You are on page 1of 341

__________________________________________________________________________

GE Healthcare

Fluorostar ™®
Service Manual
p/n 00-441165-02
1 INTRODUCTION FLUOROSTAR
1.1 General
__________________________________________________________________________
Revision History
Rev Dash Date Change Description
A 01 10/28/2004 Rear Cover change, Preheating
B 01 04/04/2005 Radiography Setup
C 01 04/18/2005 Add Warning to motorized Mechanical Motion
Hazard
D 02 07/30/2005 Upgrade to Fluorostar II with Software Rev 2
E 02 09/12/2005 Split document in Normal and Advanced (for GE
employee only)
F 02 09/22/2005 B118F Adjustment and Jumper Settings added,
Table 5.2 reworked,
added picture of labeling Fluoro deactivation key
switch
G 02 10/27/2005 Generator replacement added, DIP switches B 352
touch screen adjustment SW REV2 added
H 02 03/15/2006 Chap1 new pictures from all basic systems,
printer fixing added,
DAP Installation SW REV02.05.07,
Remove Video Filter by Upgrading to 1k
I 02 05/15/2006 VGA Connector description added
J 02 07/06/2006 DAP / AK /AKR adjustment added
changes service menus for SW Rev 02.05.10 added
K 02 10/20/2006 Adjustment description B335 improved
improved leak tightness X-ray generator 6.3.13
new board B455 description added
B118F: calibration description improved
Table of figures added
L 02 04/02/2007 Tip: Collimator preview adjustment, check CCD
position
5.5.2.1 arrows for Dose Rate and Sharpness changed
Info for PC Guard added
New style guides for SM used
M 02 05/11/2007 Installation Kit description for MC5 with printer
UP895/897 added
N 02 16/04/2008 DVD Upgrade kit description added
List of available IPC1000 updated in 7.4
Upgrade 0,5k to 1k description improved
Limits for DAP correction values added
Fuse description detailed
Adjustment LPT62M added, (4.2.3)
O 02 10/03/2009 Generator data updated
IPC 1000 G and internal PC-Guard included
Change procedure for IPC1000 Image G included
Upgrade TSRL added
P 02 07/04/2009 Upgrade Kit CINE/VAS/Fast Pulse/Life Stream added
Fuse description improved
Change main wheels brake and grid added
Minor improvements / corrections

__________________________________________________________________________
2 of 341
1 INTRODUCTION FLUOROSTAR
1.1 General
__________________________________________________________________________
Rev Dash Date Change Description
Q 02 11/25/2009 Labeling updated, Scatter radiation, SID remark to
OM; AEC renamed to AERC,
1k CCD Adjustment: wording corrected,
DAP Unit RS232 Upgrade
Collimator adjustment improved
HVL test procedure added
TSRL kit installation improved
Minor improvements / corrections
R 02 04/08/2010 Frame grabber, Bios Battery, Power supply change
added
Chapter Service Information / FE Support added
S 02 17/06/2010 Add pages for Wadi chap 7

This manual may not be reproduced, in whole or in part, without the written permission of GE OEC
Medical Systems GmbH.
OEC and Fluorostar C-Arm are registered trademarks of GE OEC Medical Systems, Inc.
Other product and company names mentioned herein are the property of their respective owners.
The contents of this document are accurate at the time of publication. However, changes in
design and additional features can, at any time, be incorporated in the hardware and software
and may not be reflected in this version of the document. Contact GE OEC Technical Support for
clarification, if discrepancies arise.

© 2004, 2005, 2006, 2007, 2008, 2009


GE OEC Medical Systems GmbH, a General Electric Company, going to market as GE Healthcare
Wilhelm-Maisel-Str.14
90530 Wendelstein
Germany

All rights reserved

__________________________________________________________________________
3 of 341
1 INTRODUCTION FLUOROSTAR
1.1 General
__________________________________________________________________________

警告 本维修手册仅提供英文版本。
(ZH-CN) 如果维修服务提供商需要非英文版本,客户需自行提供翻译服务。
未详细阅读和完全理解本维修手册之前,不得进行维修。
忽略本警告可能对维修人员,操作员或患者造成触电、机械伤害或
其他形式的伤害。

VÝSTRAHA Tento provozní návod existuje pouze v anglickém jazyce.


(CS) V případě, že externí služba zákazníkům potřebuje návod v jiném
jazyce, je zajištění překladu do odpovídajícího jazyka úkolem
zákazníka.
Nesnažte se o údržbu tohoto zařízení, aniž byste si přečetli tento
provozní návod a pochopili jeho obsah.
V případě nedodržování této výstrahy může dojít k poranění
pracovníka prodejního servisu, obslužného personálu nebo
pacientů vlivem elektrickéhop proudu, respektive vlivem
mechanických či jiných rizik.
ADVARSEL DENNE ServiceManual FINDES KUN PÅ ENGELSK.
(DA) HVIS en kundes TEKNIKER HAR BRUG FOR ET ANDET SPROG END
ENGELSK, ER DET KUNDENS ANSVAR AT SØRGE FOR OVERSÆTTELSE.
FORSØG IKKE AT SERVICERE UDSTYRET MEDMINDRE
DENNE servicemanual har vÆRET KONSULTERET OG ER FORSTÅET.
MANGLENDE OVERHOLDELSE AF DENNE ADVARSEL KAN MEDFØRE
SKADE PÅ GRUND AF ELEKTRISK, MEKANISK ELLER ANDEN FARE FOR
TEKNIKEREN, OPERATØREN ELLER PATIENTEN.
WAARSCHUWING DEZE ONDERHOUDSHANDLEIDING IS ENKEL IN HET ENGELS
(NL) VERKRIJGBAAR.
ALS HET ONDERHOUDSPERSONEEL EEN ANDERE TAAL VEREIST, DAN IS
DE KLANT VERANTWOORDELIJK VOOR DE VERTALING ERVAN.
PROBEER DE APPARATUUR NIET TE ONDERHOUDEN VOORDAT DEZE
ONDERHOUDSHANDLEIDING WERD GERAADPLEEGD EN BEGREPEN IS.
INDIEN DEZE WAARSCHUWING NIET WORDT OPGEVOLGD, ZOU HET
ONDERHOUDSPERSONEEL, DE OPERATOR OF EEN PATIËNT GEWOND
KUNNEN RAKEN ALS GEVOLG VAN EEN ELEKTRISCHE SCHOK,
MECHANISCHE OF ANDERE GEVAREN.
warning This Service Manual is available in English only.
(EN) If a customer's service provider requires a language other than
English, it is the customer's responsibility to provide translation
services.
do not attempt to service the equipment unless
this service manual has been consulted and is understood.
Failure to heed this warning may result in injury to the service
provider, operator, or patient from electric shock, or from mechanical
or other hazards.

__________________________________________________________________________
4 of 341
1 INTRODUCTION FLUOROSTAR
1.1 General
__________________________________________________________________________
HOIATUS KÄESOLEV TEENINDUSJUHEND ON SAADAVAL AINULT INGLISE KEELES.
(ET) KUI KLIENDITEENINDUSE osutaja nõuab juhendit inglise keelest
erinevas keeles, vastutab klient tõlketeenuse osutamise eest.
ärge üritage seadmeid teenindada enne eelnevalt
käesoleva teenindusjuhendiga tutvumist ja sellest aru saamist.
käesoleva hoiatuse eiramine võib põhjustada teenuseosutaja,
operaatori või patsiendi vigastamist elektrilöögi, mehaanilise või muu
ohu tagajärjel.
VAROITUS TÄMÄ HUOLTO-OHJE ON SAATAVILLA VAIN ENGLANNIKSI.
(FI) jos asiakkaan huoltohenkilöstö vaatii muuta kuin englanninkielistä
materiaalia, tarvittavan käännöksen hankkiminen on asiakkaan
vastuulla.
älä yritä korjata laitteistoa ennen kuin olet varmasti lukenut ja
ymmärtänyt tämän huolto-ohjeen.
mikäli tätä varoitusta ei noudateta, seurauksena voi olla
huoltohenkilöstön, laitteiston käyttäjän tai potilaan
vahingoittuminen sähköiskun, mekaanisen vian tai muun
vaaratilanteen vuoksi.
ATTENTION Ce Manuel de service n'est disponible qu'en anglais.
(FR) Si le technicien du client a besoin de ce manuel dans une autre
langue que l'anglais, c'est au client qu'il incombe de le faire
traduire.
Ne pas tenter d'intervenIR sur les équipements
tant que le manuel Service n'a pas été consulté et compris
Le non-respect de cet avertissement peut entraîner chez le
technicien, l'opérateur ou le patient des blessures dues à des
dangers électriques, mécaniques ou autres.
Warnung Diese Serviceanleitung existiert nur in englischer Sprache.
(DE) Falls ein fremder Kundendienst eine andere Sprache benötigt, ist es
Aufgabe des Kunden für eine entsprechende Übersetzung zu sorgen.
Versuchen Sie nicht diese anlage zu warten,
ohne diese serviceanleitung gelesen und verstanden zu haben.
Wird diese Warnung nicht beachtet, so kann es zu Verletzungen des
Kundendiensttechnikers, des Bedieners oder des Patienten durch
Stromschläge, mechanische oder sonstige Gefahren kommen.

ΠΡΟΕΙΔΟΠΟΙΗΣΗ ΤΟ ΠΑΡΟΝ ΕΓΧΕΙΡΙ∆ΙΟ ΣΕΡΒΙΣ ∆ΙΑΤΙΘΕΤΑΙ ΣΤΑ ΑΓΓΛΙΚΑ ΜΟΝΟ.


(EL) ΕΑΝ ΤΟ ΑΤΟΜΟ ΠΑΡΟΧΗΣ ΣΕΡΒΙΣ ΕΝΟΣ ΠΕΛΑΤΗ ΑΠΑΙΤΕΙ ΤΟ ΠΑΡΟΝ
ΕΓΧΕΙΡΙ∆ΙΟ ΣΕ ΓΛΩΣΣΑ ΕΚΤΟΣ ΤΩΝ ΑΓΓΛΙΚΩΝ, ΑΠΟΤΕΛΕΙ ΕΥΘΥΝΗ ΤΟΥ
ΠΕΛΑΤΗ ΝΑ ΠΑΡΕΧΕΙ ΥΠΗΡΕΣΙΕΣ ΜΕΤΑΦΡΑΣΗΣ.
ΜΗΝ ΕΠΙΧΕΙΡΗΣΕΤΕ ΤΗΝ ΕΚΤΕΛΕΣΗ ΕΡΓΑΣΙΩΝ ΣΕΡΒΙΣ ΣΤΟΝ
ΕΞΟΠΛΙΣΜΟ ΕΚΤΟΣ ΕΑΝ ΕΧΕΤΕ ΣΥΜΒΟΥΛΕΥΤΕΙ ΚΑΙ ΕΧΕΤΕ ΚΑΤΑΝΟΗΣΕΙ
ΤΟ ΠΑΡΟΝ ΕΓΧΕΙΡΙ∆ΙΟ ΣΕΡΒΙΣ.
ΕΑΝ ∆Ε ΛΑΒΕΤΕ ΥΠΟΨΗ ΤΗΝ ΠΡΟΕΙ∆ΟΠΟΙΗΣΗ ΑΥΤΗ, ΕΝ∆ΕΧΕΤΑΙ ΝΑ
ΠΡΟΚΛΗΘΕΙ ΤΡΑΥΜΑΤΙΣΜΟΣ ΣΤΟ ΑΤΟΜΟ ΠΑΡΟΧΗΣ ΣΕΡΒΙΣ, ΣΤΟ
ΧΕΙΡΙΣΤΗ Ή ΣΤΟΝ ΑΣΘΕΝΗ ΑΠΟ ΗΛΕΚΤΡΟΠΛΗΞΙΑ, ΜΗΧΑΝΙΚΟΥΣ Ή
ΑΛΛΟΥΣ ΚΙΝ∆ΥΝΟΥΣ.

__________________________________________________________________________
5 of 341
1 INTRODUCTION FLUOROSTAR
1.1 General
__________________________________________________________________________
FIGYELMEZTETÉS EZEN KARBANTARTÁSI KÉZIKÖNYV KIZÁRÓLAG ANGOL
(HU)
NYELVEN ÉRHETŐ EL.
HA A VEVŐ SZOLGÁLTATÓJA ANGOLTÓL ELTÉRŐ
NYELVRE TART IGÉNYT, AKKOR A VEVŐ FELELŐSSÉGE A
FORDÍTÁS ELKÉSZÍTTETÉSE.
NE PRÓBÁLJA ELKEZDENI HASZNÁLNI A BERENDEZÉST,
AMÍG A KARBANTARTÁSI KÉZIKÖNYVBEN LEÍRTAKAT
NEM ÉRTELMEZTÉK.
EZEN FIGYELMEZTETÉS FIGYELMEN KÍVÜL HAGYÁSA A SZOLGÁLTATÓ,
MŰKÖDTETŐ VAGY A BETEG ÁRAMÜTÉS, MECHANIKAI VAGY EGYÉB
VESZÉLYHELYZET MIATTI SÉRÜLÉSÉT EREDMÉNYEZHETI.
AÐVÖRUN þESSI þjónustuHANDBÓK ER EINGÖNGU FÁANLEG Á ENSKU.
(IS) Ef að þjónustuveitandi viðskiptamanns þarfnast annas tungumáls en
ensku, er það skylda viðskiptamanns að skaffa tungumálaþjónustu.
Reynið ekki að afgreiða tækið nema að þessi þjónustuhandbók
hefur verið skoðuð og skilin.
brot á sinna þessari aðvörun getur leitt til meiðsla á þjónustuveitanda,
stjórnanda eða sjúklings frá raflosti, vélrænu eða öðrum áhættum.
Avvertenza Il presente manuale di manutenzione è disponibile soltanto in inglese.
(IT) Se un addetto alla manutenzione esterno alla GEMS richiede il
manuale in una lingua diversa, il cliente è tenuto a provvedere
direttamente alla traduzione.
Si proceda alla manutenzione dell'apparecchiatura solo dopo aver
consultato il presente manuale ed averne compreso il contenuto
IL NON RISPETTO della presente avvertenza potrebbe far compiere
operazioni da cui derivino lesioni all'addetto alla manutenzione,
all'utilizzatore ed al paziente per folgorazione elettrica, per urti
meccanici od altri rischi.
• このサービスマニュアルには英語版しかありません。
(JA) • サービスを担当される業者が英語以外の言語を要求される場合、翻訳
作業はその業者の責任で行うものとさせていただきます。
• このサービスマニュアルを熟読し理解せずに、装置のサービスを行わ
ないでください。

• この警告に従わない場合、サービスを担当される方、操作
員あるいは患者さんが、感電や機械的又はその他の危険
により負傷する可能性があります。
경고 본 서비스 지침서는 영어로만 이용하실 수 있습니다.
(KO) 고객의 서비스 제공자가 영어 이외의 언어를 요구할 경우, 번역 서비
스를 제공하는 것은 고객의 책임입니다.
본 서비스 지침서를 참고했고 이해하지 않는 한은 해당 장비를 수리
하려고 시도하지 마십시오.
이 경고에 유의하지 않으면 전기 쇼크, 기계상의 혹은 다른 위험으로
부터 서비스 제공자, 운영자 혹은 환자에게 위해를 가할 수 있습니다.

__________________________________________________________________________
6 of 341
1 INTRODUCTION FLUOROSTAR
1.1 General
__________________________________________________________________________
BRĪDINĀJUMS šĪ APKALPES ROKASGRĀMATA IR PIEEJAMA TIKAI ANGĻU VALODĀ.
JA KLIENTA APKALPES SNIEDZĒJAM NEPIECIEŠAMA INFORMĀCIJA CITĀ
(LV)
VALODĀ, NEVIS ANGĻU, KLIENTA PIENĀKUMS IR NODROŠINĀT
TULKOŠANU.
nEVEICIET APRĪKOJUMA APKALPI BEZ APKALPES ROKASGRĀMATAS
IZLASĪŠANAS UN SAPRAŠANAS.
ŠĪ BRĪDINĀJUMA NEIEVĒROŠANA VAR RADĪT ELEKTRISKĀS STRĀVAS
TRIECIENa, MEHĀNISKu VAI CITu RISKU IZRAISĪTU TRAUMU APKALPES
SNIEDZĒJAm, OPERATORAM VAI PACIENTAM.
ĮSPĖJIMAS ŠIS EKSPLOATAVIMO VADOVAS YRA PRIEINAMAS TIK ANGLŲ KALBA.
JEI KLIENTO PASLAUGŲ TIEKĖJAS REIKALAUJA VADOVO KITA KALBA –
(LT)
NE ANGLŲ, NUMATYTI VERTIMO PASLAUGAS YRA KLIENTO
ATSAKOMYBĖ.
NEMĖGINKITE ATLIKTI ĮRANGOS TECHNINĖS PRIEŽIŪROS, NEBENT
ATSIŽVELGĖTE Į ŠĮ EKSPLOATAVIMO VADOVĄ IR JĮ SUPRATOTE.
JEI NEATKREIPSITE DĖMESIO Į ŠĮ PERSPĖJIMĄ, GALIMI SUŽALOJIMAI
DĖL ELEKTROS ŠOKO,
MECHANINIŲ AR KITŲ PAVOJŲ PASLAUGŲ TIEKĖJUI, OPERATORIUI AR
PACIENTUI.
ADVARSEL DENNE SERVICEHÅNDBOKEN FINNES BARE PÅ ENGELSK.
(NO) HVIS KUNDENS SERVICELEVERANDØR TRENGER ET ANNET SPRÅK, ER
DET KUNDENS ANSVAR Å SØRGE FOR OVERSETTELSE.
IKKE FORSØK Å REPARERE UTSTYRET UTEN AT DENNE
SERVICEHÅNDBOKEN ER LEST OG FORSTÅTT.
MANGLENDE HENSYN TIL DENNE ADVARSELEN KAN FØRE TIL AT
SERVICELEVERANDØREN, OPERATØREN ELLER PASIENTEN SKADES PÅ
GRUNN AV ELEKTRISK STØT, MEKANISKE ELLER ANDRE FARER.
OSTRZEŻENIE NINIEJSZY PODRĘCZNIK SERWISOWY DOSTĘPNY JEST JEDYNIE
W JĘZYKU ANGIELSKIM.
(PL)
JEŚLI DOSTAWCA USŁUG KLIENTA WYMAGA JĘZYKA INNEGO niż
ANGIELSKI, ZAPEWNIENIE USŁUGI TŁUMACZENIA JEST OBOWIĄZKIEM
KLIENTA.
NIE PRÓBOWAĆ SERWISOWAĆ WYPOSAŻENIA BEZ ZAPOZNANIA SIĘ I
ZROZUMIENIA NINIEJSZEGO PODRĘCZNIKA SERWISOWEGO.
NIEZASTOSOWANIE SIĘ DO TEGO OSTRZEŻENIA MOŻE SPOWODOWAĆ
URAZY DOSTAWCY USŁUG, operatorA LUB PACJENTA W WYNIKU
PORAŻENIA ELEKTRYCZNEGO, ZAGROŻENIA MECHANICZNEGO BĄDŹ
INNEGO.
ATENÇÃO Este Manual de AssistÊncia TÉcnica sÓ se encontra disponÍvel em
(PT) InglÊs.
Se qualquer outro serviço de assistÊncia tÉcnica, que nÃo a GEMS,
solicitar estes manuais noutro idioma, É da responsabilidade do
cliente fornecer os serviços de traduçÃo.
NÃo tente reparar o equipamento sem ter consultado e
compreendido este Manual de AssistÉncia Técnica
O nÃo cumprimento deste aviso pode por em perigo a segurança do
técnico, operador ou paciente devido a choques elétricos,
mecÂnicos ou outros.

__________________________________________________________________________
7 of 341
1 INTRODUCTION FLUOROSTAR
1.1 General
__________________________________________________________________________
ATENŢIE ACEST MANUAL DE Service ESTE DISPONIBIL NUMAI ÎN LIMBA
(RO) ENGLEZĂ.
DACĂ UN FURNIZOR DE SERVICII PENTRU CLIENŢI NECESITĂ O ALTĂ
LIMBĂ DECÂT CEA ENGLEZĂ, ESTE DE DATORIA CLIENTULUI SĂ
FURNIZEZE O TRADUCERE.
NU ÎNCERCAŢI SĂ REPARAŢI ECHIPAMENTUL DECÂT ULTERIOR
CONSULTĂRII ŞI ÎNŢELEGERII ACESTUI MANUAL DE service.
IGNORAREA ACESTUI AVERTISMENT AR PUTEA DUCE LA RĂNIREA
DEPANATORULUI, OPERATORULUI SAU PACIENTULUI ÎN URMA
PERICOLELOR DE ELECTROCUTARE, MECANICE SAU DE ALTĂ
NATURĂ.
ОСТОРОЖНО! Данное руководство по обслуживанию предлагается только на
(RU) английском языке.
Если сервисноМУ ПЕРСОНАЛУ клиента необходимо руководство не
на английском, а на каком-то другом языке, клиенту следует
самостоятельно обеспечить перевод.
ПЕРЕД ОБСЛУЖИВАНИЕМ ОБОРУДОВАНИЯ ОБЯЗАТЕЛЬНО
ОБРАТИТЕСЬ К ДАННОМУ РУКОВОДСТВУ И ПОЙМИТЕ
ИЗЛОЖЕННЫЕ В НЕМ СВЕДЕНИЯ.
Несоблюдение требований данного предупреждения может
привести к тому, что специалист по обслуживанию, оператор
или пациент получат удар электрическим током, механическую
травму или другое повреждение.
upozornenie Tento návod na obsluhu je k dispozícii len v ANGLIČTINE.
AK ZÁKAZNÍKOV POSKYTOVATEĽ SLUŽIEB VYŽADUJE INÝ JAZYK AKO
(SK)
ANGLIČTINU, POSKYTNUTIE PREKLADATEĽSKÝCH SLUŽIEB JE
ZODPOVEDNOSŤOU ZÁKAZNÍKA.
NEPOKÚŠAJTE SA O OBSLUHU ZARIADENIA SKôR, AKO SI NEPREČÍTATE
NÁVOD NA OBLUHU A NEPOROZUMIETE MU.
ZANEDBANIE TOHTO UPOZORNENIA môŽE VYÚSTIŤ DO ZRANENIA
poskytovateľa služieb, OBSLUHUjúcEJ osoby alebo pacienta
elektrickým prúdom, do mechanického alebo iného nebezpečenstva.
ATENCION Este Manual de Servicio sólo existe en inglés.
Si algún proveedor de servicios ajeno a GEMS solicita un idioma que
(ES)
no sea el inglés, es responsabilidad del cliente ofrecer un servicio de
traducción
No se deberá dar servicio técnico al equipo,
sin haber consultado y comprendido este manual de servicio
La no observancia del presente aviso puede dar lugar a que el
proveedor de servicios, el operador o el paciente sufran lesiones
provocadas por causas eléctricas, mecánicas o de otra naturaleza.
Varning EN HÄR SERVICEHANDBOKEN FINNS BARA TILLGÄNGLIG PÅ ENGELSKA.
(SV) M EN KUNDS SERVICETEKNIKER HAR BEHOV AV ETT ANNAT SPRÅK ÄN
ENGELSKA ANSVARAR KUNDEN FÖR ATT TILLHANDAHÅLLA
ÖVERSÄTTNINGSTJÄNSTER.
ÖRSÖK INTE UTFÖRA SERVICE PÅ UTRUSTNINGEN OM DU INTE HAR LÄST
OCH FÖRSTÅR DEN HÄR SERVICEHANDBOKEN.
M DU INTE TAR HÄNSYN TILL DEN HÄR VARNINGEN KAN DET RESULTERA
I SKADOR PÅ SERVICETEKNIKERN, OPERATÖREN ELLER PATIENTEN TILL
FÖLJD AV ELEKTRISKA STÖTAR, MEKANISKA FAROR ELLER ANDRA
FAROR.

__________________________________________________________________________
8 of 341
1 INTRODUCTION FLUOROSTAR
1.1 General
__________________________________________________________________________
DİKKAT U SERVİS KILAVUZUNUN SADECE İNGİLİZCESİ MEVCUTTUR.
(TR) ĞER MÜŞTERİ TEKNİSYENİ BU KILAVUZU İNGİLİZCE DIŞINDA BİR BAŞKA
LİSANDAN TALEP EDERSE, BUNU TERCÜME ETTİRMEK MÜŞTERİYE
DÜŞER.
ervİs kilavuzunu okuyup anlamadan ekİpmanlara mÜDAHALE
ETMEYİNİZ.
u uyariya uyulmaMASI, ELEKTRİK, MEKANİK VEYA DİĞER TEHLİKELERDEN
DOLAYI TEKNİSYEN, OPERATÖR VEYA HASTANIN YARALANMASINA YOL
AÇABİLİR.

__________________________________________________________________________
9 of 341
1 INTRODUCTION FLUOROSTAR
1.1 General
__________________________________________________________________________

Table of content
1. INTRODUCTION FLUOROSTAR................................................................... 21
1.1 General ............................................................................................................................... 21
1.1.1 Purpose .................................................................................................................................................21
1.1.2 Scope .....................................................................................................................................................21
1.1.3 Target Audience................................................................................................................................21
1.2 How to Use This Manual.................................................................................................. 23
1.2.1 Sections.................................................................................................................................................23
1.2.2 Warnings, Cautions and Notes ..................................................................................................23
1.3 Safety Precautions ........................................................................................................... 24
1.3.1 Trained Service Personnel ............................................................................................................24
1.3.2 Ingress of Water and Solutions..................................................................................................24
1.3.3 Electrical Shock .................................................................................................................................24
1.3.4 Explosion Hazards............................................................................................................................25
1.3.5 X-Radiation Hazard .........................................................................................................................25
1.3.6 Motorized Mechanical Motion Hazard....................................................................................25
1.3.7 Spare Parts ..........................................................................................................................................25
1.4 Warning Labels ................................................................................................................. 26
1.4.1 X-RAY SAFETY WARNING...............................................................................................................26
1.4.2 ELECTRICAL SAFETY WARNING...................................................................................................26
1.5 Warning Symbols ............................................................................................................. 26
1.5.1 DANGEROUS VOLTAGE PRESENT...............................................................................................26
1.5.2 PROTECTIVE EARTH GROUND......................................................................................................27
1.5.3 EMITTING X-RAY SOURCE..............................................................................................................27
1.5.4 LASER RADIATION.............................................................................................................................27
1.5.5 POTENTIAL EQUALIZATION ...........................................................................................................27
1.5.6 NON-ANESTHETIC PROOF.............................................................................................................28
1.6 Conversions ....................................................................................................................... 28
1.7 Unauthorized Modifications ........................................................................................... 28
1.8 Certified Components...................................................................................................... 29

2. SYSTEM OVERVIEW ...................................................................................... 30

__________________________________________________________________________
10 of 341
1 INTRODUCTION FLUOROSTAR
1.1 General
__________________________________________________________________________
2.1 Applications....................................................................................................................... 30
2.2 Clinical Versatility............................................................................................................. 30
2.2.1 Selected Special Features ............................................................................................................30

3. TECHNICAL SPECIFICATIONS ..................................................................... 32


3.1 Generic ............................................................................................................................... 32
3.2 Differences......................................................................................................................... 32

4. THEORY OF OPERATION.............................................................................. 33
4.1 Definitions.......................................................................................................................... 33
4.1.1 Power ON .............................................................................................................................................33
4.1.1.1 Power supply...............................................................................................................................................33
4.1.1.2 Boot up sequence between B380 and IPC1000 ........................................................................34
4.1.2 User Interface CR/CL boot-up.....................................................................................................39
4.1.3 IPC 1000 boot-up..............................................................................................................................40
4.1.4 PC Guard boot-up (optional)........................................................................................................40
4.1.4.1 External PC-Guard....................................................................................................................................44
4.1.4.2 Internal PC Guard .....................................................................................................................................46
4.1.5 System boot-up.................................................................................................................................46
4.1.6 Power OFF............................................................................................................................................46
4.1.7 Emergency OFF .................................................................................................................................47
4.2 System Power.................................................................................................................... 47
4.2.1 Fuses ......................................................................................................................................................48
4.2.2 Power Supply LPS 65M 24V..........................................................................................................50
4.2.3 Power Supply LPT 62M 5V/12V/-12V.......................................................................................50
4.2.4 B337 DC-Low Voltage Distribution ...........................................................................................51
4.2.5 B455 DC-Low Voltage Distribution & Video distribution & Buzzer .............................53
4.2.6 B379 Input current limiter + Generator power....................................................................54
4.2.6.1 Input current limiter.................................................................................................................................54
4.2.6.2 Generator Power Supply .......................................................................................................................54
4.2.6.3 Electrical Ratings.......................................................................................................................................55
4.3 Image System.................................................................................................................... 55
4.3.1 Circuit/Mechanical Description..................................................................................................55
4.3.1.1 Overview .......................................................................................................................................................55
4.3.1.2 Charge Coupled Device (CCD).............................................................................................................56

__________________________________________________________________________
11 of 341
1 INTRODUCTION FLUOROSTAR
1.1 General
__________________________________________________________________________
4.3.1.3 Analog Front End (AFE) ...........................................................................................................................56
4.3.1.4 Digital Timing and Process Unit (DTPU)..........................................................................................56
4.3.1.5 Micro controller..........................................................................................................................................57
4.3.1.6 Automatic Balance Control..................................................................................................................57
4.3.1.7 Power Supply ..............................................................................................................................................58
4.3.2 Functional Tests ................................................................................................................................58
4.3.3 Tri Mode 9/6/4.5-inch Image Intensifier.................................................................................58
4.3.4 Tri-Mode Power Supply (B335)....................................................................................................58
4.4 Collimator .......................................................................................................................... 59
4.4.1 Circuit/Mechanical Descriptions................................................................................................59
4.4.1.1 Beam Limiting Device DAC-8 ..............................................................................................................59
4.4.1.2 B356 Interface for Generator/DAC-Controller............................................................................59
4.4.1.3 Collimator Control.....................................................................................................................................59
4.4.1.3.1 Functionality ...........................................................................................................................................59
4.4.1.3.2 Collimator iris control through mode selection .....................................................................60
4.4.2 Fault Isolation.....................................................................................................................................61
4.4.2.1 Symptom with HW-failure....................................................................................................................61
4.4.2.2 Symptom with SW-failure.....................................................................................................................61
4.5 Communication ................................................................................................................ 62
4.5.1 Circuit/Mechanical Descriptions................................................................................................62
4.5.1.1 CAN-Bus ........................................................................................................................................................62
4.5.1.2 COM 1 .............................................................................................................................................................62
4.5.1.3 COM 2 .............................................................................................................................................................62
4.6 Generator Maxiplus 3000................................................................................................ 62
4.6.1 Circuit/Mechanical Descriptions................................................................................................62
4.6.1.1 Monoblock Maxiplus 3000....................................................................................................................62
4.6.1.2 B350, HV Power Supply..........................................................................................................................62
4.6.1.3 B351, Generator Supply.........................................................................................................................62
4.6.1.4 Auxiliary power supply for Maxiplus................................................................................................63
4.6.1.5 Filament regulator and amplifier ......................................................................................................63
4.6.1.6 B352 / B356, kV Regulation/Monitoring.........................................................................................63
4.6.1.7 B355 Signal distribution and 5KV-Isolation..................................................................................65
4.6.2 Fault Isolation.....................................................................................................................................66
4.6.3 Adjustment ..........................................................................................................................................66
4.6.4 Miscellaneous.....................................................................................................................................67
__________________________________________________________________________
12 of 341
1 INTRODUCTION FLUOROSTAR
1.1 General
__________________________________________________________________________
4.6.4.1 Regulatory Compliance .........................................................................................................................67
4.6.4.2 Modifications...............................................................................................................................................67
4.6.4.3 Electromagnetic Compatibility Statement ...................................................................................67
4.6.4.4 Non-anesthetic Proof (Explosion)......................................................................................................67
4.6.4.5 Safety Notes ................................................................................................................................................67
4.6.4.5.1 Radiation Safety....................................................................................................................................67
4.6.4.5.2 Hazardous Temperature ..................................................................................................................67
4.6.4.5.3 Source-to-skin distance ....................................................................................................................68
4.6.4.5.4 Classification Type ...............................................................................................................................68
4.6.5 Technical Data...................................................................................................................................68
4.6.5.1 Generic...........................................................................................................................................................68
4.6.5.2 Fluoroscopy Mode ....................................................................................................................................69
4.6.5.3 Pulsed Fluoroscopy Mode.....................................................................................................................69
4.6.5.4 Fast pulsed Fluoroscopy Mode ..........................................................................................................70
4.6.5.5 Radiography Mode...................................................................................................................................70
4.6.6 Geometry of X-ray beam ..............................................................................................................70
4.6.7 Collimation...........................................................................................................................................70
4.6.8 Film Cassette Holder.......................................................................................................................70
4.6.9 Accuracy...............................................................................................................................................70
4.6.10 X-Ray Source Assembly.............................................................................................................70
4.6.10.1 Nago GF 190 DF.........................................................................................................................................70
4.6.10.2 Toshiba DF-151R.......................................................................................................................................71
4.6.11 Scatter Radiation referring EN 60601-1-3:1994,29.208.6..........................................71
4.6.12 Environmental and Transportation Requirements .......................................................71
4.6.13 Service...............................................................................................................................................71
4.6.14 Cleaning............................................................................................................................................71
4.6.15 Sterile Covers..................................................................................................................................72
4.6.16 Disposal ............................................................................................................................................72
4.6.17 Labels and Symbols ....................................................................................................................72
4.6.17.1 Type Label ....................................................................................................................................................72
4.6.17.2 Others .............................................................................................................................................................73
4.6.17.3 Position of labels .......................................................................................................................................74
4.7 Auto Exposure Rate Control (AERC)............................................................................... 75
4.7.1 Function................................................................................................................................................75
4.7.2 Test Auto tracking ............................................................................................................................75

__________________________________________________________________________
13 of 341
1 INTRODUCTION FLUOROSTAR
1.1 General
__________________________________________________________________________
4.8 Motorized Motions............................................................................................................ 76
4.8.1 Circuit/Mechanical Descriptions................................................................................................76
4.8.1.1 Lift Operation ..............................................................................................................................................76
4.8.1.2 Motorized C Rotation (optional):.........................................................................................................76
4.9 User Interface.................................................................................................................... 78
4.9.1 User Interface Overview................................................................................................................78
4.9.2 Circuit/Mechanical Descriptions................................................................................................79
4.9.3 Communication check COM1/COM2.......................................................................................80
4.10 Laser Image Intensifier (II) .............................................................................................. 83
4.11 Laser Generator................................................................................................................ 85
4.12 Dose Area Product (DAP)................................................................................................. 87
4.13 Dicom (Digital Imaging and Communications in Medicine) ..................................... 88
4.14 Printer ................................................................................................................................. 88
4.15 Software ............................................................................................................................. 88
4.15.1 Software update...........................................................................................................................89
4.15.2 Software Menu structure..........................................................................................................90
4.15.2.1 User Setup ....................................................................................................................................................90
4.15.2.2 Service Menu...............................................................................................................................................92
4.15.2.2.1 Super User Setup level 1 ................................................................................................................92
4.15.2.2.2 Field Service (FS) Setup Level 2 ...................................................................................................94
4.15.2.2.3 Setup Level 3..................................................................................................................................... 101
4.15.2.3 User Interface Short Cut..................................................................................................................... 101

5. IMAGE SYSTEM CALIBRATION .................................................................. 102


5.1 Pre-condition...................................................................................................................102
5.2 Overview ..........................................................................................................................102
5.3 Generator Maxiplus 3000.............................................................................................. 103
5.3.1 Tube Setup........................................................................................................................................ 103
5.3.2 kV and mA Calibration.................................................................................................................105
5.3.3 Half Value layer Measurement Procedure......................................................................... 109
5.3.3.1 HVL Setup .................................................................................................................................................. 109
5.3.3.2 HVL Measurement Procedure.......................................................................................................... 109
5.3.3.3 Failed test .................................................................................................................................................. 109
5.4 Image Intensifier............................................................................................................. 110
5.4.1 Locations of Adjustments ..........................................................................................................110
__________________________________________________________________________
14 of 341
1 INTRODUCTION FLUOROSTAR
1.1 General
__________________________________________________________________________
5.4.2 Procedure.......................................................................................................................................... 111
5.5 Camera Alignment CCD XR........................................................................................... 112
5.5.1 ½ k Camera System.....................................................................................................................112
5.5.1.1 Installation PC-SW KAPPA AFS Version 1.10 ............................................................................. 112
5.5.1.2 Recommended test equipment: ..................................................................................................... 115
5.5.1.3 Preparations............................................................................................................................................. 116
5.5.1.4 KAPPA AFS Software............................................................................................................................. 116
5.5.1.4.1 Start ......................................................................................................................................................... 116
5.5.1.4.2 Check Communication PC – Camera ...................................................................................... 117
5.5.1.4.3 Check the Camera Software:....................................................................................................... 117
5.5.1.4.4 Adjust the Gain for normal dose ................................................................................................ 118
5.5.1.4.5 Deactivate the AGC .......................................................................................................................... 119
5.5.1.4.6 Dose rate pre-adjustment............................................................................................................. 120
5.5.1.4.7 Sharpness adjustment:................................................................................................................... 120
5.5.1.4.8 Vignetting adjustment .................................................................................................................... 120
5.5.1.4.9 Video adjustment .............................................................................................................................. 123
5.5.1.4.10 Dose rate adjustment................................................................................................................... 126
5.5.1.4.11 Control sharpness .......................................................................................................................... 127
5.5.1.4.12 Video Signal Output....................................................................................................................... 127
5.5.1.4.13 Permanent storage from the Parameter (EE - Prom) .................................................... 128
5.5.1.4.14 General Information...................................................................................................................... 129
5.5.1.4.15 Manufacturer basic setting ....................................................................................................... 129
5.5.2 1k Camera system ........................................................................................................................130
5.5.2.1 Dose rate adjustment .......................................................................................................................... 131
5.5.2.2 Control sharpness.................................................................................................................................. 131
5.6 User Interface..................................................................................................................131
5.7 Collimator Calibration ................................................................................................... 133
5.7.1 Collimator Iris Calibration ..........................................................................................................133
5.7.2 Preview Collimator SETUP .........................................................................................................142
5.8 DAP Alignment ................................................................................................................ 146
5.8.1 DAP Unit (measured) Start Calibration................................................................................. 147
5.8.2 DAP Unit (measured) Check Calibration .............................................................................. 150
5.8.3 DAP Unit (measured Default DAP Value.............................................................................. 151
5.8.4 DAP / AK /AKR (Calc) Start Calibration.................................................................................. 151
5.8.5 Reference Location.......................................................................................................................151
5.8.6 Show AK / AKR Value ...................................................................................................................152
__________________________________________________________________________
15 of 341
1 INTRODUCTION FLUOROSTAR
1.1 General
__________________________________________________________________________
5.8.7 Show DAP (measured) .................................................................................................................152
5.8.8 Show DAP (calculated).................................................................................................................153
5.9 B118F / B455 Video buffer............................................................................................. 154
5.10 Monitor Checks and Adjustments ............................................................................... 156
5.11 Touch Screen calibration .............................................................................................. 160
5.12 Laser II calibration ......................................................................................................... 163
5.13 B356 102
5.14 IPC1000.............................................................................................................................164
5.14.1 Exchange IPC 1000 to IPC 1000 00-453962-xx (0,5k) or 00-453962-xx (1k) .165
5.14.2 Setup IPC1000 ............................................................................................................................166
5.14.2.1 Setup (for User)........................................................................................................................................ 166
5.14.2.2 Setup (for Super User) .......................................................................................................................... 167
5.14.2.3 Setup (only for Service)........................................................................................................................ 167
5.14.2.3.1 IPC 1000 Setup 1............................................................................................................................. 168
5.14.2.3.2 IPC 1000 Setup 2............................................................................................................................. 168

