er uv1 Low voltage on DC bus software detected Set Pn00, Pno1
DC bus an over voltage and made
an alarm
Er uv2 Servo contactor Internal contractors Check the
failure doesn't contact contactor and
control loop.
Er oc Overcurrent on ○Output current exceeds ● Adjust setpoint
motor the overcurrent alarm for overcurrent
setpoint. alarm.
○ The motor overloads ● Reduce the load.
○the output cable or motor ● check the
is short circuited or insulations of
grounded. motor and cable.
○ Wrong driver. ● Reduce the
acceleration/decele
ration
Er oH1 Temperature on ○Too high ambient ● Improve the
thermal fin temperature ventilation and heat
exceeds 75℃ ○Blocked air ducts or dispersion
damaged fans ● Clean the air duct
or change the fan.
Er oH2 Temperature on ○ Overloaded motor ● Reduce the load.
Inverter module ○Too high ambient ● Improve the
exceeds 75℃ temperature ventilation and heat
○Blocked air ducts or dispersion
damaged fans ● Clean the air duct
or change the fan.
Er oH3 Overheated motor ○ The motor outputs with ● Reduce the load.
thermal protection after a ● Check the
long-term overload wiring(be aware of
operation. Pn05 settings)
○Wrong wiring of thermal ● Clean the air duct
protection or change the fan.
○Blocked air ducts or
damaged fans
Er Lr Damaged breaking Breaking resistor fails. Check the breaking
resistor resister.
Er Ft Breaking transistor Breaking unit (transistor) Check the breaking
failure fails. unit (transistor).
Er RET External reset ○Reset button on the ● Normal
order controller is pressed behaviors and no
during the malfunction remedy needed
output
○ Reset signal exists on
ret terminal.
Er EA Coder detection ○ Coder fails. ●Check the coder
failure ○ Coder installation fails. connection.
○ Coder is disconnected or ●Check the
wrongly connected. parameter settings
○the coder interface of of coder.
mainboard fails. ● Replace the
coder or
mainboard.
Er Ec Phase Z of coder ○ Coder fails. ●Check the coder

failure ○ Coder installation fails. connection.
○ Coder is disconnected or ●Check the
wrongly connected. parameter settings
○the coder interface of of coder.
mainboard fails. ● Replace the
coder or
mainboard.
GSDRIVER CTB
Er OL Overload ○ Motor is in overloaded● reduce the load.

operation ● Check the
○ Coder failure or mechanical rotating
interfering. parts.
○ Wrong wiring of ● Check the fixing
motor(wrong phase order and connection of
or Disconnection of
coder.
U,V,W) ● change the
○wrong parameter settingparameter for coder
for overload failure or motor.
○ Wrong settings for Dn04
● change the
and Dn10 overload parameter
settings
Co-Erro manipulator Communication interface Change the
communication of RS232 fails. manipulator or
failure mainboard
Analysis on Frequent Malfunction
In the case that driver and motor don't behave as intended when the system is started
due to the wrong parameter settings or wrong wiring. Given the driver doesn’t output
alarm code, please handle it properly in accordance to this section.
■ No indication after the driver has been connected to the power.
Symptom: on indication on the manipulator after the driver has been connected to the
power supply.
Cause: too many possibilities. Check it carefully and remove all the control circuit
prior to any test.
Commutating bridge, Inverter Bridge, switch power, or starting fails.
◇ Check the main loop indicator.
An activated indicator means a normal commutating bridge and normal charging
resistance. The switch power, once failing, shall be repaired by manufacture or
specialist.
Conduct the next step in the case of inactivated indicator.
◇ Check whether the feed power for driver is ok.
Check by a multimeter if the AC voltage on 3 phases of R/S/T terminal of driver is ok.
Normal voltage: 330V<power supply<440V
The power fails in the case of no voltage.
Conduct the next step in the case of normal voltage.
◇ Check the commutating bridge.
Use the multimeter to check the commutating bridge according to maintenance
manual for CTB product.
The charging resistance is burn out and repair work by manufacture or specialist is
required in the case that commutating bridge is ok. .
Change the commutating bridge and have it repaired by manufacture (our
recommendation) in the event that it is broken.
■ Spindle can not be turned
Symptom: the spindle doesn’t turn when the rotation order from U1-0 numerical
control system has been shown on the driver.
Cause: the numerical system is not able to give the frequency order or rotation order;
wrong control logic; improper parameter settings. Any of those can result in a still
spindle and shall be checked with care.
◇check the speed setting of the driver, namely Fr.
Drive the numerical system to execute S1000 M3, and observe whether F 1000 is
indicated on the driver or not.
If so, check the output frequency U1-1 and feedback frequency U1-2.
Otherwise check and see whether the numerical system output the frequency order
and rotation order properly.
GSDRIVER CTB
◇Check the output frequency U1-1 and feedback frequency U1-2.