6. COMPONENT LOCATION........................................................................... 169


6.1 Cover and Component Removal .................................................................................. 169
6.2 C-Arm Covers .................................................................................................................. 169
6.2.1.1 Front Cover ............................................................................................................................................... 169
6.2.1.2 Rear Cover................................................................................................................................................. 169
6.3 Change Components ..................................................................................................... 169
6.3.1 User Interface CR (right)..............................................................................................................169
6.3.2 User Interface CL (left) .................................................................................................................170
6.3.3 B386 .................................................................................................................................................... 171
6.3.4 B387 .................................................................................................................................................... 171
6.3.5 Image Processor IPC1000 .........................................................................................................172
6.3.5.1 IPC1000 – change BIOS Battery...................................................................................................... 173
6.3.5.1.1 IPC 1000 incl. ASUS P4P 800 SE.................................................................................................. 173
6.3.5.1.2 IPC 1000 incl. IBT MB885................................................................................................................ 174
6.3.5.1.3 IPC 1000 Radisys Endura JD35Q................................................................................................ 175
6.3.5.2 IPC1000 – change frame grabber ................................................................................................. 177
6.3.5.2.1 1K – System.......................................................................................................................................... 178
6.3.5.2.2 ½ K – System....................................................................................................................................... 181
6.3.5.3 IPC1000 – change Hard drive .......................................................................................................... 183
__________________________________________________________________________
16 of 341
1 INTRODUCTION FLUOROSTAR
1.1 General
__________________________________________________________________________
6.3.5.4 IPC1000 – change power supply.................................................................................................... 186
6.3.5.5 IPC – change DVD recorder .............................................................................................................. 189
6.3.5.6 B335 II Power supply............................................................................................................................ 189
6.3.6 CCD ...................................................................................................................................................... 189
6.3.7 Grid....................................................................................................................................................... 191
6.3.8 Main Power Supply .......................................................................................................................192
6.3.9 Wheel Cover..................................................................................................................................... 192
6.3.10 Monitor and Cover Removal................................................................................................. 192
6.3.11 C-Arm and L-Arm / Monitor Cables................................................................................... 192
6.3.12 End Switch lift motor................................................................................................................197
6.3.12.1 Change lower end switch .................................................................................................................. 197
6.3.12.2 Change upper end switch.................................................................................................................. 199
6.3.12.3 Adjustment................................................................................................................................................ 199
6.3.12.3.1 Lower End switch............................................................................................................................ 199
6.3.12.3.2 Upper end switch............................................................................................................................ 202
6.3.13 Main wheel brakes....................................................................................................................204
6.3.14 X-ray Generator .........................................................................................................................210
6.3.14.1 Remove old Generator ........................................................................................................................ 210
6.3.14.2 Mount new generator.......................................................................................................................... 212
6.3.14.3 Close generator ...................................................................................................................................... 214
6.3.15 Servicekit axial fan....................................................................................................................215
6.3.16 Monitor........................................................................................................................................... 218
6.3.16.1 G11................................................................................................................................................................ 218
6.3.16.1.1 G10/2 - G10/3................................................................................................................................... 219
6.3.16.2 VGA Connector........................................................................................................................................ 220
6.3.17 Compact / Compact + Printer installation ..................................................................... 221
6.3.17.1 Printer Installation for Version 1 Step 1 ...................................................................................... 221
6.3.17.2 Printer Installation for Version 2 Step 1 ...................................................................................... 222
6.3.17.3 Printer Installation for all Versions Step 2.................................................................................. 223
6.3.17.3.1 Preparation of the printer........................................................................................................... 223
6.3.17.3.2 Connect printer with the necessary connections........................................................... 224
6.3.17.3.3 Put printer in the printer shelf................................................................................................... 224
6.3.18 Monitor cart MC5.......................................................................................................................225
6.3.19 Fluorostar Monitor cart: Installation Printer .................................................................. 227
6.3.19.1 Printer UP 9xx .......................................................................................................................................... 227
6.3.19.2 Printer UP 895/897................................................................................................................................ 231
__________________________________________________________________________
17 of 341
1 INTRODUCTION FLUOROSTAR
1.1 General
__________________________________________________________________________
7. SERVICE INFORMATION/ FE-SUPPORT ................................................... 237
User Interface (right) ................................................................................................................238
User Interface (left) ...................................................................................................................239
Grid 240
Generator Maxiplus 3000 ........................................................................................................ 241
Video Buffer B118/B455 ...........................................................................................................242
B356 243
Power-Supply (B335).................................................................................................................244
Monitor 245
Image Intensifier (II)..................................................................................................................246
DAP 247
CCD-Camera ..............................................................................................................................248
Collimator DAC 8.......................................................................................................................249
Laser Aimer (Image Intensifier) .............................................................................................. 250
Laser Aimer (X-Ray Generator)............................................................................................... 251
Upper end Switch ......................................................................................................................252
IPC1000 BIOS Battery ...............................................................................................................253
IPC1000 Frame Grabber...........................................................................................................254
IPC1000 Power Supply..............................................................................................................255
IPC1000 HDD..............................................................................................................................256
IPC1000 257
DVD recorder .............................................................................................................................258
WADI Tool HDD..........................................................................................................................259
WADI Tool USB...........................................................................................................................260

8. UPGRADES................................................................................................... 261
8.1 DAP / DAP-Laser / Laser................................................................................................ 261
8.1.1 Preconditions................................................................................................................................... 261
8.1.2 Mechanical Installation...............................................................................................................261
8.1.3 Laser X-ray Generator software setup and test.............................................................. 263
8.1.4 System checks ................................................................................................................................264
8.1.5 DAP....................................................................................................................................................... 265
8.1.5.1 Software Setup........................................................................................................................................ 265
8.1.5.2 Calibration ................................................................................................................................................. 265

__________________________________________________________________________
18 of 341
1 INTRODUCTION FLUOROSTAR
1.1 General
__________________________________________________________________________
8.2 Laser II ..............................................................................................................................266
8.2.1 Mechanical Installation...............................................................................................................266
8.2.2 Software Installation....................................................................................................................268
8.2.3 Adjustment ....................................................................................................................................... 269
8.3 Key switch for Fluoro deactivation ............................................................................. 271
8.3.1 Mechanical Installation...............................................................................................................271
8.3.2 Software Installation....................................................................................................................273
8.3.3 Test....................................................................................................................................................... 273
8.4 Upgrade 1/2 k camera -> 1k camera.......................................................................... 275
8.4.1 Pre-condition................................................................................................................................... 275
8.4.2 Mechanical Installation...............................................................................................................275
8.4.3 Software Installation....................................................................................................................278
8.4.4 Adjustment ....................................................................................................................................... 278
8.5 Compact Plus................................................................................................................... 279
8.5.1 Preconditions................................................................................................................................... 279
8.5.2 Mechanical installation...............................................................................................................279
8.5.3 Test....................................................................................................................................................... 282
8.6 Software REV 1.xx -> 2.xx .............................................................................................. 284
8.7 Upgrade Hardware for Software Rev 2 ...................................................................... 285
8.7.1 Upgrade kit content .....................................................................................................................285
8.7.2 Upgrade kit installation...............................................................................................................285
8.7.3 Software Setup and adjustment............................................................................................. 285
8.8 Installation PC-Guard Kit .............................................................................................. 286
8.8.1 Software ............................................................................................................................................ 286
8.8.2 Bios Settings IPC1000..................................................................................................................286
8.8.3 Mechanic........................................................................................................................................... 286
8.9 DVD recorder 00-453933-02......................................................................................... 292
8.9.1 Mechanical Installation flap......................................................................................................292
8.9.2 Assembly recorder........................................................................................................................296
8.9.3 Software installation ....................................................................................................................300
8.10 Upgrade Cine / Vas / Fast Pulse Mode / Life stream................................................ 302
8.10.1 New Features..............................................................................................................................302
8.10.2 Preconditions ..............................................................................................................................302
8.10.3 Material.......................................................................................................................................... 302

__________________________________________________________________________
19 of 341
1 INTRODUCTION FLUOROSTAR
1.1 General
__________________________________________________________________________
8.10.4 Implementation..........................................................................................................................302
8.10.5 Test .................................................................................................................................................. 304
8.11 Upgrade Power Supply with Transformer Switching Relay (TSRL) ........................306
8.11.1 Upgrade Mainframe.................................................................................................................306
8.11.1.1 Material....................................................................................................................................................... 306
8.11.1.2 Replaced parts ........................................................................................................................................ 307
8.11.1.3 Steps............................................................................................................................................................. 308
8.11.1.4 Test................................................................................................................................................................ 315
8.11.2 Monitor cart Upgrade..............................................................................................................316
8.11.2.1 Material....................................................................................................................................................... 316
8.11.2.2 Replaced Parts ........................................................................................................................................ 317
8.11.2.3 Steps............................................................................................................................................................. 317
8.11.2.4 Test................................................................................................................................................................ 326

9. INDEX ........................................................................................................... 328

10. TABLE OF FIGURES..................................................................................... 334

__________________________________________________________________________
20 of 341
1 INTRODUCTION FLUOROSTAR
1.1 General
__________________________________________________________________________

1. INTRODUCTION FLUOROSTAR

1.1 General

1.1.1 Purpose
This manual contains service information that will assist trained service personnel to isolate
failures and initiate repairs on the Fluorostar Digital Mobile C-Arm.

1.1.2 Scope
The information within this manual refers to systems currently being manufactured.

1.1.3 Target Audience


Individuals that benefit the most from the information provided are those service personnel
specifically trained to perform the suggested services. Reading this manual without proper
training does not qualify the reader to service the Fluorostar Digital Mobile C-Arm.

Figure 1
Fluorostar Series with Monitor cart MC5

__________________________________________________________________________
21 of 341
1 INTRODUCTION FLUOROSTAR
1.1 General
__________________________________________________________________________

Figure 2
Fluorostar Compact Single Monitor with separate printer shelf (option)

__________________________________________________________________________
22 of 341
1 INTRODUCTION FLUOROSTAR
1.2 How to Use This Manual
__________________________________________________________________________

Figure 3 Fluorostar Compact Double Monitor

1.2 How to Use This Manual

1.2.1 Sections
The Fluorostar Digital Mobile C-Arm service manual contains sections. An index tab divider
separates the sections. Each section has its own Table of Contents.

1.2.2 Warnings, Cautions and Notes


The following warning, caution and note conventions appear throughout the manual to indicate
where death, serious injury or equipment damage may be possible. Strict attention to the
procedures provided in the warnings and cautions are essential.

WARNING: Warnings indicate the threat of death or serious personal injury.


__________________________________________________________________________
23 of 341
1 INTRODUCTION FLUOROSTAR
1.3 Safety Precautions
__________________________________________________________________________
CAUTION: Cautions indicate the threat of minor personal injury or equipment damage

NOTE: Notes indicate useful information that should be taken into consideration.

1.3 Safety Precautions

1.3.1 Trained Service Personnel


Personal injury or property damage can result from incorrectly performed service procedures.
Observe all operating and safety procedures contained within this manual.

WARNING: Only service personnel specifically trained by GE OEC Medical


Systems, Inc., should perform the procedures to service the
Fluorostar Systems.

CAUTION: Federal law restricts this device to sale by, or in the order of, a physician.

1.3.2 Ingress of Water and Solutions


Always unplug the AC power cable from the wall outlet before cleaning the equipment. Do not
allow water, soap or other liquids to drip into the equipment and possibly cause short circuits,
electric shock and fire hazards.
Do not operate or store the system where conductive fluids, like water or saline solutions, might
spill on the equipment unless you drape or bag the system.

1.3.3 Electrical Shock


Electrical circuits inside the equipment use voltages that are capable of causing serious injury or
death from electrical shock.

WARNING: This equipment contains high power electrical components and


should only be serviced by personnel familiar with the circuits and
operation. At certain locations these voltages are present EVEN
WHEN THE POWER CORD IS UNPLUGGED.
Areas where dangerous voltages exist:
Monoblock - 110,000 volts
Image Intensifier Assembly - 25,000 - 30,000 volts
Line Voltage - 120/230 VAC
To service the equipment with the covers removed acknowledge the following precautions:

__________________________________________________________________________
24 of 341
1 INTRODUCTION FLUOROSTAR
1.3 Safety Precautions
__________________________________________________________________________
WARNING: Observe the two persons rule when working near high voltages. One
person must remain clear of the machine and be prepared to turn it
off in an emergency. Capacitors can retain a charge even when you
remove power from the system. Avoid touching these unless you are
certain the charge was shorted to ground. High-energy capacitors in
the system should be shorted through an adequate resistance to
avoid potential burn hazards

1.3.4 Explosion Hazards

WARNING: The system must never be operated in the presence of flammable


anesthetics or other flammable or explosive liquids, vapors or gases.
Vapors and gases can be ignited by electrical arcs that occur during
the normal operation of switches, circuit breakers, push buttons and
other circuit components.
If flammable substances are present before the system is turned on:
Do not plug the system in
Do not turn the system on.

If flammable substances are detected after the system has been turned ON:
Do not touch of the controls or switches
Do not turn it OFF; do not unplug it
Evacuate all personnel immediately
Ventilate the room to clear the air of the flammable vapor or gas
Remove any volatile liquids that are producing flammable vapors to a safe storage area.

1.3.5 X-Radiation Hazard

WARNING: The X-Ray tube (Monoblock) assembly produces X-radiation when


energized. Never operate this device without X-ray shielding in place.
Use lead shielding and draping to protect personnel.

1.3.6 Motorized Mechanical Motion Hazard


The vertical column is motorized. Observe them continuously while operating this feature to avoid
collision with people or equipment.
If you remove the covers, use extreme care when operating motorized features. Do not wear
loose clothing that may become tangled in gears and chains. Do not operate motorized features
when fingers and hands are near motorized equipment.

WARNING: The vertical spindle of the worm gear is secured with a self-locking
nut. Do not use this nut a second time when once has been opened.

1.3.7 Spare Parts


As for every Medical device only orginal spare parts are allowed to use. Otherwise system can be
operated as not expected or loose licenses.

__________________________________________________________________________
25 of 341
1 INTRODUCTION FLUOROSTAR
1.4 Warning Labels
__________________________________________________________________________
1.4 Warning Labels
The following warning labels are on the system.

1.4.1 X-RAY SAFETY WARNING

Figure 4 Label X-ray warning

1.4.2 ELECTRICAL SAFETY WARNING


WARNING
UNIT CONTAINS INTERNAL
EXPOSED ELECTRICALLY
HAZARDOUS PARTS. DISCONNECT
POWER AND BATTERIES BEFORE
SERVICING.

Figure 5 Label Electrical Safety

1.5 Warning Symbols


The following symbols are on the system:

1.5.1 DANGEROUS VOLTAGE PRESENT

DANGER

HIGH VOLTAGE
__________________________________________________________________________
26 of 341
1 INTRODUCTION FLUOROSTAR
1.5 Warning Symbols
__________________________________________________________________________
Figure 6 Label High Voltage

1.5.2 PROTECTIVE EARTH GROUND

Figure 7 Label Protective Earth Ground

|The protective earth ground should be the last electrical connection broken and the first electrical
connection made during servicing procedures.

1.5.3 EMITTING X-RAY SOURCE

Figure 8 Label Emitting X-ray source

This symbol indicates the presence or potential of producing ionizing X-radiation. Use appropriate
precautions.

1.5.4 LASER RADIATION

Figure 9 Label Laser Radiation

This symbol indicates the presence of laser beam radiation. Do not look directly into the laser
beam and use other appropriate precautions.

1.5.5 POTENTIAL EQUALIZATION

Figure 10 Label POTENTIAL EQUALIZATION


__________________________________________________________________________
27 of 341
1 INTRODUCTION FLUOROSTAR
1.6 Conversions
__________________________________________________________________________
GRN/YEL wire indicates protective earth conductors, accessible parts connected to earth parts,
and potential equalization conductors.

1.5.6 NON-ANESTHETIC PROOF

A P

Figure 11 Label Anesthetic Proof


(part of 1.4.1 X-RAY SAFETY WARNING)

This symbol indicates that equipment in non-anesthetic proof and should not be operated in the
presence of flammable vapors, liquids or other substances.

1.6 Conversions
Degrees C = (degrees F-32) (5/9)
Degrees F = (9/5)(Degrees C) +32
1 Inch = 2,54 cm
1 pound = 0,4536 kilograms
1 gray = 100 Rads

1.7 Unauthorized Modifications


Unauthorized changes or modifications could have hazardous consequences. Do not make
changes or modifications unless specifically authorized by GE OEC.
Obtaining a field modification request form from GE OEC Medical Systems makes modification
requests.

NOTE: All GE OEC Fluorostar systems comply with International Electro-technical


Commission safety standard IEC-60601.Do not connect any external device
to the system that does not meet the requirements of IEC-60601. Only
devices provided or approved by GE OEC Medical Systems, Inc. should be
connected to the system. When properly assembled, with a compatible beam
limiting device, this diagnostic source assembly fully meets the Federal
Performance Standards for Diagnostic X-Ray Systems and Their Components
21CFR 1020.30-32) provided no components or parts are removed from the
unit and no unauthorized adjustments are made in the beam limiting device
or tube housing assembly. Never remove any part of the housing or beam-
limiting device. Never adjust any part of the beam limiting device unless
under direction of the manufacturer. All hardware (i.e. screws, nuts, bolts,
etc.) must be re-installed on the equipment. All EMI-RFI shielding
components must be re-installed on the equipment. Replace any damaged
shielding gaskets to assure that the system complies with EMI-RFI
regulations.
__________________________________________________________________________
28 of 341
1 INTRODUCTION FLUOROSTAR
1.8 Certified Components
__________________________________________________________________________
1.8 Certified Components
The following certified components within the Compact Mobile C-Arm are critical to maintain sys-
tem performance. Modifications (repair/replacement and some adjustments) of these
components require that Form 2579 be completed and filed with GE OEC Medical Systems, Inc.,
the FDA, and the state office.
Beam Limiting Device*
Image Intensifier Assembly*
X-Ray Monoblock Assembly*
* Complete Report of Assembly, FDA Form 2579 whenever the following assemblies are replaced in
their entirety, per 21 CFR 1020.30 (d) (1) (2).

__________________________________________________________________________
29 of 341
__________________________________________________________________________

2. System Overview
This section will familiarize you with the GE OEC Fluorostar Mobil C-Arm.

2.1 Applications
The GE OEC Medical Systems „Fluorostar“ are multi-application systems that provide solutions to
the demanding needs of today’s hospital environment. The systems have the capacity to handle
many challenging procedures.

Hand Surgery Automatically limits the x-ray field to the correct size for hand surgery to
protect personnel from unnecessary scatter.

Chest and Thorax Reduces motion lag in applications such as pacemaker implants &
bronchoscopy.

Dense Anatomy Improves dense anatomy images such as the pelvis or spine.

Reduced Dose Reduces dose to minimize radiation exposure.

2.2 Clinical Versatility


ER’s and Cast Rooms Manipulate fractures locate foreign bodies and guide
interventions

CCU’s and ICU’s Guide catheter placements, monitor lysis therapy and perform simple
contrast studies.

Outpatient Surgery Centers


Guide needle placements, identify fractures and guide scope
insertions.

G.I. Labs Barium studies, colonoscopies and ERCP’s.

2.2.1 Selected Special Features


Economical and compact single component design (Compact) requires minimal storage space.
Superb image resolution with low patient dose in pulsed fluoro, low dose and snap shot modes.
Technique parameters continually adjust for optimum image display:
MA
KVp
Camera Gain
Window/Level
Simple one button operation.
Rapid hardcopy thermal printer (optional)
9/6/4.5-inch image intensifier
High resolution CCD camera
18,1 inch viewing TFT monitors
Digital image rotation
Preview for Iris and Slot Collimation
Cable pushers
2 System Overview
2.2 Clinical Versatility
__________________________________________________________________________
Options
DAP
Laser Aimer

Dicom

__________________________________________________________________________
31 of 341
__________________________________________________________________________

3. Technical Specifications

3.1 Generic
See Operator Manual

3.2 Differences
Different types of x-ray tubes (Toshiba / NaGo)
Different camera systems (1/2k and 1k)
Different types of CD-RW and DVD-RW
Automatic door for CD-RW (needs SW REV 01.27.04 and higher or SW REV 2)
Software revision 1 & 2
Different types of monitors (G10 & G11)
B080 / B118F / B337 replaced by B455
__________________________________________________________________________

4. Theory of Operation

4.1 Definitions
Monitor „A“ = 18,1“ LCD monitor on monitor tray (on C-sledge)
or left monitor on Double Monitor System or Monitorcart
Monitor „B“ = right 18,1“ LCD monitor
UIF CR = User Interface right (10 keys, touch, TFT)
UIF CL = User Interface left (10 keys, touch, TFT
IPC1000 = Image Processing Computer
COM 1 = Interface B380 – IPC (Display) = touch
COM 2 = Interface B380 – IPC (BV) = CCD Image monitor „A“ Boot-up / Shutdown

4.1.1 Power ON
4.1.1.1 Power supply
Press ON Button on UIF CL or UIF CR
ON Button sends signal to B380, then to B111, which turns on the main power supply – all
components get power.
230V AC for IPC1000 / LPT / LPS
150V AC for Generator
LPT –12V + 12V + 5V
LPS + 24 V
Power distribution through B337 (inclusive LED and Fuse for each module)
4 Theory of Operation
4.1 Definitions
__________________________________________________________________________

4.1.1.2 Boot up sequence between B380 and IPC1000

B380 IPC1000

onerror- Software starts,


If Send Di
Flash-Check is
failed
then Error
message IPC-W
Acknowledge polling
active
with OK
Send DAP-Factor(DO 057)
Send Mode-Table (MO ...)
Send Start-Mode (DO 003)
Acknowledge Mode change
(SP 064)
Calculate mA reference and
send (SP 003)

Send kV-value (SP 002)

Send IPC-ready (DO 030)

Send Version B380 (SP 012)

__________________________________________________________________________
34 of 341
4 Theory of Operation
4.1 Definitions
__________________________________________________________________________

B380 IPC1000

Send Version B356


(SP 013)

Send Version Image


(SP 014)

Send B380 A/B active


(SP 030)

Send B356 A/B active


Change mode from boot to
normal Ask LED-Status (SP
065)
Send Boot/Shutdown-Send
LED-Status
(DO 025)

Send Tu
send Turn-Off time

error-check
E²Prom-Check.
On error:
Send error mask +
Entry in LOG-File

__________________________________________________________________________
35 of 341
4 Theory of Operation
4.1 Definitions
__________________________________________________________________________

B380 IPC1000

Send ready for


Data receiving
(SP 029)

Send Prelive-time
(DO 051)

Send Pulsmode-times (DO 052


& DO 053)

Send Snapshot-times (DO 054


& DO 055)

Send DAP-Factor
(DO 057)

Send Mode-Table
(MO ...)

Send Start-Mode
(DO 003)

Acknowledge Mode change


(SP 064)

Calculate mA reference and


send (SP 003)

__________________________________________________________________________
36 of 341
4 Theory of Operation
4.1 Definitions
__________________________________________________________________________

B380 IPC1000

Send IPC-ready
(DO 030)

If
Pulse-Mode-time = 0
or
Snapshot-time = 0
then Error message

If
Hand- or Footswitch is
pressed during boot up
then Error message

If
Hub-switch is pressed during
boot up
then Error message

__________________________________________________________________________
37 of 341
4 Theory of Operation
4.1 Definitions
__________________________________________________________________________

B380 IPC1000

If
RAM-Check is failed
Then Error message

If
Flash-Check is failed
then Error message

Change mode from boot up to


normal

Ask LED-Status (SP 065)

Send LED-Status
(DO 025)

Figure 12 Boot up sequence

__________________________________________________________________________
38 of 341
4 Theory of Operation
4.1 Definitions
__________________________________________________________________________

4.1.2 User Interface CR/CL boot-up


Module boots up after power input on B380 = 5V
Boot time approx. 10sec (inclusive Self test).
Boot-up indicated by five yellow LED scrolling from down to up.
Count down = waiting for IPC boot up and COM1 connection.

Figure 13 Boot screen

Successful boot feedback on LCD screen: GE Logo + OEC Fluorostar


B380A = SW REV (example 7.40)
B380B = SW REV (example 7.65)
B356 A = SW REV (example 5.86)
B356 B = SW REV (example 6.13)
Image = SW REV (example 2.04)
Calibration C / P / T (example 1/1/1)
C = Collimator
P = Preview
T = Touch
(01) = done
(-) = not done
Last X-Ray = Date / Time (from Generator)
DAP = Version (example 13) (if installed)
Working hour = h (from IPC 1000)

Remark : Boot screen from Software Revision 1 not identical

__________________________________________________________________________
39 of 341
4 Theory of Operation
4.1 Definitions
__________________________________________________________________________
4.1.3 IPC 1000 boot-up
The IPC boots up after power input = 230 VAC.
Boot time approx. 120 sec.
Successful boot is indicated by monitor „A“ design (CCD circle and text)

4.1.4 PC Guard boot-up (optional)


P/n 00-453860-xx
The PC guard is only active during bootup and controlls if the IPC has started correctly. Otherwise
it reboots the IPC1000. The user can recognize this only through a longer boot time. If any problem
occurs during startup a entry in the logfile (on IPC1000) is created.

Remark: For IPC1000 00-453962-xx (0,5k) or 00-453962-xx (1k) the PC guard is built-in.
The funtionality is equal
For details see following flowchart:

__________________________________________________________________________
40 of 341
4 Theory of Operation
4.1 Definitions
__________________________________________________________________________

__________________________________________________________________________
41 of 341
4 Theory of Operation
4.1 Definitions
__________________________________________________________________________

Figure 14 PC guard bootup

__________________________________________________________________________
42 of 341
4 Theory of Operation
4.1 Definitions
__________________________________________________________________________

Figure 15 PC guard bootup

Figure 16 PC guard bootup

If you demount cover you find on the board different LED´s, which indicates different status during
boot phase.

__________________________________________________________________________
43 of 341
4 Theory of Operation
4.1 Definitions
__________________________________________________________________________
4.1.4.1 External PC-Guard

Figure 17 PC guard LED´s

D1: power LED, must light bright, otherwise only parallelport is connected

Figure 18 LED D1

D2 Software Reset, lights red when PC guard activates software reset

Figure 19 LED D2

Data from parallel port

Figure 20 LED D3-D10

D10 D9 D8 D7 D6 D5 D4 D3
X 0 0 0 0 0 0 0

__________________________________________________________________________
44 of 341
4 Theory of Operation
4.1 Definitions
__________________________________________________________________________
D10 D9 D8 D7 D6 D5 D4 D3
X X 0 0 0 0 0 0
X X X 0 0 0 0 0
X X X X 0 0 0 B
X X X X X 0 0 B
X X X X X X 0 B
X X X X 0 0 0 0
0 = LED off, X= LED on, B = blinking
Meaning from LED

LED Bit Nr. No in Logfile description


D10 0 6 Checkpoint 1: Check harddrive (checkroot)
D9 1 7 Checkpoint 2: Check harddrive (checkfs)
D8 2 8 Checkpoint 3: Mount paritions
D7 3 9 Checkpoint 4: IPC1000 starts Software for checking
parallel port inputs
D6 4 10 Checkpoint 5: Set local settings
D5 5 11 Checkpoint 6: Start X-server (graphic desktop)
D4 6 - Blinking during data transfer
D3 7 - Blinks, if checkpoint 4 is successful reached

D16: Hardware Reset, lights red when PC guard activates an Hardware reset

Figure 21 LED D16

__________________________________________________________________________
45 of 341
4 Theory of Operation
4.1 Definitions
__________________________________________________________________________
4.1.4.2 Internal PC Guard

Figure 22 Integrated PC-Guard

LED Bit Nr. No in Logfile description


D7 0 6 Checkpoint 1: Check harddrive (checkroot)
D6 1 7 Checkpoint 2: Check harddrive (checkfs)
D5 2 8 Checkpoint 3: Mount paritions
D4 3 9 Checkpoint 4: IPC1000 starts Software for checking
parallel port inputs
D3 4 10 Checkpoint 5: Set local settings
D2 5 11 Checkpoint 6: Start X-server (graphic desktop)
D1 6 - Blinking during data transfer
D0 7 - Blinks, if checkpoint 4 is successful reached

4.1.5 System boot-up


When the UIF CR boot-up and the IPC 1000 boot-up are completed successfully, communication
between IPC 1000 and UIF CR (COM 1) gets established. Successful communication is indicated
when the UIF view switches to a color screen ==> System is ready

4.1.6 Power OFF


To start the Power off procedure press OFF Button on UIF CL or CR.
Following procedure is running now :
IPC RTS-signal (CTS-signal on B380) of COM-1 is high. B380 is sending via COM1 to IPC the
sequence for shut down. IPC starts now to shut down the Linux system. Communication on COM1
__________________________________________________________________________
46 of 341
4 Theory of Operation
4.2 System Power
__________________________________________________________________________
is now over. B380 is switching User Interface to white screen and shows message “Shutdown”. At
this time two timer starts: Shutdown-timer and Turn-off timer. The shutdown counter is displayed
on this screen, too.
While timeout is running, B380 is checking CTS signal.
CTS signal:
High: IPC1000 is not active
Low: IPC1000 is active

Case 1: CTS-signal is low while Shutdown-timer > 0:


this is the normal case. When B380 is detecting a low signal on CTS the B380 switch off the
system immediately. In EEPROM is stored that shutdown was successful.

Case 2: Shutdown-timer=0 and CTS is still high:


this is the error case. Following warning message is displayed on User Interface :”System
reorganization is running (ca. 3 minutes). Please don’t turn off system” (in 8 languages).

Case 2.1: Turn-off Timer >0 and CTS is low:


after case 2 the IPC shutdown was successful. System is switched of by B380. In EEPROM is stored,
that shutdown after reorganization was successful. On next reboot in the Log file will be an entry
„IPC: Reorganization SHUTDOWN OK“ stored.

Case 2.2: Turn-off Timer=0 and CTS is high


After case 2 the IPC1000 shutdown was not successful. The system will be switched off by B380. In
EEPROM is stored that reorganization was not successful. On next reboot in the Log file will be an
entry “IPC SHUTDOWN NOT OK“.

1 2 3
|------------ | - - - - - - - - - - - - - - - - - - - - - - - - - - -|

send Shutdown to IPC


Start both timer (Shutdown- and Turn-Off). Start watching CTS-signal
End Shutdown-Counter
Message on User Display
End Turn-Off-Counter
Switch off System

4.1.7 Emergency OFF


The Emergency Off switch turns immediately the power off from the entire system. All temporary
data from IPC will be lost.

4.2 System Power


Circuit/Mechanical Descriptions

__________________________________________________________________________
47 of 341
4 Theory of Operation
4.2 System Power
__________________________________________________________________________

4.2.1 Fuses
Fuse Where Value Type P/n Voltage
F1 Mainframe 12A 12AT 6,3x32; 326012.HXP 00-906158-01 200-240V
(Mainfuse) 15A Little Fuse 00-903779-01 100-120V
15AT 6,3x32; 326015.HXP
Little Fuse
F2 Mainframe 12A 12AT 6,3x32; 326012.HXP 00-906158-01 200-240V
(Mainfuse) 15A Little Fuse 00-903779-01 100-120V
15AT 6,3x32; 326015.HXP
Little Fuse
F3 Mainframe 2A 2AT 6,3x32; 189 500.2 00-903795-01 100-240V
Main Power
Supply
F4 Mainframe 10A 10AT 6,3x32; 189140.10 00-905429-01 24V
Main Power
Supply
F5 Mainframe 1,6A 1,6AT 5x20; 179 500.1,6 00-903786-01 230V
Main Power
Supply
F1 Mainframe 50mA 50mAT 5x20; 179 120.0,05 00-903794-01 100-240V
B111
F2 Mainframe 50mA 50mAT 5x20; 179 120.0,05 00-903794-01 100-240V
B111
F1 Mainframe 1.6 A 1,6AT 5x20; 179 500.1,6 00-903786-01 +24VDC
(B337/455)
F2 Mainframe 5A 5AT 5x20; 179 120.5 00-906130-01 +5.2 VDC
(B337/455)
F3 Mainframe 0.5 A 500mAT 5x20; 00-903791-01 -12 VDC
(B337/455) 179 500.0,5
F4 * Mainframe 0.5 A 500mAT 5x20; 00-903791-01 +12 VDC
(B337/455) 179 500.0,5
F4 * Mainframe 1A 1AT/250V 5x20 179 500.1 00-903788-01 +12 VDC
(B337/455)
F5 Mainframe 2A 2AT 5x20; 179 500.2 00-903785-01 +12 VDC
(B337/455)
F6 Mainframe 4A 4AT 5x20; 179 120.4 00-903781-01 +25 VDC
(B337/455)
F2 Mainframe 0.5 A 500mAT 5x20; 00-903791-01 + 12VDC
(B335) 179 500.0,5
F3 Mainframe 1A 1AT/250V 5x20 179 500.1 00-903788-01 + 24 VDC
(B335)
SI1 Mainframe 2A 2AT 5x20; 179 500.2 00-903785-01 + 24 VDC
(B124)
F1 MC5 12A 12AT 6,3x32; 326012.HXP 00-906158-01 200-240V
15A Little Fuse 00-903779-01 100-120V
15AT 6,3x32; 326015.HXP
Little Fuse
F2 MC5 12A 12AT 6,3x32; 326012.HXP 00-906158-01 200-240V
15A Little Fuse 00-903779-01 100-120V
15AT 6,3x32; 326015.HXP
__________________________________________________________________________
48 of 341
4 Theory of Operation
4.2 System Power
__________________________________________________________________________
Fuse Where Value Type P/n Voltage
Little Fuse
F3 MC5 3,15A 3,15AT 5x20; 179 120.3,15 00-903783-01 200-240V
F4 MC5 2A 2AT 5x20; 179 500.2 00-903785-01 100-240V
F5 MC5 6,3A 6,3AT 5x20; 179 120.6,3 00-903919-01 100-120V
Set Mainframe Replaced by 00-450103-xx 00-450100-02 100-120V
Set Mainframe Replaced by 00-450103-xx 00-450101-02 200-240V
Set MC5 Replaced by 00-450103-xx 00-450102-01 100-240V
Set Mainframe + 00-450103-xx all
MC5

* F4 was replaced during 2009 from 0,5A to 1A

__________________________________________________________________________
49 of 341
4 Theory of Operation
4.2 System Power
__________________________________________________________________________

4.2.2 Power Supply LPS 65M 24V


P/n (00-905810-xx)

+24V = min. 0,0A / 2,5A / forced air 3,3A / Peak 3,8A (ASTEC LPS65-M)

AC/DC Voltage Load in stand-by, mA Max-load, mA


AC 115V 1,5A 2,3A max

Remark: There is no adjustment of the supplied voltage. If the voltage is out of the limits it must be
replaced

Figure 23 LPS 65M +24V

4.2.3 Power Supply LPT 62M 5V/12V/-12V


P/n (00-905808-xx)

+5,25V = min. 0,7A / 7,0A / forced air 8,0A / Peak 10,0A (ASTEC LPT62-M)
+12V = min. 0,3A / 3,0A / forced air 3,5A / Peak 6,0A (ASTEC LPT62-M)
-12V = min. 0,0A / 0,7A / forced air 1,0A / Peak 1,5A (ASTEC LPT62-M)

AC/DC Voltage Load in stand-by, mA Max-load, mA


AC 115V 1,5A 2,3A max

__________________________________________________________________________
50 of 341
4 Theory of Operation
4.2 System Power
__________________________________________________________________________

Figure 24 LPT 62M 5V/12V/-12V

If the measurements for powersupply voltages failed on B337/B455 the adjustment potentiometer
location see figure 24.
Remark: alll suplied voltages can only regulated via this one potentiometer.

Figure 25 LPT62M - Adjustment

4.2.4 B337 DC-Low Voltage Distribution


P/n (00-451149-xx)

The B337 PCB fulfills the following functions

Additional protection for low voltages

__________________________________________________________________________
51 of 341
4 Theory of Operation
4.2 System Power
__________________________________________________________________________
Display presence of voltages through LED’s
3.) Easy measurement of voltages
4.) Service friendly fuse replacement access

The input voltages are distributed from the connectors directly to the fuses. After the fuses LED’s
display the presence of the voltages and from there the voltages are distributed to the output
connectors.

Figure 26 B337

Figure 27 B337 Test points

__________________________________________________________________________
52 of 341
4 Theory of Operation
4.2 System Power
__________________________________________________________________________
Fuse Value Type P/n Voltage Tolerance Testpo
int
F1 1.6 A 1,6AT 5x20; 179 500.1,6 00-903786-01 +24VDC +/- 10% TP1
F2 5A 5AT 5x20; 179 120.5 00-906130-01 +5.2 VDC + 2% TP2
F3 0.5 A 500mAT 5x20; 00-903791-01 -12 VDC +/- 10% TP3
179 500.0,5
F4 0.5 A 500mAT 5x20; 00-903791-01 +12 VDC +/- 10% TP4
179 500.0,5
F5 2A 2AT 5x20; 179 500.2 00-903785-01 +12 VDC +/- 10% TP5
F6 / B337 4 A 4AT 5x20; 179 120.4 00-903781-01 +25 VDC +/- 10% TP6
F6 / B455 4 A 4AT 5x20; 179 120.4 00-903781-01 +34 VDC +/- 10% TP6
Remark: the difference for TP6 measurement between B337 and B455 is, because in B337 it is a
simple two way rectifying and on B455 also but with additional charging condenser.

4.2.5 B455 DC-Low Voltage Distribution & Video distribution &


Buzzer
p/n 00-451206-xx
These board replaces B118F Video distribution, B337 DC-Low Voltages distribution and B080
Buzzer. For measurement and adjustment refer B337 and B118F.

Figure 28 B455

__________________________________________________________________________
53 of 341
4 Theory of Operation
4.2 System Power
__________________________________________________________________________

Figure 29 B455 Testpoints

Remark Test point numbering, Fuse numbering and Values are equal to B337. Please
refer the chapter before.
For Video level adjustment with P1 please refer B118F. There is no jumper
anymore, which must be checked (was for B118F used in 7700)

4.2.6 B379 Input current limiter + Generator power


4.2.6.1 Input current limiter
When power is first applied, the transformer generates a high inrush current that is limited by this
circuit to avoid damage. A resistor (10 Ohm for 240VAC, 5Ohm for 120VAC) in series to the
transformer limits the inrush current. A R/C timing circuit (R3 and C1) causes a delayed switch of
relay K1 to bypass the current limiter for regular application. K1 and R4 cause a discharge of C1
when the system is turned off.

4.2.6.2 Generator Power Supply


On X3-1 and X3-2 is the DC voltage (GL1) connected that loads the external capacitor C1 (X3-5
and X3-6) through inductor L1 and diode D10. C13 is charged through the resistors R10 and R11
until U1 reaches its trigger point and starts. Q1 charges the inductor L1 and the load discharged
through D10 to capacitor C1. The auxiliary winding on L1 takes over the supply of U1. The output
voltage is regulated through the divider R19, R18 and R21. The mirrored input voltage is supplied
to the multiplier in U1 through the resistors R16 and R17 to generate a sinusoidal current. When
the system is turned off capacitor C1 is discharged through R2 and K2B. The thermo switch S1
protects the resistor R2 from over current in case of failure.

__________________________________________________________________________
54 of 341
4 Theory of Operation
4.3 Image System
__________________________________________________________________________

Figure 30 B379

4.2.6.3 Electrical Ratings


Supply Frequency 50/60 Hz.

VOLTAGE (V) STANDBY (A) LONG-TIME (A) *MOMENTARY (A)


100 5 12 25
110 5 12 25
120 5 12 25
200 2.5 8 17
220 2.5 8 17
230 2.5 8 17
240 2.5 8 17

*Momentary (max.) rating is for maximum radiographic exposure and is limited to 4 seconds.

4.3 Image System

4.3.1 Circuit/Mechanical Description


4.3.1.1 Overview
The CCD Camera Video XR OEC is used to reproduce the image of an image intensifier on a CCD
sensor. With the CCD Camera, the partial components of optics, mechanics and electronics are
combined to form an optimized unit for X-ray diagnostics. The system has a modular design in all
three partial areas so that it is always possible to update the system to the "state of the art" later.
To keep the adjustment work on the image intensifier as low as possible when the CCD Camera is
mounted, the individual components are already set in the factory. The lens has been optimized
for different reproduction scales, i.e. the CCD Camera can be used on a number of image
intensifier tubes without replacement of the lens. The image quality remains almost constant in
this process. The mechanics otter a series of options such as motor-driven iris and image rotation
specially designed for the demands of X-ray diagnostics. The standard of mechanical stability
over the service life of the camera meets the high expectations in a medical engineering product.
The camera electronics is based on the use of the most sophisticated CCD technology. A 112"CCD
is used as image detector. The electronics is highly integrated to allow the possibility of integrating

__________________________________________________________________________
55 of 341
4 Theory of Operation
4.3 Image System
__________________________________________________________________________
a number of image processing hardware features in the camera head.

The Video XR OEC CCD-camera can be controlled by external hardware control signals and by its
RS-232 interface.
The external hardware control signals are used for easy interfacing the camera to radiological
unit.
The RS-232 interface provides additional control capability.
Any function of the camera is controlled either by an external hardware control signal or by the
RS-232 Interface.
The control of all application related functions are driven by the camera control software AFS.EXE.
This software is running under WINDOWS 2000 and WINDOWS XP and allows the user an easy in-
the-field set-up of the camera and maintenance.
The AFS covers functions that are necessary to set-up the camera in a radiological unit.
A function may have a Set-part and / or a Get-part and one or more parameters.
A Set-part writes a parameter into the camera while a Get-part delivers the actual value of a
parameter from the camera.

4.3.1.2 Charge Coupled Device (CCD)


The incoming light reaches the surface of the CCD (Charge Coupled Device) image sensor. The
CCD image sensor produces an output signal whose level corresponds to the incoming light
intensity (Pre-Video).
The output signal is buffered and sent to the Analog Front End (AFE).
The CCD is operated in frame integration mode to achieve maximum spatial resolution.
Due to this, the integration phases of the odd and even field pixel are overlapping by 50%.

4.3.1.3 Analog Front End (AFE)


The Analog Front End performs following functions:
Sample / Hold of the Pre-Video-Signal to generate a continuous video signal
Digital Adjustable Amplification (DAA)
The DAA performs variable amplification of the video signal before analog to digital conversion. It
is apart of the Manual or Automatic Gain Control circuitry of the camera.
Dark Signal Stabilization (DSS)
The DDS is related to the so-called dark reference pixel on the CCD. Its stabilizes the digital value
of the mentioned pixel at predefined positive value and compensates changes due to
temperature, gain, etc. Therefore, the video signal meets the input range of the ADC. DSS is not
related to the minimum video signal (see also DRE-Function.)
Analog to Digital Conversion (ADC)
The amplified video signal is transmitted to an analog to digital converter. The digitization is
straightforward binary, 12 Bit; higher values belong to higher light levels. The digital video signal is
than transmitted to the Digital Timing and Process Unit.

4.3.1.4 Digital Timing and Process Unit (DTPU)


The DTPU generates all timing signals necessary to operate the camera. This includes clocks for
driving the CCD, the AFE, the micro controller, the power supply, digital-analog re-conversion,
different I/O-signals and internal clocks to control the signal processing.

The digital signal processing incorporates following functions:

Generation of Measurement Window MW


The MW is apart of the whole image. Pixels inside the MW are used to control several functions of
the camera (AGC, etc). The Measurement Window has a circular shape with adjustable diameter
__________________________________________________________________________
56 of 341
4 Theory of Operation
4.3 Image System
__________________________________________________________________________
(25% to 100% of image height). The center position of the Circular Blanking and Measurement
Window are identical.
Measurement Engine ME
The Measurement Engine calculates several parameters from the pixel inside the MW. This is done
for every field. The parameters are fed to the micro controller. These parameters are the sum, the
number of pixels, number of pixel above and below a gray level threshold.
Correction of Pixel Faults
Pixel Faults (Hot Spots) will be replaced by its nearest neighbor.
Offset Correction
Subtraction and Multiplication is applied on the video signal to achieve optimum contrast in the
image.
Highlight Measuring Window
To adjust the diameter, the MW can be highlighted.
Shading Correction
To compensate the image shading due to lens and image intensifier a Shading Correction
Function is implemented. Horizontal and Vertical Shading Correction curves, both tilt and dome
can be applied.
Gamma
Gamma can be selected to linearize the brightness transfer function including CRT-Monitor.
Digital Sync Mix
A digital Composite Signal is formed.
Digital to Analog Converter (DAC)
A 10 Bit Digital to Analog Converter Generates a Composite Video Signal. The Video Signal is
output tat CN2.

4.3.1.5 Micro controller


After power up, the micro controller initializes all components. To do this, the micro controller
reads all parameters from a memory and sends it to the components. During operation, it handles
the RS-232 communication, controls several automatic functions and performs supervising and
self-test function.
A micro controller with on-board flash-memory is used, so it is possible to flash new software into
the camera. This needs special equipment.
All camera parameters are stored in an EEPROM. Via RS-232 interface, parameters can be sent to
components (volatile) or to the EEPROM (nonvolatile).

4.3.1.6 Automatic Balance Control


The following digital signals are generated to control the X-Ray Source:

XR high
X-ray dose is too high to get a good image

XR low
X-ray dose is too low to get a good image

Additional, two analogue signals are generated:

XR Control and XR Linear

Description of the signal XR linear

This signal provides information about the actual average saturation of the CCD inside the
Measuring Window. It can be configured by the manufacturer as a voltage source (0V... -10V) or as
a current source (0uA - 10uA).
__________________________________________________________________________
57 of 341
4 Theory of Operation
4.3 Image System
__________________________________________________________________________

The standard setting for XR linear is: voltage source


0V 0 saturation of the CCD (dark Image)
-10V 100%saturation of the CCD

Description of the signal XR control

This signal provides information about the difference between actual average saturation of the
CCD inside the Measuring Window and a predefined value (Set Point).
In case that these values are equal, the output voltage of XR Control is 6V.
The total output range of XR controls are from 0V to 12V.

4.3.1.7 Power Supply


A switched mode power supply generates all voltages used inside the camera. The input range is
18V to 32V.

4.3.2 Functional Tests


Ping
Set
If a ping is send to the camera it echoes with a ping.
It is used for checking RS-232 communication interface.

Serial Number
Get
This command delivers the Serial Number.

Software Version
Get
This command delivers the Software Version of the MC software.

Pattern Generator
Set
This command activates a test pattern (gray scale and burst)
Get
This command delivers the Test Pattern status.

Temperature
Get
This command delivers the PCB-temperature.

4.3.3 Tri Mode 9/6/4.5-inch Image Intensifier


The System uses a Tri-mode Image Intensifier tube capable of producing 9-inch, 6-inch or 4.5-inch
images. The I.I. power supply allows for the Tri-mode operation.

4.3.4 Tri-Mode Power Supply (B335)


The Tri-Mode Power Supply (B335) used on the System has unique camera connectors to prevent
its use on any other system. The single power supply PCB provides all voltages and signals for the
Image Intensifier tube and CCD Camera.

__________________________________________________________________________
58 of 341
4 Theory of Operation
4.4 Collimator
__________________________________________________________________________
4.4 Collimator

4.4.1 Circuit/Mechanical Descriptions


4.4.1.1 Beam Limiting Device DAC-8
DAC-8 is designed to control the geometry of the X ray beam (digitally controlled, asymmetric
collimator with 8 leaves) DAC-8 consists of an iris collimator and a slot collimator. The control unit
B356 limits the angle of the X Ray beam automatically to the field size of the image intensifier,
depending on the selected operating mode of the X Ray system. The opening size of the iris
collimator can also be adjusted manually as required. The slot collimator consists out of two
parallel-assembled blades. The blades can be manually opened, closed and moved
asymmetrically in parallel. The slot collimator can be turned at maximum of 180°. The X Ray beam
angle is limited by a fixed lead ring to the size of the image intensifier and the SID of the X Ray
system to protect from outshining

4.4.1.2 B356 Interface for Generator/DAC-Controller


P/n: 00-451132-xx

This PCB controls the entire generator including collimator. The B356 is controlled through a CAN-
Bus. The functions are separated into three areas:
- Collimator Control
- Temperature/Voltage control with safety circuit
- Generator control

4.4.1.3 Collimator Control

4.4.1.3.1 Functionality

4.4.1.3.1.1 Slot collimator „Open/Close“


Activation of the slot collimator open/close key on the touch screen causes a data string to be
sent via CAN-Bus to the CAN input module (X1/11A, 11B), which hands the command to a SW
task. SW then releases data to the data latch IC3. The data combination (1) together with
PWM1/PWM2 (2) (output on X2/19A, 19B) goes to the TTL inputs on IC1/1,2,7,9,10,15. The outputs
IC1/3,6,11,14 drive the motors M1/M2 through St4/4,5,9,10 to open or close the slot collimator.
The actual slot position is determined by potentiometers P1/P2 through ST4/2,7 that provide the
position to a SW task via an analog input module (X2/2A, 2B). The actual position is constantly
being compared to the calibrated min/max limits that are stored in the EEPROM and disables
M1/M2 when the limits are reached.

(1) Data combination controls direction and start/stop of the motors M1/M2.
(2) PWM1/PWM2 controls the motor speed of M1/M2.

4.4.1.3.1.2 Slot collimator „Rotation“


Activation of the slot collimator rotation keys on the touch screen causes a data string to be sent
via CAN-Bus to the CAN input module (X1/11A, 11B), which hands the command to a SW task. SW
then releases data to the data latch IC3. The data combination (3) together with PWM3 (4) (output on
X2/18B) goes to the TTL inputs on IC2/1,2,7. The outputs IC2/3,6 drive the motor M3 through
ST4/14, 15 to rotate the slot collimator.

__________________________________________________________________________
59 of 341
4 Theory of Operation
4.4 Collimator
__________________________________________________________________________
The actual slot position is determined by potentiometer P3 through ST4/12 that provides
the position to a SW task via an analog input module (X2/3A). The actual position is
constantly being compared to the calibrated min/max limits that are stored in the EEPROM
and disables M3 when the limits are reached.

(3) Data combination controls direction and start/stop of the motor M3.
(4) PWM3 controls the motor speed of M3.

4.4.1.3.1.3 Iris collimator „Open/Close“


Activation of the iris collimator open/close key on the touch screen causes a data string to be sent
via CAN-Bus to the CAN input module (X1/11A, 11B), which hands the command to a SW task. SW
then releases data to the data latch IC3. The data combination (5) together with PWM4 (6) (output on
X2/18A) goes to the TTL inputs on IC2/9,10,15. The outputs IC2/11,14 drive the motor M4 through
ST3/4,5 to open or close the collimator iris.
The actual iris position is determined by potentiometers P4 through ST3/2 that provides the
position to a SW task via an analog input module (X2/3B). The actual position is constantly being
compared to the calibrated min/max limits that are stored in the EEPROM and disables M4 when
the limits are reached.

(5) Data combination controls direction and start/stop of the motors M4.
(6) PWM4 controls the motor speed of M4.

4.4.1.3.2 Collimator iris control through mode selection

4.4.1.3.2.1 Zoom „On“


Activation of the zoom key on the touch screen causes a data string to be sent via CAN-Bus to the
CAN input module (X1/11A, 11B), which provides the actual iris position to SW. SW then releases
data to the data latch IC3. The data combination (5) together with PWM4 (6) (output on X2/18A) goes
to the TTL inputs on IC2/9,10,15. The outputs IC2/11,14 drive the motor M4 through ST3/4,5 to
open or close the collimator iris.
The actual iris position is determined by potentiometers P4 through ST3/2 that provides
the position to a SW task via an analog input module (X2/3B). SW compares the actual
value to the desired value and then drives the iris collimator until the actual value =
desired value.

(5) Data combination controls direction and start/stop of the motors M4.
(6) PWM4 controls the motor speed of M4.

4.4.1.3.2.2 Hand mode „On“


Activation of the hand mode key on the touch screen causes a data string to be sent via CAN-Bus
to the CAN input module (X1/11A, 11B), which provides the actual iris position to SW. SW then
releases data to the data latch IC3. The data combination (5) together with PWM4 (6) (output on
X2/18A) goes to the TTL inputs on IC2/9,10,15. The outputs IC2/11,14 drive the motor M4 through
ST3/4,5 to open or close the collimator iris.
The actual iris position is determined by potentiometers P4 through ST3/2 that provides the
position to a SW task via an analog input module (X2/3B). SW compares the actual value to the
desired value and then drives the iris collimator until the actual value = desired value.

(5) Data combination controls direction and start/stop of the motors M4.
(6) PWM4 controls the motor speed of M4.

4.4.1.3.2.3 Film mode „On“


__________________________________________________________________________
60 of 341
4 Theory of Operation
4.4 Collimator
__________________________________________________________________________
Activation of the film mode key on the touch screen causes a data string to be sent via CAN-Bus
to the CAN input module (X1/11A, 11B), which provides the actual iris position to SW. SW then
releases data to the data latch IC3. The data combination (5) together with PWM4 (6) (output on
X2/18A) goes to the TTL inputs on IC2/9,10,15. The outputs IC2/11,14 drive the motor M4 through
ST3/4,5 to open or close the collimator iris.
The actual iris position is determined by potentiometers P4 through ST3/2 that provides the
position to a SW task via an analog input module (X2/3B). SW compares the actual value to the
desired value and then drives the iris collimator until the actual value = desired value.

(5) Data combination controls direction and start/stop of the motors M4.
(6) PWM4 controls the motor speed of M4.

4.4.1.3.2.4 Fluoro „On“


Activation of the 3mA one shot key on the touch screen causes a data string to be sent via CAN-
Bus to the CAN input module (X1/11A, 11B), which provides the actual iris position to SW. SW then
releases data to the data latch IC3. The data combination (5) together with PWM4 (6) (output on
X2/18A) goes to the TTL inputs on IC2/9,10,15. The outputs IC2/11,14 drive the motor M4 through
ST3/4,5 to open or close the collimator iris.
The actual iris position is determined by potentiometers P4 through ST3/2 that provides the
position to a SW task via an analog input module (X2/3B). SW compares the actual value to the
desired value and then drives the iris collimator until the actual value = desired value. During each
boot-up, the iris is opened in Fluoro mode by auto-relay (B101).

(5) Data combination controls direction and start/stop of the motors M4.
(6) PWM4 controls the motor speed of M4.

4.4.2 Fault Isolation


4.4.2.1 Symptom with HW-failure
In the event that the actual collimator position is not reported to the controller due to a defective
pot or cable, the corresponding part will drive to its mechanical limit. Since all motors are current
regulated, there will be no damage to the motors or mechanics.

4.4.2.2 Symptom with SW-failure


A possible SW failure could be that SW does not read the actual collimator position and min/max
limits, causing the collimator to drive to the mechanical limits.
In case of a SW crash the watch-dog-timer activates the safety circuit and turns off all collimator
motors, keeping it in its current position. The trigger pulses on the controller output (X2/22A) cause
the input to the watch-dog-timer to go low. The outputs of the data latch (IC3/12-19) are switch to
high impedance through signal OE (Output Enable) causing all inputs on IC1 and IC2 to go high.
The output of the analog switch interrupts all PWM lines, disabling the drives to motors M1 – M4.

__________________________________________________________________________
61 of 341
4 Theory of Operation
4.5 Communication
__________________________________________________________________________
4.5 Communication

4.5.1 Circuit/Mechanical Descriptions


4.5.1.1 CAN-Bus
The CAN-Bus provides communication for the generator control between B356 on the generator
and the B380 central control unit. Its functionality controls and monitors kV, mA, filament,
collimator (iris, slot), and x-ray. The B355 makes the 5kV Isolation between B356 and B380.

4.5.1.2 COM 1
COM 1 is the serial communication between the B380 central control unit and the IPC1000. It
controls the user interface menus and touch screen overlay.

4.5.1.3 COM 2
COM 2 is the serial communication between the B380 central control unit and the IPC 1000. It
controls x-ray and dose.

Note: Checking COM1/COM2 see 4.9.3 Communication Check COM1/COM2


35H H

4.6 Generator Maxiplus 3000

4.6.1 Circuit/Mechanical Descriptions


4.6.1.1 Monoblock Maxiplus 3000
Maxiplus 3000 is an X Ray source in Monoblock design.
Equipped with a two focus fixed anode X Ray tube for Fluoroscopy and Radiography
As X Ray source for use in mobile X Ray systems for Fluoroscopy and Radiography
Version-1 with controlled via a parallel interface
Version-2 with serial interface is under development.

4.6.1.2 B350, HV Power Supply


P/n (00-451118-xx)

The B350 supplies the HV transformer. The power amplifier consists of five transistors. The
transistors T2 – T5 form the output stage. They generate the AC for the HV transformer. The
transformers TR1 and TR2 drive the transistors with the signals PUSH and PULL. Transistor T1
switches power to the output stage and is driven by the signal BUCK. Transformer TR3 is the
current sensor of the output stage. Its signal is evaluated on B352 for current balancing and
output limiting.

4.6.1.3 B351, Generator Supply


P/n (00-451119-xx)
The B351 provides the Generator auxiliary supply and the filament output.

__________________________________________________________________________
62 of 341
4 Theory of Operation
4.6 Generator Maxiplus 3000
__________________________________________________________________________
4.6.1.4 Auxiliary power supply for Maxiplus
The power supply is a half bridge - blocking oscillator type converter. The power amplifier T1, T2,
D4, and D5 is supplied through fuses Si1 and Si1, rectifier GR1, and the capacitors C1, C2. The
capacitor C33 on module B359 is charged through R1 – R3 until the switching power supply IC,
IC1, starts and switching pulses to the power amplifier through TR2 sends. At this point the
transformer TR1 of the power amplifier takes over the supply of C33 through D13. The power
amplifier allows a maximum current of 0.5A with its actual value. The voltage P+ 16V is the
variable for the output voltage. This voltage is supplied to the regulator IC3 through the
connections B10, B11 and switched to the switching power supply IC through optocoupler IC2.
The output voltage P+ 16V can be adjusted with R35.

4.6.1.5 Filament regulator and amplifier


The signal AUFN/DURCHL switches the output with a relay between the radiographic and Fluoro
filament. The radiographic filament is activated by a H-signal. The signal HZG_EIN activates the
filament regulation with a H-signal. The SOLL signal has two functions, desired filament value for
the filament regulation in controlled state and desired mA value for anode regulation. The signal
ERA is the actual value dependent on the selected mode if filament or anode regulation.

4.6.1.6 B352 / B356, kV Regulation/Monitoring


B352 P/n (00-451120-xx)
B356 P/n (00-451132-xx)

Figure 31 B356, B356 default settings for DIP

The B352 provides regulation and monitoring of the anode voltage regulation. ST4 supplies the
necessary voltages to the board. These voltages are stabilized with the voltage regulators IC7 (+15
V), IC 8 (-15 V), IC 9 (+5,3 V) and IC 18 (+12 V). IC 10 generates a +6V reference voltage out of +12V.
ST1 is the input for all control signals and desired analog values and the output for the actual
values and error signals.

Connector layout B 352 ST 1:


1 STM Reset for error message
2 kV_Soll desired value from µP (0V to 10V)
3 Strahlung_EIN x-ray on command
__________________________________________________________________________
63 of 341
4 Theory of Operation
4.6 Generator Maxiplus 3000
__________________________________________________________________________
4 Error interrupt for µP
5 Aufn/Durchl filament switch
6 HZG-EIN Filament on
7 REGELN/STEUERN mA regulation/filament control
8 kV_IST actual kV value for µP
9 ANODENSTROM-REF GND for mA desired
10 ANODENSTROM-SOLL1 desired mA
11 ANODENSTROM-IST actual mA value (negative)
12 TEMPERATUR actual value for µP (5V = 50 Grad)
13 P+16V Power 15V
14 kVsoll kV desired value (6V to 12V)
15 KVSTOP x-ray termination
16 VCC power supply for µP +5,3 V
17 VCC power supply for µP +5,3 V
18 GND
19 GND
20 V6V from µP to monitor 6V reference
21 30mA actual mA for µP 30 mA = 7,5 V
22 UBER-MA latch for error > 30 mA
23 HEITZSTROM actual filament value for µP
24 -15 V
25 +15 V
26 UBER-KV latch for error High-kV

kV – Control

The voltage dividers R47, R48 and R46, R49 provide the measured kV value to the amplifier IC11.
IC12 translates the measured value for test purposes to 1V/10kV. This signal can be measured at
TP3.
The desired value, measured on TP4, is supplied together with the measured kV value to the
regulator IC13 for comparison. The maximum output power can be adjusted with R80. The output
signal of the regulator is provided as a regulation value to the PWR IC17. The power amplifiers
IC14, IC15, and IC16 drive the transistors of the B350 output stage.

kV – Monitor
IC19-A and IC19-B separately monitors the anode and cathode voltages and distributed as an
accumulated error to the monitor logic. The error signal is temporarily stored for processing in the
uP and reset with STM.

mA – Regulation and Filament Regulation


IC22-B is the input differential amplifier for the desire filament value or the desire anode current
value. IC23-A is the first filament amplifier for the filament regulation. IC21-B amplifies the
measure filament value to a signal that can be processed by the uP. The filament regulation itself
is performed on B351. Rel2 switches the measure values from regulation and control. The
negative anode current can be measured on TP6 (1mA=0.5V). IC22-D delivers the measure mA
value for the mA regulation.

mA – Monitor
IC22-A is adjusted to a trip point of 6.6mA. When this trip point is exceeded, the timer IC2 starts.
After 5.6 sec the timer delivers an error signal and turns off the generator. IC23-B has a trip point
of 30mA. If this value is exceeded, the generator immediately turns off immediately. The error

__________________________________________________________________________
64 of 341
4 Theory of Operation
4.6 Generator Maxiplus 3000
__________________________________________________________________________
signal is temporarily stored for processing in the uP and reset with STM.

Dip Switches S600


These switches are only necessary for test equipment in the production. For using in Fluorostar all
switches must be set to "ON" position.

Figure 32 B356 DIP switches

4.6.1.7 B355 Signal distribution and 5KV-Isolation


P/n (00-451123-xx)

The B355 provides the galvanic isolation of the following interfaces / signals:
• CAN-Bus (RX_CAN, TX_CAN)
• X-Ray On
• Laser activation (Laser_ON)
The galvanic separation provides a 5KV-isolation of the signals to the generator. In addition, the
B355 distributes power to the generator.

X-Ray ON:
The B355 distributes the X-Ray On command to the B356. The galvanic isolation is realized
through optical isolator (IC4/3 – 6). The following transistors (T1/T2) provide additional switching
security. If one transistor fails, the second transistor can control the x-ray on command
independently.
The signal runs from ST11/5, 6 through the isolator and transistors to ST10/3,4.

CAN-Bus:
The CAN-Bus is also isolated on the B355 and then routed to the B356. The optical isolators IC2,
IC3 realize the isolation. The CAN-Rx signal is sent through IC2/3 >6 to ST10/7,8 and the CAN-TX
signal is received through IC3/3 >6 from ST10/5,6.
The signal runs from ST9/2,3 to the CAN controller (IC1), through the isolators (IC2, IC3), to
ST10/5,6,7,8.

Laser ON:

__________________________________________________________________________
65 of 341
4 Theory of Operation
4.6 Generator Maxiplus 3000
__________________________________________________________________________
The laser on signal is isolated by IC5. The signal enters at ST11/4, runs through IC5/2 >5 and via T3
to ST12/2.

4.6.2 Fault Isolation


Error message CAN-Bus not active, generator not working.

Blinking LED on B356 = B356 working ok


Blinking LED on B380 = B380 working ok
Check cable

B351:
LED 1 (red) = Error
LED 2 (red) = Over voltage
LED 3 (green) = Generator ok, if off and LED 1 on indicated generator problem.
LED 4 (red) = high mA

4.6.3 Adjustment
Generator calibration is normally not necessary since systems are pre-calibrated from the factory;
however, it is recommended to verify the calibration through this program.

See Image System Calibration


Calibration Overview
- Tube Setup
- kV and mA Calibration

__________________________________________________________________________
66 of 341
4 Theory of Operation
4.6 Generator Maxiplus 3000
__________________________________________________________________________
4.6.4 Miscellaneous
4.6.4.1 Regulatory Compliance
Maxiplus 3000 including DAC-8 were tested and found to comply with the applicable clauses of
the following standards:

DIN EN 60601-1
IEC 60601-1
IEC 60601-1-2
IEC 60601-1-3
IEC 60601-1-4
IEC 60601-2-7
IEC 60601-2-28
UL 2601
Can CSA C22.2, No. 601-1-M90

4.6.4.2 Modifications
Unauthorized changes or modifications on the Maxiplus 3000 or on parts of the Maxiplus 3000
may cause hazardous consequences and may cause violation of applicable standards legal
regulations. Changes or modifications are not allowed by GE-OEC Medical Systems.

4.6.4.3 Electromagnetic Compatibility Statement


The Maxiplus 3000 has been tested and found to comply with the electromagnetic compatibility
standard EN 60601-1-2. The Declaration of Conformity can be requested at GE-OEC Medical
Systems GmbH. The manufacturer of the X-Ray system, in which the Maxiplus 3000 is used as X-
Ray source, is responsible to guaranty compliance with IEC 60601-1-2 for an integer (mobile) X-
Ray system.

4.6.4.4 Non-anesthetic Proof (Explosion)


Maxiplus 3000 is not approved to operated in the presence of flammable anesthetic or other
flammable or explosive liquids, vapors or gases.

4.6.4.5 Safety Notes

4.6.4.5.1 Radiation Safety

The Maxiplus 3000 can be hazardous for patients and


personnel. The owner of the X-Ray system, in which
the Maxiplus 3000 is used as X- Ray source, is
responsible to provide safety instructions and
operation instructions for professional use of the
system. The distance to the X-Ray beam outlet should
be kept as fare as possible
4.6.4.5.2 Hazardous Temperature
- In continued operation, the housing of the Maxiplus 3000 heats up.

__________________________________________________________________________
67 of 341
4 Theory of Operation
4.6 Generator Maxiplus 3000
__________________________________________________________________________
- A plastic cap and a skin spacer atop of the housing protects from direct contact of the patient
with the housing.
- A maximum temperature of 50°C / 122°F may occur.
- Please take care, that the patient and personnel have no direct contact to the housing.
- At 45°C / 113°F at the skin spacer, a safety circuit limits the anode current to 0,5mA.
- At 50°C / 122°F at the skin spacer, a safety circuit disables radiation
- If the temperature control circuitry fails, a bi-metal temperature sensor switch terminated
radiation at 80°C / 176°F to protect the equipment from damage. The bi-metal switch can only be
reset manually by service personnel.

4.6.4.5.3 Source-to-skin distance


The distance to the X-Ray beam outlet should be kept as fare as possible. A skin spacer tube atop
of the housing assures a minimum distance of 30cm to the focal spot. By removing the skin
spacer tube the minimum source to skin distance will be decreased from 30cm to 20cm. Removal
of the skin spacer tube should be done only on the instruction of a physician for special
procedure. It must be reassembled immediately following the special procedure.

Two versions of the skin spacer tube are available:


Part Number 00-419078 normal version for Maxiplus 3000
Part Number 00-419101 version for Maxiplus 3000 with DAP / Laser equipment.

4.6.4.5.4 Classification Type


- Class I Equipment (as defined by IEC 60601-1)
- Type B (X-Ray source)
- Ordinary protection against ingress of water, IPX0
- Non AP (Non-anesthetic Proof)
- Continuous operation (refer to operating modes)
- Class IIb (as defined by MDD 93/42)

4.6.5 Technical Data


4.6.5.1 Generic
- 210 VDC +/- 10%
- 15 A max. current consumption (@ 110kV, 20mA for max. 4 Seconds)
- 110kVp max.
- 20mA Anode Current in Radiography Mode
- 8 mA Anode Current in Snap Shot Mode
- 6 mA Anode Current in continuous Fluoroscopy Mode
- total Filtration > 3mm Al equivalent
- Heat Storage Minimum Anode (see X-Ray tubes data)
- Cooling Minimum Anode (see X-Ray tubes data)
- 1.000 k Joule / 750 kHU max. Heat Storage Housing
- 36W continuous heat dissipation
- Beam angle 14°
- for 1000 mm SID
- Beam axis fixed
Maxiplus3000 including Beam Limiting Device DAC-8 complies with IEC 60601-2-28:1993

Maxiplus 3000 is designed and produced in compliance with IEC 60601-2-7/1998.


The following data comply with these standards.

__________________________________________________________________________
68 of 341
4 Theory of Operation
4.6 Generator Maxiplus 3000
__________________________________________________________________________
Reference: 60601-2-7,cl6.8.2
1. Maxi Anode Current @nominal kV:
Standard fluoro 3,0 mA@110 kV
Dense objects fluoro 4,8 mA@110 kV
5,4 mA@80k V
Pulse fluoro: 3,0 mA@110 kV
Fast Pulse Mode: 8,0 mA@110kV
Snap Shot (fluoro) 8,0 mA@110 kV
Radiography 20,0 mA@110 kV
2. Max. Tube Voltage 110 kV
3. Maximum Power
Snap Shot (fluoro) 0,88 kW@110kV, 8mA
Radiography 2,20 kW@110kV, 20mA
4. Nominal Power for 0,1 seconds in Radiography mode:
Radiography 2,20 kW 110 kV@20 mA
5. mAs @ 50% nominal Power:
Radiography 2,0 mAS@55kV (20mA, 0,1s)
6. shortest Radiography 0,1 Seconds

4.6.5.2 Fluoroscopy Mode


Focal Spot 0,6 mm / 0,5 mm (see X-Ray tube data)
High Voltage Range 36 kV to 110 kV manually selectable
Anode Current Range Normal Fluoro 3 mA max.
Dense objects fluoro 6 mA continuous
Snap Shot 8 mA
Duty Cycle 70kV@2,4 mA
1 pulse / sec : >8h
2 pulses / sec. : >8h
4 pulses / sec. : >8h
8 pulses / sec.: 2 h 20min
continuous / 58 min.

Collimator Nominal iris collimator for image intensifier input field size
Normal: 22 cm normal
Magnification 1: 15 cm Zoom
Magnification 2: 11 cm Hand Mode + Zoom

The Iris Collimator is continuously variable to a minimum opening of 5 cm in diameter


The Slot can be manually opened, closed and moved asymmetrically in parallel. Slot collimator
can be turned at maximum of 180°.

Note: The above-mentioned measurements are valid for a 9“ (23cm) image intensifier and a SID of
1000mm.

4.6.5.3 Pulsed Fluoroscopy Mode


Focal spot 0,6 mm / 0,5mm (see X-Ray tube data)
kV-Range 36 kV – 110 kV
mA-Range 0,2 – 3 mA
Pulse-Frequency 1 Pulse per second

__________________________________________________________________________
69 of 341
4 Theory of Operation
4.6 Generator Maxiplus 3000
__________________________________________________________________________
4.6.5.4 Fast pulsed Fluoroscopy Mode

Note Only available on 1k systems with Maxiplus Index –04 or higher and Software
Rev 02.08.01 or higher
Focal spot 0,6 mm / 0,5mm (see X-Ray tube data)
kV-Range 36 kV – 110 kV
mA-Range 0,2 – 8 mA
Pulse-Frequency 1,2,4,8 Pulses per second

4.6.5.5 Radiography Mode


Focal Spot 1,5 mm
kV-Range 36 kV – 110 kV
mA-Range 20 mA constant
Irradiation Time 0,1 – 4 Seconds
Duty Cycle 110 kV @ 20 mA max. for 4,0 Seconds.

4.6.6 Geometry of X-ray beam


Valid for an SID of 980mm.
For details of geometry refer the Operator Manual

4.6.7 Collimation
Nominal aperture diameter: 24 cm (9.5 inches) at the image receptor.
Continuously variable to a minimum of 5 cm diameter, measured at the image receptor.
The Slot can be manually opened, closed and moved asymmetrically in parallel. Slot collimator
can be turned at maximum of 180°.

4.6.8 Film Cassette Holder


24 cm x 30 cm
10 x 12 x 5/8-inch nominal

4.6.9 Accuracy
kVp: ± 10%
mA: ± 10%
Timer: ± 10%

4.6.10 X-Ray Source Assembly


4.6.10.1 Nago GF 190 DF

Note: out of production


Manufacturer NAGO
Anode Type Fix Anode
Focal Spot 0,6 mm / 1,5 mm
Inherent Filtration 0,6 mm Al equivalent
Heat Capacity 57kJoule / 76 kHU
Cooling Rate 248W
__________________________________________________________________________
70 of 341
4 Theory of Operation
4.6 Generator Maxiplus 3000
__________________________________________________________________________
Nominal Power 110 kVp / 20 mA
Max. High Voltage 125 kVp
Anode Angle 12°

4.6.10.2 Toshiba DF-151R


Manufacturer Toshiba
Anode Type Fix Anode
Focal Spot 0,5 mm / 1,5 mm
Inherent Filtration 0,8 mm Al equivalent
Heat Capacity 34kJoule / 46kHU
Cooling Rate 550W
Nominal Power 110 kVp / 20 mA
Max. High Voltage 110 kVp
Anode Angle 16°

4.6.11 Scatter Radiation referring EN 60601-1-3:1994,29.208.6

Remark: refer for details Operator manual chapter “Technical Reference”

4.6.12 Environmental and Transportation Requirements


Temperature
– Operating 10°C to 35°C / 50°F to 95°F
– Extended term storage 0°C to 40°C / 32°F to 104°F and transportation
– Short term storage -10°C to 55°C / 14°F to 131°F and transportation Altitude
– Operating max. 2,400 Meter
– Transport max. 12,200 Meter

Humidity
– Operating 20 to 80% relative humidity, non condensing
– Transport 10 to 90% relative humidity, non condensing
Shock and Vibration 1G @i 5–200 Hz for 2 hours

4.6.13 Service
The Maxiplus-3000 is maintenance free
Repairs are conducted on module level:
Modul-1: Monoblock (incl. Tank with high voltage generator and control logic)
Modull-2: Beam Limiting Device DAC-8

GE-OEC Medical Systems can be reached under the following service numbers:
Europe: 49 9129 28 28 330
All others world wide 1 801 536 46 88

4.6.14 Cleaning
Make sure that the X Ray system is switched off and disconnected from mains before cleaning.
Use only mild detergent, if necessary, to remove scuffs and stains. Do not use any solvents, which
may damage or discolor paint finishes or plastic components. Be careful not to drip liquids where
they can enter electronic assemblies through cover seams.

__________________________________________________________________________
71 of 341
4 Theory of Operation
4.6 Generator Maxiplus 3000
__________________________________________________________________________
4.6.15 Sterile Covers
GE OEC offers sterile covers for the Maxiplus 3000 (part number 00-900493-xx)

4.6.16 Disposal
The Maxiplus 3000 contains lead, oil, electronic, and electric components.
It must be disposed in compliance with the legal regulation on site of installation or it may be
returned to the manufacturer.

4.6.17 Labels and Symbols


4.6.17.1 Type Label
This label shows the model name Maxiplus 3000 and the production date and the serial number. It
confirms compliance with the applicable standards and legal regulations at the time of
production.

Figure 33 Label: Type

__________________________________________________________________________
72 of 341
4 Theory of Operation
4.6 Generator Maxiplus 3000
__________________________________________________________________________
4.6.17.2 Others

Figure 34 Labels: others

__________________________________________________________________________
73 of 341
4 Theory of Operation
4.6 Generator Maxiplus 3000
__________________________________________________________________________
4.6.17.3 Position of labels

Figure 35 Label positions 1

Figure 36 Label positions 2

__________________________________________________________________________
74 of 341
4 Theory of Operation
4.7 Auto Exposure Rate Control (AERC)
__________________________________________________________________________
4.7 Auto Exposure Rate Control (AERC)

4.7.1 Function
Following picture describes the auto exposure rate control (AERC). Because all communication is
digital via different bus-systems time shared with other system information’s it’s only possible
with a logic analyzer to watch the different reactions of the system.