Check the motor and wirings and/or conduct repair work by manufacture or specialist
in the case that U1-1 doesn't comply with U1-0 and U1-0 is zero.
Check the settings for acceleration parameter Cn12 and torque limit parameter Sn07,
or contact manufacture directly in the event either U1-1 is not complying with U1-0
or U1-1 is Zero.
◇ Check whether the numerical system properly outputs frequency order and
rotation order.
Monitor the analog input A1 or A2 as well as U2-2 by means of the monitored
parameter of U2. In the normal condition, the analog value shall be about 500(the
maximum spindle speed is 8000rpm) and IO=0, the other input signal for switch is
Zero.
If everything is in good condition, check whether the parameter Bno2 on the input
terminal of analog is ok. Contact the manufacture if necessary.
If not, use the multimeter to detect the abnormal order signals on the driver terminals
◇ Check the order signal sent by numerical system.
The control panel of driver fails to receive when the signal is normal. Then change the
control panel or send it to manufacture for repair.
Check the interface of numerical system when it is abnormal.
◇ Check the motor and its wirings
Remove the motor wirings from the driver, and measure the DC resistance between
random 2 phases by a multimeter so as to judge whether the motor and wirings are in
good order.
The driver module has been broken if the result is normal.
Change the motor or wirings if not.
■ Low spindle rotation speed
Symptom: when the rotation speed setting is changed, the U1-0 set speed on
manipulator remains normal, however, the rotation speed of spindle is very
slow(about dozens) and doesn't change with the change of speed settings.
Cause: abnormal feedback of spindle motor coder or wrong motor phase sequence.
◇Check the motor and coder wirings.
For correct wirings: The U/V/W of motor corresponds with that of driver respectively
and the coder wirings shall be good.
Adjust the wrings when it's abnormal
Check the coder signals if normal.
◇Check the coder signals.
Method: switch on the driver. After it is activated, measure A+ and A-, B+ and B-,Z+
and Z- respectively on the driver control panel by a multimeter in terms of DC 20V.
Check the coder cables when the result is abnormal
The coder has broken down and needs to be changed if the result is normal.
◇Check the coder cables.
Method: remove the cables on both ends of coder from the motor and driver, and use a
multimeter to check if every cable cores are in good order.
For normal condition: the coder cable fails and needs to be changed.
For abnormal condition: the coder malfunctions and shall be changed.
■ Inaccurate Spindle Speed Settings
Symptom: the U1-0 speed setting (frequency) on the driver differs a lot from that
given by the S instruction on the numerical system.
Cause: unmatching parameter settings on the driver or numerical system, or analog
interface malfunction.
GSDRIVER CTB
◇ adjust the parameter settings for driver and numerical system.

Check relevant parameters of the driver
Bn02. Analog type
Cn01. Analog zero positive offset
Cn02. Analog zero negative offset
Cn10. Maximum output speed
Cn11. Analog zero offset setting
Check the relevant parameter settings for numerical system.

Use the multimeter to measure the voltage on analog terminal to see if the settings are
normal.
◇ Measure the voltage on analog terminals
Normal terminal voltage=rotation speed setpoint/maximum * 10(V)

See the following tables for the example of a maximum spindle speed of 8000 rmp,
where a tolerance of ±0.1% is accepted.
Rotation speed 400 800 1000 2000 4000 8000
settings of
numerical system
rpm
analog monopo 0.50 1.00 1.25 2.50 5.00 10.00
terminal le
voltage ambipol 0.50 1.00 1.25 2.50 5.00 10.00
e
Indicated rotation 400 800 1000 2000 4000 8000
settings on driver
Analog terminal malfunctions and the control panel needs to be replaced in the case
that the measured values are normal.
The analog output terminal of numerical malfunctions and the interface board shall be
changed in the case of a wrong measured value.
■ Inaccurate positioning of spindle
Symptom:
The positioning angle deviates from the tool changer when it is used for the first time
or after the replacement of spindle, motor or synchronous belt.
The positioning position changes after used for a period.
Occasional inaccurate positioning during the operation.
◇ For the fist use or replacement of spindle parts.
Readjust the positioning angle.