Figure 37 Auto Exposure Control Block diagram

4.7.2 Test Auto tracking


Select AUTO FLUORO NORMAL mode.
Verify that the kVp tracks up and down during X-rays as material thickness increase and decrease
per the ranges below:

FILTERS kVp RANGE


1 Copper Filter 57 – 64 kV
2 Copper Filters 67 – 73 kV
3 Copper Filters 75 – 82 kV
Note: Each Copper filter is 1mm Cu

__________________________________________________________________________
75 of 341
4 Theory of Operation
4.8 Motorized Motions
__________________________________________________________________________
4.8 Motorized Motions

4.8.1 Circuit/Mechanical Descriptions


4.8.1.1 Lift Operation

C-Arm Lift Up:

When you press the up-switch, you generate signal LMOTUP. This signal travels to PCB B380
through U901 and exits through X105/5,6 to PCB B105. The signal passes through the upper limit
switch to the normally closed contacts of relay K5 pin 3 on PCB B105. The signal energizes the
current control relay K1, direction control up relay K2 and current enable up relay K4. These three
relay’s, along with the normally closed contacts of the direction control down relay K3, provide a
path for the +24VDC out of BR1, located in the power plate assembly, to activate the motor.

C-Arm Lift Down:

When you press the down-switch, you generate signal LMODWN. This signal travels to PCB B380
through U901 and exits through X105/7,8 to PCB B105. The signal passes through the lower limit
switch to the normally closed contacts of relay K4 pin 3 on PCB B105. The signal energizes the
current control relay K1, direction control up relay K3 and current enable up relay K5. These three
relay’s, along with the normally closed contacts of the direction control down relay K2, provide a
path for the +24VDC out of BR1, located in the power plate assembly, to activate the motor

C-Arm Lift No Movement:

The normally closed contacts of the direction control down relay K3 and the normally closed
contacts of the direction control up relay K2 place a ground potential on both sides of the lift
motor.

Attention: If Fuse F4 in the mains power supply is blown due to a defective limit switch and
running the C-Arm into the upper or lower mechanical limitation, the lift spindle and mechanical
limitation must be checked for damage.

4.8.1.2 Motorized C Rotation (optional):

B124 (Motor controller for c-rotation)


P/n: 00-451129-xx

The B124 drives and controls the c-rotation motor. The actual motor current is provided to the
controller in form of a sense voltage to protect the motor from defect from current increase due
to collision. Relays Rel 1 and Rel 2 open by collision to interrupt the current flow. This is only active
on system with anti collision control. On systems without anti collision control Rel 1 and Rel 2 are
always active and have no function.

TTL control inputs to IC1:


The signal BRAKE stops the motor through the SW controller. The signal enters on ST2/5 and goes
to IC1/4.

__________________________________________________________________________
76 of 341
4 Theory of Operation
4.8 Motorized Motions
__________________________________________________________________________
The signal DIRECTION controls the motor direction. This signal comes from ST2/4 and goes
toIC1/3.
The signal PWM controls the motor speed through pulse width modulation. The signal runs from
ST2/3 to IC1/5.

TTL control outputs on IC1:


The signal THERMAL_FLAG indicates an over temperature fault to the controller. The signal exits
from IC1/9 through ST2/1.

Analog outputs on IC1:


The CURRENT_SENSE signal provides feedback about the current in form of a voltage level to the
controller. 1V equals a current of 1A. The signal runs from IC1/8 to ST2/2.
The signals OUTPUT1 and OUTPUT2 drive the motor. The drive signals exit IC2/2,7 and go through
ST1/1,2.

Power supply for IC1:


IC2 ensures that IC1 is supplied with a constant 24V. The fuse SI1 (2A) limits the current to 2A.

Error indication (external LED):


The signal MERR1 indicates that the controller has turned off the motor. This could be caused by
an over temperature or over current condition. A restart of the motors is only possible when over
temperature or over current parameter is reset.
The signal runs from ST2/8 through resistor R1 to ST3/4. The LED is located inside the housing of
the rotation motor.

__________________________________________________________________________
77 of 341
4 Theory of Operation
4.9 User Interface
__________________________________________________________________________
4.9 User Interface

4.9.1 User Interface Overview

Figure 38 Overview User Interface

__________________________________________________________________________
78 of 341
4 Theory of Operation
4.9 User Interface
__________________________________________________________________________
4.9.2 Circuit/Mechanical Descriptions
User Interface CL:

Figure 39 User Interface Left

Figure 40 User Interface Right

__________________________________________________________________________
79 of 341
4 Theory of Operation
4.9 User Interface
__________________________________________________________________________
4.9.3 Communication check COM1/COM2

Note: This function is only available on Software Revision 2 or later.


To check if communication to IPC1000 via COM1/COM2 works proper, you can make a self test for
B380. Re-assemble User Interface Right. On the right side from the User Interface you find the
COM ports. Connect a serial x-cross cable (p/n 00-453871-01) on COM1/COM2 (X-V24/2 and X-
V24IPC/1) and turn on the device.
After reboot press at the same time Lift up (4a) / Mode (B) / PP (D). A message on the user
interface asks for reboot. Please turn off and turn on again. Now the B380 makes a self test.

Cable bin occupancy:

X-V24/2 X-V24IPC/1
Pin Signal Pin Signal
3 RxD1 5 TxD0
5 TxD1 3 RxD0

Figure 41 Cable to check COM1/COM2 B380

COM 2
COM 1

Figure 42 Connection for self test

__________________________________________________________________________
80 of 341
4 Theory of Operation
4.9 User Interface
__________________________________________________________________________

Figure 43 User Interface Boot screen

Permanent Functions Control panel selection


1 OFF A Patient administration
2 ON B Operating Modes
3 Alarm OFF C X-Ray menu
4a Electric height adjustment: Up D Image processing menu
4b Electric height adjustment: Down E DICOM menu

If the self test is not successful following screen appears:

__________________________________________________________________________
81 of 341
4 Theory of Operation
4.9 User Interface
__________________________________________________________________________

Figure 44 User interface Self test screen

If this message came up, it seems so, that the defect is on right user interface (380)
If the selftest is successful following Screen appears :

__________________________________________________________________________
82 of 341
4 Theory of Operation
4.10 Laser Image Intensifier (II)
__________________________________________________________________________

Figure 45 User Interface self test screen

In both cases shutdown the system, remove test cable and connect original cables from IPC1000.

4.10 Laser Image Intensifier (II)


The both II-Laser only needs +5V supply. This supply is switched on/off by B380. This switched
current leaves B380 on X335/3 pin 16, enters B335 on X3 pin 16 and leaves it directly on X6 pin 2
to B336 ST1 pin 2. On B336 the signal is divided for both lasers and leaves on ST2 pin1 for Laser 1
and ST3 pin1 for Laser 2.

To use the II laser, it must be enabled in the software. (Setup / Service Menu / FS Setup Page /
Options)

__________________________________________________________________________
83 of 341
4 Theory of Operation
4.10 Laser Image Intensifier (II)
__________________________________________________________________________

Figure 46 Laser II setup

Only if the laser is enabled it is possible to activate the laser for the user.

Figure 47 Laser II activate

__________________________________________________________________________
84 of 341
4 Theory of Operation
4.11 Laser Generator
__________________________________________________________________________

Figure 48 Laser II activate

4.11 Laser Generator


This item is in two versions available :
Laser (only)
Laser with DAP Unit
The Laser is connected via a three wire cable to B355. Pin 1 is ground an pin 3 is +5V for the power
supply. At Pin 2 there is the LASER_ON signal. If pin 2 is low the laser lights. The –laser_on signal
comes via ST11 pin 4 from the B380.
To use the laser, it must be enabled in the software. (Setup / Service Menu / FS Setup Page /
Options)

__________________________________________________________________________
85 of 341
4 Theory of Operation
4.11 Laser Generator
__________________________________________________________________________

Figure 49 Laser X-ray setup

Only if the laser is enabled it is possible to activate the laser for the user.

Figure 50 Laser X-ray activate

__________________________________________________________________________
86 of 341
4 Theory of Operation
4.12 Dose Area Product (DAP)
__________________________________________________________________________

Figure 51 Laser X-ray activate

4.12 Dose Area Product (DAP)


This is an optional part. There are two different versions available :
DAP without Laser
DAP with Laser (see 4.10)
An existing machine can also be upgraded to DAP. Please use here the Update packets (see spare
part list).
The DAP unit is connected via a 4-wire connection to the B356 board. Pin 1 is ground and pin 2 is
+15V for the power supply. Pin 3 and 4 is the RS422 interface. This will transfer the measurement
value to the microprocessor on the B356 board.
On Pin 15 of the microprocessor U302A is presenting a low signal while turning on the item. In this
case CT301 is not active and the internal LED from Q300 is lightning. In this case the switch of
Q300 is closed and the DAP unit makes a self test. Result from the self test is pulses on the RS422
lines. If the DAP unit is software wise correct installed and hardware is working properly you get
the message on the user interface while starting the system “DAP V xx” (beside the last x-ray
date/time).
If DAP option is installed, the different DAP functions are available. For example the dose
accumulated in every picture on main monitor.

__________________________________________________________________________
87 of 341
4 Theory of Operation
4.13 Dicom (Digital Imaging and Communications in Medicine)
__________________________________________________________________________

Figure 52 DAP

4.13 Dicom (Digital Imaging and Communications


in Medicine)
Please look for the detailed documentation to the following documents :
00-441021-xx_FluorostarDicomInstallationGuide
00-441024-xx_FluorostarDicomConfStat
Dicom Installation Checklist Fluorostar

4.14 Printer
The Printer get the necessary video signal from the IPC1000 S-VHS-output. This signal enter on
ST1 B118 board. This board boost and split this signal.. The printer is connected to ST2.
When you press “print” this creates a signal PRTOUT on B380. This signal leaves B380 on X386/1
Pin 16 and enters B386 X380/1 pin 16. On B386 it just go through to X4 pin 5 and from this point
directly to the printer. This printer answer with –BUSY. This signal enters B386 X4 on pin4 and goes
directly through via X380/1 pin 15 to B380 X386/1 pin 15.

4.15 Software
During every boot-up the version control module checks the SW revisions for each module.
If a module has a wrong SW REV, a warning message will be displayed and a SW update should
be performed.

__________________________________________________________________________
88 of 341
4 Theory of Operation
4.15 Software
__________________________________________________________________________
4.15.1 Software update
The first step is to select update media, USB, CD ROM, or Network (not installed). From the selected
media the system searches for updates in folder “janusupdate” and copies data to IPC1000.

Figure 53 Software Update

Figure 54 Software Update

The correct SW Version can be selected from the following screen:

__________________________________________________________________________
89 of 341
4 Theory of Operation
4.15 Software
__________________________________________________________________________

Figure 55 Software Update

After selection press OK and confirm update.


The system will start an automatic update for the entire system:
Compare existing SW to requested SW
Update all necessary parts. Depending on that the Update takes 2 .. 15 Minutes.
When update is completed, the system automatically reboots all components.

NOTE: There will be no warning messages when the system was successfully
updated.

NOTE : If you have DAP installed on the machine, you get an error message after
reboot. Please turn off the machine completely and turn it on again (DAP
check can work only after a cold start, after a warm start you get an error
message)
Remark : In Software Revision 1 the masks are not 100% identical, but function wise equal.

4.15.2 Software Menu structure


4.15.2.1 User Setup
Fields can be selected with up or down arrow. The setting can be changed with left or right arrow.
A new setting is confirmed with the OK button.

Change language
Select these button to change the user language

Password (HIPPA)
Master password = JANUS310767PW

__________________________________________________________________________
90 of 341
4 Theory of Operation
4.15 Software
__________________________________________________________________________
The master password can be used to access the system for service when the user password is not
available. It will not affect the assigned user password.
It can also be used to delete or assign a new password.

System Boot Configuration


- cm/inch/°C/°F/K/°Ra
- cm / Celsius
- cm / Fahrenheit
- inch / Celsius
- inch / Fahrenheit
- cm / Kelvin
- cm / Rankine
-Fluoro Buzzer
- ON
- OFF
- Mode
- Normal Mode (default)
- Hand Mode
- Fluoro with Reduce Dose Rate
- Hip-Mode
- Thorax Mode
- Crosshair
- ON
- OFF (default)
- Image Mirroring
- off (default)
- up / down
- left / right
- up / down and left / right
- Start mask
- Patient Information (default)
- new Patient
- Image

Preview Setup
Show time limited (0-999s)
Show collimation
- Iris and Slot Collimation
- Used Collimation

Subtraction Values (not installed)


1 SUB-Parameter
2 Peak-Parameter
3 Road-Parameter

Lamp, Sound
Functional test for X-Ray lamp
Functional test for button press signal
Adjustment for “sound level button press” signal (SW REV 2 only)

Service Mode
Entry to Super User and Field Service screens

__________________________________________________________________________
91 of 341
4 Theory of Operation
4.15 Software
__________________________________________________________________________
Please select second page for following points:

HDD statistic
Shows used capacity and allow to automatically or manually erase HDD.

Log file
Enable additional information to be saved in error log.
(only in SW Rev 1 available)

Debug
Enable debug codes to be displayed live during application on UIF screen.
(only in SW Rev 1 available)

SW Version
Displays installed SW versions.
Attention : Use up/down on touch to scroll

Save Log file


This option is used to save the error log to USB stick or CD.
(only in SW Rev 1 available)

Slideshow
Remark: these function is available from Software Revision 2. onwards.
Here you can start a slide show on touch and on monitor A and B. For details please see Owners
manual.
It's also possible to create your own slide show (for example for training, presentation etc.). For
details please see advanced Service manual.

4.15.2.2 Service Menu


There are three levels for service menu. Level 1 (Super User SU) can be access also from advanced
users. The Super User password (“SU”) is described also in the operation manual.
Level 2 and Level 3 service menu is for GE employees only. Contact Tech Support if you do not
know the password.

4.15.2.2.1 Super User Setup level 1


Set Time / Date

System Information
Title Bar „GE-OEC Fluoro Star“
Hospital name Here you can Input the hospitals/doctors name
Ward type department
System Compact / Series (fixed)
System s/n Serial number of the system

Delete Patient data


Delete all patient data

Delete Doctor data


delete all doctor data

Please select second page for following points:

__________________________________________________________________________
92 of 341
4 Theory of Operation
4.15 Software
__________________________________________________________________________
Network Setup
Link speed
auto (default)
10 Mbit / Full Duplex
100 Mbit / Full Duplex
10 Mbit / Half Duplex
100 Mbit / Half Duplex
Subnet Mask
IP Address
Gateway
Host
Domain

Remark:
For details please revere "00-441021-01_FluorostarDicomInstallationGuide_050511_en.pdf"

Cross Hair Setup


Line Length (0-1024) default = 120
Line Size (0...32) default = 4
Center Radius (0...1024) default = 48
Points (ON/OFF) default = OFF (only till SW REV 02.05.09)
Dynamic Size (ON/IOFF) default = OFF (only SW REV 02.05.10 onwards)
Points Size (0...32) default = 16
Points Distance (0...1024) default = 472

Remark:
To turn off the points in SW REV 02.05.10 onwards set Point Size to 0.
Dynamic Size: when you set it to on, the crosshair is getting bigger in ma1 and even bigger in
mag2

Lateral Setup
Adjust limits for motorized rotation

Debug Mode 2
Enables display of additional debug messages on UIF display (text and code)
(only SW REV01)

System configuration
Footswitch type - 00-452366-01 SFS-D Single Footswitch
- 00-
Buzzer Time ON default: 39
Buzzer Time OFF default: 80
System Sound ON (default)
OFF
Motorized Sound ON (default)
OFF
(only SW REV02)

DICOM Setup
enters the menu for DICOM
(only SW REV02)
Remark:
For details please revere "00-441021-01_FluorostarDicomInstallationGuide_050511_en.pdf"

__________________________________________________________________________
93 of 341
4 Theory of Operation
4.15 Software
__________________________________________________________________________

kV / mA Accuracy
Displays kV and mA desired and measured values.
Shows tube temperature

Figure 56 kV/mA accuracy

Remark: In Software Rev 1 this screen is different

Current operating voltage (5V)


Adjustment for 5V power
(only SW REV02)

Error log file


Save error log
(only SW REV01)
License Management
Remark:
For details please revere "00-441021-01_FluorostarDicomInstallationGuide_050511_en.pdf"

4.15.2.2.2 Field Service (FS) Setup Level 2

Collimator „Iris Size“ Setup


Mechanical Calibration
Normal Mode, MAG1, and MAG2 adjustment

Collimator Preview Setup


preview setup

DAP Setup
Start DAP Calibration
Check DAP Calibration

__________________________________________________________________________
94 of 341
4 Theory of Operation
4.15 Software
__________________________________________________________________________
(up to SW REV02.05.09)

DAP / AK /AKR Setup


(till SW REV02.05.10)

Display / Touch Calibration


starts Calibration for both touch screens

Test Picture
Display SMTPE Test Picture on TFT Monitor

IPC1000 Setup 1
Select Monitor
TFT G10/G11 (fixed)

Select CCD Camera


Up to SW REV01.18.03
CCD video XR CCIR (1/2k) (default)
CCD 1300 QFB (1k)
CCD 1300 FB (1k)
From SW REV01.19.03.or higher
CCD Video XR CCIR (2000) (1/2k)
CCD 1300 QFB (1k)
CCD Video XR CCIR (1600) (1/2k) (default)
From SW REV02 onwards
1k CCD-1300 QFxx (2500)
1/2 k CCD Video XR CCIR (1600)

INFO:
all 1/2k Systems produced with SW up to REV01.18.03 select “CCD Video XR CCIR (2000)”
all 1/2k Systems produced with SW REV01.19.03 or higher select “Video XR CCIR (1600)”
see SW REV on SYSTEM LABEL
Difference is => dose Adjustment
If you change the CCD-Video Type from
CCD Video XR CCIR (2000)” to CCD Video XR CCIR (1600)
or
CCD Video XR CCIR (1600)” to CCD Video XR CCIR (2000)
than is dose Adjustment necessary
=> Camera Alignment CCD-Compact-Camera Video XR (00-453850-xx)
=> Dose rate adjustment

Select Video OUT norm


CCIR 50Hz and Monitor 1280 x 1024 (default)
EIA 60Hz and Monitor 1280 x 1024
CCIR 50Hz and Monitor 640 x 512 (available from SW 02.05.10 onwards)
EIA 60Hz and Monitor 640 x 512 (available from SW 02.05.10 onwards)

Remark : this function is only available on SW REV 2 onwards. For activating the device must be
rebooted
Reduced resolution Monitor: only for special purpose necessary (grapping Video signal for Litho
systems). If you select reduced monitor resolution, on monitor A and B the picture is much worse !

Select CD

__________________________________________________________________________
95 of 341
4 Theory of Operation
4.15 Software
__________________________________________________________________________
None
CDRW
DVD Dual

IPC 1000 Setup 2 (SW)


Overlay level TEXT (0...255)
color for text on the monitor (0 =black … 255 =white)

Overlay level Cross Hair (0...255)


color for Cross hair on monitor (0 =black … 255 =white)

Image Rotation
rotate the monitor picture. Input in degree

Blanking (ON/OFF)
disable blanking, automatically turned back ON after reboot

Sampling Window
Make dose alignment and exposure window visible on monitor/uif
(only for service belongings)

Screensaver 0 ...999min
(no function)

Please select second page for following points:

Options
Allows enabling or disabling of options

this means
enabled

Figure 57 X-ray laser setup (only SW REV02)

__________________________________________________________________________
96 of 341
4 Theory of Operation
4.15 Software
__________________________________________________________________________

Figure 58 X-ray laser setup (SW REV 01)

Figure 59 Options (SW REV 02)

Remark : the missing Options from SW01 to SW02 you find direct in the Options menu

- key-switch : enable/disable key switch (see also Upgrade Key switch Fluoro deactivation)
H356 H

- 1mA active / not active: Switches in all modes to 1mA. This function will be reset to “not active”
after each reboot
- IPC auto switch on enable/disable: B380 restarts IPC1000 automatically in the boot phase, when
IPC booting was not successful. This requires B380 min Index C6, IPC 1000 min. Index 04.
- 5/10 min warning enable/disable: here you can disable the acoustic warning after 5 minutes x-
ray on and the automatic stop of x-ray after 10 minutes. This function will be reset to “ON” after
each reboot.
- Lift motor movement enable/disable
__________________________________________________________________________
97 of 341
4 Theory of Operation
4.15 Software
__________________________________________________________________________
- DAP not installed/installed/calculated/difference (see also Upgrade Dose Area Product)
H357 H

KV-Range Setup
Select required kV settings according to regional regulations.

Figure 60 kV range setup

Radiography Setup
Select correct mA limit for radiography or disable film mode.

Figure 61 radiography setup

System Backup
Remark: these menu points are only available, when a USB stick is present !
__________________________________________________________________________
98 of 341
4 Theory of Operation
4.15 Software
__________________________________________________________________________

Figure 62 system backup

Store B380 -Data

Re-Store B380-Data

Store IPC 1000 Data

Re-Store IPC 1000 Data

Store DICOM Data

Re-store DICOM Data

Store System Data (cpl.)

Re-Store System Data (cpl)

__________________________________________________________________________
99 of 341
4 Theory of Operation
4.15 Software
__________________________________________________________________________
Device Update

Tube Setup
This menu is used to calibrate the tube (see for details chapter tube calibration)

kV mA Offset
necessary for kV and mA adjustment. See for details chapter adjustments.

SW Update
Select update media, USB, CD ROM or Network (not installed).
Display available SW revisions on system.

Boot / Shutdown-Time
Set boot and shutdown timer. Default Boot=120, Shutdown=60.
(only SW REV 1 and SW REV 2 up to 2.05.01)

Timing Setup
Boot Time Set Boot up Counter (default 120[seconds])
Shutdown Time Set Shutdown Counter (default 60 [seconds])
Turn OFF Time Set Turn OFF time (default 200 [seconds])
(see for details /theory of operation /Power OFF)
H358 H

X-ray warning time after this time uninterrupted (default 5 [minutes])


X-ray an acoustic warning appears
X-ray OFF time after this time uninterrupted (default 10 [minutes])
X-ray, X-ray stops
(from SW REV 2.05.02 onwards)

HIP Mode
Set max mA limit

Figure 63 Hip mode setup (till SW REV 02.05.13)

__________________________________________________________________________
100 of 341
4 Theory of Operation
4.15 Software
__________________________________________________________________________

Figure 64 Hip mode setup (from SW REV 02.05.14 onwards)

4.15.2.2.3 Setup Level 3


It’s accessible only for factory

4.15.2.3 User Interface Short Cut


During Boot screen touch GE-Logo to switch to Linux boot up screen
Hub up + PI + Dicom Switch between internal (Linux) und external (User) Display
Reset + Mode + PP Screenshot
Reset + PI + Dicom Reboots B380

__________________________________________________________________________
101 of 341
__________________________________________________________________________

5. Image System Calibration

5.1 Pre-condition
The procedures within this section provide guidance in the testing and calibration of the Mobile
C-Arm.

NOTE:
These procedures assume that all parts and subassemblies are fully operational.

5.2 Overview
Overview after replacing parts which calibrations must be done:
KV and mA Calibration

Laser II Calibration
CCD Camera ½ K
CCD Camera 1 K

B118F / B455
Tube Setup

Collimator
Dose ½ K

DAP/ AKR
Dose 1 K
Tri Mode
HVL test

Monitor

Touch
Sparepart
changes
361H

362H

367H

368H

369H

370H

371H

372H
CCD Camera X
II X X
Grid X
B335 X
Generator X X X X X
Maxiplus 3000
B351 X X X
B352 X X X
B356 X X X X
Collimator DAC 8 X X X
Skin Space Holder X
Monitor X
IPC1000 X
B118F / B455 X
DAP X X
Laser Aimer 9“ II X
Mounting
User Interface X X
Right
User Interface Left X
5 Image System Calibration
5.3 Generator Maxiplus 3000
__________________________________________________________________________
5.3 Generator Maxiplus 3000

5.3.1 Tube Setup


This section includes the adjustment to the correct tube type to ensure the proper system output
and reduced patient dose. Complete this procedure upon tube replacement

Please select the type of Tube that is used in the System


Note: see Generator Label

Figure 65 Tube type on rating label

Toshiba = DF-151 0,5/1,5mm


Nago = GF-190 0,6/1,5mm

To enter this setup:

Button ”PI” - Setup - Service menu - Enter Service Password – press x-time next page until
Button “Tube Setup”

You can select three different pre heating modes by pressing the colored button.
• fix pre heating value for Tube Type „DF151R“
Use this as standard
• fix pre heating value for Tube Type „GF190“
Use this only if your Tube is a NAGO
• automatic PRE-PREHEATING Calib.
DON´T USE this Callibration. It´s for factory use only

__________________________________________________________________________
103 of 341
5 Image System Calibration
5.3 Generator Maxiplus 3000
__________________________________________________________________________

Example for actual selected Toshiba-TUBE DF 151R


=> fix pre-heating value for Tube Type „DF151R“

Confirm with Button “save and exit”

__________________________________________________________________________
104 of 341
5 Image System Calibration
5.3 Generator Maxiplus 3000
__________________________________________________________________________

5.3.2 kV and mA Calibration


This section includes the adjustments to ensure the proper system output and reduced patient
dose. Complete this procedure upon tube replacement.
To measure KV connect DVM between MP 3 (+) and GND (-) on B352

Figure 66 kV Test points

Figure 67 kv/mA Offset Setup

__________________________________________________________________________
105 of 341
5 Image System Calibration
5.3 Generator Maxiplus 3000
__________________________________________________________________________

Make X-RAY and adjust with Button - and + to 4,0V (± 0,1V) on DVM

To continue press Button „Next (80kV Offset)“

Figure 68 kV/mA-Offset Setup (80kV)

Make X-RAY and adjust with Button - and + to 8,0V (± 0,1V) on DVM

To continue press Button „Next (Value)“

Figure 69 kV/mA-Offset Setup (0,2mA)

__________________________________________________________________________
106 of 341
5 Image System Calibration
5.3 Generator Maxiplus 3000
__________________________________________________________________________

Figure 70 mA Test points

To measure mA with DVM remove jumper and connect

Figure 71 mA Test points

Make X-RAY and adjust with Button - and + to 0,2mA (± 0,01mA) on DVM.

__________________________________________________________________________
107 of 341
5 Image System Calibration
5.3 Generator Maxiplus 3000
__________________________________________________________________________
To complete select Save and Exit or exit without save to discard.

Figure 72 kV/mA Offset Setup

__________________________________________________________________________
108 of 341
5 Image System Calibration
5.3 Generator Maxiplus 3000
__________________________________________________________________________

5.3.3 Half Value layer Measurement Procedure

Remark: HVL (Half value layer) test must be performed after every replacement from
FRU in the beam
Tools & Test equipment
• Standard service tools
• Dosimeter
• Aluminum filters for example p/n 00-480917-01
as specified in 21 CFR 1020.30 (b) (3)

CAUTION: This procedure requires you to take X-rays. Take proper precautions to
protect yourself and others.

5.3.3.1 HVL Setup


1. Position the C-Arm with the X-ray Tube up and the Image Intensifier down.
2. Set up the dosimeter to measure dose.
3. Set the system to 110 kV and 3 mA in Manual Technique mode (Normal Fluoro, 110kV)
4. Using the mounting bracket and stand provided with the meter, mount the ion chamber
30 cm +/- 1 cm from the Image Intensifier.
5. Fluoro and center the ion chamber as viewed on the workstation monitor.

5.3.3.2 HVL Measurement Procedure


1. With no aluminum (0mm) filters in the path of the beam, take a shot. Let the dose on the
Dosimeter stabilize for a few seconds.
2. Record the (0mm) dose reading
3. Divide the dose reading by 2 and record the ½ dose
4. Add aluminum filters until the ½ dosage is reached:
a. Add filters, 1.0 mm at a time, into the path of the beam (On the x-ray tube port) After
each filter is added, take a shot, let the dose on the Dosimeter stabilize for a few
seconds, and note the dose.
b. Continue to add filters1.0 mm or 0.1 mm at a time. After each additional filter is added,
take a shot, let the dose on the Dosimeter stabilize for a few seconds, and note the dose.
5. When the dosage reaches the ½ dose value calculated in step 3 record the total
thickness of filters placed in the path of the beam
(This is the systems “Half Value)

Pass / Fail Criteria


US: systems produced before June 2006 3,0mm or higher
Systems produced after June 2006 3,9mm or higher
Rest of the world (IEC 60601-1-3:1994 table 204) 3,0mm or higher

5.3.3.3 Failed test


If the HVL test has failed check following hardware:
• Is the pre-filter (aluminum plate) on the collimator installed ?
• Is the thickness of the Al filters correctly calculated ?

__________________________________________________________________________
109 of 341
5 Image System Calibration
5.4 Image Intensifier
__________________________________________________________________________

5.4 Image Intensifier

Note Image Itensifier adjustment is done on B335 power supply only

5.4.1 Locations of Adjustments


B335: Locations of potentiometers for adjustment
P1 - Sharpness of Normal 9-inch mode
P2 - Sharpness in 6-inch mode
P3 - Sharpness in 4.5-inch mode
P4 - Diameter in Normal 9-inch mode adjust to max (ca. 21,2cm)
P5 - Diameter in 6-inch mode adjust 15,5cm
P6 - Diameter in 4.5-inch mode adjust 11,0cm

Note For location of pot adjustments, refer to the picture below.

Figure 73 B335 Adjustment locations

__________________________________________________________________________
110 of 341
5 Image System Calibration
5.4 Image Intensifier
__________________________________________________________________________
5.4.2 Procedure
• Check G4: desired value 2,25 kV +/- 0,05 kV. If necessary adjust with P7
(pre-adjusted from factory)

• Check G1: desired value


- 150 V +/- 2%. for Thales II
- 223 V +/- 2%. for Toshiba II
If necessary adjust with P8

• Switch Blanking off


(Service Menu -> IPC Setup 2 -> Blanking)
Preparation: nothing in X-ray beam
Adjust diameter in normal fluoro mode with P4, so that visible picture is a little bit greater
(ca. 1-2mm) than line on screen

• Adjust diameter in mag1 mode with P5 like normal mode

• Adjust diameter in mag2 mode with P6 like normal mode

• Preparation: use resolution tool


Adjust sharpness to best fit in normal mode with P1

• Adjust sharpness to best fit in mag1 mode with P2

• Adjust sharpness to best fit in mag2 mode with P3

__________________________________________________________________________
111 of 341
5 Image System Calibration
5.5 Camera Alignment CCD XR
__________________________________________________________________________

5.5 Camera Alignment CCD XR

5.5.1 ½ k Camera System


P/n (00-453850-xx)

After replacement check direction of camera setting. See following picture.

Figure 74 CCD direction

5.5.1.1 Installation PC-SW KAPPA AFS Version 1.10


This Software is necessary for the camera alignment. You need additional a PC with Windows
98/XP/NT/2000.

__________________________________________________________________________
112 of 341
5 Image System Calibration
5.5 Camera Alignment CCD XR
__________________________________________________________________________
Start „AFS_Setup_v_1_1.exe“

Figure 75 Installation Calibration Software 0,5k CCD

Select your language and than press “OK”

Figure 76 Installation Calibration Software 0,5k CCD

Press „Next“

__________________________________________________________________________
113 of 341
5 Image System Calibration
5.5 Camera Alignment CCD XR
__________________________________________________________________________

Figure 77 Installation Calibration Software 0,5k CCD

Press „Next“

Figure 78 Installation Calibration Software 0,5k CCD

Press „Next“

__________________________________________________________________________
114 of 341
5 Image System Calibration
5.5 Camera Alignment CCD XR
__________________________________________________________________________

Figure 79 Installation Calibration Software 0,5k CCD

Press „Next“

Figure 80 Installation Calibration Software 0,5k CCD

Press „Finish“ to complete installation. Program installed successful!

5.5.1.2 Recommended test equipment:


Oscilloscope / 1Multimeter / 1Dosimeter
Test tool (25 mm AL/1,5 Cu) / 1 grey scale / 1 fine contrast gray scale
knee phantom / evil 1 hand phantom
resolution test tool (DIN 6868) / 2x1 mm Cu filters

__________________________________________________________________________
115 of 341
5 Image System Calibration
5.5 Camera Alignment CCD XR
__________________________________________________________________________
PC (Laptop) with corresponding software (AFS Version 1.10)
serial communication cable

Attention: All measurements are with a 10:1 Probe Head to make!

5.5.1.3 Preparations
The Camera is mechanically centered.
Establish a serial connection to PC.

5.5.1.4 KAPPA AFS Software

5.5.1.4.1 Start
Start program "C:\Program Files\Kappa\AFS\afs.exe" or with the icon on the desktop

Figure 81 Start calibration Software

Open file

Figure 82 Start calibration Software

__________________________________________________________________________
116 of 341
5 Image System Calibration
5.5 Camera Alignment CCD XR
__________________________________________________________________________
Start “VideoXR_OEC.afs”

Figure 83 Start calibration Software

5.5.1.4.2 Check Communication PC – Camera


Menu item: „Camera Identification and System Start
Select: „Ping“
Activate: „Set“

Figure 84 Communication Check PC-CCD

5.5.1.4.3 Check the Camera Software:


Menu item: „Camera Identification“
Select: „Software Version“

__________________________________________________________________________
117 of 341
5 Image System Calibration
5.5 Camera Alignment CCD XR
__________________________________________________________________________
Activate: „GET“
Required SW: „VideoXR 01.45“

Figure 85 Check SW Version CCD

5.5.1.4.4 Adjust the Gain for normal dose


Menu item: „Camera Functions” / “Automatic Balance Control“
Select: „SetPoint1“
Set: 0 (default = 0)
Activate: “SET”

Figure 86 Adjust Gain normal dose

__________________________________________________________________________
118 of 341
5 Image System Calibration
5.5 Camera Alignment CCD XR
__________________________________________________________________________
5.5.1.4.5 Deactivate the AGC
Automatic Gain “Off”
Menu item: „Camera Functions” / “Gain Control”
Select: “AGC”
Set: Off (default = On)
Activate: “SET”

Figure 87 Deactivate AGC

Internal Gain Default


Menu item: „Camera Functions” / “Gain Control”
Select: “AGC off Mode”
Set: Set point Select Gain (default = Variable Gain)
Activate: “SET”

Figure 88 Set internal gain


__________________________________________________________________________
119 of 341
5 Image System Calibration
5.5 Camera Alignment CCD XR
__________________________________________________________________________
Gain Default (1=0,28dB)
Menu item: „Camera Functions” / “Gain Control”
Select: “Fixed Gain”
Set: 0 (default = 0)
Activate: “SET”

Figure 89 Set default value for gain

5.5.1.4.6 Dose rate pre-adjustment


Control mode: Fluoro / KV – Automatic
Put the Test tool (25 mm Al / 1,5mm Cu) on the tube and adjust with the camera iris approx 76 KV
with x-ray.

5.5.1.4.7 Sharpness adjustment:


Control mode: Fluoro / KV – Automatic
Open the fixing bolt. With the Al-Ring on the optics, adjust sharpness under help from the
resolution test tool (DIN 6868). Afterwards fix the fixing bolt for focus.

5.5.1.4.8 Vignetting adjustment


Control mode: Fluoro / KV – Automatic
Put 2mm Cu on the tube and make in the KV–Automatic–Mode x-ray.
Attention: Attend to horizontal roof especially in the border area.

Activate Vignetting
Menu item: „Camera Functions“/“Shading Correction”
Select: “Shading Correction”
Set: On (default = OFF)
Activate: „SET“

__________________________________________________________________________
120 of 341
5 Image System Calibration
5.5 Camera Alignment CCD XR
__________________________________________________________________________

Figure 90 Activate Vignetting

Adjustment the H- Level


Menu item: „Camera Functions“/“Shading Correction”
Select: „H-Tilt“
Set: HTilt = 0 (default = 0)
Select: „H-Dome“
Set: HDome = 0 (default = 0)
Activate: „SET“

Figure 91 Adjust H-Level

__________________________________________________________________________
121 of 341
5 Image System Calibration
5.5 Camera Alignment CCD XR
__________________________________________________________________________

Figure 92 Adjust H-Level

Adjustment the V-Level:


Menu item: „Camera Functions“/“Shading Correction”
Select: „V-Tilt“
Set: VTilt = 0 (default = 0)
Select: „V-Dome“
Set: VDome = 0 (default = 0)
Activate: “SET”

Figure 93 Adjust V-Level

__________________________________________________________________________
122 of 341
5 Image System Calibration
5.5 Camera Alignment CCD XR
__________________________________________________________________________

Figure 94 Adjust V-Level

5.5.1.4.9 Video adjustment


Control mode: Fluoro / KV –Automatic
Put the gray scale centrically on the tube and make x-ray in the KV-Automatic-Mode.
Adjustment the Video baseline in relation of the black-shoulder:
Menu item: „Camera Functions“/„Video Signal“
Select: „Offset“
Set: 0 (default = 0)
Activate: “SET”

Figure 95 Adjust Video signal

__________________________________________________________________________
123 of 341
5 Image System Calibration
5.5 Camera Alignment CCD XR
__________________________________________________________________________
Adjustment from the minimal distance between the brightest image content and the white-
limitation:
Menu item: „Camera Functions“/„Gain Control“
Select: „Level“
Adjust: 75 mV (±20mV) / Oscilloscope
Activate: “SET”

Figure 96 Adjust distance brightest image to while limitation

Figure 97 Monitor A

__________________________________________________________________________
124 of 341
5 Image System Calibration
5.5 Camera Alignment CCD XR
__________________________________________________________________________

Figure 98 Oszillogram

Adjustment from the minimal distance between darkest image content and the black-shoulder

Menu item: „Camera Functions“/„Video Signal“


Select: „Contrast“ Offset
Adjust: 75mV (±20mV) / Oscilloscope
Select: „Contrast“ Gain
Set: 32 (default = 32)
Activate: “SET”

Figure 99 Adjustment minimal distance dark image to black shoulder

Now repeat the Adjustment with fine contrast gray scale and knee phantom.

__________________________________________________________________________
125 of 341
5 Image System Calibration
5.5 Camera Alignment CCD XR
__________________________________________________________________________
5.5.1.4.10 Dose rate adjustment
Control mode: Fluoro / KV-Automatic
Put the Test tool (25mm AL/1,5mmCu p/n 00-452154-01) on the tube and make x-ray in the KV-
Automatic–Mode. Put the metering chamber outside from the measuring circuit. Now adjust with
mechanical collimator 0,500µGy/s (+/- 0,02µGy/s).

Figure 100 Dose rate adjustment 0,5k CCD

Adjustment ½-Dose
Push ½-Dose button on the System.

Menu item: „Camera Functions“/„Automatic Balance Control”


Select: „Set Point2"
Adjust: 0,250µGy/s (+0,02µGy/s) / Dose measure
Activate: “SET”

__________________________________________________________________________
126 of 341
5 Image System Calibration
5.5 Camera Alignment CCD XR
__________________________________________________________________________

Figure 101 1/2k CCD Adjustment Software menu

The arising numerical value for "Set Point2" should like within the range of 20 to 28!

5.5.1.4.11 Control sharpness


Control mode: Fluoro / KV-Automatic
If necessary, adjust the sharpness with the aid of resolution test tool (DIN 6868). Do not forget the
fixing bolt!

Fixing Screw

Sharpness

Figure 102 ½ k CCD Sharpness Adkustment

5.5.1.4.12 Video Signal Output


With the “Output Level” can line losses in the System (Series) compensated, without changes of
other parameters. Connect the Oscilloscope to the video-entrance on the IPC 1000 after the TP-
Filter.
Control the output level it must be 1V.

If necessary revise the output level with the “+” or “-“ button.
__________________________________________________________________________
127 of 341
5 Image System Calibration
5.5 Camera Alignment CCD XR
__________________________________________________________________________

Menu item: „Camera Functions“/„Video Signal”


Select: “Output Level”
Adjust: 1V (Oscilloscope)
Activate: “SET”

Figure 103 1/2k CCD Adjustment Software menu

5.5.1.4.13 Permanent storage from the Parameter (EE - Prom)


Attention:
when this storage does not take place, all adjustments will be lost after switch off!

Menu item: „Camera Identification and System Status“


Select: Store Actual Settings“
Activate: „Set“

__________________________________________________________________________
128 of 341
5 Image System Calibration
5.5 Camera Alignment CCD XR
__________________________________________________________________________
Figure 104 1/2k CCD Adjustment Software menu

5.5.1.4.14 General Information


With the command “SET ALL”, all adjusted parameters can be transferred into a camera.
Menu item: „Camera Identification and System Status“
Select: “SET ALL”

Figure 105 1/2k CCD Adjustment Software menu

Attention: Do not forget permanent storage! (see Point 13)

5.5.1.4.15 Manufacturer basic setting


Menu item: „Camera Identification and System Status“
Select: „Reset to Factory Defaults“
Activate: „Set”

__________________________________________________________________________
129 of 341
5 Image System Calibration
5.5 Camera Alignment CCD XR
__________________________________________________________________________

Figure 106 1/2k CCD Adjustment Software menu

5.5.2 1k Camera system


After replacement check direction of camera setting. See following picture.

Figure 107 CCD direction

__________________________________________________________________________
130 of 341
5 Image System Calibration
5.6 User Interface
__________________________________________________________________________
5.5.2.1 Dose rate adjustment
Control mode: Fluoro / KV-Automatic
Put the Test tool (25mm AL/1,5mmCu) on the tube and make x-ray in the KV-Automatic–Mode. Put
the metering chamber outside from the measuring circuit. Now adjust with iris 0,500µGy/s (+/-
0,02µGy/s).

Sharpness

Dose rate

Figure 108 CCD 1k Adjustment

5.5.2.2 Control sharpness


Control mode: Fluoro / KV-Automatic
If necessary, adjust the sharpness with the aid of resolution test tool (DIN 6868). Do not forget the
fixing bolt!

5.6 User Interface


P/n 00-453806-xx

Following Adjustments must be done after replace this part:

PI - Setup - Service Menu - “enter Service Password”

- Collimator "Iris Size" Setup (only calibrate yes/no)


- Collimator Preview Setup (only calibrate yes/no)
- DAP Calibration

TIP: if possible notice "Correction Value" from old User Interface and enter this
Value in the new User Interface
- Options II Laser installed or II Laser not installed
X-Ray Laser installed or X-Ray Laser not installed
Cine Loop Module not installed
Vascular Module not installed
5/10 min. Warning enable (Note: disable only till next boot)

__________________________________________________________________________
131 of 341
5 Image System Calibration
5.6 User Interface
__________________________________________________________________________
LIFT-Motor Movement enables
DAP Available or DAP Not Available

-KV-Range Setup
- 36 – 110 kV (default)
- 40 – 110 kV

- Radiography Setup
- 20mA (default)
- 15mA
- 13mA
- disable

- HIP Mode Setup


- Hip Mode 3,8mA
- Hip Mode 4,8mA (default)

__________________________________________________________________________
132 of 341
5 Image System Calibration
5.7 Collimator Calibration
__________________________________________________________________________

5.7 Collimator Calibration

5.7.1 Collimator Iris Calibration


This section includes mechanical adjustment from Iris and Slot Collimator and the sizing of the
collimator iris in all three Fluoro modes. You need a collimator center tool for
DAC-8 (p/n 00-409516-xx).

Preparation
1. Remove the cover from the collimator. Refer to the Component Location section for
Removal and Replacement procedures.
Utilize a level and position the C-Arm so that the I.I. is on top and level.
Be sure that crosshair is ON

2. Start Calibration
- Setup / Service Menu / FS Setup Page 1 / Collimator Iris Size Setup
- IRIS will open automatically

Figure 109 Collimator adjustment menu

2. Mount the „Collimator Center tool“ in the Collimator DAC-8 Unit

__________________________________________________________________________
133 of 341
5 Image System Calibration
5.7 Collimator Calibration
__________________________________________________________________________

Figure 110 Collimator Adjustment

Figure 111 Collimator with adjustment tool

__________________________________________________________________________
134 of 341
5 Image System Calibration
5.7 Collimator Calibration
__________________________________________________________________________
4. Make X-ray and check if the Collimator needs mechanical adjustment
5a Select “Not done” if Collimator needs to be adjusted mechanically.
5b Select “Done” to adjust Iris Collimator for Normal Mode, MAG 1 and MAG 2

6. If Not done selected:


6a Open the 4 lowest screws

Figure 112 screws for centering slot

6b adjust Slot Collimator to the centre so that the middle of the monitor and the point
created by the tools is identical
6c. fix screws. Remove beam alignment tool.
6d. Now adjust Iris to the centre (use Button Iris/- Iris/+). In this case open the 4 above screws

Figure 113 screws for centering iris

__________________________________________________________________________
135 of 341
5 Image System Calibration
5.7 Collimator Calibration
__________________________________________________________________________

Figure 114 circle on main monitor

. Adjust it so, that the visible X-ray picture is in the inner circle.
6e Reassemble the Alu plate (pre filter)

Figure 115 Finished assembled collimator with Alu pre filter

6f. Press OK to move to Collimator Setup page

__________________________________________________________________________
136 of 341
5 Image System Calibration
5.7 Collimator Calibration
__________________________________________________________________________

Figure 116 menu collimator setup

Done Selected or after mechanical adjustment

Figure 117 menu collimator setup

To start calibration press button „Start Normal Mode“, End = Quit

__________________________________________________________________________
137 of 341
5 Image System Calibration
5.7 Collimator Calibration
__________________________________________________________________________

Figure 118 menu collimator setup

“Please wait” indicates that collimator self-test is running test for min max Position for Slot 1, Slot
2, Slot Rotation and Iris. This take approx. 40 seconds. When self-test is completed, the next
window appears.

Figure 119 menu collimator setup

__________________________________________________________________________
138 of 341
5 Image System Calibration
5.7 Collimator Calibration
__________________________________________________________________________

Figure 120 result on main monitor

Adjust Iris to the right Size for (23cm / 9 Inch Mode)

Note: Collimator is correct if you can see a minimum from the Iris. When the
Position is correct then press Button „END NORMAL MODE“ to move to Mag 1
window.

Figure 121 menu collimator setup

__________________________________________________________________________
139 of 341
5 Image System Calibration
5.7 Collimator Calibration
__________________________________________________________________________
Press button “Start Lupe1“ to calibrate Mag 1 mode.

Figure 122 menu collimator setup

Adjust Iris to the right Size for (15,5cm / 6 Inch Mode)

Note: Collimator is correct if you can see a minimum from the Iris. When the
Position is correct then press Button “END LUPE 1 MODE“ to open Mag 2
window.

Figure 123 menu collimator setup

To continue calibration press Button “Start Lupe1“

__________________________________________________________________________
140 of 341
5 Image System Calibration
5.7 Collimator Calibration
__________________________________________________________________________

Figure 124 menu collimator setup

Adjust Iris to the right Size for (11cm / 4,5 Inch Mode)

Note: Collimator is correct if you can see a minimum from the Iris. When the
Position is correct then press Button „END MAG 2 MODE“ to open final
window.

Figure 125 menu collimator setup

To finish collimator calibration press button “save and exit“

Perform HVL test (see

__________________________________________________________________________
141 of 341
5 Image System Calibration
5.7 Collimator Calibration
__________________________________________________________________________

5.7.2 Preview Collimator SETUP


This section includes all adjustment for the slot collimator (Slot 1, Slot 1 Rotation) and iris
collimator. After calibration, the collimator function during Live and during LIH (Last Image hold)
enables collimator preview
Precondition: CCD position must be OK (see 1/2 k Camera or 1k Camera system)
H37 H H374 H

Menu: - Setup / Service Menu / FS Setup Page 1 / Collimator Preview Setup

Figure 126 Preview collimator setup

Start Preview calibration with button “Start: Step 1“

Figure 127 Collimator setup

__________________________________________________________________________
142 of 341
5 Image System Calibration
5.7 Collimator Calibration
__________________________________________________________________________

Figure 128 collimator preview

Adjust Collimation to the preview Line

Note: Start with Slot 1 and Slot 2, then Rotation, then Iris

When Collimator position is ok press button “End: Step 1“

Figure 129 preview setup

To continue calibration press button “Start Step 2“

__________________________________________________________________________
143 of 341
5 Image System Calibration
5.7 Collimator Calibration
__________________________________________________________________________

Figure 130 preview setup

Figure 131 collimator preview

Adjust Collimator to the preview line

TIP: Start with Slot 1 and Slot 2, then Rotation, then Iris

When Collimator position is ok press button “End: Step 2“

__________________________________________________________________________
144 of 341
5 Image System Calibration
5.7 Collimator Calibration
__________________________________________________________________________

Figure 132 preview setup

To complete preview calibration press button „save and exit“

__________________________________________________________________________
145 of 341
5 Image System Calibration
5.8 DAP Alignment
__________________________________________________________________________

5.8 DAP Alignment


Note: Only if a DAP unit is installed, a calibration check is necessary.
For DAP calculated there is no calibration check necessary.
Note: For DAP minimum software rev 02.05.10 must be installed. If not update Software
first.
Note: Necessary equipment: external x-ray measurement, for instance PTW-DIADOS with
BMS
Attention: to start with the adjustment there is not allowed to be anything between x-ray
generator and II

From SW REV02.05.10 onwards a new structure for DAP alignement is built in.

Figure 133 DAP alignment menu from Rev 02.05.10 onwards

__________________________________________________________________________
146 of 341
5 Image System Calibration
5.8 DAP Alignment
__________________________________________________________________________

5.8.1 DAP Unit (measured) Start Calibration


Note: this calibration is necessary, if a hardware DAP measurement unit is installed.

Place the measurement probe exact in the middle on II side. Set your equipment to dose (Dosis)

Figure 134 probe placement

Call “Service Menu” -> “DAP/AK/AKR Setup”

Figure 135 DAP alignment menu from Rev 02.05.10 onwards

__________________________________________________________________________
147 of 341
5 Image System Calibration
5.8 DAP Alignment
__________________________________________________________________________
Call “DAP Unit (measured) Start calibration” and follow the instructions. Start with 75 kV.

Figure 136 Start DAP Test

Press “DAP-Test Start”. Select on the next menu 75 kV and start x-ray. Stop x-ray when your
external measurement displays 2500 µG +/- 100 µG. Press OK.

Figure 137 Select kV and activate X-ray

__________________________________________________________________________
148 of 341
5 Image System Calibration
5.8 DAP Alignment
__________________________________________________________________________
Key in on the next screen the exact value from your external measurement. Press OK

Figure 138 Screen for valuation calculation preparation

System shows at the last screen following information’s:

Figure 139 Fluorostar shows valuation DAP and DAP corrections values

Limits
DAP correction value
w/o Laser 1,2 –1,6
with Laser 0,5 – 0,9

__________________________________________________________________________
149 of 341
5 Image System Calibration
5.8 DAP Alignment
__________________________________________________________________________
Caution If the DAP correction values are not in the above range, repeat the
calibration procedure.
If the values are still outside the limits:
1. check cabeling
2. replace DAP
and repeat calibration procedure

5.8.2 DAP Unit (measured) Check Calibration


The calibration can be checked. Procedure is equal to 5.7.1 , but doesn’t store any new
adjustments.
Check the calibration with 75 kV
The last screen shows following in formations:

Figure 140 DAP results

Repeat the procedure with 50kV and 110 kV

Limits:
Valuation: Display Error [%] 75 kV +/- 1 %
50 kV +/- 30 %
110 kV +/- 30 %
DAP correction value
w/o Laser 1,2 –1,6
with Laser 0,5 – 0,9

Caution If the DAP correction values are not in the above range, repeat the
calibration procedure.
If the values are still outside the limits:
1.. check cabling
2. replace DAP
and repeat calibration procedure
__________________________________________________________________________
150 of 341
5 Image System Calibration
5.8 DAP Alignment
__________________________________________________________________________
5.8.3 DAP Unit (measured Default DAP Value
Here you can display and modify the DAP correction value manually. Normally use the calibration
procedure for setting this value

Figure 141 DAP correction value manual key in

5.8.4 DAP / AK /AKR (Calc) Start Calibration


This Calibration is necessary, if no hardware DAP measurement is installed. Calibration procedure
is equal to 5.7.1

5.8.5 Reference Location


Shows the reference location. Cannot be modified.

Figure 142 reference location for DAP

__________________________________________________________________________
151 of 341
5 Image System Calibration
5.8 DAP Alignment
__________________________________________________________________________
5.8.6 Show AK / AKR Value
You can turn on/off the AK/AKR on monitor A. The values are shown when the menu bar is
highlighted.

Figure 143 AK/AKR on/off switch

5.8.7 Show DAP (measured)


You can turn on/off the DAP on monitor A. The values are shown when the menu bar is
highlighted.

Figure 144 DAP(measured) on/off switch

__________________________________________________________________________
152 of 341
5 Image System Calibration
5.8 DAP Alignment
__________________________________________________________________________
Remark:
from SW REV 02.05.11 onwards only Measured OR Calculated DAP can be shown. If you turn on
DAP measured, DAP calculated is turned off automatically and reverse.

5.8.8 Show DAP (calculated)


You can turn on/off the DAP on monitor A. The values are shown when the menu bar is
highlighted.

Figure 145 DAP (calculated) on/off switch

Remark:
from SW REV 02.05.11 onwards only Measured OR Calculated DAP can be shown. If you turn on
DAP measured, DAP calculated is turned off automatically and reverse.

__________________________________________________________________________
153 of 341
5 Image System Calibration
5.9 B118F / B455 Video buffer
__________________________________________________________________________

5.9 B118F / B455 Video buffer


Remark: after change IPC1000 or B118F/B455 check Video Output Level on
B118F/B455

B118F:
For Fluorostar the Jumper settings must be J1=ON and J2=OFF (other setting is for example for
7700). These is necessary, because VGA output level from IPC1000 various in huge value.

J1 J2 Function
OFF ON UE – 1 Vpp (Videonormlevel)
ON OFF UE – 250 mV – 2000 mV
Ua – 1000 mV adjustable with P1

Figure 146 B118F: Dip switches

B455: no jumpers.

Connect Oscilloscope to one of the outputs (which one has no preference).


Use a T-connector and terminate another output with a 75 ohm resistor.
Select test picture: Service Menu / Next Page / Next page / Test picture
Adjust output level with potentiometer P1 to 1,0 +/- 0,1 Vpp

Remark: if you do not have a 75 ohm to terminate, then adjust without to 2,0 +/- 0,1 Vpp

__________________________________________________________________________
154 of 341
5 Image System Calibration
5.9 B118F / B455 Video buffer
__________________________________________________________________________

Figure 147 B118F: location of potentiometer P1

Figure 148 B455: location of potentiometer P1

Remark: B118F is replaced by B455 in 10/2006. Calibration procedure is identical.

__________________________________________________________________________
155 of 341
5 Image System Calibration
5.10 Monitor Checks and Adjustments
__________________________________________________________________________
5.10 Monitor Checks and Adjustments
1. Show SMTPE Test picture - Setup / Service Menu / FS Setup Page / Test Picture

2. Monitor G10 Fluorostar Compact System: Version 1 Monitor together with printer shelf

Remark : You find below the monitor case 5 wholes, where you can achieve these buttons.

Confirm Down

On/ Off OSD Up

Figure 149 Monitor G10: adjustment switches

__________________________________________________________________________
156 of 341
5 Image System Calibration
5.10 Monitor Checks and Adjustments
__________________________________________________________________________

2.1 Push Button “OSD”. On Monitor the menu comes


up.
2.2 Use „UP“ and „DOWN“ to select the menu point
„Adjust“
2.3 Push „Confirm“ to select Adjustment.
2.4 Select „Auto Config“ in menu
2.5 Push „Confirm“ for Auto calibration.
2.6 Wait until Calibration is ready
2.7 Select now „SAVE“ and push „Confirm“ to save the
new settings.

__________________________________________________________________________
157 of 341
5 Image System Calibration
5.10 Monitor Checks and Adjustments
__________________________________________________________________________

3. Monitor G10/2 - G10/3 Fluorostar Compact


System: Version 2 Monitor arm with separate
printer shelf

Remark : You find on the rear of the monitor case 5


wholes, where you can achieve these buttons.

Figure 150 Monitor G10/3: adjustment switches

Figure 151 Description of the adjust switches

3.1. Show SMTPE Test picture - Setup / Service Menu / FS Setup Page / Test Picture
3.2. Push Button “OSD”. On Monitor the menu comes up.
3.3. Use „UP“ and „DOWN“ to select the menu point „Adjust“
3.4. Push „Confirm“ to select Adjustment.
3.5. Select „Auto Config“ in menu
3.6. Push „Confirm“ for Auto calibration.
3.7. Wait until Calibration is ready

__________________________________________________________________________
158 of 341
5 Image System Calibration
5.10 Monitor Checks and Adjustments
__________________________________________________________________________
3.8. Select now „SAVE“ and push „Confirm“ to save the new settings.

__________________________________________________________________________
159 of 341
5 Image System Calibration
5.11 Touch Screen calibration
__________________________________________________________________________

4. Monitor G11

Signal Auto Enter


1/2

Figure 152 Monitor G11: adjustment switches

Adjustment
Press Auto 2 (2 times)
Press Enter
Adjustments for Monitor EIZO G11
Lock menu function
Turn off Monitor / System
On boot-up of the Monitors / Systems press and hold the key for
automatic image adjustment (Auto).
To unlock
Turn off Monitor / System
On boot-up of the Monitors / Systems press and hold the key for
automatic image adjustment (Auto).

5.11 Touch Screen calibration


SW REV 1
Calibration of UIF touch screen. Two points in top left and bottom right corner need to be selected
to calibrate touch screen. After calibration the center point should be close to 320/240.
If calibration is off select restart to redo calibration, else save and exit.

SW REV 2
Difference to SW REV 1 is, that the calibration for left and right touch is independent.

__________________________________________________________________________
160 of 341
5 Image System Calibration
5.11 Touch Screen calibration
__________________________________________________________________________
Call Display Touch Calibration. Following screen appears:

Figure 153 touch calibration menu

Start with the right touch panel (view from standing behind workstation). If you start with the
wrong touch following message appears:

Figure 154 touch calibration menu

If necessary switch to the right touch display.

__________________________________________________________________________
161 of 341
5 Image System Calibration
5.11 Touch Screen calibration
__________________________________________________________________________

Figure 155 touch calibration menu

Touch point 1 and 2 and control calibration by touching point 3. Test point 3 values should be
close to 320/240.

Figure 156 touch calibration menu

Press „Save and exit“. Now same procedure for left touch appears.

__________________________________________________________________________
162 of 341
5 Image System Calibration
5.12 Laser II calibration
__________________________________________________________________________

Figure 157 touch calibration menu

After calibration press again „Save and Exit“

5.12 Laser II calibration


See Upgrades / Laser II calibration
H375 H

5.13 B356
P/n 00-451132-xx
Following Adjustments must be done after replace this part :
PI - Setup - Service Menu - “enter Service Password”

- Collimator "Iris Size" Setup


- Collimator Preview Setup
- Tube Setup

__________________________________________________________________________
163 of 341
5 Image System Calibration
5.14 IPC1000
__________________________________________________________________________

5.14 IPC1000
P/n IPC1000 1k/0,5k Field action Replaced by
FMI15053
00-453804-01 1k Replace IPC1000 00-453963-03
00-453804-03 1k Replace IPC1000 00-453963-03
00-453804-21 1k Replace IPC1000 00-453963-03
00-453804-22 1k Image update 00-453963-03
00-453804-23 1k Image update 00-453963-03
00-453824-01 0,5k Replace IPC1000 00-453962-02
00-453824-02 0,5k Replace IPC1000 00-453962-02
00-453824-03 0,5k Replace IPC1000 00-453962-02
00-453824-04 0,5k Replace IPC1000 00-453962-02
00-453824-05 0,5k Replace IPC1000 00-453962-02
00-453824-22 0,5k Image update 00-453962-02
00-453824-23 0,5k Image update 00-453962-02
00-453865-01 0,5k Image update 00-453962-02
00-453865-02 0,5k Image update 00-453962-02
00-453865-03 0,5k No action 00-453962-02
00-453865-04 0,5k No action 00-453962-02
00-453872-01 1k Image update 00-453963-03
00-453872-03 1k Image update 00-453963-03
00-453872-04 1k No action 00-453963-03
00-453872-05 1k No action 00-453963-03
00-453962-01 0,5k No action 00-453962-03
00-453962-02 0,5k No action -
00-453963-01 1k Fast Pulse No action 00-453963-02
00-453963-02 1k Fast Pulse / CINE / VAS No action 00-453963-03
00-453963-03 1k Fast Pulse / CINE / VAS No action -

__________________________________________________________________________
164 of 341
5 Image System Calibration
5.14 IPC1000
__________________________________________________________________________

5.14.1 Exchange IPC 1000 to


IPC 1000 00-453962-xx (0,5k) or 00-453962-xx (1k)
1. Remove old IPC 1000 mechanically
2. Both VGA monitor cables, out from the monitors, unless it` s not still passed on the
corresponding side, set them on the left side of the system.
3. If B392 available, please connect it to B392 (Figure 158 VGA cable with B392), if B392
10H

isn’t available, please connect compound to Gender Changer (Figure 159 VGA cable
1H

without B392 and Figure 160 Cabling IPC1000


12H

Figure 158 VGA cable with B392

Figure 159 VGA cable without B392


__________________________________________________________________________
165 of 341
5 Image System Calibration
5.14 IPC1000
__________________________________________________________________________
4. Remove PC Guard, together with all cables.
5. Whether the monitor connection is carried out of B 392, remove VGA to VGA cables (IPC-
B392).
6. Pass two new DVI to VGA cables and set them on the left side of the system for the
connection to Interface B392 (Figure 158 VGA cable with B392) or for the connection to
13H

Gender Changer (Figure 159 VGA cable without B392, Figure 160 Cabling IPC1000)
14H 15H

7. Install the new IPC1000 into the mainframe and put on the new cabling. The new IPC
1000 offers currently two graphics cards G1 and G2, fitted with two DVI-Connectors and
an integrated PC Guard. Connect the respective ports by the use of a correct cabling. For
this purpose, please follow the IPC labeling.
8. Fix the new IPC again on the mainframe.

2x DVI No B392 Interface System-Monitor A


to VGA 2x Genderchanger and B

IPC1000

free Interface
2x DVI to VGA
B392

G1 VGA from IPC1000


COM
G2 COM 1/2
Com 1 B380/B388

Com 2

Gender Change VGA to Monitor

Monitor B Monitor A DVI/ DVI Cable

Figure 160 Cabling IPC1000

5.14.2 Setup IPC1000


Following Setups must be done after replace this part:
PI - Setup - Service Menu - “enter Service Password”
Check each Menu Point and change if necessary

5.14.2.1 Setup (for User)


- Select SPEECH (select the right one)
- Password
- System Boot Configuration
- Set Length Unit (Format)
- cm/Celsius (default)
- cm/Fahrenheit
- inch/Celsius
- inch Fahrenheit
__________________________________________________________________________
166 of 341
5 Image System Calibration
5.14 IPC1000
__________________________________________________________________________
-Fluoro Buzzer (ON/OFF)
ON (default)
OFF
- Mode
- Normal Mode (default)
- Hand Mode
- Fluoro with Reduce Dose Rate
- Crosshair
- ON/
- OFF (default)
- Image Reversal
Off (default)
Up / down
left / right
up / down and left / right
- boot up with
Patient Information
new Patient
Image (default)

- Preview Setup (nothing to do)

5.14.2.2 Setup (for Super User)


Access to "SU Setup Page x" with Super user password "SU" (see also Operator manual)

- Set Time Date (Set / check)


- System Information
- Heading Line „GE-OEC Fluoro Star“
- Hospital name _____________ please change
- System Type Compact please change
- System s/n 79-YnxxxxZZZ please add s/n

- Cross Hair Setup


LINE_LENGTH 50
LINE_SIZE 2
CENTER_RADIUS 0
POINTS OFF
POINT_SIZE 29
POINT_SIZE 106

- Lateral Setup
- System Configuration
00-452366-xx SFS-D Single Footswitch „default“
00-453653-xx SFS-D Single Footswitch
00-453366-xx DFS-S Double Footswitch (Standard)
00-453333-xx DFS-V Double Footswitch (Vascular)

5.14.2.3 Setup (only for Service)


Access to "FS-Setup Page x" with Field Service Password "xxxxxxx" (contact Tech Support if you
don’t know the password. Proprietary to GE employees only!)

__________________________________________________________________________
167 of 341
5 Image System Calibration
5.14 IPC1000
__________________________________________________________________________
5.14.2.3.1 IPC 1000 Setup 1
- Monitor
- TFT G11 select this for each System
- CRT VM 3820

- Select CCD Camera


Up to SW REV01.18.03
CCD Video XR CCIR (1/2k)
CCD 1300 QFB (1k)
CCD 1300 FB (1k)

From SW REV01.19.03.or higher


CCD Video XR CCIR (2000) (1/2k)
CCD 1300 QFB (1k)
CCD Video XR CCIR (1600) (1/2k)

- Video OUT
- CCIR 50Hz select this for each System
- EIA 60 Hz

- CD-Setup selects the installed one


- none
- CDRW
- DVD RW

note: all 1/2k Systems produced with SW up to REV01.18.03 select “CCD Video XR
CCIR (2000)” all 1/2k Systems produced with SW REV01.19.03 or higher select
“Video XR CCIR (1600)” see SW REV on SYSTEM LABEL Difference is => Dose
Adjustment If you change the CCD-Video Type from CCD Video XR CCIR
(2000)” to CCD Video XR CCIR (1600) or CCD Video XR CCIR (1600)” to CCD
Video XR CCIR (2000) than is Dose Adjustment necessary
=> Camera Alignment CCD-Compact-Camera Video XR (00-453850-xx)
=> Dose rate adjustment:

5.14.2.3.2 IPC 1000 Setup 2


- Overlay level TEXT (0...255)
- Overlay level Cross Hair (0...255)
- Image Rotation (nothing to do)
- Blanking (ON/OFF) (nothing to do)
- SAMPLING WINDOW (nothing to do)
- SW Update (nothing to do)
- Boot / Shutdown-Time (nothing to do)

__________________________________________________________________________
168 of 341
__________________________________________________________________________

6. Component Location

6.1 Cover and Component Removal

WARNING: Electrical circuits inside the equipment use voltages that are capable
of causing serious injury or death from electrical shock.

CAUTION: Voltage and data cables can interfere with the cover removal. Take extreme
care when removing and replacing all covers.

6.2 C-Arm Covers


6.2.1.1 Front Cover
Remove rear cover
Remove four screws on the sides (two on each side.)
Remove two screws underneath the top cover (on both sides of the vertical column).
Pull the cover away from the system.
Remove the ground wire.

6.2.1.2 Rear Cover


Unplug the system power cord from the AC power receptacle
Remove the two screws located on the lower front section of the rear cover and the screw located
on each side of the cover
Remove the CD ROM Cover (2 screws) (if installed)
Move the cover straight back from the rear of the machine
Pull the cover away from the system
Remove the ground wire. (Protective earth)

Attention: during reassembly make sure that the protective earth PIN is parallel
to the cover and not bend to the center. Otherwise USB connector
maybe be damaged

6.3 Change Components

6.3.1 User Interface CR (right)


Remove two screws below the User Interface (over the connectors)
Disconnect all Cable
Remove the frame from the User Interface with four screws
6 Component Location
6.3 Change Components
__________________________________________________________________________

UIF CR
UIF CL User Interface Right
User Interface Left

Figure 161 Definition of userinterface left and right

Figure 162 User Interface right (complete)

6.3.2 User Interface CL (left)


Remove two screws below the User Interface (over the connectors)
Disconnect all Cable
__________________________________________________________________________
170 of 341
6 Component Location
6.3 Change Components
__________________________________________________________________________
Note: 00-453807-xx User Interface CL is incl. Connecting cable User Interface CR
Cable fixed and can’t disconnected
Remove the frame from the User Interface with four screws

6.3.3 B386
Remove two screws below the User Interface CR (over the connectors)
Remove all screws from PCB B386
Disconnect all Cable

6.3.4 B387
Remove two screws below the User Interface CL (over the connectors)
Remove all screws from PCB B387
Disconnect all Cable

__________________________________________________________________________
171 of 341
6 Component Location
6.3 Change Components
__________________________________________________________________________

6.3.5 Image Processor IPC1000

Note: 1/2k System


Shielded Adapter (for B385) is part from the IPC 1000
VGA Adapter is part from the IPC 1000
Adapter for CCD is not part from the IPC1000

1k Systems
Shielded Adapter (for B385) is part from the IPC 1000
Shielded Adapter (RS 644 (Frame grabber to VGL1000 RX is part from
the IPC 1000
VGA Adapter is part from the IPC 1000

Figure 163 IPC1000: screw locations

Remove rear cover


Remove four screws
And disconnect all cable

__________________________________________________________________________
172 of 341
6 Component Location
6.3 Change Components
__________________________________________________________________________
ATTENTION: For some versions of the IPC1000 there is a connection (cable) between rear
cover and interiority!

Figure 164 Connection between rear cover and interiority

6.3.5.1 IPC1000 – change BIOS Battery


The proceeding of changing BIOS Battery is just the same for all types of IPC. E.g. a screw driver
can be useful with removing the battery. To loosen the battery of its casing, the metal clamp must
be pushed down.

6.3.5.1.1 IPC 1000 incl. ASUS P4P 800 SE


• 00-453824-xx (1/2 K-System)
• 00-453804-xx (1 K-System)

Notice: After removing BIOS battery clear RTC RAM before inserting new battery and
setting the BIOS setup

Notice: For details for BIOS settings refer „00-441127-02: IPC1000 BIOS Setup with
PC-guard support“ (on Service CD)

__________________________________________________________________________
173 of 341
6 Component Location
6.3 Change Components
__________________________________________________________________________

Figure 165 Location BIOS battery IPC 1000 incl. ASUS P4P 800 SE

6.3.5.1.2 IPC 1000 incl. IBT MB885


• 00-453865-xx (1/2 K-System)
• 00-453872-xx (1 K-System)

Notice: After removing BIOS battery clear RTC RAM before inserting new battery and
setting the BIOS setup

Notice: For details for BIOS settings refer „00-441128-02 Advanced Service : IPC1000
BIOS Setup with PC-guard support “ (on Service CD)

__________________________________________________________________________
174 of 341
6 Component Location
6.3 Change Components
__________________________________________________________________________

Figure 166 Location BIOS battery IPC 1000 incl. IBT MB885

6.3.5.1.3 IPC 1000 Radisys Endura JD35Q


• 00-453962-xx (1/2 K-System)
• 00-453963-xx (1 K-System)

Notice: After removing BIOS battery clear RTC RAM before inserting new battery and
setting the BIOS setup

Notice: For details for BIOS settings refer „00-441130-01 IPC1000 BIOS Setup with
integrated PC-guard support “ (on Service CD)

__________________________________________________________________________
175 of 341
6 Component Location
6.3 Change Components
__________________________________________________________________________

Figure 167 Location of BIOS battery IPC 1000 Radisys Endura JD35Q

__________________________________________________________________________
176 of 341
6 Component Location
6.3 Change Components
__________________________________________________________________________

6.3.5.2 IPC1000 – change frame grabber

P/n IPC1000 1k/0,5k Frame Grabber


00-453804-01 1k Not available
00-453804-03 1k Not available
00-453804-21 1k Not available
00-453804-22 1k Not available
00-453804-23 1k Not available
00-453824-01 0,5k 00-906720-01
00-453824-02 0,5k 00-906720-01
00-453824-03 0,5k 00-906720-01
00-453824-04 0,5k 00-906720-01
00-453824-05 0,5k 00-906720-01
00-453824-22 0,5k 00-906720-01
00-453824-23 0,5k 00-906720-01
00-453865-01 0,5k 00-906720-01
00-453865-02 0,5k 00-906720-01
00-453865-03 0,5k 00-906720-01
00-453865-04 0,5k 00-906720-01
00-453872-01 1k 00-906721-01
00-453872-03 1k 00-906721-01
00-453872-04 1k 00-906721-01
00-453872-05 1k 00-906721-01
00-453962-01 0,5k 00-906720-01
00-453962-02 0,5k 00-906720-01
00-453963-01 1k 00-906721-01
00-453963-02 1k 00-906721-01
00-453963-03 1k 00-906721-01

__________________________________________________________________________
177 of 341
6 Component Location
6.3 Change Components
__________________________________________________________________________
6.3.5.2.1 1K – System
• Disconnect following cable

Figure 168 Location cable to be disconnected (Frame grabber, 1K – System)

Figure 169 Disconnected cable (Frame grabber, 1K – System)

__________________________________________________________________________
178 of 341
6 Component Location
6.3 Change Components
__________________________________________________________________________
• Remove following screws the white bracket can be removed

Figure 170 Screws to be removed (Frame grabber, 1k – System)

• Remove following screws

Figure 171 Screws to be removed (Frame grabber, 1k – System)

__________________________________________________________________________
179 of 341
6 Component Location
6.3 Change Components
__________________________________________________________________________

Figure 172 After removing screws the metal box can be removed (Frame grabber, 1k – System)

• Remove following connector

Figure 173 Removed connector (Frame grabber, 1k – System)

__________________________________________________________________________
180 of 341
6 Component Location
6.3 Change Components
__________________________________________________________________________
• Remove following screw

Figure 174 Screw that has to be removed (Frame grabber, 1k – System)

• The frame grabber can now be removed


• Assemble the new frame grabber in opposite order

6.3.5.2.2 ½ K – System
• Remove following screw

Figure 175 Screw to be removed (Frame grabber, 1/2 K – System)

__________________________________________________________________________
181 of 341
6 Component Location
6.3 Change Components
__________________________________________________________________________
• Remove following screws

Figure 176 Screws to be removed (Frame grabber, 1/2 K – System)

• The frame grabber can now be removed

__________________________________________________________________________
182 of 341
6 Component Location
6.3 Change Components
__________________________________________________________________________

6.3.5.3 IPC1000 – change Hard drive


P/n IPC1000 1k/0,5k Hard drive
00-453804-01 1k Not available
00-453804-03 1k Not available
00-453804-21 1k 00-453845-01
00-453804-22 1k 00-453845-01
00-453804-23 1k 00-453845-01
00-453824-01 0,5k Not available
00-453824-02 0,5k Not available
00-453824-03 0,5k Not available
00-453824-04 0,5k Not available
00-453824-05 0,5k Not available
00-453824-22 0,5k 00-453837-01
00-453824-23 0,5k 00-453837-01
00-453865-01 0,5k 00-453894-01
00-453865-02 0,5k 00-453894-01
00-453865-03 0,5k 00-453894-01
00-453865-04 0,5k 00-453894-01
00-453872-01 1k 00-453896-01
00-453872-03 1k 00-453896-01
00-453872-04 1k 00-453896-01
00-453872-05 1k 00-453896-01
00-453962-01 0,5k 00-453934-01
00-453962-02 0,5k 00-453934-01
00-453963-01 1k 00-453936-01
00-453963-02 1k 00-453936-01
00-453963-03 1k 00-453936-01

• Remove following screws

Figure 177 Location of Hard drive and screws to be removed (change Hard drive)
__________________________________________________________________________
183 of 341
6 Component Location
6.3 Change Components
__________________________________________________________________________
• Remove the metal plate

Figure 178 Hard drive without protective metal plate (change Hard drive)

• Remove following connectors

Figure 179 Connectors to be removed (change Harddrive)

• Hard drive can now be removed


• Install new hard drive in opposite order

Caution: Do not turn off system during next bootup with emergency off or by
unplugging with power cord
__________________________________________________________________________
184 of 341
6 Component Location
6.3 Change Components
__________________________________________________________________________

__________________________________________________________________________
185 of 341
6 Component Location
6.3 Change Components
__________________________________________________________________________

6.3.5.4 IPC1000 – change power supply


P/n IPC1000 1k/0,5k Power supply
00-453804-01 1k Not available
00-453804-03 1k Not available
00-453804-21 1k Not available
00-453804-22 1k Not available
00-453804-23 1k Not available
00-453824-01 0,5k Not available
00-453824-02 0,5k Not available
00-453824-03 0,5k Not available
00-453824-04 0,5k Not available
00-453824-05 0,5k Not available
00-453824-22 0,5k Not available
00-453824-23 0,5k Not available
00-453865-01 0,5k 00-906731-01
00-453865-02 0,5k 00-906731-01
00-453865-03 0,5k 00-906731-01
00-453865-04 0,5k 00-906731-01
00-453872-01 1k 00-906731-01
00-453872-03 1k 00-906731-01
00-453872-04 1k 00-906731-01
00-453872-05 1k 00-906731-01
00-453962-01 0,5k 00-906731-01
00-453962-02 0,5k 00-906731-01
00-453963-01 1k 00-906731-01
00-453963-02 1k 00-906731-01
00-453963-03 1k 00-906731-01

To change the power supply, the Hard Disk Drive has to be dismounted firstly:
• Remove the metal plate (3 screws)
• Remove the HDD (2 screws)

__________________________________________________________________________
186 of 341
6 Component Location
6.3 Change Components
__________________________________________________________________________

Figure 180 Screws to be removed (change power supply)

• Remove HDD power supply cable and SATA-cable

Figure 181 Cables to be disconnected (change power supply)

Now the power supply can be dismounted:


• Remove the 4 external screws

__________________________________________________________________________
187 of 341
6 Component Location
6.3 Change Components
__________________________________________________________________________

Figure 182 Screws to be removed (change power supply)

• Remove 1 screw (behind the HDD)


Attention: There is a screw nut for fixation!