Adjust parameter: Cn04. Positive direction positioning bias
Cno5. Reverse direction positioning bias
◇ After used for a certain period
Symptom: the deviation is stable and the spindle doesn’t resume the original position.
Inspection: check for any loosen synchronous belt and that of spindle motor and for
any loosen coder of spindle motor.
Remedy: conduct maintenance work, otherwise contact the manufacture for
replacement of coder.
◇ Occasional inaccurate positioning during the operation.

Please contact the manufacture if the followings are confirmed:
○ Coder is connected firmly and the shield is grounded well.
○ Logic of control sequence for positioning is in good order.
○ It remains inaccurate positioning when handling it manually by means of MDI
■ OV alarms during deceleration operation
Cause: the braking loop of brake malfunctions or braking resistance is burn out.
◇ Check the braking resistance

Disconnect the brake and use a multimeter to measure the braking resistance. If the
value approaches infinity, the resistance is burn out. If the value is equal to that rating,
the resistance is normal.
◇ Check the driver
Put the driver into operation and use the multimeter to measure the voltage between P
(+) and N (DC Bus) during the deceleration operation. If any of the measured values
exceeds 750V, either the braking loop of the driver malfunctions or the external
braking unit does. Contact the manufacture for repair.
■ Symptom for coder failure

○ Low spindle rotation speed of less than 100 rpm. The operation current exceeds
the rated current. Torque reaches to 1000. Rotation speed settings don’t work.
○ When it is operated at high speed, the rotation speed can not reach to the setpoint.
Torque reaches to 1000.
○ Loud noise, inconsistent rotation speed and out of signal control when it is
operated at low speed.
○ ER, EA, ER and OL alarms present.
○ Overspeed on spindle and out of signal control.
■ Frequent Alarms of Er PL Er POFF Er Uy Er Uv
Cause: unstable or failed power supply

The followings are to be checked:
(1) Whether there was once a storm, sharp changes in power supply or start-up
operation of heavy equipment which can instantaneously result in low voltage.
(2) Bad connections of power supply. Check with care for any bad contact of breakers,
contactors and fuses in the power supply. Do not judge it only by multimeter.
Remedy:
(1) Add a regulated power supply where the power supply is unstable. Adjust
Pn02,Pn04 settings
(2) Repair the bad connections.
(3) Replace the bad low-voltage electricals
■ Leakage protection switch trips.
Symptom: the leakage protection switch trips after the servo spindle start-up.
Cause: this leakage protection switch is not a special one to servo(or transducer) and
thus has a lower leakage protection rating.
Remedy:
(1)A plain leakage protection switch with a leakage protection value of 20mA is
recommended; otherwise candle the leakage protection switch.
(2) Use the specified leakage protection switch dedicated to servo(or transducer) with
a leakage protection value of 30mA.
(3)Add an isolating transformer between the plain leakage protection switch and servo
driver.
Alarm Reset Method
There are 3 methods for alarm reset:

(1) Use the ENTER button on the manipulator.
(2) Reset by external terminal RET. The reset signal is above 100ms.
(3) Disconnect the driver, and connect it again after the power indicator on the driver
goes off.
GSDRIVER CTB
Maintenance & Service