Figure 183 Screw behind HDD to be removed (change power supply)

• Remove all cables from power supply to internal mother board and/or other boards or
extensions.

__________________________________________________________________________
188 of 341
6 Component Location
6.3 Change Components
__________________________________________________________________________
Hint: To make the reinstalling of the new power supply easier, it’s very helpful to mark all cables
inclusive numeration. So it’s easier to reconstruct where all the cables were connected.
• To reinstall the new power supply follow the steps above vice versa.
• Final verification and test
o Using voltmeter measure mother board battery ( if not at almost 3V replace it)
(see also 6.3.5.1IPC1000 – change BIOS Battery)
16H 17H

o Reinstall IPC cover and reinstall IPC and all its cables
o Start the system and verify it boots and runs correctly

6.3.5.5 IPC – change DVD recorder

Read chapter 8.8 DVD recorder 00-453933-02


18H 19H

6.3.5.6 B335 II Power supply


Remove II Cover

Figure 184 B335 remove

6.3.6 CCD
Remove II Cover

__________________________________________________________________________
189 of 341
6 Component Location
6.3 Change Components
__________________________________________________________________________

Figure 185 ½k camera

Figure 186 1k camera

__________________________________________________________________________
190 of 341
6 Component Location
6.3 Change Components
__________________________________________________________________________

6.3.7 Grid
There are two versions for the Grid available:
p/n 00-452003-xx II Grid without Laser
00-453343-xx II Grid for integrated Laser Aimer

Pay attention to install the Grid in the correct position. You find a marker on the grid. (see Figure
120H

187)

Figure 187 marker on grid

On the Figure 188 you can see the position from the marker on the installed grid. (the marker is on
12H

the bottom side)

Figure 188 Position of marker on installed grid

__________________________________________________________________________
191 of 341
6 Component Location
6.3 Change Components
__________________________________________________________________________
6.3.8 Main Power Supply
For locations see following picture B337

B118-F

LPT 65

LPS 65

Figure 189 Main power supply locations of boards

6.3.9 Wheel Cover


1. Loosen the two screws, located on the rear of the cover, that secure the cover and the
retaining plate to the chassis.
2. Loosen the two screws located underneath the wheel cover near the outer edge of the
cover.

6.3.10 Monitor and Cover Removal


1. Remove the four screws from the lower edge of cover. Two screws on each side.
2. Pull the cover away from the monitor far enough to unplug X1 on the Monitor Rotation
PCB.
3. Lift the cover away from the monitor.
4. Disconnect all the cables and the ground wire extending up through the monitor
support arm.
5. Remove the screws that hold the monitor to the retaining plate.

6.3.11 C-Arm and L-Arm / Monitor Cables


The System uses two cables to connect the Control Logic to the L-Arm and to the C-Arm, and
Image Intensifier/Monoblock. In COMPACT systems, the monitor is also connected via this cable.

Cables used on the SERIES/COMPACT Systems include: Cross-Arm cable S 7900 (L-Arm cable for
SERIES 7900) 00-453170-XX

__________________________________________________________________________
192 of 341
6 Component Location
6.3 Change Components
__________________________________________________________________________
C-Cable 7900 (C-Arm cable for COMPACT and SERIES 7900) 00-453171-XX
The C-Arm cable is interconnected from the L-Arm by two pairs of 25-pin D-sub connectors.

No special tools are necessary. The cables are pre-wired, with no crimping or soldering necessary.
Cable plugs are inserted into mounted sockets.

Procedure as follows:

Figure 190 C-arm cabling: remove covers

Remove the I.I. power supply and remove C-Arm cable.

NOTE:
Do not remove the green/yellow ground wire.

HINT:
Use fish tape and attach new cable to fish tape and pull new cable through the C-Arm.

Reconnect the I.I. connector, Generator and C-Arm connectors, and re-install covers.

Fluorostar Cross arm Cable


Special tools necessary:
Pin extractor for Harting contacts (Video)
Pin extractor for Mate-N-Lok connector
All cables are ready-made, with no crimping or soldering necessary. Cable plugs are inserted into
mounted sockets (except Mate-N-Lok 2 and 3 pin).
To remove cover:
Open the C-Arm housing
Remove the four Phillips screws and the additional screws securing the cover (see below)
Disconnect the fan
__________________________________________________________________________
193 of 341
6 Component Location
6.3 Change Components
__________________________________________________________________________
Remove cross arm Cover (see below)

Figure 191 Cross arm Cover Removal Details

Figure 192 cross arm

Figure 193 cross arm

Remove the press block for cable cover (see above) Exchange the bad cable for new one.

HINT:
The order of the wires when routed into the inside of the cross arm is:
1. D-Sub connector

__________________________________________________________________________
194 of 341
6 Component Location
6.3 Change Components
__________________________________________________________________________
2. Video connector (BNC)
3. Rest of cable

Figure 194 Un mount C-arm cabling

Figure 195 Un mount C-arm cabling

Mounting the cable at the outside and inside of the bracket.


HINT: For easy mounting, de-mount the bracket.
Connect the wires inside C-Arm
Use a pin extractor to remove the Video line and power line at the CCD Camera.

Remove the Monitor support arm (see below) in the following order:
1. Remove Monitor
2. Remove printer
3. Remove printer holder
4. Disconnect all cables
5. Remove Monitor support arm

__________________________________________________________________________
195 of 341
6 Component Location
6.3 Change Components
__________________________________________________________________________

Figure 196 cross arm

1. Route the new cable, then mount the support arm and printer holder
Mount power connector, then the BNC connector for the Monitor and BNC connector for the
printer.
Plug wires with Molex contacts in 4-pin Molex housing and solder the 3.5mm audio plug (RCA
phone plug) for printer control
Solder wires for annotation keyboard (mini-alpha) to the female connector B5 pins as shown in the
diagram below, then install the monitor and printer.

2
5 4 1 +5V
2 TXD
3 1 3 nc
4 GND
5 CTS

Viewed from pin insertion side

Figure 197 Connection diagram for annotation keyboard

__________________________________________________________________________
196 of 341
6 Component Location
6.3 Change Components
__________________________________________________________________________

6.3.12 End Switch lift motor


p/n 00-903837-01

6.3.12.1 Change lower end switch


• Turn system on
• Move system on middle lift up position
• Turn system off
• Open front cover

Upper end switch

Lower end switch

Figure 198 Overview: position upper and lower end switch

• Mark position of metal plate where switch is mounted (left and upper)

__________________________________________________________________________
197 of 341
6 Component Location
6.3 Change Components
__________________________________________________________________________

Figure 199 marking position of metal plate

• Open two hexagon screws. Use hexagon screwdriver no. 5

Figure 200 open hexagon screws

• Open two screws on the switch


__________________________________________________________________________
198 of 341
6 Component Location
6.3 Change Components
__________________________________________________________________________
• Remove switch
• Connect cabling to new switch
• Mount switch on metal plate with two screws
• Mount metal plate on original position
• Follow the adjustment procedure (see following chapter)

6.3.12.2 Change upper end switch


Follow the above procedure accordingly

6.3.12.3 Adjustment

6.3.12.3.1 Lower End switch


• Turn system on
• Bring system in following test position:

Figure 201 Test position 1: II down on worst position

__________________________________________________________________________
199 of 341
6 Component Location
6.3 Change Components
__________________________________________________________________________

Figure 202 test position 2: horizontal at zero

• Move lift carefully down. Watch out distance between II and footprint.
Stop immediately before II touch footprint
Check distance between II and footprint when lift motor stops automatically
Distance should be 10mm + 5mm

Distance

Figure 203 Distance between II and footprint

__________________________________________________________________________
200 of 341
6 Component Location
6.3 Change Components
__________________________________________________________________________
• If distance is OK adjustment is finished
• Otherwise open two hexagon screws again, so that you can move the metal plate.

New position

Old position

Figure 204 Lower end switch adjustment

• Move metal plate along the line up or down


• Fix hexagon screws
• Start with distance check again.

__________________________________________________________________________
201 of 341
6 Component Location
6.3 Change Components
__________________________________________________________________________

6.3.12.3.2 Upper end switch


• Turn system on
• Move lift carefully up. Watch out distance between white metal plate and jacket
Stop immediately before white metal plate touch jacket
Check distance between white metal plate and jacket when lift motor stops automatically
Distance should be 10mm + 5mm

jacket

Distance

White metal plate

Figure 205 Distance check between jacket & white metal plate

• If distance is OK adjustment is finished


• Otherwise open two hexagon screws again, so that you can move the metal plate.

__________________________________________________________________________
202 of 341
6 Component Location
6.3 Change Components
__________________________________________________________________________

Marking of position

Figure 206 Upper end switch adjustment

• Move metal plate along the line up or down


• Fix hexagon screws
• Start with distance check again.

__________________________________________________________________________
203 of 341
6 Component Location
6.3 Change Components
__________________________________________________________________________

6.3.13 Main wheel brakes


P/N
00-453928-01 Repair Kit main wheel brakes
(contains 4 brakes, face spanner, adjustment gauge)
00-903057-01 Brake for main wheels (need 2 for each wheel)

1. Remove front cover, unscrew IPC1000


2. Move IPC1000 as much as possible to front without disconnecting cables

Figure 207 Unscrew IPC1000

__________________________________________________________________________
204 of 341
6 Component Location
6.3 Change Components
__________________________________________________________________________

Figure 208 Move IPC1000 in front position

__________________________________________________________________________
205 of 341
6 Component Location
6.3 Change Components
__________________________________________________________________________
3. Unscrew wheel cover
4. Remove wheel cover by pressing on both covers

Figure 209 Unscrew wheel cover

5. Turn wheels in outside position


6. Unscrew brake (hexagon screw 10) with fork wench

New

Figure 210 Unscrew brake

__________________________________________________________________________
206 of 341
6 Component Location
6.3 Change Components
__________________________________________________________________________
7. Remove brake

Figure 211 Remove brake

8. Install new brake with slice

Figure 212 Install new brake

__________________________________________________________________________
207 of 341
6 Component Location
6.3 Change Components
__________________________________________________________________________
9. Fix hexagon screw 10

Figure 213 Hexagon screw

10. Open metal slice with face spanner


Use face spanner and open-ended spanner (size 17)

Open-ended spanner

Face spanner

Figure 214 metal slice

__________________________________________________________________________
208 of 341
6 Component Location
6.3 Change Components
__________________________________________________________________________
11. Adjust space to 2mm. Use adjustment gauge contained in the kit.

Adjustment gauge

Figure 215 Adjustment

12. Fix metal slice with face spanner and glue the screw

Figure 216 fix slice

__________________________________________________________________________
209 of 341
6 Component Location
6.3 Change Components
__________________________________________________________________________

6.3.14 X-ray Generator


Remark: The new generator is shipped out with an angle. For easier replacement do not
disassemble this angle on C-arm. It's better to disassemble the angle from the new
generator (no need for mechanical adjustment of generator).
Remark New X-ray Generators are shipped without collimator. Use the complete collimator
from the previous generator

Preparation: look for a box or equal ca. 25cm high for easier handling by dismounting generator

Place this box below the generator.


Drive the C-arm ca. 3cm higher then the box.
Turn off the machine, disconnect from Power.

Warning: by disconnecting connectors from generator dangerous voltages are


touchable, if power is not disconnected.

Lock all brakes!

Warning: mechanical hazards by dismounting generator can appear, if brakes


are not locked.

6.3.14.1 Remove old Generator


• Remove rubber bumper (4 screws).
• Remove upper generator cover (4 screws) and grounding on cover.
• If DAP is installed, remove DAP unit.
• Remove all connectors coming out from C-arm.
• Remove B355/B356 electronic block.

__________________________________________________________________________
210 of 341
6 Component Location
6.3 Change Components
__________________________________________________________________________

Figure 217 Maxiplus 3000 removal

• Remove Collimator unit.


• Open two nuts M16 and dismount generator block.

Figure 218 Demounting from C-arm

• You can set it now on the box.

__________________________________________________________________________
211 of 341
6 Component Location
6.3 Change Components
__________________________________________________________________________

Figure 219 Demounting from C-arm

6.3.14.2 Mount new generator


• New generator: remove metallic angle and dismount electronic block.
• Mount new generator block with two M16 nuts.
• Mount Electronic block. Connect cables from C-arm.
• Mount Collimator unit.
• If exists: mount DAP Unit
• Check seal from skin space holder
If not exists or damaged mount new seal

__________________________________________________________________________
212 of 341
6 Component Location
6.3 Change Components
__________________________________________________________________________
Figure 220 seal 00-419156-01 for skin space holder w/o Laser X-ray

Figure 221 seal 00-419155-01 for skin space holder with Laser X-ray

Figure 222 Assembling seal

Connect power cable and turn the machine on.


If a B356 Software error comes up, B356 software and device software are not equal. In this case
make a Software update to the latest software, which is installed on the system. In this case B356
will be automatically get the right software version (see also: Software Update).
H376 H

Make a calibration for the collimator unit (see Collimator adjustment).


H37 H

Turn the machine off.


Fix cabling with lacing cords.

__________________________________________________________________________
213 of 341
6 Component Location
6.3 Change Components
__________________________________________________________________________

6.3.14.3 Close generator


Mount the top cover from generator and the grounding of the cover.
Mount new seal tape around top cover

Figure 223 seal tape 00-906419-01

Mount rubber bumper.


Monoblock needs now a warm up procedure:

• Turn System on

• Select Manual Fluoro Mode (Manuel key locked)


• Select 80 kV

• Select Standard Fluoroscopy Mode


• Make X-ray for 5 minutes
• Did you here any arcing, yes repeat from step 2, no proceed
• Select 100 kV
• Did you here any arcing, yes repeat from step 7, no proceed
• Select 110 kV
• Make Fluoro until mA drops down to 0,5 mA mode
• Did you here any arcing, yes repeat from step 2, no positive generator test result

__________________________________________________________________________
214 of 341
6 Component Location
6.3 Change Components
__________________________________________________________________________

6.3.15 Servicekit axial fan


• Position of axial fan (fixed on cover)

Figure 224 Position of axial fan

• Fixation of axial fan by 4 screws, to change axial fan following screws have to be removed

Figure 225 Location of screws (axial fan)

__________________________________________________________________________
215 of 341
6 Component Location
6.3 Change Components
__________________________________________________________________________
• To install the fan correctly the arrows have to be in the right position

Figure 226 Position of arrows (axial fan)

Figure 227 Position of arrows (enlarged version) (axial fan)

Attention: Left arrow hast to point to cover side, right arrow to left hand side
• Power cable to be connected

Figure 228 Power cable connection (axial fan)

__________________________________________________________________________
216 of 341
6 Component Location
6.3 Change Components
__________________________________________________________________________

__________________________________________________________________________
217 of 341
6 Component Location
6.3 Change Components
__________________________________________________________________________

6.3.16 Monitor
6.3.16.1 G11

Figure 229 rear view of mounted G11

Carefully remove the rear plate after dismounting the six screws because inside the rear plate the
grounding is mounted.

Figure 230 opened monitor case

Disconnect the signal cord and power plug.


After dismounting the four screws the monitor can be removed.
The procedure is equal for the Fluorostar compact system with monitor cart.

__________________________________________________________________________
218 of 341
6 Component Location
6.3 Change Components
__________________________________________________________________________

6.3.16.1.1 G10/2 - G10/3

Figure 231 rear view of mounted monitor

Carefully remove the rear plate after dismounting the six screws because inside the rear plate the
grounding is mounted.

Figure 232 opened monitor case

Disconnect the signal cord and power plug.


After dismounting the five screws the monitor can be removed.
The procedure is equal for the Fluorostar compact system with monitor cart.

__________________________________________________________________________
219 of 341
6 Component Location
6.3 Change Components
__________________________________________________________________________

6.3.16.2 VGA Connector

Video „hot“ wire


Video ground wire

Brown= vert. Sync. Figure 233 VGA connector assemblyBlue= ground wire synch

White= horz. synch

Sync cable

Video cable

Figure 234 Video cabling Figure 235 VGA cabling

__________________________________________________________________________
220 of 341
6 Component Location
6.3 Change Components
__________________________________________________________________________

6.3.17 Compact / Compact + Printer installation


There a are two versions of Compact Systems available, which has differences on the printer shelf.

Figure 236: Version 1 Monitor together with printer Figure 237: Version 2: Monitor arm with separate
shelf printer shelf printer shelf is optional

6.3.17.1 Printer Installation for Version 1 Step 1


It's not necessary to disassemble the monitor case!
Disassemble the cover for printer cabling. To do this unscrew 3 screws (see picture)

Figure 238 Printer Installation for Version 1

Behind the cover you find all necessary connection cables for the printer. Pull them out and re-
assemble cable cover.

__________________________________________________________________________
221 of 341
6 Component Location
6.3 Change Components
__________________________________________________________________________

Figure 239 Printer cabling

Please step forward to 6.3.15.3.

6.3.17.2 Printer Installation for Version 2 Step 1

Figure 240 Printer Installation for Version 2 Figure 241 Printer Installation for Version 2

In the printer shelf the cover for cabling must be removed (see figure above). For this unscrew two
screws on the undersurface of the printer shelf (see next figure). Pull now the connection cables
for the printer out.

__________________________________________________________________________
222 of 341
6 Component Location
6.3 Change Components
__________________________________________________________________________

Figure 242 screws

6.3.17.3 Printer Installation for all Versions Step 2

6.3.17.3.1 Preparation of the printer


Flip the printer. On the bottom unscrew the four screws, which are fixing the rubber feet's. Fix the
rubber feats with superglue on their original positions.

Figure 243 printer feet’s

Flip printer again.

__________________________________________________________________________
223 of 341
6 Component Location
6.3 Change Components
__________________________________________________________________________
6.3.17.3.2 Connect printer with the necessary connections.

Figure 244 printer connection

6.3.17.3.3 Put printer in the printer shelf.


Fix printer with 4 screws. You find this four screws in a plastic bag closed by the connection
cables.

Figure 245 installed printer version2 Figure 246 installed printer version1

Size:
4x M3 x 12. P/N 00-903296-01
4x S3 P/N 00-903267-01

__________________________________________________________________________
224 of 341
6 Component Location
6.3 Change Components
__________________________________________________________________________

Figure 247 screws for fixing printer

6.3.18 Monitor cart MC5


Remark: To connect MC5 to Fluorostar the Video-Interface must be installed in the C-arm. See also
Upgrades\Compact Plus.
H378 H

Figure 248 MC5

__________________________________________________________________________
225 of 341
6 Component Location
6.3 Change Components
__________________________________________________________________________

Figure 249 MC5 schema

__________________________________________________________________________
226 of 341
6 Component Location
6.3 Change Components
__________________________________________________________________________

6.3.19 Fluorostar Monitor cart: Installation Printer


6.3.19.1 Printer UP 9xx
Remove printer shelf cover (2 screws)

Figure 250 printer shelf cover screws

Figure 251 printer shelf cover screws

2. Remove earth cable from printer shelf cover (1 screw)


3. Inside you find a plastic bag with 4 screws
Size: M3 x 14. This screws you need for fixing the printer.

__________________________________________________________________________
227 of 341
6 Component Location
6.3 Change Components
__________________________________________________________________________

Figure 252 Screws for fixing printer

4. Remove from printer 4 screws

Figure 253 printer feet’s

5. Fix printer feet with superglue


6. Make connections for the printer

__________________________________________________________________________
228 of 341
6 Component Location
6.3 Change Components
__________________________________________________________________________

Figure 254 printer connection

7. Bring printer in install position

Figure 255 installed printer on MC5

8. Fix printer with 4 screws

__________________________________________________________________________
229 of 341
6 Component Location
6.3 Change Components
__________________________________________________________________________

Figure 256 fixing printer

Figure 257 holes for screws

__________________________________________________________________________
230 of 341
6 Component Location
6.3 Change Components
__________________________________________________________________________

6.3.19.2 Printer UP 895/897


For small printers there is a installation Kit necessary (p/n: 00-453130-xx)
Remove printer shelf cover (2 screws)

Figure 258 printer shelf cover screws

Figure 259 printer shelf cover screws

2. Remove earth cable from printer shelf cover (1 screw)


3. Inside you find a plastic bag with 4 screws. Size: M3 x 14. This screws you need for fixing the
printer.

__________________________________________________________________________
231 of 341
6 Component Location
6.3 Change Components
__________________________________________________________________________

Figure 260 Screws for fixing printer

4 Remove earth connector

Figure 261 Earth connector

Prepare installation

Figure 262 Preparation of Printer mounting

__________________________________________________________________________
232 of 341
6 Component Location
6.3 Change Components
__________________________________________________________________________
Mount Printer on plate with 4 screws (out of bag)

Figure 263 Mount Printer

Open sub package for printer and prepare cabling

Figure 264 Cabling

Connect printer

__________________________________________________________________________
233 of 341
6 Component Location
6.3 Change Components
__________________________________________________________________________

Figure 265 Printer connections

Re-connect earthing. Connection of existing earthing remove and …

Figure 266 earthing

... connect main earthing from MC5

__________________________________________________________________________
234 of 341
6 Component Location
6.3 Change Components
__________________________________________________________________________

Figure 267 earthing

Fix plate to individual height of different printers

Figure 268 screws for fixing blade

Attention: be carefully with cabling. If cables are too long,

__________________________________________________________________________
235 of 341
6 Component Location
6.3 Change Components
__________________________________________________________________________

Figure 269 finished printer mounting

Fix printer plate (4 screws)

Figure 270 Fix printer plate

__________________________________________________________________________
236 of 341
__________________________________________________________________________

7. Service Information/ FE-Support


Following documents should be used to support service-personnel changing components.
7 Service Information/ FE-Support
0 User Interface (right)
__________________________________________________________________________

User Interface (right)


P/N 00-453906-XX

Dear FE,
please read chapter

6.3.1 User Interface CR (right)


12H 123H

5.8 DAP Alignment


124H 125H

5.6 User Interface


126H 127H

5.7 Collimator Calibration


128H 129H

5.11 Touch Screen calibration


130H 13H

in the service manual on the CD for installing the


User Interface (right).

Note: Please make a software update if a software conflict appears! For detailed
information to install the software that is needed please read the files in the
folder “Software_docs” on the Service-CD p/n 00-441203-02 before installing.

__________________________________________________________________________
238 of 341
7 Service Information/ FE-Support
0 User Interface (left)
__________________________________________________________________________

User Interface (left)


P/N 00-453807-XX

Dear FE,

please read chapter

6.3.2 User Interface CL (left)


132H 13H

5.11 Touch Screen calibration


134H 135H

in the service manual on the CD for installing the


User Interface (left).

__________________________________________________________________________
239 of 341
7 Service Information/ FE-Support
0 Grid
__________________________________________________________________________

Grid
P/N 00-452003-xx (Grid without Laser)
P/N 00-453343-xx (Grid for integrated Laser Aimer)

Dear FE,
please read chapter

6.3.7 Grid
136H 137H

5.5.1.4.10 Dose rate adjustment


138H 139H

(1/2 k Camera System)

5.5.2.1 Dose rate adjustment


140H 14H

(1 k Camera System)

in the service manual on the CD for installing the


Grid.

__________________________________________________________________________
240 of 341
7 Service Information/ FE-Support
0 Generator Maxiplus 3000
__________________________________________________________________________

Generator Maxiplus 3000


P/N 00-453825-XX

Dear FE,
please read chapter

6.3.14 X-ray Generator


142H 143H

5.3 Generator Maxiplus 3000


14H 145H

5.5.2.1 Dose rate adjustment


146H 147H

(1 k Camera System)

5.5.1.4.10 Dose rate adjustment


148H 149H

(1/2 k Camera System)

5.7 Collimator Calibration


150H 15H

5.8 DAP Alignment


152H 153H

in the service manual on the CD for installing the


Maxiplus 3000.
Note: Please make a software update if a software conflict appears! For detailed
information to install the software that is needed please read the files in the
folder “Software_docs” on the Service-CD p/n 00-441203-02 before installing.

__________________________________________________________________________
241 of 341
7 Service Information/ FE-Support
0 Video Buffer B118/B455
__________________________________________________________________________

Video Buffer B118/B455


P/N 00-451206-XX

Dear FE,
please read chapter

5.9 B118F / B455 Video buffer


154H 15H

in the service manual on the CD for installing the


B118F / B455.

__________________________________________________________________________
242 of 341
7 Service Information/ FE-Support
0 B356
__________________________________________________________________________

B356
P/N 00-451132-XX

Dear FE,
please read chapter

5.3 Generator Maxiplus 3000


156H 157H

5.7 Collimator Calibration


158H 159H

6.3.14.3 Close generator


160H 16H

5.5.2.1 Dose rate adjustment


162H 163H

(1 k Camera System)

5.5.1.4.10 Dose rate adjustment


164H 165H

(1/2 k Camera System)

in the service manual on the CD for installing the


B356.
Note: Please make a software update if a software conflict appears! For detailed
information to install the software that is needed please read the files in the
folder “Software_docs” on the Service-CD p/n 00-441203-02 before installing.

__________________________________________________________________________
243 of 341
7 Service Information/ FE-Support
0 Power-Supply (B335)
__________________________________________________________________________

Power-Supply (B335)
P/N 00-451147-XX

Dear FE,
please read chapter

4.3.4 Tri-Mode Power Supply (B335)


16H 167H

5.4 Image Intensifier


168H 169H

in the service manual on the CD for installing the


B335.

__________________________________________________________________________
244 of 341
7 Service Information/ FE-Support
0 Monitor
__________________________________________________________________________

Monitor
P/N 00-453861-XX (G10/X)
P/N 00-453822-XX (G11)

Dear FE,
please read chapter

6.3.16.1 G11
170H 17H

6.3.16.1.1 G10/2 - G10/3


172H 173H

5.10 Monitor Checks and Adjustments


174H 175H

in the service manual on the CD for installing the


Monitor.

__________________________________________________________________________
245 of 341
7 Service Information/ FE-Support
0 Image Intensifier (II)
__________________________________________________________________________

Image Intensifier (II)


P/N 00-906299-XX
P/N 00-906399-XX

Dear FE,
please read chapter

5.4 Image Intensifier


176H 17H

5.5.1 ½ k Camera
178H 179H

5.5.2 1k Camera system


180H 18H

in the service manual on the CD for installing the II.

__________________________________________________________________________
246 of 341
7 Service Information/ FE-Support
0 DAP
__________________________________________________________________________

DAP
P/N 00-453922-XX (DAP)
P/N 00-453931-XX (DAP + Laser)

Dear FE,
please read chapter

5.3.3 Half Value layer Measurement Procedure


182H 183H

5.8 DAP Alignment


184H 185H

8.1 DAP / DAP-Laser / Laser


186H 187H

5.5.1.4.10 Dose rate adjustment (0,5k Systems)


18H 189H

5.5.2.1 Dose rate adjustment (1k Systems)


190H 19H

6.3.14.3 Close generator


192H 193H

in the service manual on the CD for installing the


DAP.

__________________________________________________________________________
247 of 341
7 Service Information/ FE-Support
0 CCD-Camera
__________________________________________________________________________

CCD-Camera
P/N 00-452829-01 (1 k CCD)
P/N 00-453859-XX (½ k CCD)

Dear FE,
please read chapter

5.5.1 ½ k Camera System


194H 195H

5.5.2 1k Camera system


196H 197H

6.3.6 CCD
198H 19H

in the service manual on the CD for installing the


CCD-Camera.

__________________________________________________________________________
248 of 341
7 Service Information/ FE-Support
0 Collimator DAC 8
__________________________________________________________________________

Collimator DAC 8
P/N 00-453448-XX

Dear FE,
please read chapter

5.7 Collimator Calibration


120H 120H

5.3.2 kV and mA Calibration


120H 1203H

5.3.3 Half Value layer Measurement Procedure


1204H 1205H

5.5.1.4.10 Dose rate adjustment (0,5k Systems)


1206H 1207H

5.5.2.1 Dose rate adjustment (1k Systems)


1208H 1209H

6.3.14.3 Close generator


120H 12H

in the service manual on the CD for installing the


Collimator DAC 8.

__________________________________________________________________________
249 of 341
7 Service Information/ FE-Support
0 Laser Aimer (Image Intensifier)
__________________________________________________________________________

Laser Aimer (Image Intensifier)


P/N 00-906512-XX

Dear FE,
please read chapter

8.2 Laser II
12H 123H

4.10 Laser Image Intensifier (II)


124H 125H

in the service manual on the CD for installing the


Laser Aimer (II).

__________________________________________________________________________
250 of 341
7 Service Information/ FE-Support
0 Laser Aimer (X-Ray Generator)
__________________________________________________________________________

Laser Aimer (X-Ray Generator)


P/N 00-904660-XX (without DAP)
00-905750-XX
00-905990-XX
00-906603-XX
00-905982-XX (with DAP)
00-906701-XX
00-904397-XX
00-905740-XX

Dear FE,
please read chapter

8.1.3 Laser X-ray Generator software setup and


126H 127H

test
4.11 Laser Generator
128H 129H

5.5.1.4.10 Dose rate adjustment (0,5k Systems)


120H 12H

5.5.2.1 Dose rate adjustment (1k Systems)


12H 123H

5.3.3 Half Value layer Measurement Procedure


124H 125H

6.3.14.3 Close generator


126H 127H

in the service manual on the CD for installing the


Laser Aimer (X-Ray Generator).

__________________________________________________________________________
251 of 341
7 Service Information/ FE-Support
0 Upper end Switch
__________________________________________________________________________

Upper end Switch


P/N 00-903837-XX
00-905786-XX

Dear FE,
please read chapter

6.3.12 End Switch lift motor


128H 129H

in the service manual on the CD for installing the


upper end switch.

__________________________________________________________________________
252 of 341
7 Service Information/ FE-Support
0 IPC1000 BIOS Battery
__________________________________________________________________________

IPC1000 BIOS Battery


P/N 00-906090-XX

Dear FE,
please read chapter

6.3.5.1 IPC1000 – change BIOS Battery


1230H 123H

please refer also to


09TB003_Battery_Change_rev2.doc
(Technical Bulletin)

in the service manual on the CD for installing the IPC


BIOS Battery

__________________________________________________________________________
253 of 341
7 Service Information/ FE-Support
0 IPC1000 Frame Grabber
__________________________________________________________________________

IPC1000 Frame Grabber


P/N 00-906720-XX (1/2 k System)
00-906721-XX (1 k System)

Dear FE,
please read chapter

6.3.5.2 IPC1000 – change frame grabber


123H 123H

in the service manual on the CD for installing the IPC


Frame Grabber.

__________________________________________________________________________
254 of 341
7 Service Information/ FE-Support
0 IPC1000 Power Supply
__________________________________________________________________________

IPC1000 Power Supply


P/N 00-906731-XX

Dear FE,
please read chapter

6.3.5.4 IPC1000 – change power supply


1234H 1235H

in the service manual on the CD for installing the IPC


power supply.

__________________________________________________________________________
255 of 341
7 Service Information/ FE-Support
0 IPC1000 HDD
__________________________________________________________________________

IPC1000 HDD
P/N 00-453834-XX (160 GB)
00-453889-01 (80 GB)
00-453889-02 (320 GB)

Dear FE,
please read chapter

6.3.5.3 IPC1000 – change Hard drive


1236H 1237H

5.14.2 Setup IPC1000


1238H 1239H

in the service manual on the CD for installing the


HDD.

Note: Please make a software update after installation. For detailed information
to install the software that is needed please read the files in the folder
“Software_docs” on the Service-CD p/n 00-441203-02 before installing.

__________________________________________________________________________
256 of 341
7 Service Information/ FE-Support
0 IPC1000
__________________________________________________________________________

IPC1000
P/N 00-453804-XX
00-453824-XX
00-453865-XX
00-453872-XX
00-453962-XX
00-453963-XX

Dear FE,
please read chapter

5.14 IPC1000
1240H 124H

in the service manual on the CD for installing the


HDD.
Note: Please make a software update after installation. For detailed information
to install the software that is needed please read the files in the folder
“Software_docs” on the Service-CD p/n 00-441203-02 before installing.

__________________________________________________________________________
257 of 341
7 Service Information/ FE-Support
0 DVD recorder
__________________________________________________________________________

DVD recorder
P/N 00-906416-XX
00-906745-XX

Dear FE,
please read chapter

8.8 DVD recorder 00-453933-02


124H 1243H

__________________________________________________________________________
258 of 341
7 Service Information/ FE-Support
0 WADI Tool HDD
__________________________________________________________________________

WADI Tool HDD


P/N 00-453891-xx

Dear FE,
please see WADI Instructions 00-441283-01 on
Service CD \\service\SM\WADI

__________________________________________________________________________
259 of 341
7 Service Information/ FE-Support
0 WADI Tool USB
__________________________________________________________________________

WADI Tool USB


P/N 00-453937-xx

Dear FE,
please see WADI Instructions
“WADI-USB-Stick_ Instruction_V1_04.pdf “ on
Service CD \\service\SM\WADI

__________________________________________________________________________
260 of 341
8 Upgrades
8.1 DAP / DAP-Laser / Laser
__________________________________________________________________________

8. Upgrades

8.1 DAP / DAP-Laser / Laser


There are different upgrade kits available:

Upgrade DAP Fluorostar p/n 00-453772-xx (obsolete)


Upgrade DAP RS232 Fluorostar p/n 00-453926-xx

Upgrade Laser X-ray Fluorostar p/n 00-453776-xx

Upgrade DAP+Laser X-ray Fluorostar p/n 00-453773-xx (obsolete)


Upgrade DAP+Laser X-ray RS232 Fluorostar p/n 00-453927-xx

Mechanical installation procedure is equal (except less connectors).

8.1.1 Preconditions
For DAP Software must be minimum REV02.05.18 to support the RS232 Interface of the DAP Unit.

8.1.2 Mechanical Installation


Remove rubber bumper
Remove generator cover
Mount the electronic block with 2 screws (M3x10) on angle bracket
Mount this on the generator block with 2 screws (M4x10)

Laser connector

angel bracket

Figure 271 DAP/Laser upgrade: mechanical installation

Remove round plastic cover from generator cover (4 screws)

__________________________________________________________________________
261 of 341
8 Upgrades
8.1 DAP / DAP-Laser / Laser
__________________________________________________________________________
Mount DAP / Laser unit with these 4 screws to the generator cover

Figure 272 DAP/laser upgrade: mechanical installation

Figure 273 DAP/Laser upgrade: labeling

Connect Laser unit to the to B355 ST12 (see pic Figure 271 DAP/Laser upgrade: mechanical
124H

installation) (when necessary)

If you have 00-453772-xx or 00-453773-xx:


Connect DAP Unit to B356 ST5

If you have 00-453926-xx or 00-453927-xx (DAP with RS232)


check Index of B356

__________________________________________________________________________
262 of 341
8 Upgrades
8.1 DAP / DAP-Laser / Laser
__________________________________________________________________________
If you have B356 up to Index –03
use attached Y-cable as adapter

To B356 ST7

DAP Unit

To B356 ST5

Figure 274 Y-cable 00-453901-01

If you have B356 Index –04 or higher


connect DAP unit to ST7 on B356

Fix cabling with lacing cord


Re-assemble generator cover and rubber bumper
Fix warning label “Laser radiation” (when necessary)

8.1.3 Laser X-ray Generator software setup and test


Enable laser in the software. (Setup / Service Menu / FS Setup Page / Options)

Enable

Figure 275 Laser upgrade: software setup

Now the function is available

__________________________________________________________________________
263 of 341
8 Upgrades
8.1 DAP / DAP-Laser / Laser
__________________________________________________________________________

Figure 276 Laser upgrade: software check

Here you can check X-ray LASER

8.1.4 System checks


After installing following tests must be done:

Check dose rate (refer


5.5.1.4.10 Dose rate adjustment (0,5k Systems) or
1245H 1246H

5.5.2.1 Dose rate adjustment (1k Systems)


1247H 1248H

Check HVL
(refer 5.3.3 Half Value layer Measurement Procedure
1249H 1250H

__________________________________________________________________________
264 of 341
8 Upgrades
8.1 DAP / DAP-Laser / Laser
__________________________________________________________________________

8.1.5 DAP
8.1.5.1 Software Setup
Go to Setup / Service Menu / FS Setup Page / Options / B380 and set “DAP installed”

Figure 277 DAP upgrade: Software setup

8.1.5.2 Calibration
Please refer chapter 5.8 DAP Alignment
125H 125H

__________________________________________________________________________
265 of 341
8 Upgrades
8.2 Laser II
__________________________________________________________________________

8.2 Laser II
There is an upgrade kit available p/n 00-453607-xx.

8.2.1 Mechanical Installation


• Please do not fix the screws from the Laser holder now
• Disconnect power cable
• Bring II in down position

Figure 278 Laser II upgrade: mechanic installation

Remove II save cover (4 screws). Screws are necessary for installation new ring.

__________________________________________________________________________
266 of 341
8 Upgrades
8.2 Laser II
__________________________________________________________________________

Figure 279 Laser II upgrade: mechanic installation

Remove ring (8 screws). Screws are necessary for installation Laser ring.

Figure 280 Laser II upgrade: mechanic installation

On the inner side you find an 6-pin connector, covered by a heat shrink tubing. Please remove the
heat shrink tube.
Push these 6-pin connector on B335 ST1 on the delivered Laser tray
Assemble the Laser tray (8 screws)
Bring now II in top position. Connect power cable and turn on the machine
Add two safety labels on every side of the II including lamination

__________________________________________________________________________
267 of 341
8 Upgrades
8.2 Laser II
__________________________________________________________________________

Figure 281 Laser II upgrade: labeling

Make now the Software Installation

8.2.2 Software Installation


Go to Setup / Service Menu / FS Setup Page / Options and set “Laser II” and enable Laser II

Enable

Figure 282 Laser II upgrade: software setup

__________________________________________________________________________
268 of 341
8 Upgrades
8.2 Laser II
__________________________________________________________________________

Figure 283 Laser II upgrade: software check

Here you can activate LASER II

Warning : Do not look directly in the Laser light !