This chapter described the basic requirement and method for routine
maintenance and service of driver.
Tips----------------------- ---------------------------------------------------------8-2
Routine Maintenance---------------------------------------- ----- --------------8-2
Periodical Maintenance------------------------------------- ----- --------------8-3
Wearing Parts --------------------------------------- ----- -----------------------8-3
Storage ----------------------------------------------------------- ----------------8-4
Repair Warranty------------------------------- ----- -------------- --------------8-4
GSDRIVER CTB
Tips:
Driver could malfunction due to the factor of ambient temperature, humidity, PH, dust,
vibration as well as the aging and abrasion of internal parts. Therefore, routine check
and periodical maintenance is necessary during the storage or operation of driver
system.
CAUTION!
★ Driver in the operation has dangerous high voltage, which can result in serious
injury when the machine is wrongly operated. Moreover, high voltage may exist for a
certain time after the power supply has been disconnected.
★ Maintenance on driver can only be carried by specially trained and qualified
personnel.
★ prior to any work on driver, metal items such as watch and ring must be taken off
from the maintenance worker. Suitable clothing and tools meeting the insulation
requirement shall be used during the work. Failure of observation may result in
electrical shock.
WARNING!
During maintenance or repair work on the driver, never touch the main loop terminals
or other internals by hand or metal tools unless the followings have been confirmed.
Otherwise electric shock may occur.
The proper way is to disconnect the power supply and wait at least 5 minutes:
● Don’t open the driver cover until all the LED indicators have gone off.
● The charging indicator in the right bottom angle inside of driver has gone off.
● Use a voltmeter to ensure the voltage between P(+) and N(-) on main loop terminals
is lower than 36Vdc
WARNING!
● Don't leave any metal items such as screw, wires, tools inside of the driver,
otherwise the driver may be damaged.
● Never make any arbitrary modification on the driver internals, otherwise the driver
performance may be affected.
● Do not touch the IC element on the control panel which is sensitive to static
electricity.
● Maintenance work on driver can only be conducted by manufacture personnel.
Routine Maintenance and Service

The driver is subject to routine service and maintenance so as to keep a good
operation condition. In addition, operation log, parameter settings and parameter
changes shall be recorded to establish good equipment documentation.
With routine service and maintenance, abnormal conditions, causes and its
troubleshooting can be found in time, ensuring the best performance and prolonging
the lifetime of machine.
GSDRIVER CTB
Routine Inspection Table

Parts Description Judgment Standard
Item Perio Approach
d
Operating (1)temperature At (1)Thermome (1)The ambient
ambient , humidity any ter and temperature shall be below
(2)Dust, mom hygrometer 45℃, otherwise reduce the
water ,leakage ent (2)Observatio load. The humidity shall
(3)gas n meet the application
(3)Observatio requirement.
n and smell (2)No built-up dust, water
leakage or condensation
(3)No abnormal colors,
peculiar smell, the ambient
temperature shall be below
45 ℃ ,otherwise reduce
the load. The humidity
shall meet the application
requirement.
Driver (1)Vibration At (1)Overall (1)stable operation, no
(2)Heat and any inspection vibration
heat dispersion mom (2)Thermome (2)Fan in good operating
(3)Noise ent ter and condition; normal air speed
overall and air quantity; no
inspection abnormal overheat.
(3)audition (3)No abnormal noise
Motor (1)Vibration At (1)overall (1)no abnormal vibration
(2)Heat any inspection or noise
(3)noise mom and audition (2)No abnormal heat
ent (2)Thermome (3)No abnormal noise
ter
(3)audition
Parameters for (1)input At (1)Voltmeter (1)in compliance with
operating voltage of any (2)Commutat specification
condition power supply mom or-type (1)in compliance with
(2)Output ent voltmeter specification
voltage of (3)Ammeter (2)in compliance with
driver (4)thermomet specification
(3)Output er Temperature increment is
current of below 40℃.
driver
(4)Internal
temperature
Periodical Maintenance
Periodical maintenance work on driver can be carried on every 3-6 months or even a
shorter interval, depending on the user's application condition. Periodical maintenance
can minimize the potential failures and ensure a long-term, stable, high-powered
operation.
Routine Check Content:
1.Loosened connector.
2.Bad contact of main loop terminals and overheated connections of copper bars.
3.Damaged power cables and control cables, especially any injured coat cut by metal.
4.Any loosen insulting bandage for power cable beezers.
5.Completely clean, preferentially with a dust collector, the dust on the air ducts and
circuit board.
6.Prior to the insulation test on driver, all the wirings between driver and power
supply as well as driver and motor shall be removed, and all the input and output
terminals shall be short-circuited reliably.
Tips on Insulations:
500V megohmmeter of good quality shall be used. Never use an instrument with
malfunction
■ Testing the insulation by means of earthing of a single main loop is strictly
forbidden; otherwise the driver would be damaged.
■ Never have insulation test on control terminals, otherwise the driver would be
damaged.
■ Do remember to remove all the wires used to short pass main loops when the test
has been finished.
7.The wirings between motor and driver shall be completely removed prior to
insulation test on motor (if any).
Wearing Parts
There are two kind of wearing parts in the driver, namely cooling fan and electrolytic
capacitor, the lifetime of which depends much on the operation and service condition.
Normally, the lifetime of a fan is 30-40 thousand hours and 40-50 thousand hours for
an electrolytic capacitor. The replacement interval can be determined according to its
lifetime and working hours of the driver. The wearing part shall be replaced at once
after found abnormal. Specification and electrical parameters of the substitute should
be identical or equivalent for such kind of replacement.
GSDRIVER CTB
Routine Inspection on Wearing Parts.

1. Fan
Cause for damages: bearing abrasion and impeller aging etc.
Judgment standard: check the impeller and the other parts for abnormal condition
such as crack when the driver is in stoppage. And check the impeller for bad operating
behavior and for abnormal vibration and noise.
2. Electrolytic Capacitor
Cause for damages: high ambient temperature; strong pulse power supply; electrolyte
aging.
Judgment standard: check for frequent overcurrent, overvoltage, liquid leakage,
protruded relief valve and any abnormal test result on static capacitance and on
insulating resistance when the driver is operated with load.
Storage
1. Storage Condition
Storage Requirements for Driver
Condition Requirement Remark
Ambient temperature -40~+70℃ Ambient temperature shall
be lower than 30 ℃ for
long-term storage; Free of
dew or frost condition due
to the sharp temperature
changes; Capacitance
performance deterioration
shall be prevented.
Ambient humidity 5~95% RH Plastic film for closure and
desiccant can be used.
Other requirements Free of direct sunlight, dust, corrosion, combustible
gas, oil mist, vapor, water drop, vibration and high
salinity.
2. To prevent elements from disable, it is recommended that driver shall be charged

every half a year or operated without load if it is in stoppage for a long time.
Repair Warranty
1. In the case of any damages or malfunction resulted from normal operation, the
driver has a repair warranty period of 12 months starting from the delivery date.
Reasonable maintenance fee will be charged if the warranty period has expired.
2. Certain maintenance fee will be charged within the warranty period in the case of
following damages:
(1) Damages occur due to failure of observation of manual in terms of wiring and
operation
(2) Damages are resulted from fire, water flood and abnormal power supply.
(3) Damages occur due to that driver has been used in the unintended application.
GSDRIVER CTB
Appendix 1
List of Type and Code of Spindle Motor
Type Code Type Code Unit Modification
CTB-41P1Z× A10-××× 10 CTB-47P5Z× C10-××× 2D CTB-4022Z× E10-××× 4A

CTB-41P5Z× A10-××× 11 CTB-4011Z× C10-××× 2E CTB-4026Z× E10-××× 4B
CTB-42P2Z× A10-××× 12 CTB-4013Z× C10-××× 2F CTB-4030Z× E10-××× 4C
CTB-41P1Z× A15-××× 13 CTB-49P5Z× C15-××× 30 CTB-4037Z× E10-××× 4D
CTB-42P2Z× A15-××× 14 CTB-4011Z× C15-××× 31 CTB-4045Z× E10-××× 4E
CTB-43P7Z× A15-××× 15 CTB-4015Z× C15-××× 32 CTB-4030Z× E15-××× 4F
CTB-41P5Z× A20-××× 16 CTB-4018Z× C15-××× 33 CTB-4037Z× E15-××× 50
CTB-42P2Z× A30-××× 1A CTB-4026Z× C20-××× 37 CTB-4045Z× E20-××× 54
CTB-43P7Z× A30-××× 1B CTB-4018Z× C30-××× 38 CTB-4055Z× E20-××× 55
CTB-45P5Z× A30-××× 1C CTB-4022Z× C30-××× 39 CTB-4075Z× E20-××× 56
CTB-47P5Z× A30-××× 1D CTB-4030Z× C30-××× 3A CTB-4045Z× E30-××× 57
CTB-42P2Z× B10-××× 1E CTB-4037Z× C30-××× 3B CTB-4055Z× E30-××× 58
CTB-43P7Z× B10-××× 1F CTB-4013Z× D10-××× 3C CTB-4075Z× E30-××× 59
CTB-45P5Z× B10-××× 20 CTB-4015Z× D10-××× 3D CTB-4090Z× F15-××× 5A
CTB-43P7Z× B15-××× 21 CTB-4018Z× D10-××× 3E CTB-4110Z× F15-××× 5B
CTB-45P5Z× B15-××× 22 CTB-4022Z× D10-××× 3F
CTB-47P5Z× B15-××× 23 CTB-4018Z× D15-××× 40
CTB-49P5Z× B15-××× 24 CTB-4022Z× D15-××× 41
CTB-43P7Z× B20-××× 25 CTB-4026Z× D15-××× 42
CTB-45P5Z× B20-××× 26 CTB-4030Z× D15-××× 43
CTB-47P5Z× B20-××× 27 CTB-4026Z× D20-××× 44
CTB-4011Z× B20-××× 28 CTB-4030Z× D20-××× 45
CTB-47P5Z× B30-××× 29 CTB-4037Z× D20-××× 46
CTB-4011Z× B30-××× 2A CTB-4037Z× D30-××× 47
CTB-4015Z× B30-××× 2B CTB-4045Z× D30-××× 48
CTB-47P5Z× C10-××× 2C CTB-4055Z× D30-××× 49
GSDRIVER CTB
BEIJING CTB THCHNOLOGY CO., LTD.
Address: Keji Road No.2 Miyun industrial development district, Beijing
TEL: 010-82755611
FAX: 010-82755610
REFERENCE NUMBER: ZL-08-818-IBCN