Activate now II Laser. You should see now the Laser lightning
Start now the adjustment procedure

8.2.3 Adjustment
You need following tools :
90 0 pattern
coin, screw or equal with up to 4mm diameter

Angle between both lasers should be exactly 90 0


to adjust rotate laser by hand until both lasers have exactly an 90 0 angle

Figure 284 Laser II upgrade: adjustment

__________________________________________________________________________
269 of 341
8 Upgrades
8.2 Laser II
__________________________________________________________________________
Caution: this adjustment must be done very carefully, because this has the most influence on the
exactness of the Laser cross in every height.
Fix laser with the outer and the inner screw (not strong)
Now lay the coin in the middle of the X-ray beam. Height should be as near as possible on
generator side (when in hospital use patient table)
Make X-ray and position the machine so, that the coin is exactly in the cross hair on monitor A
Adjust now the cross of the lasers so, that are matching on the coin. Use for this adjustment the
left and right screws. If necessary open one screw and fix the other one as long as you can match
the target

Figure 285 Laser II upgrade: adjustment

Now change the height so, that the coin is in the middle between generator and II.
Make X-ray and position the machine so, that the coin is exactly in the cross hair on monitor A
Check if the laser cross is still on the coin. If not the angle adjustment is not exactly enough. So go
back to angle adjustment
Reassemble new II save-cover (with two windows for Laser). Assemble it so, that the windows are
exactly over the two lasers.

8.2.4 System checks


After installing following tests must be done:

Check dose rate (refer


5.5.1.4.10 Dose rate adjustment (0,5k Systems) or
1253H 1254H

5.5.2.1 Dose rate adjustment (1k Systems)


125H 1256H

__________________________________________________________________________
270 of 341
8 Upgrades
0 Key switch for Fluoro deactivation
__________________________________________________________________________

Key switch for Fluoro deactivation


Pre-condition : B387 min REV C 00-451158-04 and Software min REV 02.xx.xx
Key switch upgrade set : p/n 00-453868-xx

8.2.5 Mechanical Installation


disconnect power cable and hand switch
remove front cover
drill on the left side a whole (measure see drawing, all measures in mm)

Figure 286 Drill drawing

rasp a 2mm indentation with the provided rasp on top of the whole for fixing the switch. Try if the
switch fits.
Mount the top switch part with plastic screw nut 18mm
solder the cable to the lower switch part

__________________________________________________________________________
271 of 341
8 Upgrades
0 Key switch for Fluoro deactivation
__________________________________________________________________________
Snap the lower switch part into the top switch part
(for removing turn both parts in different directions)
Connect the cable to B387 X9

B387 X9

Key switch

Figure 287 connectors

Fix cable with lacing cord


Replace cover front
Connect power cable and hand switch
Place label (see picture)

__________________________________________________________________________
272 of 341
8 Upgrades
0 Key switch for Fluoro deactivation
__________________________________________________________________________
Figure 288 Key Switch labeling

8.2.6 Software Installation


Go to Setup / Service Menu / FS Setup Page / Options / B380 and set “key-switch installed”

Figure 289 Key switch setup

8.2.7 Test
Turn the switch in the OFF („0“) position
Try to make X-ray.
Error message #10054 should be pop up (in selected language):

__________________________________________________________________________
273 of 341
8 Upgrades
0 Key switch for Fluoro deactivation
__________________________________________________________________________
Figure 290 Error message Key switch

• Turn switch in ON („I“) position


• Make X-ray. Normal operation mode should be possible

__________________________________________________________________________
274 of 341
8 Upgrades
8.3 Upgrade 1/2 k camera -> 1k camera
__________________________________________________________________________

8.3 Upgrade 1/2 k camera -> 1k camera

8.3.1 Pre-condition
For upgrade you can use the upgrade kit 00-453683-xx. It is necessary to update IPC1000,too
(included in the conversion kit).

8.3.2 Mechanical Installation


Replace all parts which are included in the set.
Attention: Remove Video Filter from BNC Connector directly on the IPC1000 connector.
This filter is only necessary for 0,5k CCD.

Figure 291 Remove filter

REMOVE !

Figure 292 Filter for 0,5k CCD

The following figure is a labeled overview of the content of the upgrade-kit.

__________________________________________________________________________
275 of 341
8 Upgrades
8.3 Upgrade 1/2 k camera -> 1k camera
__________________________________________________________________________

Figure 293 Content upgrade-kit mechanic

Assemble the parts as shown in Figure 294


1257H

Figure 294 Assembled mechanic


__________________________________________________________________________
276 of 341
8 Upgrades
8.3 Upgrade 1/2 k camera -> 1k camera
__________________________________________________________________________

Lift the mountings of the old camera and remove all connectors to be able to take out all parts
shown in Figure 295.
1258H

Figure 295 Di assemble 0,5k CCD

Connect the data cable and the power supply as shown in the following figure.

Figure 296 1k Data and power supply cable

Fit in one of the spacer discs between camera and II and mount the new camera with the three
cylinder head screw M4x12 A2 DIN 912. Reconnect the BNC-connector.

__________________________________________________________________________
277 of 341
8 Upgrades
8.3 Upgrade 1/2 k camera -> 1k camera
__________________________________________________________________________

Figure 297 Mounted 1k CCD

8.3.3 Software Installation


Go to Setup / Service Menu / FS Setup Page / IPC1000 Setup1 and set CCD Camera to “1k CCD-
1300 QFxx (2500)”

Figure 298 Setup 1k CCD

8.3.4 Adjustment
See camera alignment / 1k Camera system
H379H H

__________________________________________________________________________
278 of 341
8 Upgrades
8.4 Compact Plus
__________________________________________________________________________

8.4 Compact Plus


These upgrade is necessary, if you want to connect a monitor cart.
For upgrade you can use the upgrade kit 00-453757-xx or #S20291ML

8.4.1 Preconditions
Before upgrade, please check following points:
Software minimal Revision 2 (If you have to update look at upgrades \Software Rev1 -> Rev2 )
H380H H

B118F 00-451164 minimum Index 05 (REV D) (Before : free Video Port missing)
B386 00-451156 minimum Index 05 (REV D) (Before : connector X4/1 missing)

8.4.2 Mechanical installation


Disconnect power cable
Remove front cover
Unscrew the four inner screws from the Harting connector

4 inner
screws

Figure 299 Upgrade Monitor cart:: Harting Connector

Disconnect the power cable from the Harting cable from the line filter
Disconnect the ground cable from the Harting cable
Remove the complete old Harting Cable
Screw the new Harting cable in the Harting socket (direction see picture)
Connect ground cable
Connect power cable to line filter
Connect printer cable to B118F (free port)

__________________________________________________________________________
279 of 341
8 Upgrades
8.4 Compact Plus
__________________________________________________________________________

to Harting Conner

Figure 300 Upgrade Monitor cart:: Harting Connector connections

Mount now B392. Use four screws with flat washer

4 screws

Figure 301 Upgrade Monitor cart:: B392 mechanic

Connect now the two RJ45 Cables for Monitor A and B to the B392
(For right connections see following drawing)

__________________________________________________________________________
280 of 341
8 Upgrades
8.4 Compact Plus
__________________________________________________________________________

Figure 302 Upgrade Monitor cart:: B392 connections

Connect now the power for B392. Use here the included two wire cable.
Connect this cable to B392 to B337 / Xfree3

Figure 303 Upgrade Monitor cart:: B392 connections

Connect now the 6-pole cable from the Harting connector to B386 / X4/1
Tipp: if you cannot connect these reassemble User Interface on right side, reassemble B386 (9
screws), connect B386/ X4/1 and assemble B386 and UIF again.

__________________________________________________________________________
281 of 341
8 Upgrades
8.4 Compact Plus
__________________________________________________________________________

Figure 304 Upgrade Monitor cart:: B392 connections

Now un-screw IPC1000 (4 screws)


Remove both VGA connectors from IPC1000
Connect these both to B392 Output A and B (see drawing)
Connect now the two included VGA cables to the IPC1000
Tipp: mark VGA cable for monitor A on both ends for example with a color tape
Connect now the both to B392 graphics card A and B
Tipp: follow by the wiring of IPC1000 the other cables
Fix IPC1000 (4 screws)
Fix all cables and be sure that they are on safe places for mechanical movement.
Reassemble front cover
Connect power cable or monitor cable (p0 cable)
Note: if you are using a monitor cart, the C-arm device gets the power via monitor cart, p0-cable
and Harting connector. There is only one power connector for the complete system necessary.

8.4.3 Test
Turn the machine ON
Check picture on User interfaces
Check picture on Monitor A and B on C-arm (if exist)
Check picture on Monitor A and B on monitor cart (if exist)
Check printer on monitor cart (if exists)
Check X-ray lamp on C-arm and on monitor cart (if exist)

Note : There is no adjustment or software installation necessary

__________________________________________________________________________
282 of 341
8 Upgrades
8.4 Compact Plus
__________________________________________________________________________

Figure 305 Upgrade Monitor cart:: Test

Remarks: Because of different monitor manufactures the monitor have different input
connectors : VGA standard (15 pin) or DVI (analog used only). You can use
both monitor types, but may be you need a VGA/DVI adapter
For easy fault searching you can change “VGA in A” with “VGA in B” on B392 or “VGA OUT A” with
“VGA OUT B” or also RJ45 Output/Input on B392/B391.
You can also use a standard VGA cable to connect one monitor direct to the IPC VGA outputs
(example in red).To check C-arm cabling you can use also a standard RJ45 cable (not crossed) to
interconnect B392 with B391 (example in red).

__________________________________________________________________________
283 of 341
8 Upgrades
8.5 Software REV 1.xx -> 2.xx
__________________________________________________________________________

8.5 Software REV 1.xx -> 2.xx


Hardware minimum requirements :
IPC1000
(p/n 00-453824-xx Minimum Index 21 for 0,5k x 0,5k systems)
(p/n 00-453804-xx Minimum Index 21 for 1k x 1k systems)
UIF (p/n 00-453806-xx Minimum Index 21)
There is also a complete Kit available, if hardware must be updated
(00-453875-xx for 0,5x0,5 k Systems)

Make then Software update as usual to actual SW REV02.

Remark :
Check after update, if the correct CCD-camera is installed and if doses is correct. If necessary
adjust
Enable if installed Laser II and/or Laser X-ray

Remark : all 1k system already have minimum Software Rev 2

__________________________________________________________________________
284 of 341
8 Upgrades
8.6 Upgrade Hardware for Software Rev 2
__________________________________________________________________________

8.6 Upgrade Hardware for Software Rev 2

8.6.1 Upgrade kit content


The necessary hardware upgrade kit (00-453875-XX for 0,5x0,5k systems) to install Software Rev 2
contains following:
00-453824-XX IPC 1000 0,5 x 0,5k Systems (Minimum Index 22)
00-453806-XX UIF R (Minimum Index 21)
00-451167-XX PCB B388 (Minimum Index 02) Additional
Connection cable B388 – IPC1000 (VGA-DVI)
00-451162-XX PCB B118F (Minimum Index 05)

Warning: Inform the customer, that by replacing the IPC1000 all stored data's (pictures, patient
list, doctors list) will be lost.

8.6.2 Upgrade kit installation


Check if all necessary parts are included in the upgrade kit
Turn off the machine
Remove front cover
Open 4 screws for unmounting IPC1000
Remove all cables from IPC1000
Dismount IPC1000
Mount all connections to new IPC1000.
Tip: some connectors can be on new places from the IPC1000, because of different hardware
versions. Check location of all connections on white labeling from new IPC1000.
Fix IPC1000 with 4 screws.
Remove 2 screws for unmounting UIF R
Disconnect all cablings from UIF. Remark: the flat-cable to IPC1000 is not applicable anymore
On new UIF PCB B388 is pre-installed. Connect VGA-DVI to B388 on one side and on other side to
IPC1000 DVI output.
Mount all other cables to UIF R
Fix UIF with 2 screws
Disconnect all cables from B118F
Dismount B118F. Tip: if plastic holders are very strong to open, remove them by destroying and
built in 4 new.
Check Jumper setting on new B118F. For Fluorostar the Jumper settings must be J1=ON and
J2=OFF (other setting is for example for 7700).
Mount new B118F.
Connect all cables.

8.6.3 Software Setup and adjustment


B118F: Check output level on one of the Video outputs. Adjust output level with potentiometer P1
to 1,0 Vpp (for details see 5.8 B118F Video buffer
H381H

Check the necessary adjustment for UIF (for details see 7.1 User Interface
H382H H

If DAP, LASER II or Laser X-Ray is installed check, if they are enabled.


Make all adjustments, which are necessary by replacing IPC1000 (for details see 7.4 IPC 1000 )
H383H H

Check if the correct CCD camera type is installed.


Check doses. If necessary adjust (for details see Dose Alignment
H384H H

Label SW Revision on unit


__________________________________________________________________________
285 of 341
8 Upgrades
8.7 Installation PC-Guard Kit
__________________________________________________________________________

8.7 Installation PC-Guard Kit


P/n 00-453890-xx

Caution: Follow the steps in this order. Install first software, change BIOS settings of
IPC1000 when necessary and then install hardware

Precondition IPC 1000 (0,5k x 0,5k ) 00-453824-23 and higher or


IPC1000 (1k x 1k) 00-453804-23 and higher or
IPC 1000 (0,5k x 0,5k ) 00-453865-03 and higher or
IPC 1000 (1k x 1k) 00-453872-03 and higher or
IPC 1000 CL 00-453884-xx

8.7.1 Software
Check the Software version, which is installed on the system. Minimum required is SW Rev
02.05.13. Otherwise update the system first to the actual version
see Common Service CD 00-441200-xx in subfolder \fluorostar_SW\SW REV2 or
Advanced Service CD 00-441203-xx in subfolder \fluorostar_SW\SW REV2)
Install the PC guard support software package.
Use for this \Fluorostar_SW\SW REV2\oec_patch_h_pcguardEF_7 on both Service CD´s

8.7.2 Bios Settings IPC1000


For
IPC 1000 (0,5k x 0,5k ) 00-453824-23 and higher
IPC1000 (1k x 1k) 00-453804-23 and higher
no change is necessary.
For reference see IPC1000 BIOS Setup 00-441127-02

For
IPC 1000 (0,5k x 0,5k ) 00-453865-03 and higher
IPC 1000 (1k x 1k) 00-453872-03 and higher
IPC 1000 CL 00-453884-01 and higher
no change is necessary
For reference see IPC1000 BIOS Setup 00-441128-02

Remark : IPC 1000 00-453865-02 and 00-453872-02 doesn’t exists.

8.7.3 Mechanic
The PC guard will be mounted behind the IPC1000.
For easier handling unscrew IPC1000 mounting first (4 screws) and move IPC1000 a little bit left
(as far as the cables are)
Release screw from plate

__________________________________________________________________________
286 of 341
8 Upgrades
8.7 Installation PC-Guard Kit
__________________________________________________________________________

Figure 306 PC guard cabling

Check if all connection cables for the pc-guard unit are connected
(refer labeling on pc-guard)

Figure 307 PC Guard Connection diagram

__________________________________________________________________________
287 of 341
8 Upgrades
8.7 Installation PC-Guard Kit
__________________________________________________________________________

Figure 308 PC guard wiring

Mount pc-guard unit with two screws 114 x 30

Figure 309 PC guard installation

Cabeling
COM and parallel cable is under the top cover

__________________________________________________________________________
288 of 341
8 Upgrades
8.7 Installation PC-Guard Kit
__________________________________________________________________________

Figure 310 PC guard wiring

Figure 311 PC guard wiring

rest of cables should be long enough for easy mounting to IPC1000

__________________________________________________________________________
289 of 341
8 Upgrades
8.7 Installation PC-Guard Kit
__________________________________________________________________________

Figure 312 PC guard wiring

Connect IPC COM1 and IPC COM2 and IPC LPT1 to the IPC1000. Refer here labeling on IPC1000 for
right positions
Replace old COM1 and COM2 cable from B380 (X-V24 IPC/1 and X-V24/2)
Connect B380 COM1 to X-V24IPC/1 and B380 COM2 to X-V24/2
Power supply for PC guard
cabeling is under the top cover

Figure 313 PC guard connections Com1/Com2

__________________________________________________________________________
290 of 341
8 Upgrades
8.7 Installation PC-Guard Kit
__________________________________________________________________________

Figure 314 PC guard: power supply wiring

Connect cable on B455 to X Free 1

Figure 315 PC guard : power supply from B337 / B455

__________________________________________________________________________
291 of 341
8 Upgrades
8.8 DVD recorder 00-453933-02
__________________________________________________________________________

8.8 DVD recorder 00-453933-02

Remark: CD-recorder is not available anymore and replace by DVD recorder. All
formats from CD-recorder are also support from DVD recorder

Precondition System must stand in absolute horizontal position

8.8.1 Mechanical Installation flap


Open front cover.
The Fluorostar is shipped with a shield, which covers the whole for the recorder.
First dismount cap

Figure 316 demount shield

__________________________________________________________________________
292 of 341
8 Upgrades
8.8 DVD recorder 00-453933-02
__________________________________________________________________________

Figure 317 demount situation

Mount now new loader mechanism

Figure 318 mount place

__________________________________________________________________________
293 of 341
8 Upgrades
8.8 DVD recorder 00-453933-02
__________________________________________________________________________
Check from outside, if distance around mechanism and cover is everywhere equal

Figure 319 check mechanism

Check if loader opens correct

Figure 320 check mechanism

__________________________________________________________________________
294 of 341
8 Upgrades
8.8 DVD recorder 00-453933-02
__________________________________________________________________________
Mount now with 4x plates, 4x lock washer and 4x nut M4

Figure 321 fix screws

Clean now from cover outside the area round the flap (aprox 5cm) with alcohol

Figure 322 clean before mounting ornamental frame

__________________________________________________________________________
295 of 341
8 Upgrades
8.8 DVD recorder 00-453933-02
__________________________________________________________________________
Now mount ornamental frame round the flap. Check opening mechanism once again

Figure 323 mounted ornamental frame

8.8.2 Assembly recorder


Mount recorder with 4 x screws M3x6 on carrier

Figure 324 recorder and carrier

__________________________________________________________________________
296 of 341
8 Upgrades
8.8 DVD recorder 00-453933-02
__________________________________________________________________________

Figure 325 recorder mounted on carrier

Mount now power cable and IDE interface cable to the recorder. Fix them with cable strap. Now
mount carrier with 3 x screws M4x6

Figure 326 cable fixing

__________________________________________________________________________
297 of 341
8 Upgrades
8.8 DVD recorder 00-453933-02
__________________________________________________________________________
Now mount carrier with 3 x screws M4x6

Figure 327 screws for fixing carrier

Now adjust recorder in absolute horizontal positions. For this open 2 x screws from power plate

2X

Figure 328 screws for adjustment horizontal level

Check if recorder is in horizontal position. Use a level to check. Fix screws from power plate

__________________________________________________________________________
298 of 341
8 Upgrades
8.8 DVD recorder 00-453933-02
__________________________________________________________________________

Figure 329 check horizontal level

Assemble front cover

Figure 330 assembled recorder

__________________________________________________________________________
299 of 341
8 Upgrades
8.8 DVD recorder 00-453933-02
__________________________________________________________________________
8.8.3 Software installation
Restart system. System automatically installs recorder. Check now if installation was successful.
Select menu 1 “CD content/info”. The buttons should be now enabled.

Figure 331 CD content/info menu, open/close button

Remark If software hasn’t installed the recorder successful, software version is too
old for the recorder. Please install actual software on the system and restart
system.

__________________________________________________________________________
300 of 341
8 Upgrades
8.8 DVD recorder 00-453933-02
__________________________________________________________________________
Push open/close button to open loader. Check if the mechanical installation is OK.

Figure 332 open loader

__________________________________________________________________________
301 of 341
8 Upgrades
8.9 Upgrade Cine / Vas / Fast Pulse Mode / Life stream
__________________________________________________________________________

8.9 Upgrade Cine / Vas / Fast Pulse Mode / Life


stream
P/N 00-453924-01 / S2024GR

Remark: There is only an Upgrade for Cine AND Vascular available


There is no possibility to upgrade Cine or Vascular standalone

8.9.1 New Features


From Software Rev 02.08.01 following new features are available:
• Cine
• Vascular
• Fast Pulse Mode up to 8 pulses /sec.
• HLF pulse with 1, 2, 4 or 8 pps at 8.0mA
• Life Video Output on BNC (instead of Last Image Hold)

8.9.2 Preconditions
• 1k system
• Generator Maxiplus 00-453810-03 or higher and SNR > 0760

8.9.3 Material
• IPC1000 Kit Image G 1k
• B352 (for Maxiplus 3000)
• Cine License
• Vas License

8.9.4 Implementation
1. Turn System Off
2. Remove Front Cover
3. Replace IPC1000 with new IPC1000. For detailed description refer 5.14.1 Exchange IPC
1259H 1260H

1000 to
IPC 1000 00-453962-xx (0,5k) or 00-453962-xx (1k) in this document
4. Open X-ray generator
5. Replace B352
6. Close X-ray generator
Caution: don’t forget to use the seal tape
7. Turn on system
8. Enter Service mode -> License Management

__________________________________________________________________________
302 of 341
8 Upgrades
8.9 Upgrade Cine / Vas / Fast Pulse Mode / Life stream
__________________________________________________________________________

Figure 333 License Management

9. Key in both License Keys

Figure 334 License Management

10. If License key was valid, field should display now OK (like in DICOM field see above
Figure 334
126H

11. Press OK

__________________________________________________________________________
303 of 341
8 Upgrades
8.9 Upgrade Cine / Vas / Fast Pulse Mode / Life stream
__________________________________________________________________________
12. Activate Fast Pulse mode
Select in Service Mode Options
13. Enable Fast Pulse Mode

Figure 335 Fast Pulse Enabled

14. Leave Service Mode


15. Shut down and restart system

8.9.5 Test
Check if Fast Pulse mode, CINE and VAS is available.
For this go to mode menu and check if buttons are enabled

__________________________________________________________________________
304 of 341
8 Upgrades
8.9 Upgrade Cine / Vas / Fast Pulse Mode / Life stream
__________________________________________________________________________

Figure 336 CINE, VAS Pulse Mode enabled

Remark: BNC Video Output must not be checked

__________________________________________________________________________
305 of 341
8 Upgrades
8.10 Upgrade Power Supply with Transformer Switching Relay (TSRL)
__________________________________________________________________________

8.10 Upgrade Power Supply with Transformer


Switching Relay (TSRL)
P/N 00-453264-01 Upgrade kit TSRL for Mainframe
00-453274-01 Upgrade kit TSRL for Monitor cart

Remark: For Series or Compact+ systems both – mainframe and monitor cart – must
be upgraded to get the full improvements

Remark: The reason for this upgrade is to reduce failure of blowing fuses F1 / F2 of
mainframe and monitor cart and blowing fuse F3 of monitor cart when the
customer has high distortions on power net.
Be aware: for blowing main fuses there are different root causes possible.
- bad contacts P0 cable, connectors etc. on primary side of power supply
- use always only the original fuses for F1/F2 mainframe or F1/F2 and F3
(3,15AT) on monitor cart

Remark The upgrade need 1 person and 1 hour for mainframe upgrade and 1 person
and 1 hour for monitor cart upgrade

8.10.1 Upgrade Mainframe


8.10.1.1 Material
• TSRL premounted with cabling
• 12 A Fuses (2 pcs)
• 15 A Fuses (2 pcs)
• wire strap, heat shrink tube

__________________________________________________________________________
306 of 341
8 Upgrades
8.10 Upgrade Power Supply with Transformer Switching Relay (TSRL)
__________________________________________________________________________

Figure 337 TSRL kit Mainframe

8.10.1.2 Replaced parts


Following parts will be replaced:
• R1 10 Ohm / 65 W
• Relay K2
• Fuse F3 2AT
• metal plate
• Fuse F1/F2 (12A or 15A)

Figure 338 Replaced parts

__________________________________________________________________________
307 of 341
8 Upgrades
8.10 Upgrade Power Supply with Transformer Switching Relay (TSRL)
__________________________________________________________________________
8.10.1.3 Steps

Attention: When you open screws, don’t loose the screw nut and washer on the bottom
side! When necessary removal the wire strap.
1. Disconnect power and open mainframe front cover
2. Unscrew IPC1000 (4 screws) and turn it to the right as wide as possible

Figure 339 IPC1000 in prepared position

__________________________________________________________________________
308 of 341
8 Upgrades
8.10 Upgrade Power Supply with Transformer Switching Relay (TSRL)
__________________________________________________________________________
3. Unscrew holding angle and Relay (4 screws) and disconnect cables

Figure 340 4 screws for dismounting

4. Remove complete plate with resistor, fuse, relay

Figure 341 Removed parts

__________________________________________________________________________
309 of 341
8 Upgrades
8.10 Upgrade Power Supply with Transformer Switching Relay (TSRL)
__________________________________________________________________________
5. Disconnect cabling on Relay and terminal block

Brown Cable
100V/110V/120V/230V/240V

Brown Cable
Relay Conntact 6

Blue Cable
Relay Conntact 2
Disconnect cable

Blue Cable
Figure 342 cabling 0V

6. Save the open cabling with attached heat shrink tube and fix it with attached binder

Figure 343 disconnected cables

__________________________________________________________________________
310 of 341
8 Upgrades
8.10 Upgrade Power Supply with Transformer Switching Relay (TSRL)
__________________________________________________________________________

Figure 344 safe and fix open cables

7. Save the open cabling with attached heat shrink tube and fix it with attached tie wrap

Figure 345 Isolate ex-Relay cables (part 1)

__________________________________________________________________________
311 of 341
8 Upgrades
8.10 Upgrade Power Supply with Transformer Switching Relay (TSRL)
__________________________________________________________________________

8. TSRL is prepared with cables. Check if bridge is on position.

Bridge

Figure 346 TSRL pre mounted on plate with cabling and bridge

9. Check the potentiometer adjustment on the TSRL. The potentiometer should be adjusted
on the 8:30 clock position (see the arrow below).

Figure 347 Check position of potentiometer

__________________________________________________________________________
312 of 341
8 Upgrades
8.10 Upgrade Power Supply with Transformer Switching Relay (TSRL)
__________________________________________________________________________
10. Mount TSRL on Main power supply chassis with the old screws M4 x8 and spring ring

Figure 348 TSRL position

__________________________________________________________________________
313 of 341
8 Upgrades
8.10 Upgrade Power Supply with Transformer Switching Relay (TSRL)
__________________________________________________________________________
11. Route the cabling following the red arrows (see following figure)
Attention: cabling behind the strip terminal (Arrow dashed)
Fix it with tie wraps

Figure 349 TSRL position

__________________________________________________________________________
314 of 341
8 Upgrades
8.10 Upgrade Power Supply with Transformer Switching Relay (TSRL)
__________________________________________________________________________
12. Connect four wires (see following figure)

Brown Cable Brown Cable


Relay Conntact 6 100V/110V/120V/230V/240V
Remark: same position as before

Blue Cable
0V
Blue Cable
Relay Conntact 2

Figure 350 Connections

13. Check which fuses F1 and F2 you have to use


F1/F2 200 – 240 V : 12AT
F1/F2 100 – 120 V : 15AT
Replace F1 and F2 with attached new Fuses every time
(old fuses can be pre-damaged)

8.10.1.4 Test
Turn on system and check if the system boots correctly

__________________________________________________________________________
315 of 341
8 Upgrades
8.10 Upgrade Power Supply with Transformer Switching Relay (TSRL)
__________________________________________________________________________

8.10.2 Monitor cart Upgrade


8.10.2.1 Material
• TSRL pre mounted with cabling
• 12 A Fuses (2 pcs.) for F1/F2
• 15 A Fuses (2 pcs) for F1/F2
• 3,15 AT Fuse (1 pcs) for F3
• 6,3 AT Fuse (1pcs) for F5
• wire strap
• 2x Screw M5x12

Figure 351 TSRL kit Monitor Cart

__________________________________________________________________________
316 of 341
8 Upgrades
8.10 Upgrade Power Supply with Transformer Switching Relay (TSRL)
__________________________________________________________________________
8.10.2.2 Replaced Parts
Following parts will be replaced:
• R1 10 Ohm / 65 W
• Relay K2 including cable
• Fuse F1/F2 (12 A or 15A)
• Fuse F3 3,15 AT Fuse
• 2x Screw M5x10

Figure 352 Replaced parts Relay K2 and Resistor R1

8.10.2.3 Steps

Attention: When you open screws, don’t loose the screw nut and washer on the bottom
side! When necessary removal the wire strap.
1. Disconnect power and open mainframe
2. Unscrew 2 hexagon socket screws holding rail from terminal strip

2 hexagonal screws

Figure 353 screws

__________________________________________________________________________
317 of 341
8 Upgrades
8.10 Upgrade Power Supply with Transformer Switching Relay (TSRL)
__________________________________________________________________________
3. On the downside of the electronic block unscrew two screws to unmount resistor R1

Figure 354 screws resistor holder

4. Disconnect cabling. Remove resistor R1 and Remove Relay K2 complete including all
cabling.

Figure 355 resistor R1

Figure 356 Relay K2

__________________________________________________________________________
318 of 341
8 Upgrades
8.10 Upgrade Power Supply with Transformer Switching Relay (TSRL)
__________________________________________________________________________

Relays K2

Disconnect 3
brown wires

Unscrew 2
hexagon socket
screws

Figure 357 cable removing

5. For this remove two cables from connector TFTG10A on B393

TFTG10A connector on B393 TFTG10A connector on B393


before the rework (see the two after the rework (see the two
wires to be removed : one remaining wires : one black
black wire and one yellow wire) wire and one yellow wire)

Figure 358 Position Connector TFTG10A on B393

__________________________________________________________________________
319 of 341
8 Upgrades
8.10 Upgrade Power Supply with Transformer Switching Relay (TSRL)
__________________________________________________________________________
6. Removed resistor

Figure 359 resistor R1

7. Removed relays K2 including cable

Figure 360removed Relays K2

__________________________________________________________________________
320 of 341
8 Upgrades
8.10 Upgrade Power Supply with Transformer Switching Relay (TSRL)
__________________________________________________________________________
8. Check if bridge is on position (see following figure).

Bridge

Figure 361 MC5 pre mounted TSRL

9. Check the potentiometer adjustment on the TSRL. The potentiometer should be


adjusted on the 8:30 clock position (see the arrow below)

Figure 362 Check position of potentiometer

__________________________________________________________________________
321 of 341
8 Upgrades
8.10 Upgrade Power Supply with Transformer Switching Relay (TSRL)
__________________________________________________________________________
10. Place the premounted TSRL unit below the top hat rail (cabling looks in direction of
power supply) and fix the top hat rail (2 new screws M5x12).

2 screws
M5x12

Take the slot nut which is easier to


assemble.

Figure 363 position of TSRL

__________________________________________________________________________
322 of 341
8 Upgrades
8.10 Upgrade Power Supply with Transformer Switching Relay (TSRL)
__________________________________________________________________________

11. Remove complete connection cable:


Remove Blue wire from F3 or F5, remove brown wire from grey connector and
disconnect wires from Relay K3

Remove Blue
cable F3 or F5
Remove Brown
cable from grey
connector

Figure 364 bridge and old cabling

disconnect Blue
and Brown wire
from Relay K3

K3

Figure 365 removing connection cable

__________________________________________________________________________
323 of 341
8 Upgrades
8.10 Upgrade Power Supply with Transformer Switching Relay (TSRL)
__________________________________________________________________________
12. Connect the NEW Cable from TSRL to the Relay K3

F3 or F5 sockets

New Cable from TSRL Connect Blue and


Brown cable to
the Relay K3

New Cable from TSRL

Figure 366 New Cable from TSRL to the Relay K3

__________________________________________________________________________
324 of 341
8 Upgrades
8.10 Upgrade Power Supply with Transformer Switching Relay (TSRL)
__________________________________________________________________________
13. Connect the NEW two wires from the white cable of the TSRL:
- brown on grey connector left pin
- blue on Fuse F3 or F5
F3: 200 – 240 V
F5: 100 – 120 V

F3 or F5 sockets
The blue wire is
connected to F3 or F5
sockets

Grey connector

The brown wire is


connected to grey
connector (left pin)

Figure 367 TSRL connected

__________________________________________________________________________
325 of 341
8 Upgrades
8.10 Upgrade Power Supply with Transformer Switching Relay (TSRL)
__________________________________________________________________________
14. Fix the wires and cables with the wire straps and cut the spare end of the wire straps
with a nipper.

Figure 368 Complete overview

15. Replace F1/F2/F3/F5 every time. Old fuses can be pre-damaged

Check which fuses F1 and F2 you have to use


F1/F2 200 – 240 V : 12AT
F1/F2 100 – 120 V : 15AT

Replace F1 and F2
Replace F3 3,15 AT
Replace F5 6,3AT

16. Close mainframe and connect power

8.10.2.4 Test
Turn on system and check if the system boots correctly

__________________________________________________________________________
326 of 341
__________________________________________________________________________
__________________________________________________________________________

9. Index
Accuracy ....................................................................................................................................... 70
AERC .............................................................................................................................................. 75
AFE ................................................................................................................................................. 56
AK ........................................................................................................................................ 151, 152
AKR...................................................................................................................................... 151, 152
Aluminum filters........................................................................................................................109
Applications ................................................................................................................................. 30
Chest and Thorax .................................................................................................................................................................30
Dense Anatomy.....................................................................................................................................................................30
Hand Surgery .........................................................................................................................................................................30
Reduced Dose........................................................................................................................................................................30
Auto Exposure Control ............................................................................................................... 75
Auto tracking ............................................................................................................................... 75
Auxiliary power supply............................................................................................................... 63
B118F.................................................................................................................................. 154, 242
B124 ............................................................................................................................................... 76
B335 .............................................................................................................................. 58, 189, 244
B337 .......................................................................................................................................51, 281
B350 ............................................................................................................................................... 62
B351 ............................................................................................................................................... 62
B352 ............................................................................................................................................... 63
B355 ............................................................................................................................................... 65
B356 ............................................................................................................. 39, 59, 63, 66, 87, 163
B379 ............................................................................................................................................... 54
B380 .................................................................................................................................. 39, 62, 66
B386 .............................................................................................................................. 88, 171, 281
B387 .............................................................................................................................................171
B392 .............................................................................................................................................280
B455 .............................................................................................................................. 53, 154, 242
BIOS Battery...............................................................................................................................173
Boot / Shutdown-Time .............................................................................................................100
Boot Time....................................................................................................................................100
Calibration.................................................................................................................................... 39
1k Camera system............................................................................................................................................................ 130
Collimator Iris Calibration.............................................................................................................................................. 133
DAP Alignment.................................................................................................................................................................... 146
Generator.............................................................................................................................................................................. 103
kV and mA............................................................................................................................................................................. 105
Laser II .................................................................................................................................................................................... 163
Monitor Checks and Adjustments ............................................................................................................................. 156
Overview................................................................................................................................................................................ 102
Pre-condition....................................................................................................................................................................... 102
Preview Collimator SETUP............................................................................................................................................. 142
Tube Setup............................................................................................................................................................................ 103
CAN-Bus..................................................................................................................................62, 65
CCD ........................................................................................................................................56, 189
Certified Components ................................................................................................................ 29
Change language........................................................................................................................ 90
Cleaning........................................................................................................................................ 71
9 Index
8.10 Upgrade Power Supply with Transformer Switching Relay (TSRL)
__________________________________________________________________________
Clinical Versatilities’ s and Cast Rooms.................................................................................. 30
Clinical Versatility
CCU’ s and ICU’ s...................................................................................................................................................................30
G.I. Labs.....................................................................................................................................................................................30
Outpatient Surgery Centers ............................................................................................................................................30
Collimation ................................................................................................................................... 70
Collimator „Iris Size“ Setup ....................................................................................................... 94
Collimator center tool ..............................................................................................................133
Collimator Preview Setup .......................................................................................................... 94
COM 1 ............................................................................................................................................ 62
COM 2 ............................................................................................................................................ 62
Conventions
caution.......................................................................................................................................................................................23
notes...........................................................................................................................................................................................23
warning .....................................................................................................................................................................................23
Conversions.................................................................................................................................. 28
Cover and Component Removal
C-Arm ...................................................................................................................................................................................... 169
Control Panel Assembly .......................................................................................................................................169, 170
Cross Hair Setup.......................................................................................................................... 93
CU Tracking .................................................................................................................................. 75
DAC-8 ....................................................................................................................................59, 133
dangerous voltages
image intensifier tube ........................................................................................................................................................24
line voltage ..............................................................................................................................................................................24
monitor......................................................................................................................................................................................24
Monoblock ...............................................................................................................................................................................24
DAP ................................................................................................................................................ 87
DAP / AK /AKR ............................................................................................................................151
DAP Limits ..................................................................................................................................150
DAP Reference Location ..........................................................................................................151
DAP Setup ...............................................................................................................................94, 95
DAP Unit Check Calibration ....................................................................................................150
Debug ............................................................................................................................................ 92
Default DAP Value.....................................................................................................................151
Delete Doctor data ..................................................................................................................... 92
Delete Patient data..................................................................................................................... 92
Device Update ...........................................................................................................................100
Dicom ............................................................................................................................................ 88
Display Touch Calibration ......................................................................................................... 95
Dose Area Product ...................................................................................................................... 87
Dose rate adjustment ..................................................................................................... 126, 131
DTPU .............................................................................................................................................. 56
Electrical Ratings ........................................................................................................................ 55
Error log file.................................................................................................................................. 94
Fast pulsed Fluoroscopy Mode ................................................................................................. 70
Film Cassette Holder .................................................................................................................. 70
Fluoroscopy Mode....................................................................................................................... 69
Form 2579..................................................................................................................................... 29
Frame grabber...........................................................................................................................177
__________________________________________________________________________
329 of 341
9 Index
8.10 Upgrade Power Supply with Transformer Switching Relay (TSRL)
Gender Changer ........................................................................................................................165
Generator ..................................................................................................................................... 62
Grid ..............................................................................................................................................191
Half Value layer .......................................................................................109, 247, 249, 251, 264
Hard drive...................................................................................................................................183
Hazardous Temperature ........................................................................................................... 67
Hazards
explosion ..................................................................................................................................................................................25
motorized mechanical motion.......................................................................................................................................25
radiation ...................................................................................................................................................................................25
HDD statistic................................................................................................................................ 92
HIP Mode.....................................................................................................................................100
Humidity ....................................................................................................................................... 71
HVL...............................................................................................................................................109
Image............................................................................................................................................. 39
Image Intensifier .......................................................................................................................110
Ingress
solutions....................................................................................................................................................................................24
water ..........................................................................................................................................................................................24
Introduction ................................................................................................................................. 21
How To Use This Manual ..................................................................................................................................................23
Cautions...............................................................................................................................................................................23
Notes .....................................................................................................................................................................................23
Sections................................................................................................................................................................................23
Warnings.............................................................................................................................................................................23
Purpose .....................................................................................................................................................................................21
Scope..........................................................................................................................................................................................21
Target Audience....................................................................................................................................................................21
IPC1000 ..................................................................................................................40, 62, 164, 172
IPC1000 Setup.............................................................................................................................. 95
Iris Size .......................................................................................................................................... 94
kV / mA Accuracy ........................................................................................................................ 94
KV-Range Setup........................................................................................................................... 98
Labels ............................................................................................................................................ 72
Laser Generator .......................................................................................................................... 85
Laser Image Intensifier ......................................................................................................83, 250
Laser ON ....................................................................................................................................... 65
Lateral Setup................................................................................................................................ 93
Lift Operation............................................................................................................................... 76
Log file........................................................................................................................................... 92
Main Power Supply ...................................................................................................................192
Maxiplus 3000 .............................................................................................................................. 62
Modifications
unauthorized ..........................................................................................................................................................................28
Monoblock .................................................................................................................................... 62
Motorized C Rotation.................................................................................................................. 76
Motorized Motions ...................................................................................................................... 76
Nago GF 190 DF ........................................................................................................................... 70
Network Setup ............................................................................................................................. 93
Options.......................................................................................................................................... 96
__________________________________________________________________________
330 of 341
9 Index
8.10 Upgrade Power Supply with Transformer Switching Relay (TSRL)
__________________________________________________________________________
Password ...................................................................................................................................... 90
Power ON...................................................................................................................................... 33
Power supply..............................................................................................................................186
Preview Setup .............................................................................................................................. 91
Printer .......................................................................................................................... 88, 221, 227
Printer UP 895/897....................................................................................................................231
Printer UP 9xx ............................................................................................................................227
Pulsed Fluoroscopy Mode.......................................................................................................... 69
Radiation Safety .......................................................................................................................... 67
Radiography Mode...................................................................................................................... 70
Radiography Setup ..................................................................................................................... 98
Re-Store B380-Data.................................................................................................................... 99
Re-store DICOM Data................................................................................................................. 99
Re-Store IPC 1000 Data.............................................................................................................. 99
Re-Store System Data (cpl)........................................................................................................ 99
Safety Precautions
Electrical Shock
Image Intensifier Assembly........................................................................................................................................24
Line Voltage .......................................................................................................................................................................24
Monoblock ..........................................................................................................................................................................24
Ingress Of Water And Solutions ....................................................................................................................................24
Motorized Mechanical Motion Hazard.......................................................................................................................25
Safety Precautions-Radiation Hazard..................................................................................... 25
Scatter Radiation referring ....................................................................................................... 71
Selected Special Features.......................................................................................................... 30
16-inch viewing monitor...................................................................................................................................................30
9/6/4.5-inch image intensifier........................................................................................................................................30
Cable pushers ........................................................................................................................................................................30
High resolution CCD camera ..........................................................................................................................................30
Motorized image rotation.................................................................................................................................................30
parameters continually adjust.......................................................................................................................................30
single component design.................................................................................................................................................30
Superb image resolution ..................................................................................................................................................30
Service Menu................................................................................................................................ 92
Service Mode................................................................................................................................ 91
Set Time / Date ............................................................................................................................ 92
Show AK / AKR Value ................................................................................................................152
Show DAP (calculated)..............................................................................................................153
Shutdown Time..........................................................................................................................100
Slideshow...................................................................................................................................... 92
Software........................................................................................................................................ 88
Software update.......................................................................................................................... 89
Source-to-skin distance............................................................................................................. 68
Sterile Covers............................................................................................................................... 72
Store B380 -Data......................................................................................................................... 99
Store DICOM Data....................................................................................................................... 99
Store IPC 1000 Data.................................................................................................................... 99
Store System Data (cpl.)............................................................................................................. 99
SW Version ................................................................................................................................... 92
Symbols......................................................................................................................................... 72
__________________________________________________________________________
331 of 341
9 Index
8.10 Upgrade Power Supply with Transformer Switching Relay (TSRL)
System Backup ............................................................................................................................ 98
System Boot Configuration ....................................................................................................... 91
System Information .................................................................................................................... 92
Temperature ................................................................................................................................ 71
Test Picture .................................................................................................................................. 95
Toshiba DF-151R ......................................................................................................................... 71
Tri-Mode 9/6/4.5-inch Image Intensifier ................................................................................ 58
Tri-Mode Power Supply (B335) .................................................................................................. 58
TSRL .............................................................................................................................................307
Tube Setup..................................................................................................................................100
Turn OFF Time............................................................................................................................100
Upgrade
1/2 k camera -> 1k camera.......................................................................................................................................... 275
Cine .......................................................................................................................................................................................... 303
DAP.................................................................................................................................................................................247, 261
DAP-Laser ...................................................................................................................................................................247, 261
DVD recorder...................................................................................................................................................189, 258, 293
Fast Pulse Mode................................................................................................................................................................. 303
Hardware for Software Rev 2...................................................................................................................................... 285
Key switch............................................................................................................................................................................. 271
Laser II .................................................................................................................................................................................... 266
Laser X-Ray .......................................................................................................................................................................... 261
Life stream............................................................................................................................................................................ 303
Monitor Card........................................................................................................................................................................ 279
PC-Guard............................................................................................................................................................................... 287
Software Rev 1 to Rev 2 ................................................................................................................................................. 284
Transformer Switching Relay ...................................................................................................................................... 307
Vas............................................................................................................................................................................................ 303
User Interface ........................................................................................................................39, 78
User Interface Short Cut..........................................................................................................101
User Setup .................................................................................................................................... 90
VGA Connector ..........................................................................................................................220
Video OUT norm .......................................................................................................................... 95
Warning Labels
electrical safety warning ..................................................................................................................................................26
Warning Labels-ray safety warning........................................................................................ 26
Warning Symbols
dangerous voltage present.............................................................................................................................................26
emitting x-ray source.........................................................................................................................................................27
flammable vapors................................................................................................................................................................28
Laser Radiation .....................................................................................................................................................................27
liquids.........................................................................................................................................................................................28
on-anesthetic proof ............................................................................................................................................................28
other substances..................................................................................................................................................................28
Potential Equalization ........................................................................................................................................................27
protective earth ground....................................................................................................................................................27
Wheel Cover...............................................................................................................................192
X-ray OFF time ...........................................................................................................................100
X-Ray ON....................................................................................................................................... 65
X-Ray Source................................................................................................................................ 70
X-ray warning time ...................................................................................................................100
__________________________________________________________________________
332 of 341
__________________________________________________________________________
__________________________________________________________________________

10. Table of Figures


Figure 1 Fluorostar Series with Monitor cart MC5..................................................................................................... 21
385H 126H

Figure 2 Fluorostar Compact Single Monitor with separate printer shelf (option) .................................... 22
386H 1263H

Figure 3 Fluorostar Compact Double Monitor............................................................................................................. 23


387H 1264H

Figure 4 Label X-ray warning .............................................................................................................................................. 26


38H 1265H

Figure 5 Label Electrical Safety .......................................................................................................................................... 26


389H 126H

Figure 6 Label High Voltage................................................................................................................................................. 27


390H 1267H

Figure 7 Label Protective Earth Ground ......................................................................................................................... 27


391H 1268H

Figure 8 Label Emitting X-ray source .............................................................................................................................. 27


392H 1269H

Figure 9 Label Laser Radiation ........................................................................................................................................... 27


39H 1270H

Figure 10 Label POTENTIAL EQUALIZATION.................................................................................................................. 27


394H 127H

Figure 11 Label Anesthetic Proof (part of 1.4.1 X-RAY SAFETY WARNING) .................................................... 28
395H 127H

Figure 12 Boot up sequence................................................................................................................................................ 38


396H 1273H

Figure 13 Boot screen ............................................................................................................................................................. 39


397H 1274H

Figure 14 PC guard bootup .................................................................................................................................................. 42


398H 1275H

Figure 15 PC guard bootup .................................................................................................................................................. 43


39H 1276H

Figure 16 PC guard bootup .................................................................................................................................................. 43


40H 127H

Figure 17 PC guard LED´s ...................................................................................................................................................... 44


401H 1278H

Figure 18 LED D1 ....................................................................................................................................................................... 44


402H 1279H

Figure 19 LED D2 ....................................................................................................................................................................... 44


403H 1280H

Figure 20 LED D3-D10............................................................................................................................................................. 44


40H 128H

Figure 21 LED D16..................................................................................................................................................................... 45


405H 128H

Figure 22 Integrated PC-Guard .......................................................................................................................................... 46


406H 1283H

Figure 23 LPS 65M +24V ........................................................................................................................................................ 50


407H 1284H

Figure 24 LPT 62M 5V/12V/-12V ........................................................................................................................................ 51


408H 1285H

Figure 25 LPT62M - Adjustment ......................................................................................................................................... 51


409H 1286H

Figure 26 B337............................................................................................................................................................................ 52
410H 1287H

Figure 27 B337 Test points ................................................................................................................................................... 52


41H 128H

Figure 28 B455............................................................................................................................................................................ 53
412H 1289H

Figure 29 B455 Testpoints .................................................................................................................................................... 54


413H 1290H

Figure 30 B379............................................................................................................................................................................ 55
41H 129H

Figure 31 B356, B356 default settings for DIP............................................................................................................. 63


415H 129H

Figure 32 B356 DIP switches ............................................................................................................................................... 65


416H 1293H

Figure 33 Label: Type............................................................................................................................................................... 72


417H 1294H

Figure 34 Labels: others......................................................................................................................................................... 73


418H 1295H

Figure 35 Label positions 1................................................................................................................................................... 74


419H 1296H

Figure 36 Label positions 2................................................................................................................................................... 74


420H 1297H

Figure 37 Auto Exposure Control Block diagram....................................................................................................... 75


421H 1298H

Figure 38 Overview User Interface ................................................................................................................................... 78


42H 129H

Figure 39 User Interface Left ............................................................................................................................................... 79


423H 130H

Figure 40 User Interface Right ............................................................................................................................................ 79


42H 130H

Figure 41 Cable to check COM1/COM2 B380 .............................................................................................................. 80


425H 1302H

Figure 42 Connection for self test ..................................................................................................................................... 80


426H 130H

Figure 43 User Interface Boot screen.............................................................................................................................. 81


427H 1304H

Figure 44 User interface Self test screen....................................................................................................................... 82


428H 1305H

Figure 45 User Interface self test screen....................................................................................................................... 83


429H 1306H

Figure 46 Laser II setup .......................................................................................................................................................... 84


430H 1307H

Figure 47 Laser II activate..................................................................................................................................................... 84


431H 1308H

Figure 48 Laser II activate..................................................................................................................................................... 85


432H 1309H

Figure 49 Laser X-ray setup ................................................................................................................................................. 86


43H 130H

Figure 50 Laser X-ray activate............................................................................................................................................ 86


43H 13H

Figure 51 Laser X-ray activate............................................................................................................................................ 87


435H 132H

Figure 52 DAP.............................................................................................................................................................................. 88
436H 13H
10 Table of Figures
8.10 Upgrade Power Supply with Transformer Switching Relay (TSRL)
__________________________________________________________________________
Figure 53 Software Update .................................................................................................................................................. 89
437H 134H

Figure 54 Software Update .................................................................................................................................................. 89


438H 135H

Figure 55 Software Update .................................................................................................................................................. 90


439H 136H

Figure 56 kV/mA accuracy ................................................................................................................................................... 94


40H 137H

Figure 57 X-ray laser setup (only SW REV02)............................................................................................................... 96


41H 138H

Figure 58 X-ray laser setup (SW REV 01)........................................................................................................................ 97


42H 139H

Figure 59 Options (SW REV 02)............................................................................................................................................ 97


43H 1320H

Figure 60 kV range setup ...................................................................................................................................................... 98


4H 132H

Figure 61 radiography setup ............................................................................................................................................... 98


45H 132H

Figure 62 system backup ...................................................................................................................................................... 99


46H 132H

Figure 63 Hip mode setup (till SW REV 02.05.13) .................................................................................................... 100


47H 1324H

Figure 64 Hip mode setup (from SW REV 02.05.14 onwards) ........................................................................... 101
48H 1325H

Figure 65 Tube type on rating label .............................................................................................................................. 103


49H 1326H

Figure 66 kV Test points ...................................................................................................................................................... 105


450H 1327H

Figure 67 kv/mA Offset Setup .......................................................................................................................................... 105


451H 1328H

Figure 68 kV/mA-Offset Setup (80kV) ........................................................................................................................... 106


452H 1329H

Figure 69 kV/mA-Offset Setup (0,2mA) ........................................................................................................................ 106


453H 130H

Figure 70 mA Test points .................................................................................................................................................... 107


45H 13H

Figure 71 mA Test points .................................................................................................................................................... 107


45H 132H

Figure 72 kV/mA Offset Setup.......................................................................................................................................... 108


456H 13H

Figure 73 B335 Adjustment locations .......................................................................................................................... 110


457H 134H

Figure 74 CCD direction ...................................................................................................................................................... 112


458H 135H

Figure 75 Installation Calibration Software 0,5k CCD........................................................................................... 113


459H 136H

Figure 76 Installation Calibration Software 0,5k CCD........................................................................................... 113


460H 137H

Figure 77 Installation Calibration Software 0,5k CCD........................................................................................... 114


461H 138H

Figure 78 Installation Calibration Software 0,5k CCD........................................................................................... 114


462H 139H

Figure 79 Installation Calibration Software 0,5k CCD........................................................................................... 115


463H 1340H

Figure 80 Installation Calibration Software 0,5k CCD........................................................................................... 115


46H 134H

Figure 81 Start calibration Software............................................................................................................................. 116


465H 1342H

Figure 82 Start calibration Software............................................................................................................................. 116


46H 134H

Figure 83 Start calibration Software............................................................................................................................. 117


467H 134H

Figure 84 Communication Check PC-CCD ................................................................................................................. 117


468H 1345H

Figure 85 Check SW Version CCD................................................................................................................................... 118


469H 1346H

Figure 86 Adjust Gain normal dose ............................................................................................................................... 118


470H 1347H

Figure 87 Deactivate AGC .................................................................................................................................................. 119


471H 1348H

Figure 88 Set internal gain................................................................................................................................................. 119


472H 1349H

Figure 89 Set default value for gain.............................................................................................................................. 120


473H 1350H

Figure 90 Activate Vignetting ........................................................................................................................................... 121


47H 135H

Figure 91 Adjust H-Level..................................................................................................................................................... 121


475H 1352H

Figure 92 Adjust H-Level..................................................................................................................................................... 122


476H 135H

Figure 93 Adjust V-Level ..................................................................................................................................................... 122


47H 1354H

Figure 94 Adjust V-Level ..................................................................................................................................................... 123


478H 135H

Figure 95 Adjust Video signal ........................................................................................................................................... 123


479H 1356H

Figure 96 Adjust distance brightest image to while limitation......................................................................... 124


480H 1357H

Figure 97 Monitor A............................................................................................................................................................... 124


481H 1358H

Figure 98 Oszillogram .......................................................................................................................................................... 125


482H 1359H

Figure 99 Adjustment minimal distance dark image to black shoulder...................................................... 125


483H 1360H

Figure 100 Dose rate adjustment 0,5k CCD .............................................................................................................. 126


48H 136H

Figure 101 1/2k CCD Adjustment Software menu ................................................................................................. 127


485H 1362H

Figure 102 ½ k CCD Sharpness Adkustment............................................................................................................ 127


486H 136H

Figure 103 1/2k CCD Adjustment Software menu ................................................................................................. 128


487H 1364H

Figure 104 1/2k CCD Adjustment Software menu ................................................................................................. 129


48H 1365H

Figure 105 1/2k CCD Adjustment Software menu ................................................................................................. 129


489H 136H

__________________________________________________________________________
335 of 341
10 Table of Figures
8.10 Upgrade Power Supply with Transformer Switching Relay (TSRL)
Figure 106 1/2k CCD Adjustment Software menu ................................................................................................. 130
490H 1367H

Figure 107 CCD direction.................................................................................................................................................... 130


491H 1368H

Figure 108 CCD 1k Adjustment........................................................................................................................................ 131


492H 1369H

Figure 109 Collimator adjustment menu.................................................................................................................... 133


493H 1370H

Figure 110 Collimator Adjustment ................................................................................................................................. 134


49H 137H

Figure 111 Collimator with adjustment tool.............................................................................................................. 134


495H 1372H

Figure 112 screws for centering slot ............................................................................................................................ 135


496H 137H

Figure 113 screws for centering iris.............................................................................................................................. 135


497H 1374H

Figure 114 circle on main monitor................................................................................................................................. 136


498H 1375H

Figure 115 Finished assembled collimator with Alu pre filter........................................................................... 136
49H 1376H

Figure 116 menu collimator setup................................................................................................................................. 137


50H 137H

Figure 117 menu collimator setup................................................................................................................................. 137


501H 1378H

Figure 118 menu collimator setup................................................................................................................................. 138


502H 1379H

Figure 119 menu collimator setup................................................................................................................................. 138


503H 1380H

Figure 120 result on main monitor ................................................................................................................................ 139


504H 138H

Figure 121 menu collimator setup................................................................................................................................. 139


50H 1382H

Figure 122 menu collimator setup................................................................................................................................. 140


506H 138H

Figure 123 menu collimator setup................................................................................................................................. 140


507H 1384H

Figure 124 menu collimator setup................................................................................................................................. 141


508H 1385H

Figure 125 menu collimator setup................................................................................................................................. 141


509H 1386H

Figure 126 Preview collimator setup ............................................................................................................................ 142


510H 1387H

Figure 127 Collimator setup.............................................................................................................................................. 142


51H 138H

Figure 128 collimator preview ......................................................................................................................................... 143


512H 1389H

Figure 129 preview setup................................................................................................................................................... 143


513H 1390H

Figure 130 preview setup................................................................................................................................................... 144


514H 139H

Figure 131 collimator preview ......................................................................................................................................... 144


51H 1392H

Figure 132 preview setup................................................................................................................................................... 145


516H 139H

Figure 133 DAP alignment menu from Rev 02.05.10 onwards........................................................................ 146
517H 1394H

Figure 134 probe placement ............................................................................................................................................ 147


518H 1395H

Figure 135 DAP alignment menu from Rev 02.05.10 onwards........................................................................ 147
519H 1396H

Figure 136 Start DAP Test................................................................................................................................................... 148


520H 1397H

Figure 137 Select kV and activate X-ray..................................................................................................................... 148


521H 1398H

Figure 138 Screen for valuation calculation preparation................................................................................... 149


52H 139H

Figure 139 Fluorostar shows valuation DAP and DAP corrections values ................................................. 149
523H 140H

Figure 140 DAP results......................................................................................................................................................... 150


524H 140H

Figure 141 DAP correction value manual key in..................................................................................................... 151


52H 1402H

Figure 142 reference location for DAP......................................................................................................................... 151


526H 1403H

Figure 143 AK/AKR on/off switch ................................................................................................................................... 152


527H 140H

Figure 144 DAP(measured) on/off switch................................................................................................................... 152


528H 1405H

Figure 145 DAP (calculated) on/off switch ................................................................................................................. 153


529H 1406H

Figure 146 B118F: Dip switches ...................................................................................................................................... 154


530H 1407H

Figure 147 B118F: location of potentiometer P1 .................................................................................................... 155


531H 1408H

Figure 148 B455: location of potentiometer P1....................................................................................................... 155


532H 1409H

Figure 149 Monitor G10: adjustment switches ........................................................................................................ 156


53H 140H

Figure 150 Monitor G10/3: adjustment switches ................................................................................................... 158


534H 14H

Figure 151 Description of the adjust switches......................................................................................................... 158


53H 142H

Figure 152 Monitor G11: adjustment switches ........................................................................................................ 160


536H 143H

Figure 153 touch calibration menu............................................................................................................................... 161


537H 14H

Figure 154 touch calibration menu............................................................................................................................... 161


538H 145H

Figure 155 touch calibration menu............................................................................................................................... 162


539H 146H

Figure 156 touch calibration menu............................................................................................................................... 162


540H 147H

Figure 157 touch calibration menu............................................................................................................................... 163


541H 148H

Figure 158 VGA cable with B392 .................................................................................................................................... 165


542H 149H

__________________________________________________________________________
336 of 341
10 Table of Figures
8.10 Upgrade Power Supply with Transformer Switching Relay (TSRL)
__________________________________________________________________________
Figure 159 VGA cable without B392 ............................................................................................................................. 165
543H 1420H

Figure 160 Cabling IPC1000.............................................................................................................................................. 166


54H 142H

Figure 161 Definition of userinterface left and right............................................................................................. 170


54H 142H

Figure 162 User Interface right (complete) ................................................................................................................ 170


546H 1423H

Figure 163 IPC1000: screw locations............................................................................................................................ 172


547H 142H

Figure 164 Connection between rear cover and interiority .............................................................................. 173
548H 1425H

Figure 165 Location BIOS battery IPC 1000 incl. ASUS P4P 800 SE ............................................................... 174
549H 1426H

Figure 166 Location BIOS battery IPC 1000 incl. IBT MB885............................................................................. 175
50H 1427H

Figure 167 Location of BIOS battery IPC 1000 Radisys Endura JD35Q..................................................... 176
51H 1428H

Figure 168 Location cable to be disconnected (Frame grabber, 1K – System)........................................ 178


52H 1429H

Figure 169 Disconnected cable (Frame grabber, 1K – System)....................................................................... 178


53H 1430H

Figure 170 Screws to be removed (Frame grabber, 1k – System).................................................................. 179


54H 143H

Figure 171 Screws to be removed (Frame grabber, 1k – System).................................................................. 179


5H 1432H

Figure 172 After removing screws the metal box can be removed (Frame grabber, 1k – System)
56H

............................................................................................................................................................................................... 180
143H

Figure 173 Removed connector (Frame grabber, 1k – System) ...................................................................... 180


57H 143H

Figure 174 Screw that has to be removed (Frame grabber, 1k – System) ................................................. 181
58H 1435H

Figure 175 Screw to be removed (Frame grabber, 1/2 K – System).............................................................. 181


59H 1436H

Figure 176 Screws to be removed (Frame grabber, 1/2 K – System)............................................................ 182


560H 1437H

Figure 177 Location of Hard drive and screws to be removed (change Hard drive) ............................ 183
561H 1438H

Figure 178 Hard drive without protective metal plate (change Hard drive).............................................. 184
562H 1439H

Figure 179 Connectors to be removed (change Harddrive) .............................................................................. 184


563H 140H

Figure 180 Screws to be removed (change power supply)................................................................................ 187


564H 14H

Figure 181 Cables to be disconnected (change power supply)....................................................................... 187


56H 142H

Figure 182 Screws to be removed (change power supply)................................................................................ 188


56H 143H

Figure 183 Screw behind HDD to be removed (change power supply)....................................................... 188
567H 14H

Figure 184 B335 remove .................................................................................................................................................... 189


568H 145H

Figure 185 ½k camera ........................................................................................................................................................ 190


569H 146H

Figure 186 1k camera .......................................................................................................................................................... 190


570H 147H

Figure 187 marker on grid ................................................................................................................................................. 191


571H 148H

Figure 188 Position of marker on installed grid....................................................................................................... 191


572H 149H

Figure 189 Main power supply locations of boards .............................................................................................. 192


573H 1450H

Figure 190 C-arm cabling: remove covers................................................................................................................. 193


574H 145H

Figure 191 Cross arm Cover Removal Details.......................................................................................................... 194


57H 1452H

Figure 192 cross arm............................................................................................................................................................ 194


576H 1453H

Figure 193 cross arm............................................................................................................................................................ 194


57H 145H

Figure 194 Un mount C-arm cabling............................................................................................................................ 195


578H 145H

Figure 195 Un mount C-arm cabling............................................................................................................................ 195


579H 1456H

Figure 196 cross arm............................................................................................................................................................ 196


580H 1457H

Figure 197 Connection diagram for annotation keyboard................................................................................ 196


581H 1458H

Figure 198 Overview: position upper and lower end switch ............................................................................. 197
582H 1459H

Figure 199 marking position of metal plate .............................................................................................................. 198


583H 1460H

Figure 200 open hexagon screws.................................................................................................................................. 198


584H 146H

Figure 201 Test position 1: II down on worst position......................................................................................... 199


58H 1462H

Figure 202 test position 2: horizontal at zero ........................................................................................................... 200


586H 1463H

Figure 203 Distance between II and footprint ......................................................................................................... 200


587H 146H

Figure 204 Lower end switch adjustment.................................................................................................................. 201


58H 1465H

Figure 205 Distance check between jacket & white metal plate.................................................................... 202
589H 146H

Figure 206 Upper end switch adjustment.................................................................................................................. 203


590H 1467H

Figure 207 Unscrew IPC1000 ........................................................................................................................................... 204


591H 1468H

Figure 208 Move IPC1000 in front position................................................................................................................ 205


592H 1469H

Figure 209 Unscrew wheel cover ................................................................................................................................... 206


593H 1470H

Figure 210 Unscrew brake................................................................................................................................................. 206


594H 147H

__________________________________________________________________________
337 of 341
10 Table of Figures
8.10 Upgrade Power Supply with Transformer Switching Relay (TSRL)
Figure 211 Remove brake .................................................................................................................................................. 207
59H 1472H

Figure 212 Install new brake ............................................................................................................................................ 207


596H 1473H

Figure 213 Hexagon screw................................................................................................................................................ 208


597H 147H

Figure 214 metal slice.......................................................................................................................................................... 208


598H 1475H

Figure 215 Adjustment ........................................................................................................................................................ 209


59H 1476H

Figure 216 fix slice ................................................................................................................................................................. 209


60H 147H

Figure 217 Maxiplus 3000 removal ............................................................................................................................... 211


601H 1478H

Figure 218 Demounting from C-arm ............................................................................................................................ 211


602H 1479H

Figure 219 Demounting from C-arm ............................................................................................................................ 212


603H 1480H

Figure 220 seal 00-419156-01 for skin space holder w/o Laser X-ray........................................................ 213
604H 148H

Figure 221 seal 00-419155-01 for skin space holder with Laser X-ray....................................................... 213
605H 1482H

Figure 222 Assembling seal .............................................................................................................................................. 213


60H 1483H

Figure 223 seal tape 00-906419-01.............................................................................................................................. 214


607H 148H

Figure 224 Position of axial fan ....................................................................................................................................... 215


608H 1485H

Figure 225 Location of screws (axial fan) ................................................................................................................... 215


609H 1486H

Figure 226 Position of arrows (axial fan)..................................................................................................................... 216


610H 1487H

Figure 227 Position of arrows (enlarged version) (axial fan).............................................................................. 216


61H 148H

Figure 228 Power cable connection (axial fan)........................................................................................................ 216


612H 1489H

Figure 229 rear view of mounted G11 ......................................................................................................................... 218


613H 1490H

Figure 230 opened monitor case ................................................................................................................................... 218


614H 149H

Figure 231 rear view of mounted monitor................................................................................................................. 219


615H 1492H

Figure 232 opened monitor case ................................................................................................................................... 219


61H 1493H

Figure 233 VGA connector assembly ........................................................................................................................... 220


617H 149H

Figure 234 Video cabling .................................................................................................................................................... 220


618H 1495H

Figure 235 VGA cabling ....................................................................................................................................................... 220


619H 1496H

Figure 236: Version 1 Monitor together with printer shelf.................................................................................. 221


620H 1497H

Figure 237: Version 2: Monitor arm with separate printer shelf printer shelf is optional.................... 221
621H 1498H

Figure 238 Printer Installation for Version 1.............................................................................................................. 221


62H 149H

Figure 239 Printer cabling.................................................................................................................................................. 222


623H 150H

Figure 240 Printer Installation for Version 2.............................................................................................................. 222


624H 150H

Figure 241 Printer Installation for Version 2.............................................................................................................. 222


625H 1502H

Figure 242 screws.................................................................................................................................................................. 223


62H 1503H

Figure 243 printer feet’s...................................................................................................................................................... 223


627H 1504H

Figure 244 printer connection ......................................................................................................................................... 224


628H 150H

Figure 245 installed printer version2 ............................................................................................................................ 224


629H 1506H

Figure 246 installed printer version1 ............................................................................................................................ 224


630H 1507H

Figure 247 screws for fixing printer............................................................................................................................... 225


631H 1508H

Figure 248 MC5 ....................................................................................................................................................................... 225


632H 1509H

Figure 249 MC5 schema ..................................................................................................................................................... 226


63H 150H

Figure 250 printer shelf cover screws.......................................................................................................................... 227


634H 15H

Figure 251 printer shelf cover screws.......................................................................................................................... 227


635H 152H

Figure 252 Screws for fixing printer .............................................................................................................................. 228


63H 153H

Figure 253 printer feet’s...................................................................................................................................................... 228


637H 154H

Figure 254 printer connection ......................................................................................................................................... 229


638H 15H

Figure 255 installed printer on MC5............................................................................................................................. 229


639H 156H

Figure 256 fixing printer...................................................................................................................................................... 230


640H 157H

Figure 257 holes for screws .............................................................................................................................................. 230


641H 158H

Figure 258 printer shelf cover screws.......................................................................................................................... 231


642H 159H

Figure 259 printer shelf cover screws.......................................................................................................................... 231


643H 1520H

Figure 260 Screws for fixing printer .............................................................................................................................. 232


64H 152H

Figure 261 Earth connector .............................................................................................................................................. 232


645H 152H

Figure 262 Preparation of Printer mounting............................................................................................................. 232


64H 1523H

Figure 263 Mount Printer.................................................................................................................................................... 233


647H 1524H

__________________________________________________________________________
338 of 341
10 Table of Figures
8.10 Upgrade Power Supply with Transformer Switching Relay (TSRL)
__________________________________________________________________________
Figure 264 Cabling................................................................................................................................................................. 233
648H 152H

Figure 265 Printer connections ....................................................................................................................................... 234


649H 1526H

Figure 266 earthing............................................................................................................................................................... 234


650H 1527H

Figure 267 earthing............................................................................................................................................................... 235


651H 1528H

Figure 268 screws for fixing blade................................................................................................................................. 235


652H 1529H

Figure 269 finished printer mounting........................................................................................................................... 236


653H 1530H

Figure 270 Fix printer plate ............................................................................................................................................... 236


654H 153H

Figure 271 DAP/Laser upgrade: mechanical installation ................................................................................... 261


65H 1532H

Figure 272 DAP/laser upgrade: mechanical installation..................................................................................... 262


65H 153H

Figure 273 DAP/Laser upgrade: labeling .................................................................................................................... 262


657H 1534H

Figure 274 Y-cable 00-453901-01 ................................................................................................................................. 263


658H 153H

Figure 275 Laser upgrade: software setup................................................................................................................ 263


659H 1536H

Figure 276 Laser upgrade: software check............................................................................................................... 264


60H 1537H

Figure 277 DAP upgrade: Software setup.................................................................................................................. 265


61H 1538H

Figure 278 Laser II upgrade: mechanic installation .............................................................................................. 266


62H 1539H

Figure 279 Laser II upgrade: mechanic installation .............................................................................................. 267


63H 1540H

Figure 280 Laser II upgrade: mechanic installation .............................................................................................. 267


64H 154H

Figure 281 Laser II upgrade: labeling ........................................................................................................................... 268


65H 1542H

Figure 282 Laser II upgrade: software setup............................................................................................................ 268


6H 1543H

Figure 283 Laser II upgrade: software check ........................................................................................................... 269


67H 154H

Figure 284 Laser II upgrade: adjustment.................................................................................................................... 269


68H 154H

Figure 285 Laser II upgrade: adjustment.................................................................................................................... 270


69H 1546H

Figure 286 Drill drawing...................................................................................................................................................... 271


670H 1547H

Figure 287 connectors......................................................................................................................................................... 272


671H 1548H

Figure 288 Key Switch labeling........................................................................................................................................ 273


672H 1549H

Figure 289 Key switch setup............................................................................................................................................. 273


673H 150H

Figure 290 Error message Key switch.......................................................................................................................... 274


674H 15H

Figure 291 Remove filter..................................................................................................................................................... 275


675H 152H

Figure 292 Filter for 0,5k CCD........................................................................................................................................... 275


67H 153H

Figure 293 Content upgrade-kit mechanic ............................................................................................................... 276


67H 154H

Figure 294 Assembled mechanic ................................................................................................................................... 276


678H 15H

Figure 295 Di assemble 0,5k CCD................................................................................................................................... 277


679H 156H

Figure 296 1k Data and power supply cable............................................................................................................ 277


680H 157H

Figure 297 Mounted 1k CCD ............................................................................................................................................. 278


681H 158H

Figure 298 Setup 1k CCD.................................................................................................................................................... 278


682H 159H

Figure 299 Upgrade Monitor cart:: Harting Connector........................................................................................ 279


683H 1560H

Figure 300 Upgrade Monitor cart:: Harting Connector connections............................................................. 280


684H 156H

Figure 301 Upgrade Monitor cart:: B392 mechanic .............................................................................................. 280


685H 1562H

Figure 302 Upgrade Monitor cart:: B392 connections ......................................................................................... 281


68H 1563H

Figure 303 Upgrade Monitor cart:: B392 connections ......................................................................................... 281


687H 1564H

Figure 304 Upgrade Monitor cart:: B392 connections ......................................................................................... 282


68H 156H

Figure 305 Upgrade Monitor cart:: Test....................................................................................................................... 283


689H 156H

Figure 306 PC guard cabling ............................................................................................................................................ 287


690H 1567H

Figure 307 PC Guard Connection diagram................................................................................................................ 287


691H 1568H

Figure 308 PC guard wiring............................................................................................................................................... 288


692H 1569H

Figure 309 PC guard installation..................................................................................................................................... 288


693H 1570H

Figure 310 PC guard wiring............................................................................................................................................... 289


694H 157H

Figure 311 PC guard wiring............................................................................................................................................... 289


695H 1572H

Figure 312 PC guard wiring............................................................................................................................................... 290


69H 1573H

Figure 313 PC guard connections Com1/Com2...................................................................................................... 290


697H 1574H

Figure 314 PC guard: power supply wiring................................................................................................................ 291


698H 157H

Figure 315 PC guard : power supply from B337 / B455 ...................................................................................... 291
69H 1576H

Figure 316 demount shield................................................................................................................................................ 292


70H 157H

__________________________________________________________________________
339 of 341
10 Table of Figures
8.10 Upgrade Power Supply with Transformer Switching Relay (TSRL)
Figure 317 demount situation.......................................................................................................................................... 293
701H 1578H

Figure 318 mount place...................................................................................................................................................... 293


702H 1579H

Figure 319 check mechanism.......................................................................................................................................... 294


703H 1580H

Figure 320 check mechanism.......................................................................................................................................... 294


704H 158H

Figure 321 fix screws............................................................................................................................................................ 295


705H 1582H

Figure 322 clean before mounting ornamental frame........................................................................................ 295


706H 1583H

Figure 323 mounted ornamental frame ..................................................................................................................... 296


70H 1584H

Figure 324 recorder and carrier...................................................................................................................................... 296


708H 158H

Figure 325 recorder mounted on carrier.................................................................................................................... 297


709H 1586H

Figure 326 cable fixing ........................................................................................................................................................ 297


710H 1587H

Figure 327 screws for fixing carrier............................................................................................................................... 298


71H 158H

Figure 328 screws for adjustment horizontal level................................................................................................ 298


712H 1589H

Figure 329 check horizontal level................................................................................................................................... 299


713H 1590H

Figure 330 assembled recorder ...................................................................................................................................... 299


714H 159H

Figure 331 CD content/info menu, open/close button ........................................................................................ 300


715H 1592H

Figure 332 open loader ....................................................................................................................................................... 301


716H 1593H

Figure 333 License Management................................................................................................................................... 303


71H 1594H

Figure 334 License Management................................................................................................................................... 303


718H 159H

Figure 335 Fast Pulse Enabled......................................................................................................................................... 304


719H 1596H

Figure 336 CINE, VAS Pulse Mode enabled ................................................................................................................ 305


720H 1597H

Figure 337 TSRL kit Mainframe........................................................................................................................................ 307


721H 1598H

Figure 338 Replaced parts................................................................................................................................................. 307


72H 159H

Figure 339 IPC1000 in prepared position ................................................................................................................... 308


723H 160H

Figure 340 4 screws for dismounting........................................................................................................................... 309


724H 160H

Figure 341 Removed parts ................................................................................................................................................ 309


725H 1602H

Figure 342 cabling ................................................................................................................................................................. 310


726H 1603H

Figure 343 disconnected cables ..................................................................................................................................... 310


72H 1604H

Figure 344 safe and fix open cables ............................................................................................................................. 311


728H 1605H

Figure 345 Isolate ex-Relay cables (part 1)................................................................................................................ 311


729H 160H

Figure 346 TSRL pre mounted on plate with cabling and bridge ................................................................... 312
730H 1607H

Figure 347 Check position of potentiometer ............................................................................................................ 312


731H 1608H

Figure 348 TSRL position..................................................................................................................................................... 313


732H 1609H

Figure 349 TSRL position..................................................................................................................................................... 314


73H 160H

Figure 350 Connections ...................................................................................................................................................... 315


734H 16H

Figure 351 TSRL kit Monitor Cart .................................................................................................................................... 316


735H 162H

Figure 352 Replaced parts Relay K2 and Resistor R1........................................................................................... 317


736H 163H

Figure 353 screws.................................................................................................................................................................. 317


73H 164H

Figure 354 screws resistor holder.................................................................................................................................. 318


738H 165H

Figure 355 resistor R1 .......................................................................................................................................................... 318


739H 16H

Figure 356 Relay K2 .............................................................................................................................................................. 318


740H 167H

Figure 357 cable removing................................................................................................................................................ 319


741H 168H

Figure 358 Position Connector TFTG10A on B393 ................................................................................................. 319


742H 169H

Figure 359 resistor R1 .......................................................................................................................................................... 320


743H 1620H

Figure 360removed Relays K2 ......................................................................................................................................... 320


74H 162H

Figure 361 MC5 pre mounted TSRL............................................................................................................................... 321


745H 162H

Figure 362 Check position of potentiometer ............................................................................................................ 321


746H 1623H

Figure 363 position of TSRL ............................................................................................................................................... 322


74H 1624H

Figure 364 bridge and old cabling ................................................................................................................................. 323


748H 1625H

Figure 365 removing connection cable....................................................................................................................... 323


749H 162H

Figure 366 New Cable from TSRL to the Relay K3.................................................................................................. 324
750H 1627H

Figure 367 TSRL connected............................................................................................................................................... 325


751H 1628H

Figure 368 Complete overview........................................................................................................................................ 326


752H 1629H

__________________________________________________________________________
340 of 341

You might also like