Instruction is subject to change without notice for further development of product.

CTB Technology AC Servo Spindle Driver Operating Instructions

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CTB TECHNOLOGY

AC SERVO SPINDLE DRIVER

BEIJING CTB THCHNOLOGY CO., LTD

Forbidden! This sign means the items that are prohibited.

Chapter 1 Installation ----------------------------------------------------------------------1-1

Chapter 3 Use of the operator-------------------------------------------------------------3-1

Chapter 6 Operate according to function-----------------------------------------------6-1

Chapter 7 Countermeasure to the malfunction----------------------------------------7-1

Chapter 8 Maintenance & Service --------------------------------------------------------8-1

GS DRIVER introduction -------------------------------------------------------1-2

TABLE 1-1 TYPE OF GS DRIVER (Rated voltage: 400V)

BKSC-41P5GS 2.5 4 3 1.5 With

BKSC-42P2GS 3 6 5 2.2 With

BKSC-43P75GS 5.5 9 8 3.7 With

BKSC-45P5GS 8.5 14.2 13 5.5 With

BKSC-47P5GS 11 18 17 7.5 With

BKSC-4018GS 24 38.5 37 18.5 With

BKSC-4022GS 30 46.5 45 22 With

BKSC-4055GS 72 113 110 55 With

BKSC-4075GS 100 157 152 75 With

BKSC-4090GS 116 190 185 90 With

BKSC-4110GS 138 236 230 110 With

BKSC-4132GS 167 288 280 132 With

BKSC-4160GS 200 345 336 160 With

Maximum output rotating 4 grade motor 15000rpm; 500Hz

Power Rated voltage, Triphase 380/400/415/440V; 50/60Hz±5%

Voltage fluctuation range +10%,-15%

Overload capacity 200% rated current 30s

Orientation location Precision: ±1PULSE; position regulation: user parameters setting

BK SERVO AC SERVO DRIVER

MODEL: BKSC-45P5GS TYPE OF THE DRIVER

Fig 1-1 Nameplate of the servo driver

Outside dimensions and

Type Size Mounting Weight (kg)

Type Size Mounting Weight (kg)

BKSC-4022GS 140 378.5 203 395 265 M6 13.5

Control cabinet inlet

Fig.1-5 Installation of one controller Fig.1-6 Installation of more controllers

Constant torque operation

Considerations about driver

Fig.1-8 The relationship curve of rated current and altitude

Considerations about discard as worthless

Type selection and connection of the circumference components----------2-2

Fig.2-1 connection schematic of spindle driver and circumference components

Name Application Considerations in type remarks

Fig. 2-2 Major loop structure

18.5-160 KW major loop terminator composition

Major loop terminator instruction and function description

Fig. 2-3 Standard connection schematic of incoming line

Please use AC servo or transducer

Fig.2-4 Right settings and connection of incoming line filter

Incorrect settings and connection examples, shown as Fig.2-5

General noise filter is used to

Fig.2-5 Incorrect settings and connection of incoming line filter

Connection of major loop output side

Fig.2-6 Installation schematic of filter magnetic ring

Output Shielded cable

Fig.2-7. Connection of shielded cable

Fig.2-8 output filter are used to inhibit radio interference

Fig2-9 connection of earth wire

Fig. 2-10 connection of braking resistance

Table 2-2 Braking resistance specification

Resistance 300 250 150 75 40 32 32 60 50 60 60 55 55 55 55 55 55 55